Coach Building plan

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5 Ton SNG VAN

Coach Building Materials and Equipments

5Ton SNG VAN

TECHNICAL PROPOSAL

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5 Ton SNG VAN


1. Manufacture Plan Summary

1-1. Top Structure (Chassis Structure Type)

1-2. Top Structure (Sony Structure Type)

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2-1. Equipments Rack (19” Standard)

2-2. Rack Check Door

General Type Sony Type

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3. Cable Duct System

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4. Air-Conditioner Mutual Assistance System

5. Electric Panel System

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6. Power Cable Drum Room System

7. Roof Platform System

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Chassis

Specifications

2. Vehicles Specification and Details Standard

2.1 DIMENSION OF VEHICLES

The chassis is Benz Atego 5 Ton Truck. Performance and dimension of base vehicles

produce to accomplish maximum performance embodiment being very important

element of the outside broadcast van amount and use this effectively.

6,374 Displacement (cc) 5,000

Max. Gross Vehicle Weight (kg)

2,5/70R19.5 Rear

6,420 Carb Vehicle Weight(kg) 265/70R19.5 Front

Tire

114.3/1,600 Max. power/

Torque(kg.m/rpm)

286/2,200 Max. power(ps/rpm)

2,650 Overall Height(mm)

2,450 Overall Width(mm)

5,960 Wheel Base(mm) 10,310 Overall length(mm)

Dimension Description Dimension Description

• Description : 5 Ton Truck

• Maker : Mercedes-Benz

• Model : The Atego

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부분만 판스프링 제거

부분만 판스프링 제거

Air Suspension

Features

• spec: 5ton double convoluted

• Maximum shock-absorbing width : 1.35

• Model no :W01-358-7410

• Maker: FIRESTONE (U.S.A.)

1. Compose Air system by Compressor for vehicles, Air-tank, Air-line

that supply public organ composing car body and suspension to

protect Shelter various equipments from impact and load by Leveling

Gage and Leveling Valve, and Stabilizer bar and shock absorber that

control air bag and spring constant, height that is Air-Spring

designing existing Leaf Spring course composition, and I build Check

Valve, Protection valve by component.

2. If load adds too much on car body as primary Air Spring because this

compress chamber height control, and a compressed air quantity

must become automatic regulation operating Leveling velve this time.

3. In contrary, progress must become in contrary if load decreases, and

here, Leveling valve designs to operate delay to prevent littleness of

air by fast exercise of car body and should manufacture so

that vibration effect may be maximized.


2.2 AIR SUSPENSION

Is consisted of air spring, labeling valve, air line, air tank and air compressor to

protect equipment from external impact and shock and strengthens existing leaf

spring, piping uses and produces quality of the material such as piping of existing

vehicles.

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Features

• Goldform does to self-extinguishing (nature that fire off) site.

• When manufacture AL Goldform panel, necessary member(DOOR, equipment establishment

position) must do proper reinforcement.

• Roof(Roof Panel) and wall(Side Wall Panel) connect by Conner BK'T and manufacture by

built-in type structure.

• Painting and logo : Color according to design(CIP) specifying in dull luster oil paint use

(durability is strong) end user.

Goldform Panel

• Description :Side & Roof Panel

• Spec : Outer Panel : AL 1.0mm plate

Inner Panel : Plywood 3.0mm

Insert Material : Gold Form


2.3 SIDE & ROOF PANEL

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Features

• Description : Floor Frame

• Spec : Steel Channel, Pipe, Plywood(18mm)

• Maker : Mirae S & T

• Vehicles basis FLOOR designs and produces basis frame by sqare corners PIPE and "ㄱ"

angle.

• Floor upper part finishes by plywood(18T) and floor finish(luxtile), and corner part or joint

part should makes water be not .

• Floor work should be done side by side reasonable pipe line and wiring work, and make

cable duct construct line for this.

• A part that each equipment is established constructs PIPE and backstop.

• For maintenance, do construct cable duct and checking door on the floor.

FLOOR CONVERSION.


2.4 FLOOR CONVERSION.

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Features

• Description : Skirt Box & Door

• Spec : EGI,AL Plate, Door Catch, AL Chassis


• Detail spec : 40 * 40 * 5mm Angle/ 1.6 EGI Plate/ AL Chassis

• Should establish do leakage control device and locking system.

• For install various equipments, vehicle’s bottom parts convert to storage box.

