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Coal Unloading Estimation

Date post: 08-Jan-2016
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Minimum wagesRATE ANALYSIS1As per Ref Circular SMPP/HR-ER/MW/2014 applicable from 01.04.2014 WAGESSl.No.DescriptionUSWSSWSW1Min Wages per day2733093632Contractors Profit @ 10%27.330.936.33PF @ 13.61% including Administrative Charges37.155342.054949.40434ESI @ 4.75%12.967514.677517.24255Holiday Payment @ 2.95%8.05359.115510.70856Retrenchment Benefit @ 4.92%13.431615.202817.85967Annual leave Payment @ 5% 13.6515.4518.158Bonus @ 8.33% limited to a maximum of Rs. 3500/- per Annnum11.4811.4811.489T&P @ 3%8.199.2710.8910Safety @ Rs.4/- Per Manday44411Dust Allowances38.4638.4638.4612Total Amount for One Manday 447.69499.61577.49

RATE ANALYSIS2As per Ref Circular SMPP/HR-ER/MW/2013 Dated 08.05.2013 WAGESSl.No.DescriptionUSWSSWSW1Min Wages per day2733093632Contractors Profit @ 10%27.330.936.33PF @ 13.61% including Administrative Charges37.155342.054949.40434ESI @ 4.75%12.967514.677517.24259T&P @ 3%8.199.2710.8910Safety @ Rs.4/- Per Manday44411Dust Allowances38.4638.4638.4612Total Amount for One Manday 401.07448.36519.30

Manpower ESTIMATION OF MANPOWER(A) For Unloading of wagons and cleaning of coal in between track at track hopper 1&2, For up keepment of track hopper 1 & 2 bay, commercial room, coal sampling room compressor room at track hopper and in & around track hopper area as directed by EIC.Un-skilled : 09 persons per shift Semi- skilled : 01 person per shiftTotal manpower required : 30 Nos. (27 unskilled + 03 sup)(B) Unloading of coal from BOXN wagons at wagon tippler. Un-skilled : 05 Persons Semi- skilled : 01 persons per shift(C) Manual Unloading of coal from BOXN wagons at track hopper in case of exigencyUn-skilled : 160 Persons(As and when Required) (D) Stone breaking, stacking and transportation by mechanical means.Un-skilled : 03 Persons (E) For Up-Keep of R&D building and surroundings & for upkeep of Railway commercial staff office, coal sampling building, in-motion weighbridge, daily sweeping of both the track hoppers and newly constructed S&T control room at wagon tippler and crossing station building(Un-Skilled) : 06 Person / day (F) Supply of unskilled manpower as and when required as per scope of work.: 01 person (G) Supply of skilled manpower for weigh bridge operation: 03 Persons(H) Re railing of wagons at track hopper, wagon tippler and inside plant area.: 07 Persons(As and when Required) (I) Clearing of cell jamming in both track hoppers : 10 Persons(As and when Required)

EstimationRATE ANALYSYS

BOQ-AUNLOADING OF COAL FROM BOBRN WAGONS AT TRACK HOPPERS(1&2)S.NoDescrpition/Shift/day/Year RateTotal Cost1Total USW manpower required for unloading coal rakes in both track hoppers(BOBRN)9279855447.684,411,886.402Total SSW manpower required for unloading coal rakes in both track hoppers131095499.61547,072.953Total cost for unloading coal in track hopper(BOBRN)4,958,959.354No of wagons expected to be received in a year128200wagons5Unloading cost per wagon of BOBRN at track hopper38.6850

BOQ-BUNLOADING OF COAL FROM BOXN WAGONS AT WAGON TIPPLER(1&2)S.NoDescrpition/Rake RateTotal Cost1Total USW manpower required for unloading BOXNrakes in wagon tippler5447.682238.42Total SSW manpower required for unloading BOXN rake in Wagon tipplers1499.61499.613Total cost for unloading BOXN rake unloading at wagon tippler2,738.014No. Of wagons in each BOXN rake is 59Wagons5Unloading cost per wagon of BOXN at wagon tippler46.4150

BOQ-CManual Unloading of coal from Railway BOXN Wagons at Track hoppers.Assuming one full rake consists of 59 wagons having side doors (openings) will be unloaded in three cuts by 160 unskilled labourers. rake unloading time is around 7:00 Hrs Opening of doors of wagon. Sometimes, for defective doors, which dont open easily, it requires much more time & effort to open the door. Cleaning of wagons after manual unloading. Closing of doors of wagons. Special attention is required for defective doors. Cleaning the track hopper grill, floor, and spilled coal along the track up to 200mts in front & rear of the track hopper.Miscellaneous expenditure like mobile phone and gas (O2+DA) for cutting of welded wagon doors.

