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Coarse Agg All Teshing

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    LEIGHTON OSE JV INDORE KHALGHAT PROJECT

    DATE :

    S.no Name of TestSample

    DescripationLocation / Chainage

    Reference

    no.

    DAILY PROGRAMMED PLANNED ( ZONE - II )

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    Name of the Project

    Name of the Employer

    Name of the Concessionaire

    Name of Independent Consultant

    Name of the EPC Contractor

    Name of the EPC Sub-Contractor

    Date :

    Sl. No. Description of Test Sample Description / Location Remarks

    : Four Laning of Indore - Khalghat section of NH-3 in MP on BOT

    : National Highways Authority of India

    : Oriental Pathways (Indore) Pvt. Ltd.

    : Sheladia Associate Inc.- Feedback JV

    : Oriental Structural Engineers Pvt. Ltd.

    : LEIGHTON - OSE JV

    LABORATORY DAILY ACTIVITY

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    Leighton - OSE JV Indore - Khalghat Highway

    Date :

    Sl. No. Description of Test Sample Description / Location Remarks

    LABORATORY DAILY ACTIVITY

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    Leighton - OSE JV INDORE KHALGHAT PROJECT

    Date

    Sl. No. Name of Test Sample Description Location/Chainage Remarks

    DAILY PROGRAMME PLANNED ( ZONE - II )

    :

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    Sample Ref. No. : :

    Sample Location : :

    Source of Material :

    Sample Description :

    Passing Retained A B C D E F G80 63 2500

    63 50 2500 5000

    50 40 5000 5000 5000

    40 25 1250 5000

    25 20 1250

    20 12.5 1250 2500

    12.5 10 1250 2500

    10 6.3 2500

    6.3 4.75 2500

    4.75 2.36 5000

    12 spheres

    (5000g25)

    11 spheres

    (5000g25)

    8 spheres

    (500020

    )

    6 spheres

    500015

    12 spheres

    (5000g25)

    12 spheres

    (5000g25)

    12 spheres

    (5000g25)

    Remarks

    : LEIGHTON - OSE JV

    Name of the EPC Contractor

    Name of the EPC Sub-Contractor

    Seive Size (mm)

    Date Sampled

    Date Tested

    : Four Laning of Indore - Khalghat section of NH-3 in MP on BOT

    : National Highways Authority of India

    : Oriental Pathways (Indore) Pvt. Ltd.

    : Sheladia Associate Inc.- Feedback JV: Oriental Structural Engineers Pvt. Ltd.

    ________________________________

    Name of the Project

    Name of the Employer

    Name of the Concessionaire

    Name of Independent Consultant

    Number of Spheres \ Weigth as per spec

    Original Weight of the Sample (a)

    Weight in Grams of the Test Sample of Grade

    DETERMINATION OF LOS ANGELES ABRASION VALUE (IS:2386 - PART IV)

    Technician Laboratory Manager Material Engineer

    Final Weight of the Sample (b)

    Passing (1.7mm IS Seive)

    Aggregate Abrasion Value (a-b/a) x 100(%)

    Note: Rotate the Machine at a speed of 30 to 33 rev/min for grading A,B,C,D rotate the machine for 500 and for grading E.F,G rotates for

    1000 revolutions

    Abrasion charge - Steel spheres approx. 48mm dia and each weighing between 390 to 445mm.

    ___________

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    Sample Ref. No. : :

    Sample Location : :

    Source of Material :

    Sample Description :

    Passing Retained A B C D E F G

    80 63 2500

    63 50 2500 500050 40 5000 5000 5000

    40 25 1250 5000

    25 20 1250

    20 12.5 1250 2500

    12.5 10 1250 2500

    10 6.3 2500

    6.3 4.75 2500

    4.75 2.36 5000

    12 spheres

    (5000g25)

    11 spheres

    (5000g25)

    8 spheres

    (500020)

    6 spheres

    500015

    12 spheres

    (5000g25)

    12 spheres

    (5000g25)

    12 spheres

    (5000g25)

    Remarks

    Technician Laboratory Manager Material Engineer

    Aggregate Abrasion Value (a-b/a) x 100(%)

    Note: Rotate the Machine at a speed of 30 to 33 rev/min for grading A,B,C,D rotate the machine for 500 and for grading E.F,G rotates for 1000 revolutions

    Abrasion charge - Steel spheres approx. 48mm dia and each weighing between 390 to 445mm.

