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Coal Power Generation Report Final

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    Coal PowerGeneration

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    Introduction:

    Coal power, an established electricity source that

    provides vast quantities of inexpensive, reliable

    power has become more important as supplies

    of oil and natural gas diminish.

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    Coal power is a rather simple process. In most

    coal fired power plants, chunks of coal are

    crushed into fine powder and are fed into acombustion unit where it is burned.

    Heat from the burning coal is used to generate

    steam that is used to spin one or more turbines

    to generate electricity.

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    History:

    Coal has played a major role in electrical

    production since the first power plants that were

    built in the United States in the1880's

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    The earliest power plants used hand fed wood or

    coal to heat a boiler and produce steam.

    This steam was used in reciprocating steam

    engines which turned generators to produce

    electricity

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    In 1884, the more efficient high speed steam

    turbine was developed by British engineer

    Charles A. Parsons which replaced the use ofsteam engines to generate electricity.

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    In the 1920s, the pulverized coal firing was

    developed.

    This process brought advantages that included a

    higher combustion temperature, improved

    thermal efficiency and a lower requirement for

    excess air for combustion.

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    In the 1940s, the cyclone furnace was developed.

    This new technology allowed the combustion of

    poorer grade of coal with less ash production andgreater overall efficiency.

    Presently, coal power is still based on the samemethods started over 100 years ago, butimprovements in all areas have brought coal powerto be the inexpensive power source used so widely

    today.

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    How Coal Formed?

    Coal is a fossil fuel created from the remains ofplants that lived and died about 100 400 million

    years ago when parts of the earth were covered

    with huge swampy forests.

    Coal is classified as a non renewable energy sourcebecause it takes millions of years to form.

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    Millions of years ago, dead plant matter fell into swampy

    water and over the years, a thick layer of dead plants lay

    decaying at the bottom of the swamps.

    Over time, the surface and climate of the earth changed,

    and more water and dirt washed in, halting the decay

    process.

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    The weight of the top

    layers of water and dirt

    packed down the lower

    layers of plant matter.

    Under heat and pressure,

    this plant matterunderwent chemical and

    physical changes, pushing

    out oxygen and leaving

    rich hydrocarbondeposits. What once had

    been plants gradually

    turned into coal.

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    What is Coal?

    Coal is combustible material consisting primarily

    of the element carbon, but with low percentages

    of solid, liquid, and gaseous hydrocarbons and

    other materials, such as compoundsofnitrogen and sulfur.

    Coal is usually classified into the sub-groups

    known as anthracite, bituminous, lignite, and

    peat. The physical, chemical, and other

    properties of coal vary considerably

    from sample to sample

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    Types of Coal

    Peat

    Considered to be a

    precursor of coal, has

    industrial importance as

    a fuel in some regions,

    for example, Ireland and

    Finland.

    In its dehydrated form, peat is a highly effective

    absorbent for fuel and oil spills on land and

    water.

    It is also used as a conditioner for soil to make it

    more able to retain and slow release water.

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    Lignite

    Also known as browncoal, is the lowest rank

    of coal and used almost

    exclusively as fuel for

    electric powergeneration.

    Jet is a compact form of

    lignite that is

    sometimes polishedand has been used as

    an ornamental stone

    since the Upper

    Palaeolithic

    It is the lowest rank of coal,

    with a heating value of4,000 8,300 Btu per

    pound. Lignite is crumbly

    and has high moisture

    content.

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    Whose properties range from

    those of lignite to those of

    bituminous coal, is usedprimarily as fuel for steam-

    electric power generation and

    is an important source of

    light aromatichydrocarbons for the chemical

    synthesis industry.

    Sub-Bituminous

    Sub-bituminous coal typically

    contains less heating valueand more moisture than

    bituminous coal (8,300

    13,000 Btu per pound). It

    contains 35 45% carbon..