(Level Jack controller/a cable drum/fuel tank/Electric Power panel/ETC)

• Leak-proof finishing and double-locking device is installed.

• Door type use up & down opening type. Door hinge use reclamation type.

2)Door catch

• Maker : TAKIGEN (JAPAN)

• Model : THA-429-1K( WITH KEY)

• Open and close is easy by one-touch.

• Perfection waterproof function .

• Use product that become surface treatment by left, right combined use, zinc alloy

material and chromium plate.

• Surface treatment : Seeing sieve - crom plating painting, Bracket - zinc galvanization

Skirt Box & Door Conversion


2.5 SKIRT BOX

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Features

• Description : roof platform conversion

• Spec : AL Checked Plate, SUS plate,

GUIDE Bracket.


• SPEC : 40x40x1.6t SUS square corners Pipe/40x20x1.6t SUS square corners

Pipe/Guide inclusion.

• Components : AIRCON, SPEAKER, VENTILATOR, ROOF BOX, SUNSHADE TENT, ETC.

• Roof Stage use Aluminum Check Plate for anti-skid. (Diamond Shape)

• More than 1.2mm of aluminum alloy plates welded to the special use is designed to be

completely waterproof. Then extra frame is installed.

• Guide establishes edge height 10Cm upward.

• For fully waterproof & natural drainage, roof must flat construction.

• Safety bar must installed at the edge of the roof about 10cm heights & 2.6Ø stainless

pipe.

• When work on fore-end if there is vehicles right and left, attach necessary Search DC

Light 1unit.

• At the roof stage of the entrance top portion install the sunshade tent.

Roof Platform


2.6 ROOF PLATFORM

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Features

• Description : Door Conversion

• Spec : AL GOLD FORM PANEL 50mm,

Door Catch


1) Door Conversion

• Door is made by Aluminum, EGI PLATE, Square Pipe materials for prevent rust.

• Comfortable designed required. (All of door are applied.)

• A portable ladder is designed to mount at each check door.

• Using a rubber molding to prevent leaks the water.

• When driving, should not happen to a noise & vibration at the door.

2)Door Catch

• Maker : TAKIGEN(JAPAN)

• Model : A -542-3 R(WITH KEY)

• SPEC :106 * 76(mm),680g

• Special feature : The one-touch fastening system, perfection waterproof type, 3 points

fastening system, is available by fastening device and left of the one-touch system,

right combined use.

Main Door


2.7 DOOR CONVERSION

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Features

• Description : Slide Step conversion

• Spec : AL Checked Plate, Step Handle

• Maker : GERSAN Inc. Takigen (Japan)

1) Slide Step

• Maker : GERSAN Inc.

• Spec : 40x40x1.6t SUS 사각 Pipe / Al check plate 2.3t

• To access a user-friendly structure should be produced.

• Slide step use stainless steel materials with good durability and corrosion resistance.

• Good exterior finishing and install the locking device for safety passengers

2) Step Handle

• Maker : Takigen Inc. (Japan)

• Model : A-213-N

• Spec : 84 * 124(mm),570g

• Turning Handle Type

Slide Step


2.8 SLIDE STEP CONVERSION

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Features

• Description : Sunshade Tent Conversion

• Spec : AL BAR, AUTOMATIC, CASSET TYPE.

• Maker : Garae system

Tent Control S/W

• Tent is installed on the each door upper parts.

• Tent is produced longer than each door width.

• Display : Press button until wanted length and unfolds tent.

• Put in threshold points at the controller then so as to spread until 2 meters.

• When the cover spread up to 2 meters, automatically stop the tent.

• Controller switch is installed nearby the door.

Sunshade Tent


2.9 SUNSHADETENT CONVERSION

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Features

• Description : INTERIOR

• Spec : Carpet, Wood Molding


• Wall finishes using by CARPET or synthetic leather, Epiron material.

• The floor establishes flooring material of waterproof quality of the material.

• Ceiling constructs interior wood in corner and junction and produces indoor

atmosphere of aesthetic sense after construct high-quality soundproofing for vehicles.

• Inquire niche between operation's RACK course vehicles wall by interior wood like

storage box, manufacture to feel vehicles and sense of unity.

• Rack's intermediate part manufactures as can do simple document work when

establish sliding Table(3ea) and operates Rack's equipment.

• All facilities arrange considering working space, vehicles distribution of load maximum.

• Vehicles all internal attachments fix firmly so that is not bolted when motor move and

stop.