    ___________ ________________________________

    Number of Spheres \ Weigth as per spec

    Original Weight of the Sample (a)

    Final Weight of the Sample (b)

    Passing (1.7mm IS Seive)

    Weight in Grams of the Test Sample of Grade

    DETERMINATION OF LOS ANGELES ABRASION VALUE (IS:2386 - PART IV)

    Seive Size (mm)

    Date Sampled

    Date Tested

    Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station, Indore - 452009

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    Sample Ref. No. Date Sampled :

    Sample Location Date Tested :Source of Materials

    Sample Description

    Test No.: 1 2 3

    Mass of Aggregates (Oven dry passing

    IS Sieve 12.5mm and is retained on IS

    Sieve 10.0mm (Wa)

    (gm)

    Mass of Fraction retained on IS Sieve2.36mm (Wb)

    (gm)

    Mass of Fraction passing IS Sieve

    2.36mm (Wc)=Wa - Wb(gm)

    A.I.V.= Wc / Wa x 100 (%)

    Average A.I.V (%)

    Remarks

    ___________

    Technician Material Engineer Laboratory Manager

    Aggregate Impact Value (IS:2386, Part IV)

    _______________ _________________

    :

    ::

    :

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    Sample Ref. No. Date Sampled :

    Sample Location Date Tested :

    Source of Materials

    Sample Description

    Test No.: 1 2 3

    Mass of Aggregates (Oven dry passing

    IS Sieve 12.5mm and is retained on IS

    Sieve 10.0mm (Wa)

    (gm)

    Mass of Fraction retained on IS Sieve2.36mm (Wb)

    (gm)

    Mass of Fraction passing IS Sieve

    2.36mm (Wc)=Wa - Wb(gm)

    A.I.V.= Wc / Wa x 100 (%)

    Average A.I.V (%)

    Remarks

    ___________

    Contractor's Representative IC RepresentativePMC Representative

    Aggregate Impact Value (IS:2386, Part IV)

    _______________ _______________

    :

    ::

    :

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    Name of the Project

    Name of the Employer

    Name of the

    ConcessionaireName of Independent

    Consultant

    Name of the EPC

    Contractor

    Name of the EPC Sub-

    Contractor

    Sample Ref. No.: : Date Sampled :

    Sample Location : Date Tested :

    Sample Description : Material For :

    Source of Materials :

    Total Weight (gm)Weight of Aggregate Retained

    on Thickness Guage (gm)

    Weight of Aggregate Passing

    Thickness Guage (gm)

    Weight of Aggregate Retained on

    Length Guage after retaining on

    Thickness Guage (gm)

    Passing Retaining

    63 50

    50 40

    40 31.5

    31.5 25

    25 20

    20 16

    16 12.5

    12.5 10

    10 6.3

    A= gm B= gm C= gm D= gm

    Specified Limit BC DBM BM WMM Concrete (only flakiness)

    Max% 30 30 30 30 35

    Remarks:

    Total

    Combined Flakiness & Elongation Indices = (C/A) + (D/B)

    : Four Laning of Indore - Khalghat section of NH-3 in MP on BOT

    : National Highways Authority of India

    : Oriental Pathways (Indore) Pvt. Ltd.

    : Sheladia Associate Inc.- Feedback JV

    Technician Material Engineer Laboratory Manager

    : Oriental Structural Engineers Pvt. Ltd.

    : LEIGHTON - OSE JV

    ___________ _______________ _________________

    Sieve Size (mm)

    COMBINED FLAKINESS AND ELONGATION INDICES (IS:2386, PART 1)

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    Sample Ref. No. 335 A / 335 B Source of Material :

    Sample Location Path Crusher Date Sampled :

    Sample Description Date Tested :

    Trial 1 Trial 2 Trial 3 Avg.