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    It is dense sedimentary rock,black but sometimes darkbrown often with well-definedbands of bright and dullmaterial, used primarily as fuelin steam-electric powergeneration, with substantialquantities used for heat andpower applications inmanufacturing and tomake coke

    Bituminous

    Bituminous coal was formed by further addition ofheat and pressure on lignite during coal formation

    process. Bituminous coal looks smooth and sometimes

    shiny, contain 11,000-15,500 Btu per pound, between

    45 86% carbon.

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    A grade between bituminous coal and anthracite,

    once widely used as a fuel for steam locomotives.In this specialized use it is sometimes known

    as sea-coalin the U.S. Small steam coal (dry small

    steam nuts or DSSN) was used as a fuel for

    domestic water heating.

    Steam Coal

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    Anthracite

    T

    he highest rank of coal is aharder, glossy, black coal used

    primarily for residential and

    commercial space heating.

    It may be divided further into

    metamorphically altered

    bituminous coal and petrified

    oil, as from the deposits in

    Pennsylvania.

    Anthracite was created where additional pressurecombined with very high temperature inside the earth.

    It is deep black and looks almost metallic due to its

    glossy surface, contain around 15,000 Btu per pound

    energy and 86 97% carbon.

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    Technically the highest rank is difficult to ignite

    and is not commonly used as fuel: it is mostly

    used in pencils and, when powdered, as

    a lubricant.

    Graphite

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    The classification of coal is generally based on the content of

    volatiles. However, the exact classification varies between

    countries. According to the German classification, coal is

    classified as follows

    German

    Classification

    English

    DesignationVolatiles % C Carbon %

    H

    Hydrogen %O Oxygen % S Sulfur %

    Heat

    content

    kJ/kg

    Braunkohle Lignite 45-65 60-75 6.0-5.8 34-17 0.5-3 9.8 ~1

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    How the Coal is mined?

    Generally, there are two ways to remove coal from

    the ground surface and underground mining.

    Surface mining is used when a coal seam is

    relatively close to the surface, usually within 200feet.

    Kinds of Surfaced Mining:

    Area/Strip Mining

    Contour Mining

    Mountaintop coal mining

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    Area/Strip Mining exposes the coal by removing

    the overburden (the earth above the coal seam(s))

    in long cuts or strips.

    The soil from the first strip is

    deposited in an area outside

    the planned mining area.

    Spoil from subsequent cuts is

    deposited as fill in the previous

    cut after coal has been

    removed.

    Usually, the process is

    to drill the strip of overburden

    next to the previously mined

    strip.

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    Contour Mining method consists of removing

    overburden from the seam in a pattern following the

    contours along a ridge or around a hillside. This method is most

    commonly used in areas

    with rolling to steep terrain.

    It was once common to

    deposit the spoil on the

    downslope side of the

    bench thus created, but this

    method of spoil disposalconsumed much additional

    land and created severe

    landslide and erosion

    problems.

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    Mountaintop coal mining

    is a surface miningpractice involving removal

    of mountaintops to

    expose coal seams, and

    disposing of associatedmining overburden in

    adjacent "valley fills.

    Valley fills occur in steep

    terrain where there arelimited disposal

    alternatives.

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    Underground (or deep) mining is used when the coal

    seam is buried several hundred feet below the surface.

    Room and pillar mining consists of coal

    deposits that are mined by cutting a

    network of rooms into the coal seam.

    Pillars of coal are left behind in order to

    keep up the roof.

    The pillars can make up to forty percent

    of the total coal in the seam, however

    where there was space to leave head

    and floor coal there is evidence from

    recent open cast excavations that 18th

    century operators used a variety of

    room and pillar techniques to remove

    92 percent of the in situ coal. However,

    this can be extracted at a later stage.

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    There are five principal methods of underground mining:

    Longwall mining accounts for about 50 percent of

    underground production.T

    he longwall shearer has a face of1,000 feet (300 m) or more.

    It is a sophisticated machine with a rotating drum that moves

    mechanically back and forth across a wide coal seam. The

    loosened coal falls on to a pan line that takes the coal to the

    conveyor belt for removal from the work area. Longwall systems have their own hydraulic roof supports which

    advance with the machine as mining progresses.

