24 Volt DC Edition - EMerge Alliance® Registered Products
A L L I A N C E
R E G I S T E R E D
Crestron 24 Volt DC Design Guide
2
Introduction
This design guide is intended to explain how to design a Crestron system using EMerge Alliance® standards. Before understanding how a Crestron system integrates with EMerge, it is important to know how the EMerge Alliance infrastructure differs from today’s traditional infra-
structure. This guide will touch on the features and benefits that applications of the EMerge Alliance 24 Volt DC standard bring to the table, as well as go into detail on specific Crestron products designed specifically for use with the new EMerge standard.
What is the EMerge Alliance?
The EMerge Alliance is a not-for-profit open industry association leading the rapid adoption of safe DC power distribution in commercial buildings through the development of EMerge Alliance standards. The Alliance was established in 2008 by industry leading corpora-tions including Armstrong World Industries, Johnson Controls, Nextek Power Systems, OSRAM SYLVANIA, and Worthington Armstrong Venture (WAVE). The goals of the Alliance are to create more energy efficient and flexible building spaces while improving overall sustainability.1
EMerge Technology
The Alliance developed an open standard that integrates interior infrastructures, power, controls and a wide variety of peripheral devices, such as lighting, in a common platform to reduce energy loss associated with powering the many digital DC powered devices found in today’s workplaces.1 Currently, the most common application is a low-voltage ceiling grid, capable of powering lighting fixtures. The benefit is an extremely safe and flexible power distribution system for lighting and other potential future uses. In open-plan office space, rearranging desks doesn’t require high costs of rearranging lighting fixtures. Simply relocate an EMerge Alliance Registered fixture to another spot on the grid.
Crestron and the Alliance
Crestron is currently a participating member of the EMerge Alliance. Participating members are key suppliers of products and technology that comply with EMerge standards. As a member, Crestron participates in committee proceedings and plays a role in the develop-ment of specifications. Members have total access to all EMerge specifications, which are critical in development of products.
Crestron has already developed a lighting control system for use with the 24 Volt DC EMerge standard, and plans on continued development of sustainable products which will help grow the standard platform.
1. Taken from www.emergealliance.org.
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Crestron 24 Volt DC Design Guide
3
The Crestron 24 Volt DC Lighting Control System
The Crestron 24 Volt DC system is comprised of the following EMerge Alliance Registered products. As with any Crestron system, devices outside of this scope can also be inte-grated, but for the purposes of controlling a lighting system based on EMerge standards, these are the applicable devices.
Model CLC-1DIMFLV2EX-24V
TypeSwitch/0-10V dimmer with infiNET EX™ wireless communication
Details Switched 24-Volt power source feed-thru
Model INET-CBDEX
Type Cameo® Wireless Keypad
Details 2-8 button configurable, custom engravable
Model C2N-CBD-P/E
Type Cameo® Wired Keypad
Details 2-8 button configurable, custom engravable
Model GLS-OIR, GLS-ODT
Type Occupancy Sensor, with IR or Dual Technology
Details Models vary per square footage coverage, mount type and technology
Model GLS-LCL, GLS-LOL
Type Photocell
Details Models vary per square footage coverage and technology
Model MC3
Type 3-Series Control System
Details Includes integrated infiNET EX™ gateway and Ethernet
Model DIN-AP2
Type 2-Series Control System
Details Ethernet based, DIN rail form factor
Model CEN-RFGW-EX
Type infiNET EX™ Wireless Gateway
Details Use with DIN-AP2, or to expand coverage
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Crestron 24 Volt DC Design Guide
4
Implementation Overview
POWER SUPPLY
(By Others)
MC3
ELECTRICUTILITY
Color KeySensorCommon/24V0 - 10 VNetwork
LIGHTS ON
LIGHTS OFF
SHADE
SHADE
CLC-1DIM
FLV2EX-24VSetup
Chan. 1
Chan. 2
CLC-1DIM
FLV2EX-24VSetup
Chan. 1
Chan. 2
CLC-1DIM
FLV2EX-24VSetup
Chan. 1
Chan. 2
CLC-1DIM
FLV2EX-24V
GLS-LOL
GLS-OIR
Setup
Chan. 1
Chan. 2
To Other
Fixtures
To Other
Fixtures
CLC-1DIM
FLV2EX-24VSetup
Chan. 1
Chan. 2
1
2
3
4
COMPUTERPWR
NETHW-R
SW-R
ACQUIRE
ACTIVITY
MC3
This diagram illustrates multiple ways of applying the CLC-1DIMFLV2EX-24V. Each row of lighting, identified by its number, is configured differently:
1. A single CLC is powered by the Armstrong® DC FlexZone™ grid. The CLC then passes 0-10V dimming as well as 24VDC power to each lighting fixture.
2. A single CLC is powered by the Armstrong DC FlexZone grid. The CLC then passes 0-10V dimming to each fixture, but only passes 24VDC to one fixture. The second fixture is independently powered directly by the grid.
