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Coast To Coast Group Profile Updated May 2014

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COAST TO COAST GROUP Company Profile Established on 1992
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Page 1: Coast To Coast Group Profile Updated May 2014

COAST TO COAST GROUP

Company Profile

Established on 1992

Page 2: Coast To Coast Group Profile Updated May 2014

Corporate Office: House 20, Road 25, Sector 7, Uttara, Dhaka-1230, BangladeshTel: 880 2 8931631,8931628,8921789,8921794 Fax: 880 2 8931649 E-mail: [email protected]

Page 3: Coast To Coast Group Profile Updated May 2014

COAST TO COAST GROUP AT A GLANCE

The three enterprising entrepreneur set up Coast to Coast as a private limited company in 1992. Over theyears it has excelled in developing its human resource to produce quality woven and knit garments.Today Coast to Coast is recognized as one of the outstanding factories in Bangladesh exporting to largeinstitutions in USA.

The vision of Coast to Coast is clearly defined to contribute to community development through itsconsistent effort in developing and providing economic security of the human resources employed in thecompany

LEGAL STATUS: Private Company with Limited Liability.

Board of Directors:

1. ASHRAF UZ ZAMAN (SHIRAJ) – Chairman and Managing Director2. SYED IBNE ABBAS – Director3. H.M.MAZHARUL ISLAM – Director, Administration and Compliance

BANKER: Arab Bangladesh Bank Limited, Principal Branch, 30-31, Dilkusha C/A, Dhaka, Bangladesh.

NAME OF FACTORIES :

1. COAST TO COAST APPARELS LTD.2. COAST TO COAST FASHION LTD.3. COAST TO COAST (PVT) LTD.4. ATHLETIC SUPPORT LTD.

Address of the Factories : Village Itahata, Union Bason, Mouja 35 (Chandana), Gazipur Sadar,Gazipur.

TYPE OF BUSINESS: 100% Export oriented Garments Manufacturer & Exporter.

NUMBER OF MACHINES: 2400 Machines in Operation.

NUMBER OF WORKERS: 4800.

PRODUCTS: Jog Suit, Warm Up Jacket, Warm Up Pant, Vest, Cargo Shorts, Board Short, Swim Short, T-Shirt, Polo Shirt, etc. [specialty in woven light weight garments (Microfiber, Taffeta), Warp Knit, CottonPant & Fleece Sherpa Jacket, Trench Coat]

MONTHLY PRODUCTION CAPACITY:

JACKET/TRENCH COAT - 25000 TO 30000 DOZEN.

PANT/SHORT - 50000 TO 60000 DOZEN.

TEE SHIRT/POLO SHIRT- 70000 TO 80,000 DOZEN.

Page 4: Coast To Coast Group Profile Updated May 2014

BUYERS: SEARS, K-MART, PARADIES, BODEK & RHODES, BELK STORE, K&G, VALUE CITY, MEIJERS,COSTCO, BURLINGTON, SHOPKO, BASS PRO SHOP, SAKS, REEBOK, CASUAL MALE, HABAND, FEDERATEDSTORES, TEMA, REGATTA.

CERTIFICATIONS: WE ARE CERTIFIED BY WRAP

APPROVALS: WE ARE ALSO APPROVED BY C-TPAT AND LAFUMA

ANNUAL TURN OVER: USD 30 MILLION.

OTHER INFORMATION

Main Export Market: European Union and U.S.A. Sample & Product Development Center: Run by fashion merchandising experts and equipped with

required modern machinery. Technology & Production:

Production Management in place. Sophisticated technology, machinery & equipment acquired. Production process technology acquired. Employment, training & human resource development schemes executed.

Technology & System: All hardware / software – in place. E-mail for communication with overseas & regional offices. System Analyst, Programmers employed, Developing Systems and Designing need based

software. Management Reports on Production, Marketing, Statutory & Management Accounts and

MIS. Financial Systems & Controls:

Budget, Statutory & Management Accounts. Periodical Internal & Annual External Audit. Level of Authorities & Compliance.