INTERIOR


2.10 INTERIOR

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Features

• Description : RACK & S/W DESK

• Spec : 19", 40*20*1.6mm AL Bar.

• Maker : R&C System Inc

• Details Spec : 19 " (international standard) 40x20x1.6t Al bar type.

• Equipment RACK uses 19" standard RACK and do it so that application of general

equipment may be easy.

• It must be structure that thread RACK GALLERY and happens in equipment can do

justly emission.

• Is that establish Switcher Desk in Rack's center and uses Rack equipment and do it

so that may plan by convenience.

Rack & Desk


2.11 RACK & S/W DESK

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Features

Description : Side Folding Step

Spec : STS Materials

Maker : Bu-Young Metal Inc.

Spec : Model : KD-1856 Materials : SUS304

Good corrosion resistance & durability with stainless steel.

Do polishing and good appearance.

Do fix high tension riveting at side wall panel of vehicle chassis.

Do construct at vehicle’s wall parts, can move up to the roof stage.

Folding Step


2.11 SIDE STEP (Folding Type)

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Features

Description : Gen Room

Spec : SONEX, Noise & Vibration-Proofing

Maker : Mirae S&T

Spec : SONEX, Generator Bk’t + Rubber Plate, EGI(1.6t), Exhaust Duct

Do install extra generator’s room with partition for noise proofing.

1st Noise-crossing gate install at the generator’s outlet then install the SONEX (like

noise-proofing sponge) for more reduce generator noise.

Cooling inhalation & exhaust duct and gallery must install based upon generator structure. Aluminum insulator install at the exhaust duct for prevent direct noise. Waterspout install at the vehicle’s roof.

Generator noise level must below 60dB. (Must Fully SONEX Construction.)

For only generator shock absorbing bracket install at the generator then install vibration-proofing rubber at the generator room floor.

Generator room indoor materials must nonflammables. Floor finishing use Non-Slip

materials with not mixed oil.

Generator check door install at the left & right side generator room. For maintain

opening Locking Device must use Built-in Type Stainless Steel materials.

Gen Room


2.12 GEN ROOM

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Features

Description : Check Door

Spec : AL Gold Form Panel 50T, Door Catch

Maker : Mirae S&T

Door hinge must construct no shown type from

outside.

Rack check door finish noise-crossing within

inside and outside. For inhalation & exhaust of air,

install the Gallery.

Each door must install double lock type door catch

for prevent door opening while driving.

Rubber molding construct to the each door, while

raining, must drainage & noise-proofing.

Portable ladder or step install at rear part of the

rack check door.

Check Door


2.13 CHECK DOOR

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Features

Description : Terminal Box

Spec : A/V/D/P I/O Terminal

Maker : Mirae S&T

For use directly audio & video In/OUT terminals, construct Box type on the Roof Stage & Wall.

Door type is up & down slide type. Door fix bracket must installed.

In font of the Box install the cable holder.

Terminal Box install in the roof stage for use TV, Antenna, Cable, Audio & Video Intercom Connector.

Terminal Box must finish fully water-proofing sliding cover. RF cable wiring whole of the various connector.

Terminal Box lock device use twist cap type.

Roof & Wall Box


2.14 ROOF & WALL BOX

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Features

Description : Rack Gallery

Maker : DM Technology Inc.

Rack Gallery

SPEC :

Gallery Outer Plate Size - 300 X 300 mm

Material - Aluminum.

Fan & Motor : AC 220V.

Type : Wall within Type, Electrical Motor Type

For ventilate heat from the equipments, must install gallery behind of the rack.

When raining day, prevent water drainage, gallery cover must install with automatic open & close

type.


2.15 RACK GALLERY

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Features

Description : Transformer

Capacity : 30KVA

Maker : Hankook Electronic Inc. (KOREA)

Company : Hankook Electronic Inc.

Capacity : 30KVA

Input : 220V.

Output : 0V. 110V. 220V.

Frequency : 60Hz

Input power not interfere with each other so that phase changes should be made dual-

type design.

110V power supply capacity of the user needs to select the capacity to consider applying.