3. Each lighting fixture and the CLC are independently powered directly from the grid. The CLC passes 0-10V dimming to each fixture attached. This 0-10V signal is daisy-chained across multiple fixtures.
4. Each fixture is independently powered and controlled by a single CLC.
Note that in a typical system, photocells and occupancy sensors can be connected to the nearest CLC-1DIMFLV2EX-24V.
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Crestron 24 Volt DC Design Guide
5
How EMerge Works
Before taking a closer look at the Crestron devices that integrate with EMerge, lets explore the basics of the EMerge system.
1. Ceiling Grid – A special ceiling grid is required for distri-bution of 24 Volts DC to all fixtures. A powered rail with-in the grid structure interconnects with the light fixture for power. The below example is of the Armstrong DC FlexZone Silhouette grid, an EMerge Alliance Registered product:
12" 24"
6'-0"
12"
DC760106 - 6' DC FLEXZONE SILHOUETTE MAIN BEAM ( DO NOT CUT)
DO NOT HANG AT THESE POINTS
760106 - 6' DC FLEXZONE BORDER MAIN BEAM (NON-POWERED) (CAN BE CUT)
DC760108 - 8' DC FLEXZONE SILHOUETTE MAIN BEAM ( DO NOT CUT)
DC760110 - 10' DC FLEXZONE SILHOUETTE MAIN BEAM ( DO NOT CUT)
DC760112 - 12' DC FLEXZONE SILHOUETTE MAIN BEAM ( DO NOT CUT)
MITERED CROSS TEE INTERSECTION
DO NOT HANG AT THESE POINTS
24"
MITERED CROSS TEE INTERSECTION
DO NOT HANG AT THESE POINTS
12" 24"
8'-0"
12"24"
DO NOT HANG AT THESE POINTS
MITERED CROSS TEE INTERSECTION
DO NOT HANG AT THESE POINTS
12" 24"
10'-0"
12"24"
DO NOT HANG AT THESE POINTS
MITERED CROSS TEE INTERSECTION
DO NOT HANG AT THESE POINTS
12" 24"
12'-0"
12"24"
12" 24"
6'-0"
12"24"
MITERED CROSS TEE INTERSECTION
POWER-IN LOCATION (BULB) ONDC FLEXZONE MAIN BEAM
POWER-IN LOCATION (BOX) ONDC FLEXZONE SILHOUETTE MAIN BEAM
ELECTRICALCONDUCTORS
ELECTRICALCONDUCTORS
Armstrong is not licensed to provide professional architecture or engineering design services.
compliance with all Legal Requirements.advised to consult with a duly licensed architect or engineer in the particular locale of the installation to assure
the drawings for a particular installation or their fitness for a particular purpose.Armstrong does not warrant, and assumes no liability for the accuracy or completeness of
applicable for a particular installation.local building codes, laws, statutes, ordinances, rules and regulations (Legal Requirements) that may be
They are not a substitute for an architect's or engineer's plan and do not reflect the unique requirements of These drawings show typical conditions in which the Armstrong product depicted is installed.
The user is DATE:
DRAWN BY:
DWG. NO.
PROJECT NAME:
SCALE:
CHK BY:
PATH:
DESC.:
REV:
CEILING SYSTEMS * ARMSTRONG WORLD INDUSTRIES, INC. * Lancaster, PA * Phone: 877-ARMSTRONG
DC Silhouette - Powered Mains and Non Powered Border Mains.
A1004-21-11
DLH..
Crestron is proud to be an Armstrong DC FlexZone Compatible Partner. For more info on DC FlexZone go to www.armstrong.com/dcflexzone.
2. Power Supply – A 24 Volt DC power supply is wired into AC line voltage. The power supply outputs 24 Volts to different sections on the ceiling grid.
POWER SERVER
OS
OS
S
WALL KEYPAD
OCCUPANCYSENSOR
PS PS PS PS
PHOTOCELLSENSOR
WIRELESS CONTROLLER
WIRELESS CONTROLLER
Armstrong is not licensed to provide professional architecture or engineering design services.
compliance with all Legal Requirements.advised to consult with a duly licensed architect or engineer in the particular locale of the installation to assure
the drawings for a particular installation or their fitness for a particular purpose.Armstrong does not warrant, and assumes no liability for the accuracy or completeness of
applicable for a particular installation.local building codes, laws, statutes, ordinances, rules and regulations (Legal Requirements) that may be
They are not a substitute for an architect's or engineer's plan and do not reflect the unique requirements of These drawings show typical conditions in which the Armstrong product depicted is installed.
The user is DATE:
DRAWN BY:
DWG. NO.
PROJECT NAME:
SCALE:
CHK BY:
PATH:
DESC.:
REV:
CEILING SYSTEMS * ARMSTRONG WORLD INDUSTRIES, INC. * Lancaster, PA * Phone: 877-ARMSTRONG
DC Silhouette - Large Office - Step 7 Control Solutions.