Documentation, Recording & Controls with full dependence on Hardware & Software.

Page 5: Coast To Coast Group Profile Updated May 2014

PRODUCTION UNIT

Profile

Factory Offices: Itahata, Bashon, Chandana, Gazipur, Bangladesh698/C, Khilgaon Chowdhury Para, Dhaka, Bangladsh

Page 6: Coast To Coast Group Profile Updated May 2014

Coast to Coast is situated in an industrial zone with a healthy environment. Vast expanse ofgreenery and the factory architecture design allows free pathways, open air space, adequatenatural lighting and ensures waste disposal system. Wide parking area in front of theconstruction allows all the vehicles to move smoothly.

Floor Space & Capacity:

¤ Warehouse : 44,800 sq. ft.¤ Sewing, Cutting & Finishing : Over 3, 00,000 sq. ft.¤ Building Structure : 10 Storied with one Basement¤ Dinning and Cafeteria : 22,000 sq. ft.

Cutting & CAD Unit:

CAD (Computer Aided Design) support in the cutting section

Page 7: Coast To Coast Group Profile Updated May 2014

DESIGN & PRODUCT DEVELOPMENT CAD SECTION:

Page 8: Coast To Coast Group Profile Updated May 2014

PATTERN CHECKING SECTION:

SAMPLE SECTION:

Page 9: Coast To Coast Group Profile Updated May 2014

Fabric Inspection Machine

Automatic Cutting Machine

Page 10: Coast To Coast Group Profile Updated May 2014

Cutting Process

Sewing and Finishing Unit:

Sewing section is designed such way to give proper working environment to the workers. Everyfloor has instruction and safety messages, emergency exit plan, fire equipments, machinereparing unit etc.

Emergency Exit Plan Exit Line

Page 11: Coast To Coast Group Profile Updated May 2014

First Aid Box Fire Equipments

Some instruction Messages for the workers

Cautionary Posters

Details Machinery List for Sewing Unit

Page 12: Coast To Coast Group Profile Updated May 2014

SL Machine Name Brand Quantity1 Single needle lockstitch Juki 1274

Brother 2402 Over Lock Machine Juki 214

Yamato 1563 Two Needle Lockstitch Juki 105

Brother 614 Two Needle Feed of the Arm Brother 105 Flad Lock Machine Kansai 4

Juki 12Yamato 113

6 Bar tack Machine Juki 677 Multi-needle Chain stitch Kansai 40

Juki 198 Button Hole Machine Juki 189 Eyelet Hole Machine AMF Reece 1

Juki 3Brother 2

10 Snap Attaching Machine TSSM 6511 Button stittch Juki 1512 Pull Testing Machine Hashima 2

Saf Q 1813 Tape Cutting Cutex 314 Velcro Attach Juki 1115 Shape Taking Machine Juki 216 Thread Reconing Machine Hashima 617 Zigzag Machine Juki 118 Blind Stitch Machine Juki 119 Strapping Machine Toyo 220 Heat Seal Machine SS Power 8

Hashima 9H&H 9

21 Lockstitch Zigzag Juki 122 Collar Turning Machine Nagi Shing 123 Fusing Machine Hashima 224 Cutting Machine Eastman 3425 End Cutter Eastman 1226 Auto Cutting Machine IMA 918 127 Spreading Machine Eastman/IMA 328 Fabric Inspection Machine Non Brand 329 Air Compressor Fini 2

Elgi 2

31 Needle Detector YDS 232 Hand held Needle Detector YDS 233 Diesel Generator Caterpiller 134 Gas generator Caterpiller 1

Page 13: Coast To Coast Group Profile Updated May 2014

Total = 2558

Seam Seal Machine

Page 14: Coast To Coast Group Profile Updated May 2014

Heat Seal Machine Pull Test Machine

Page 15: Coast To Coast Group Profile Updated May 2014

Sewing WorkerMachine Repairing Unit

Spot Wash Finishing Works

Sample Section : We have a complete sample section in our corporate office building where we canmake samples for development and pre production samples under close observation of merchandiser.32 numbers of expert sample makers are there to make samples with proper machinery.