Transformer

3. Electric System

3.1 TRANSFORMER

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Features

Description : Power Supply

Model : JWS-600

Maker : Densei-Lambda (Japan)

Company : Densei-Lambda

Model : JWS-600-24

Input Voltage : AC 220V , 60Hz, 1Ø

Output Voltage : DC 24V

Max. Charge Current :DC 27A

Cooling Type : Enforcement Air Cooling Type

Efficiency : 83%

Dimension : 200mm * 100mm * 92mm

Weight : 4KG

The output AC power from a generator or an external power supply is the lord take

the KEPCO, a generator to recharge the battery always should be installed for the

Power Supply.

Power Supply operate by high stability of rated voltage and current. Protection circuit

should be built-in about overload power. Operational status is monitored by the

instrument panel in the operation room.

Power Supply

3. Electric System

3.2 POWER SUPPLY

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Features

Description : UPS

Model : 5KVA

Maker : APC (U.S.A)

UPS

Company : APC (U.S.A)

SPEC :

Rated Power :5KVA

Input : 220V , 60Hz (±3Hz Auto Sensor)

Nominal Output Voltage : 220V

Input Frequency : 60Hz (±3Hz Auto Sensor)

Main Control Input Voltage Bandwidth : 160~280V

Battery Back Up Time : 15.4 Min

Battery Type : Non-leakage, sealing type PB Battery

Battery Change Alarm & Overflow Cont. Alarm Unit

When emergency, Cut Off Power System

Multi polarity Noise Filtering, Thunder & Serge Resistance

Auto Bypass

Size (mm) : 660.4(L) x 482.6(W) x 88.9(H)

Weight : 28.18Kg

Warranty: 2 Year

This work must be maintained even during sudden power outages must be connected to the

equipment.

3. Electric System

3.3 UPS

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Features

Description : ATS (Auto Transfer Supply)

Model : OSSⅡ-Series , 62T

SPEC : 220V/200A, 2P

Maker : OSEMCO

ATS

Company : OSEMCO

ATS is when cut off supplying the power, change the other power unit.

Two type select with Auto & Manual type. Auto type is when use designated power cut off then

automatically the other power connected. Manual type is when use designated power then push the

switch can change the other power connected.

ATS body installed at the generator room or bottom skirt storage.

- Feature - 1. Good connected operating system 2. Min current, Max transfer supply 3. Good open & shut function 4. Emergency power supply suitable 5. D/C at the A/C can circuit breaking

3. Electric System

3.4 ATS

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Features

• Description : EXIT POWER IN BOARD

• Spec : AL Plate Panel.


• For panel with external electric power supply, is made on the vehicle’s lower parts.

• This panel must use by checking the Power Input Meter, Main Breaker, Input Connector.

• Establishing earth leakage breaker, make overload city automatic cutout attained.

• Water leakage Electric Power panel be, establish in skirt box.

• Power terminal must use CAM-LOCK type.

• The S/W top portion writes relevant name, make operator can know easily.

• Electric Power panel establishes in optimum position of that vehicles skirt, but

establishes in place that come inside about 150mm in Door preventing water leakage.

EXIT POWER IN BOARD

3. Electric System

3.5 EXIT POWER IN BOARD

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Features

• Description : POWER CONTROL BOARD.

• Spec : AL Plate Panel.


• Compose so that manufacturing may be available indoors easily as main panel that

supply power in various equipments and all devices.

• Establish CAM S/W, can select wanted power supply method of Electric Power and

generator.

• Vehicles all internal power component establish by center concentration System to

control in the supply of electric power panel.

• Establish digital display as can confirm AC, DC Volt Meter.

• Generator and ventilation fans can operate by Remote in the supply of electric power

panel.

• Do so that is convenient to establish by wall tapestry way in wall and uses power control

panel.

Power Control Board

3. Electric System

3.6 POWER CONTROL BOARD

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Features

Description : Lighting

Spec : AV 220V, DC 24V

Model

AC Room Light

Dimmer Light

Spec

220V 27W

AC 220V 20W

Company

Sabit Max Inc.

Osram (Rotatable)

Q’ty

6EA

7EA

DC Room Light 24V 18W Sabit Max Inc. 4EA

Light

1) Room Light

SPEC : AC 220V 27W, DC24V 18W

Reclamation type of AC & DC room light install on the ceiling.

After external power put in, must install by using the only one switch can all of the room

lights turned on.

2) Dimmer Light

SPEC : AC220V, 12W

Dimmer lights must installed in front of the Rack. (For maximizing indoor brightness)

Dimmer Light control switch installed at power control board. Also install by using the

only one switch can all of the dimmer light.

3) Search Light

SPEC : DC24V, 55W Search light installed at 4 corners of the Roof Platform.