For unloading each rake labour payment may be paid for minimum 02 shifts for delay in placement by railways.S.NoDescrpition/Rake RateTotal Cost1U/S Manpower required for unloading one BOXN rake 160401.072Cost per shift64,171.203Cost for 02 shifts128,342.404No. Of wagons in each BOXN rake is 59Wagons5Mannual unloading cost per wagon of BOXN at Track hopper2,175.2950

BOQ-DStone Breaking, Stacking, Loading To Tractor, Transportation & Unloading From Tractor And proper Stacking One tractor with trolley can transport 12M.T in 8 (Eight ) hours i.e. in one day to a lead of 4 KM to 6 km from track hopper in 3 trips.S.NoDescrpitionUSW /DayUSW /TripNo.of TripsCost per DayCost per Trip1Presently prevailing hire charges for one tractor with trolley per day at SMSTPP including driver and diesel cost 31800.00600.002Stone Breaking, Loading to Tractor & Unloading from tractor unskilled manpower required 31401.07401.073Total cost for transportation of stones per trip1,001.0720

BOQ-EUp keepment of R&D, Crossing station, In Motion weigh bridge, Tippler yard S&T and Railway Commercial room buildingsS.NoDescrpitionUSW /Day RateTotal Cost 1Total manpower required for up keepment of R&D building, crossing station building, in-motion weigh bridge room and daily sweeping of track hopper-1&2 floor in a day 6447.682,686.0820BOQ-FDeployment of un skilled manpower as and when requiredS.NoDescrpitionUSW /Day RateTotal Cost 1Cost of manpower USW1401.07401.0720BOQ-GRound the clock operation of in motion weigh bridgeS.NoDescrpition/dayRateTotal Cost 1No. Of operator(SW) per day3577.491732.472Cost per Operator/Day577.4920

BOQ-HRe railing of derailed wagons at track hopper and wagon tipplerS.NoDescrpition/dayRateTotal Cost 1Manpower USW6401.072406.422Manpower SW1519.3519.33Total cost of the manpower2925.724Cost per derailment2,925.7220BOQ-IClearing of cell jamming in both track hoppers in MonsoonS.NoDescrpition/6 cellsRateTotal Cost 1USW required for clearing 06 cells in a day 10401.074010.72Cost for clearing each cell 668.4550

Coal requirmentANTICIPATED COAL WAGONS RECEIPTS.NoDescriptionCoal1For stage-1 anticipated receipt is 90% of FSALMT524,680,000MT2For stage-2 anticipated receipt is 65% of FSALMT46.23,003,000MT3Anticipated quantity receipt from ECL LMT101,000,000MT4Anticipated quantity receipt from SCCL LMT5500,000MT5Anticipated quantity Imported coal receipt LMT262,600,000MT6Total coal expected to be receivedLMT11,783,000MT7Average load on each wagon is MT65.00MT8Number of wagons expected to be received181,277wagonsRounded Say181,300wagons

9Average BOXN Rakes/Day 2.5wagons10Number of wagons expected per BOXN Rake59wagons11Average BOXN Rakes/Month75wagons12Average BOXN Rakes/YearBOXN53,100wagons13Total BOBRN wagons expected to be received in year BOBRN128,200wagons

BOQBOQ/PRICE SCHEDULE FOR ONE YEAR

Sl. NoItemsUnitQuantityRateValue in Rs.AUnloading of coal from IR BOBRN wagons at track hopper. Up keepment of Track hopper of 1&2, Railway commercial staff room compressor, coal sampling room as per scope of work. NO12820038.684,958,776.00BUnloading of coal from IR BOXN wagons at track hopper. NO5310046.412,464,371.00CManual Unloading of coal from IR BOXN wagons at track hopper.PWN3002175.29652,587.00DStone breaking, Stacking, &Transportation of stones by mechanical means to stone stockyard.TRP501001.0750,053.50EUp-keep of R&D building & in-motion weighs bridge room and Daily Up keepment(SWEEPING) of Track hopper of 1&2, Railway commercial staff room compressor, coal sampling room as per scope of work.OPR3122686.06838,050.72FSupply of un skilled man power as per requirement.MD500401.07200,535.00GSupply of skilled manpower round the clock for weigh bridge operation.OPR1095577.49632,351.55HRe railing of wagons at track hopper, wagon tippler and inside plant area.NO52925.7214,628.60IClearing of cell jamming in both track hoppers OPR300668.45200,535.00FHPLP00GN100Total10,011,888.3710,011,888.37Rupees One Crore Eleven Thousand Eight Hundred Eighty Eight And Paise Thirty Seven OnlyRUPEES ONE CRORE ELEVEN THOUSAND EIGHT HUNDRED EIGHTY EIGHT AND PAISE THIRTY SEVEN ONLY


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