Page 16: Coast To Coast Group Profile Updated May 2014

Printing Section: We have a printing section at our factory building where we have 63 workersworking with 6 production tables and a table for sample making. They have one conveyer heat curingmachine and four heat seal machine and a hydraulic screen fit machine.

Doctor’s Room : For the emergency medical treatment we have a doctor’s room in the factorybuilding where a qualified M.B.B.S. doctor and two nurses provide treatment facility for the workers andstaffs of the factory. Medicine in need are supplied free of cost as per the prescription by the doctor.

Day Care Center : We have a day care center in the factory where the workers have the facility tokeep his/her baby under 3 years of old during the time he/she is in work. There are two trained caregivers to take care of the baby. This company provides foods and toys for the baby. The care givers takecare of babies so that the babies feel the comfort like home.

QUALITY:

a) We ensure the quality of the environment.b) We ensure the quality of the work place.c) We make sure the quality of the products.

The above mentioned are in whole help us to maintain the overall quality of Coast to Coast Group.

Page 17: Coast To Coast Group Profile Updated May 2014

Quality of the environment:Coast to Coast is situated in a industrial zone with a healthy environment. Vast expanse of greenery andthe factory architecture design allows free pathways, open air space, adequate natural lighting andensures waste disposal system.

Quality of the work place:It is ensured that in the work place every employee will enjoy friendly environment in their work station.Harassment is strictly prohibited. Recruitment is done in a very fair way – according to experience &efficiency not by race, religion or sex. Employees of every sphere are trained on their job &responsibilities. Floors are marked properly to easy understand of way, toilets are separated by sex &those are always kept dry & bad odor free. Adequate nos. of first aid kits & safety equipment areinstalled. Full time Doctor in work station, Wages & benefits are being paid as per law.

Quality of the products:Maintenance of high standards of quality of the products is our motto. No one is interested to purchasedefective & un-smart apparel. Human dignity & life style are clearly exhibited by the apparels he wears.The product must satisfy the consumers in terms of beauty, attractiveness, taste, shape, design, longevityetc. Excellent quality characteristics enhance sell ability of the goods & are the keys to profitability for themanufacturer or the seller. There are three types of the quality of the products –

a) Quality of the general acceptanceb) Quality of satisfaction &c) Quality category of higher delight.

Definitely we honor our respective buyers & his requirements. To ensure our product’s quality in acategory of higher delight we are following the AQL of 1.5, 2.5 or 4 point system as required.

RELIABILITYCoast to Coast was built to provide complete solution of Garments sector. It is working with the bestbrands through garment experts who are passionate to excel, the drive to innovate & strong ethicalvalues in order to reach at the benchmark of our competitive business market. Coast to Coast consumers,investors, business partners & the society in which we live & work trusts us to achieve our businesstarget. We have a strong responsibility to our community, business partners, and consumers; also wehave responsibility to each – others & ourselves. It built upon our reliability.

SOME OF OUR PRODUCTS :

Page 18: Coast To Coast Group Profile Updated May 2014

Item description: Woven trench coat. Item description : Parka Jacket.

Item description : Swim shorts. Item description : Heavy weight coat.

Page 19: Coast To Coast Group Profile Updated May 2014

Item description : Woven topper coat. Item : parka jacket

MEN’S BONDED JACKET MEN’S SPORTS JACKET

Page 20: Coast To Coast Group Profile Updated May 2014

MEN’S SPORTS LONG SLEEVE TEE

Page 21: Coast To Coast Group Profile Updated May 2014

MEN’S SPORT LONG PANT

MEN'S SPORTS SHORT PANT

Page 22: Coast To Coast Group Profile Updated May 2014

MEN"S OUTWEAR JACKET

MEN'S SPORTS JACKET

Page 23: Coast To Coast Group Profile Updated May 2014

MEN'S KNIT SLEEVE LESS TOP

MEN'S SPROTS LONG SLV TEE


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