    Weight of Saturated Aggregate in Water (A) gm 1974 1984 1997

    Weight of Saturated Surface dry aggregate in air (B) gm 3000.2976 2980 3024

    Weight of Oven dried aggregate in air (C) gm 2966 2946 2990

    Bulk Specific Gravity = C/(B-A) 2.89 2.9 2.91 2.9

    Apparent specific gravity = C/(C-A) 3.0 3.1 3.0 3.0

    Water Absorption (% of dry weight) = 100(B-C)/C % 1.16 1.15 1.15 1.15

    AGGREGATE SIZE (FINE)

    Trial 1 Trial 2 Trial 3 Avg.

    Weight of saturated surface-dry sample (A) gm 510.0 521.4 542.5

    Weight of Pycnometer or gas jar with sample and distilled

    water (B)gm 1795 1801 1815

    Weight of Pycnometer or gas jar with distilled water only

    (C)gm 1478 1478 1478

    Weight of Oven dried sample (D) gm 504.0 515.0 536.0

    Bulk Specific Gravity= D/(A-(B-C)) 2.61 2.60 2.61 2.60

    Apparent Specific gravity = D/(D-(B-C)) 2.70 2.68 2.69 2.69

    Water Absorption (% of dry weight)=100(A-D)/D % 1.2 1.24 1.22 1.22

    Remarks:

    ___________ _________________

    Technician Laboratory Manager

    SMALLER THAN 10MM ( SAND )

    REMARKS

    AGGREGATE SIZE (COARSE)

    SPECIFIC GRAVITY & ABSORPTION TESTS FOR COARSE AND FINE AGGREGATE

    As per IS: 2386 - Part 3

    LARGER THAN 10MMREMARKS

    :::

    Material Engineer

    Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station,Indore 452009

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    Sample Ref. No. Source of Material : Bhrughat Material

    Sample Location Three stage crusher zone-3 Date Sampled :

    Sample Description 20mm CA Date Tested :

    Trial 1 Trial 2 Trial 3 Avg.

    Weight of Saturated Aggregate in Water (A) gm 1615 1934 1764.5

    Weight of Saturated Surface dry aggregate in air (B) gm 2489.53 2980 2719

    Weight of Oven dried aggregate in air (C) gm 2461.8 2947.2 2689.2Bulk Specific Gravity = C/(B-A) 2.815 2.814 2.816 2.815

    Apparent specific gravity = C/(C-A) 2.907 2.909 2.908 2.908

    Water Absorption (% of dry weight) = 100(B-C)/C % 1.126 1.113 1.126 1.122

    AGGREGATE SIZE (FINE)

    Trial 1 Trial 2 Trial 3 Avg.

    Weight of saturated surface-dry sample (A) gm

    Weight of Pycnometer or gas jar with sample and distilled

    water (B)

    gm

    Weight of Pycnometer or gas jar with distilled water only

    (C)gm

    Weight of Oven dried sample (D) gm

    Bulk Specific Gravity= D/(A-(B-C))

    Apparent Specific gravity = D/(D-(B-C))

    Water Absorption (% of dry weight)=100(A-D)/D %

    Remarks:

    _________________

    Contactor's Representative IC

    SMALLER THAN 10MM ( SAND )

    REMARKS

    AGGREGATE SIZE (COARSE)

    SPECIFIC GRAVITY & ABSORPTION TESTS FOR COARSE AND FINE AGGREGATE

    As per IS: 2386 - Part 3

    LARGER THAN 10MMREMARKS

    :::

    PMC

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    Sample Ref. No. Source of Material :

    Sample Location Date Sampled :

    Sample Description Date Tested :

    Trial 1 Trial 2 Trial 3 Avg.

    Weight of Saturated Aggregate in Water (A) gm

    Weight of Saturated Surface dry aggregate in air (B) gm

    Weight of Oven dried aggregate in air (C) gmBulk Specific Gravity = C/(B-A)

    Apparent specific gravity = C/(C-A)

    Water Absorption (% of dry weight) = 100(B-C)/C %

    AGGREGATE SIZE (FINE)

    Trial 1 Trial 2 Trial 3 Avg.