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    Continuous mining utilizes a Continuous Miner Machine with

    a large rotating steel drum equipped with tungsten carbide

    teeth that scrape coal from the seam.

    Operating in a room and pillar (also known as bord and

    pillar) systemwhere the mine is divided into a series of 20-

    to-30 foot (510 m) rooms or work areas cut into the

    coalbedit can mine as much as five tons of coal a minute,

    more than a non-mechanised mine of the 1920s wouldproduce in an entire day.

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    Blast mining or conventional mining, is an older

    practice that uses explosives such as dynamite to break

    up the coal seam, after which the coal is gathered and

    loaded on to shuttle cars or conveyors for removal to a

    central loading area.

    This process consists of a series of operations that begins

    with cutting the coalbed so it will break easily when blasted

    with explosives. This type of mining accounts for less than 5percent of total underground production in the US today.

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    Shortwall mining, a method currently accounting for less

    than 1 percent of deep coal production, involves the use

    of a continuous mining machine with movable roofsupports, similar to longwall.

    The continuous miner shears coal panels 150 to 200 feet

    (40 to 60 m) wide and more than a half-mile (1 km) long,

    having regard to factors such as geological strata.

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    Retreat mining is a method in which the pillars or coal ribs

    used to hold up the mine roof are extracted; allowing the

    mine roof to collapse as the mining works back towards theentrance.

    This is one of the most dangerous forms of mining, owing to

    imperfect predictability of when the ceiling will collapse and

    possibly crush or trap workers in the mine.

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    Dangers to miners Build-ups of a hazardous gas are known as damps, possibly

    from the German word "Dampf" which means steam or vapor:

    Black damp: a mixture ofcarbon dioxide and nitrogen in a mine can

    cause suffocation, and is formed as a result of corrosion in enclosed

    spaces so removing oxygen from the atmosphere.

    After damp: similar to black damp, after damp consists ofcarbonmonoxide, carbon dioxide and nitrogen and forms after a mine

    explosion.

    Fire damp: consists of mostly methane, a highly flammable gas that

    explodes between 5% and 15% - at 25% it causes asphyxiation.

    Stink damp: so named for the rotten egg smell of the hydrogensulphide gas, stink damp can explode and is also very toxic.

    White damp: air containing carbon monoxide which is toxic, even at

    low concentrations

    Chronic lung diseases, such as pneumoconiosis (black lung) were

    once common in miners, leading to reduced life expectancy

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    Impacts of Coal Mining

    Release of methane, a greenhouse gas causing climate

    change

    Waste products, including uranium, thorium, and

    other radioactive and heavy metal contaminants

    Acid mine drainage (AMD)

    Interference with groundwater and water table levels

    Impact of water use on flows of rivers and consequent

    impact on other land uses

    Dust

    Tunnels sometimes damage infrastructure (e.g. roads)

    Land rendered unsuitable for other use

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    Control of Pollutants from Coal Mining:

    Mine Water from Acid Mine Drainage

    The first measure is to separate surface waters to

    reduce the volume of mine waters to a minimum. Mine waters are first treated in sedimentation

    ponds and then in mine water purification plants

    which work on the oxidation-neutralisation

    principle. Removed are primarily iron, manganeseand non-soluble substances.

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    Coal-Fired Power Plant

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    Coal-Fired Power Plant

    More than half of the electricity generated in the

    world is by using coal as the primary fuel.

    The function of the coal fired thermal power

    plant is to convert the energy available in thecoal to electricity.

    Coal power plants work by using several steps to

    convert stored energy in coal to usable electricity

    that we find in our home that powers our lights,

    computers, and sometimes, back into heat for

    our homes.