3. Electric System

3.7 LIGHTING SYSTEM

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Features

• Description : Power Cable W/Drum

• Spec : AL Profile

• Maker : GERSAN Inc. (KOREA)

• Maker : Gersan Inc.

• Electric motion style : DC 24V

• Power Cable : 14SQ x 3P x 100M (Consumer Consultation)

• Drum is made by aluminum die-casting bar.

• Drum is made by light and easy to move.

• Corrosion-resistant surface treatment. (Aluminum Frame)

• Drum Handle use STS 304 casting structure with good durability.

• Each cables must apply to the different color by each signal.

Power Cable W/Drum

3. Electric System

3.8 POWER CABLE W/DRUM

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Features

Description : Generator

Model : 40KVA, 50HZ

Maker : Marathon

Capacity : 40KW Voltage : 120/240V Frequency : 50Hz Fuel : Diesel 4 Cylinders, water-cooled design

Fuel Consumption (50Hz Standard) 100%------9.9 (L/h) 75%------7.5 (L/h) 50%------5.5 (L/h) 25%------3.6 (L/h)

The behavior of the generator in the generator and power control board separate On / Off task behavior is possible.

Fuel is supplied from the generator to receive the vehicle fuel tank is installed.

Battery only for the generator to start the vehicle, regardless of the install, and operate the generator when the generator is automatically charged Battery should be dedicated.

Generator

3. Electric System

3.9 GENERATOR

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Features

• Description : LEVEL JACK

• Model : MST-HLJ50


• Model : MST-HLJ50

• Capacity - FRONT : 5,000kg - REAR : 8,000kg

• POWER : DC 24V

• Type : Straight Jack Type

• Capacity per Jack : 2,500 / 4,000 kg

• Stroke :350 mm

• Footpad Size : 160x160 mm

• When stop the vehicle, this is shake preventing device.

• Level Jack is installed at 4 locations under the vehicle.

• This is operated by hydraulic controller.

• “Level Jack Down” warning lamp is installed at the driver seat.

Level Jack

3. Electric System

3.10 LEVEL JACK

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Features

Description : Rear View System

Model : CAMERA : ECC-70M (Color)

Maker : EASTERN Inc. (KOREA)

Rear View System

When driving, must the rear confirmed specification.

When reverse gear operate, without monitor turned on, can automatically show the rear.

Monitor installed at good sight from the driver seat.

- CAMERA -

- 1/3" CCD Vehicle The Rear Sensor Color Camera

- NTSC Type ( 270,000 Pixel )

- Consumption Power : 2.4W

- 130° Lens

- Min. Illumination : 0.1LUX

- Voltage : DC 12V

- Water Resistance

- Operating Temperature : -30°C ~ +50°C

- Aluminum Case

- Noise Level : 47dB

3. Electric System

3.11 REAR VIEW SYSTEM

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Features

Electric Heater

• Description : Heater

• Model : DAW 2422 (2kw)

• Maker : KING (U.S.A)

• Size : 19" Rack Type

• Electric capacity : 2 kw

• Rated voltage : 220V

• This heater is installed at the lower parts of the RACK.

• If the heater is overheat, thermostat device is installed.

3. Electric System

3.12 ELECTRIC HEATER

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Features

• Description : Air-Conditioner

• Model : Air-V

• Maker : Carrier (U.S.A)

Blow & Temperature

Controller

Air-Conditioner

• Model : Air-V

• Cold room capacity : 13,500 BTU (3,500Kcal/h)

• Rated voltage : 210 VACs, 60Hz, 1PH

• Amount to dance the room : 380cfm

• Dimension (mm) : 365x575x1041

• Weight (kg) : 48

3. Electric System

3.13 AIR-CONDITIONER

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Features

• Description : Warning Light & AMP.

• SPEC : Circular Type

• Maker : Musun Sport Inc. (KOREA)

Warning Light System

SPEC.

Type : Strobe Type

Materials : Plastic, Water Resistance Rubber

Power : DC 24V

Color : Red

Shape : Circular

Far away to be installed for emergency announcements.

Warning Light Controller & AMP installed near by driver seat.

Warning light system can operate vehicle start key OFF condition.

Must provide warning light, emergency siren, microphone.

Siren sound is 4 type installed.

Warning AMP

3. Electric System

3.14 Warning Lighting System

Date post:	11-Jan-2016
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