    Weight of saturated surface-dry sample (A) gm

    Weight of Pycnometer or gas jar with sample and distilled

    water (B)

    gm

    Weight of Pycnometer or gas jar with distilled water only

    (C)gm

    Weight of Oven dried sample (D) gm

    Bulk Specific Gravity= D/(A-(B-C))

    Apparent Specific gravity = D/(D-(B-C))

    Water Absorption (% of dry weight)=100(A-D)/D %

    Remarks:

    _________________

    Contactor's Representative IC

    SMALLER THAN 10MM ( SAND )

    REMARKS

    AGGREGATE SIZE (COARSE)

    SPECIFIC GRAVITY & ABSORPTION TESTS FOR COARSE AND FINE AGGREGATE

    As per IS: 2386 - Part 3

    LARGER THAN 10MMREMARKS

    :::

    PMC

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    Sample Ref. No.: : 242A Date Sampled : 19/1/07

    Sample Location Date Tested : 20/1/07

    Sample Description : 20 mm Material For : Design mix Concrete

    Total Weight (gm)Weight of Aggregate Retained

    on Thickness Guage (gm)

    Weight of Aggregate Passing

    Thickness Guage (gm)

    Weight of Aggregate Retained on

    Length Guage after retaining on

    Thickness Guage (gm)

    Passing Retaining63 50 -- -- --

    50 40 -- -- --

    40 31.5 -- -- --

    31.5 25 -- -- --

    25 20 2862 2759 103

    20 16 1655 1566 89

    16 12.5 1058 1008 50

    12.5 10 0 0 0

    10 6.3 0 0 0

    A= 5575 gm B= 5333 gm C= 242 gm D= gm

    Specified Limit BC DBM BM WMM Concrete (only flakiness)

    -- -- -- -- 4.34

    Max% 30% 30% 30% 30% 35%

    Remarks:

    _________________

    Sieve Size (mm)

    COMBINED FLAKINESS AND ELONGATION INDICES (IS:2386, PART 1)

    Total

    Combined Flakiness & Elongation Indices = (C/A) + (D/B)

    : B.R.GOYAL PLANT

    Technician Material Engineer Laboratory Manager

    ___________ _______________

    Kamala Kunj Durga Nagar Corner Hukuma Kheri A B Road Near Rajendra Nagar Police Station Indore 452009

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    Sample Ref. No.: : 242B Date Sampled : 19/1/07

    Sample Location Date Tested : 20/1/07

    Sample Description : 10 mm Material For : Design mix Concrete

    Total Weight (gm)Weight of Aggregate Retained

    on Thickness Guage (gm)

    Weight of Aggregate Passing

    Thickness Guage (gm)

    Weight of Aggregate Retained on

    Length Guage after retaining on

    Thickness Guage (gm)

    Passing Retaining63 50 --

    50 40 --

    40 31.5 --

    31.5 25 --

    25 20 -- --

    20 16 -- --

    16 12.5 512 362 150

    12.5 10 386 291 95

    10 6.3 115 27 88

    A= 1013 gm B= 680 gm C= 333 gm D= gm

    Concrete (only flakiness) 32.87 % (33%)

    Remarks:

    Technician Material Engineer Laboratory Manager

    ___________ _______________ _________________

    Sieve Size (mm)

    COMBINED FLAKINESS AND ELONGATION INDICES (IS:2386, PART 1)

    Total

    Combined Flakiness = (C/A)

    : B.R.GOYAL PLANT

    Kamala Kunj Durga Nagar Corner Hukuma Kheri A B Road Near Rajendra Nagar Police Station Indore 452009

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    Sample Ref. No.: : 242A Date Sampled : 19/1/07

    Sample Location Date Tested : 20/1/07

    Sample Description : 20 mm Material For : Design mix Concrete

    Total Weight (gm)Weight of Aggregate Retained

    on Thickness Guage (gm)

    Weight of Aggregate Passing

    Thickness Guage (gm)