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    Coal-Fired Thermal Power Plant

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    Major Stages in a Coal-Fired

    Power Plant:

    Coal Arrival/Coalyard

    Storing and Pulverizing

    Combustion and Steam

    Turbine and Generator

    Water Reuse/Condenser Electricitys Path

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    Coal Arrival/Coalyard

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    Storing and Pulverizing

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    Combustion and Steam

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    Turbine and Generator

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    Water Reuse/Condenser

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    Electricitys Path

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    Coal Power Stations in the Philippines

    Sual Power Station

    Mindanao Coal Power Station

    Masinloc Power Station

    Quezon Power Station

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    ASPECTSAND

    IMPACTSOF COAL

    POW

    ER

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    Advantages of Coal Power

    Electricity Supplying approximately 50% of electricity to the US

    Economy Coal-mining stimulates over one million jobs in the U.S.

    Coal contributes over $80 billion annually to theeconomy

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    Efficiency

    Larger power plants are more efficient

    38% of the chemical energy is converted to energy

    Safe safest fossil fuel to transport, store and use

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    Some of the advantages of coal are : Easily combustible, and produces high energy upon

    combustion helping in locomotion and in the generation ofelectricity and various other forms of energy;

    Widely and easily distributed all over the world;

    Comparatively inexpensive due to large reserves and easy

    accessibility Good availability

    Inexpensive

    Very large amounts of electricity can be generated in one

    place using coal, fairly cheaply. A fossil-fuelled power station can be built almost anywhere,

    so long as you can get large quantities of fuel to it. Most

    coal fired power stations have dedicated rail links to supply

    the coal.

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    Disadvantages of Coal Power

    Coal-Fired Power Plants are the largest contributor ofhazardous air pollutants.

    Sulfur dioxide (SO2)

    Nitrogen Oxide (NOx)

    Carbon Dioxide (CO2)

    Mercury

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    Some disadvantages of coal are that: It is Nonrenewable and fast depleting.

    High coal transportation costs, especially for countrieswith no coal resources and hence will require specialharbours for coal import and storage.

    Coal storage cost is high especially if required to have

    enough stock for few years to assure power productionavailability.

    Burning fossil fuels releases carbon dioxide, a powerfulgreenhouse gas, that had been stored in the earth formillions of years, contributing to global warming.

    It leaves behind harmful byproducts upon combustion,thereby causing a lot of pollution

    Mining of coal leads to irreversible damage to theadjoining environment;

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    Some disadvantages of coal are that : Mining and burning of coal pollutes the environment,

    causes acid rain and ruins all living creature's lungs.

    It will eventually run out.

    It cannot be recycled.

    Prices for all fossil fuels are rising, especially if the real cost

    of their carbon is included.

    An average of 170 pounds of mercury is made by one coal

    plant every year. When 1/70 of a teaspoon of mercury is

    put in to a 50-acre lake it can make the fish unsafe to eat.

    Coal power puts the lives of the people who dig the coal in

    danger, and it gives them poor lung quality. Also, it ruins the natural habitats of animals.

    A coal plant generates about 3,700,000 tons of carbon

    dioxide every year; this is one of the main causes of global

    warming.

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    Some disadvantages of coal are that : A single coal plant creates 10,000 tons of sulfur dioxide,

    which causes acid rain that damages forests, lakes, and

    buildings.

    When people dig for coal, they cut down many trees.

    A coal plant also creates 720 tons of carbon monoxide;

    which causes headaches and place additional stress onpeople with heart disease.

    A 500-megawatt coal- fired plant draws about 2.2 billion

    gallons of water from nearby bodies of water. This is

    enough water to support approximately 250,000 people. Cultivating coal is a very dangerous job - many men and

    women die each year in coal mine related failures and

    accidents

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    Toxilogical and Environment Properties of Hazardous Air Pollutants

    (HAPs) Emitted from Electric Generating Stations by Coal

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    Characteristics of Major Coal Types Used to Generate Electricity

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    Contributions of Coal-Fired Power Plants to Selected

    Hazardous Air Pollutant Emissions

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    Residence Time of Hazardous Air Pollutants in Atmosphere

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    Control of Collateraland HazardousAir

    Pollutants From

    Coal-Fired PowerPlants

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    Integrated Schematic Diagram of Coal-Fired

    Power Plant with Pollution Control Equipment


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