    Weight of Aggregate Retained on

    Length Guage after retaining on

    Thickness Guage (gm)

    Passing Retaining63 50 -- -- --

    50 40 -- -- --

    40 31.5 -- -- --

    31.5 25 -- -- --

    25 20 2862 2759 103

    20 16 1655 1566 89

    16 12.5 1058 1008 50

    12.5 10 0 0 0

    10 6.3 0 0 0

    A= 5575 gm B= 5333 gm C= 242 gm D= gm

    Concrete (only flakiness) 4.34%

    Remarks:

    Technician Material Engineer Laboratory Manager

    ___________ _______________ _________________

    Sieve Size (mm)

    COMBINED FLAKINESS AND ELONGATION INDICES (IS:2386, PART 1)

    Total

    Combined Flakiness = (C/A)

    : B.R.GOYAL PLANT

    Kamala Kunj Durga Nagar Corner Hukuma Kheri A B Road Near Rajendra Nagar Police Station Indore 452009

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    Sample Ref. No. 393 Source of Material

    Sample Location 12013(B/S) box clvt. Date Sampled

    Sample Description 40mm down ca. Date Tested

    Trial 1 Trial 2 Trial 3 Avg.

    Weight of Saturated Aggregate in Water (A) gm 1972 1983 1995

    Weight of Saturated Surface dry aggregate in air (B) gm 3001 2980 3026

    Weight of Oven dried aggregate in air (C) gm 2964 2944 2991

    Bulk Specific Gravity = C/(B-A) 2.88 2.91 2.9 2.9

    Apparent specific gravity = C/(C-A) 3.0 3.1 3.0 3.0

    Water Absorption (% of dry weight) = 100(B-C)/C % 1.25 1.22 1.18 1.22

    AGGREGATE SIZE (FINE) Ref.no.394

    Trial 1 Trial 2 Trial 3 Avg.

    Weight of saturated surface-dry sample (A) gm 511.0 523.3 540.4

    Weight of Pycnometer or gas jar with sample and distilled

    water (B)gm 1785 1801 1822

    Weight of Pycnometer or gas jar with distilled water only

    (C)gm 1458 1482 1488

    Weight of Oven dried sample (D) gm 504.9 516.8 533.8

    Bulk Specific Gravity= D/(A-(B-C)) 2.74 2.53 2.59 2.62

    Apparent Specific gravity = D/(D-(B-C)) 2.84 2.61 2.67 2.71

    Water Absorption (% of dry weight)=100(A-D)/D % 1.2 1.25 1.24 1.23

    Remarks:

    ___________ _________________

    Technician Laboratory Manager

    SMALLER THAN 10MM ( SAND )

    REMARKS

    AGGREGATE SIZE (COARSE)

    SPECIFIC GRAVITY & ABSORPTION TESTS FOR COARSE AND FINE AGGREGATE

    As per IS: 2386 - Part 3

    LARGER THAN 10MMREMARKS

    path crusher

    08.03.07

    08.03.07

    :::

    Material Engineer

    Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station,Indore 452009

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    Sample Ref. No.

    Sample Location

    Sample Description

    Pump Diesel JCB Diesel Excavator Diesel

    Weight of Specific Gravity Flask (50ml cap.) (a) gm 29.44 29.44 29.44

    Weight of Flask filled with Diesel (b) gm 70.94 70.96 70.95

    Weight of Flask filled with water (c) gm 79.91 79.91 79.91

    Specific Gravity = ((b-a) / (c-a)) 0.822 0.823 0.822

    Remarks:

    Diesel Fuel Specific Gravity Range - 0.82 to 0.95

    ___________

    Technician

    Test of

    Source of Material

    Date Sampled

    Date Tested

    Laboratory Manager

    Average

    SPECIFIC GRAVITY OF DIESEL

    _________________

    Description

    :

    ::

    Material Engineer

    :

    :

    :

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    Sample Ref. No. Source of Material :

    Sample Location Date Sampled :

    Sample Description Date Tested :

    Trial 1 Trial 2 Trial 3 Avg.

    Weight of Saturated Aggregate in Water (A) gm

    Weight of Saturated Surface dry aggregate in air (B) gm

    Weight of Oven dried aggregate in air (C) gm

    Bulk Specific Gravity = C/(B-A)Apparent specific gravity = C/(C-A)

    Water Absorption (% of dry weight) = 100(B-C)/C %

    AGGREGATE SIZE (FINE)

    Trial 1 Trial 2 Trial 3 Avg.

    Weight of saturated surface-dry sample (A) gm

    Weight of Pycnometer or gas jar with sample and distilled

    water (B)gm

    Weight of Pycnometer or gas jar with distilled water only(C)

    gm

    Weight of Oven dried sample (D) gm

    Bulk Specific Gravity= D/(A-(B-C))

    Apparent Specific gravity = D/(D-(B-C))

    Water Absorption (% of dry weight)=100(A-D)/D %

    Remarks:

    ___________ _________________

    Contractor's Representative IC Representative

    SMALLER THAN 10MM ( SAND )

    REMARKS

    AGGREGATE SIZE (COARSE)

    SPECIFIC GRAVITY & ABSORPTION TESTS FOR COARSE AND FINE AGGREGATE

    As per IS: 2386 - Part 3

    LARGER THAN 10MMREMARKS

    :::

    PMCRepresentative

    Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station,

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    Sample Ref. No. Source of Material

    Sample Location Zone 2 batching plant Date Sampled

    Sample Description 20mm/10mm Date Tested

    Trial 1 Trial 2 Trial 3 Avg.

    Weight of Saturated Aggregate in Water (A) gm 1968 1986.4 1980.3

    Weight of Saturated Surface dry aggregate in air (B) gm 2992 2981 3002

    Weight of Oven dried aggregate in air (C) gm 2957.2 2946.3 2966.5

    Bulk Specific Gravity = C/(B-A) 2.890 2.900 2.900 2.897

    Apparent specific gravity = C/(C-A) 3.0 3.1 3.0 3.0

    Water Absorption (% of dry weight) = 100(B-C)/C % 1.18 1.16 1.20 1.18

    REF.No - Z2-564

    AGGREGATE SIZE (FINE) SAND

    Trial 1 Trial 2 Trial 3 Avg.

    Weight of saturated surface-dry sample (A) gm 509.7 523.8 540.5

    Weight of Pycnometer or gas jar with sample and distilled

    water (B)gm 1777.8 1804.2 1822.5

    Weight of Pycnometer or gas jar with distilled water only(C)

    gm 1461 1478.5 1485.8

    Weight of Oven dried sample (D) gm 502.5 516.4 532.9

    Bulk Specific Gravity= D/(A-(B-C)) 2.606 2.607 2.615 2.609

    Apparent Specific gravity = D/(D-(B-C)) 2.71 2.71 2.72 2.71

    Water Absorption (% of dry weight)=100(A-D)/D % 1.425 1.429 1.428 1.427

    Remarks:

    ___________

    Contractor's Representative INDEPENDENT CONSULTANT

    SMALLER THAN 10MM ( SAND )

    REMARKS

    AGGREGATE SIZE (COARSE)

    SPECIFIC GRAVITY & ABSORPTION TESTS FOR COARSE AND FINE AGGREGATE

    As per IS: 2386 - Part 3

    LARGER THAN 10MMREMARKS

    Karam river Boulder

    29.10.07

    29.10.07

    :::

    PMC

    Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station,Indore 452009

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    RFI No. : Date :

    Ref No : Layer :

    Location :

    in mm 4mm 7mm in mm 4mm 7mm in mm 4mm 7mm in mm 4mm 7mm

    Total Total Total Total

    Contractor's Representative INDEPENDENT CONSULTANT

    No. of 7mm irregularities

    Observed Permissible

    SURFACE IRREGULARITIES

    (As per Clause 902.4 MORTH)

    Sr. No. Sr. No.

    DescriptionNo. of 4mm irregularities

    Lane I Lane II

    Irregularity IrregularityIrregularity

    Lane I Lane II

    Irregularity

    PMC


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