E1804-21-11
DLH..
POWER SERVER
OS
OS
S
WALL KEYPAD
OCCUPANCYSENSOR
PS PS PS PS
PHOTOCELLSENSOR
WIRELESS CONTROLLER
WIRELESS CONTROLLER
Armstrong is not licensed to provide professional architecture or engineering design services.
compliance with all Legal Requirements.advised to consult with a duly licensed architect or engineer in the particular locale of the installation to assure
the drawings for a particular installation or their fitness for a particular purpose.Armstrong does not warrant, and assumes no liability for the accuracy or completeness of
applicable for a particular installation.local building codes, laws, statutes, ordinances, rules and regulations (Legal Requirements) that may be
They are not a substitute for an architect's or engineer's plan and do not reflect the unique requirements of These drawings show typical conditions in which the Armstrong product depicted is installed.
The user is DATE:
DRAWN BY:
DWG. NO.
PROJECT NAME:
SCALE:
CHK BY:
PATH:
DESC.:
REV:
CEILING SYSTEMS * ARMSTRONG WORLD INDUSTRIES, INC. * Lancaster, PA * Phone: 877-ARMSTRONG
DC Silhouette - Large Office - Step 7 Control Solutions.
E1804-21-11
DLH..
3. Cabling – Registered cables are available for making interconnects between the power supply, grid and fixtures.
4. Light Fixture – An EMerge Registered light fixture sits in the ceiling grid like any other typical lighting fixture. Instead of wiring to high voltage, a low voltage “power tap” connects the grid to the fixture to energize it. Most fixtures use 0-10 Volt dimming ballasts.
12" 24"
6'-0"
12"
DC760106 - 6' DC FLEXZONE SILHOUETTE MAIN BEAM ( DO NOT CUT)
DO NOT HANG AT THESE POINTS
760106 - 6' DC FLEXZONE BORDER MAIN BEAM (NON-POWERED) (CAN BE CUT)
DC760108 - 8' DC FLEXZONE SILHOUETTE MAIN BEAM ( DO NOT CUT)
DC760110 - 10' DC FLEXZONE SILHOUETTE MAIN BEAM ( DO NOT CUT)
DC760112 - 12' DC FLEXZONE SILHOUETTE MAIN BEAM ( DO NOT CUT)
MITERED CROSS TEE INTERSECTION
DO NOT HANG AT THESE POINTS
24"
MITERED CROSS TEE INTERSECTION
DO NOT HANG AT THESE POINTS
12" 24"
8'-0"
12"24"
DO NOT HANG AT THESE POINTS
MITERED CROSS TEE INTERSECTION
DO NOT HANG AT THESE POINTS
12" 24"
10'-0"
12"24"
DO NOT HANG AT THESE POINTS
MITERED CROSS TEE INTERSECTION
DO NOT HANG AT THESE POINTS
12" 24"
12'-0"
12"24"
12" 24"
6'-0"
12"24"
MITERED CROSS TEE INTERSECTION
POWER-IN LOCATION (BULB) ONDC FLEXZONE MAIN BEAM
POWER-IN LOCATION (BOX) ONDC FLEXZONE SILHOUETTE MAIN BEAM
ELECTRICALCONDUCTORS
ELECTRICALCONDUCTORS
Armstrong is not licensed to provide professional architecture or engineering design services.
compliance with all Legal Requirements.advised to consult with a duly licensed architect or engineer in the particular locale of the installation to assure
the drawings for a particular installation or their fitness for a particular purpose.Armstrong does not warrant, and assumes no liability for the accuracy or completeness of
applicable for a particular installation.local building codes, laws, statutes, ordinances, rules and regulations (Legal Requirements) that may be
They are not a substitute for an architect's or engineer's plan and do not reflect the unique requirements of These drawings show typical conditions in which the Armstrong product depicted is installed.
The user is DATE:
DRAWN BY:
DWG. NO.
PROJECT NAME:
SCALE:
CHK BY:
PATH:
DESC.:
REV:
CEILING SYSTEMS * ARMSTRONG WORLD INDUSTRIES, INC. * Lancaster, PA * Phone: 877-ARMSTRONG
DC Silhouette - Powered Mains and Non Powered Border Mains.
A1004-21-11
DLH..
Example: Nextek Power Server Module
Ho
w E
Me
rge
Wo
rks
Crestron 24 Volt DC Design Guide
6
Crestron Integration
Crestron 24 Volt Dimmer (CLC-1DIMFLV2EX-24V)
The Crestron 24 Volt DC dimmer is a compact device that installs on or near the lighting fixture(s) it is controlling. The CLC-1DIMFLV2EX-24V uses infinNET EX™ wireless technology to communicate to the control system. Let’s take a closer look:
MODEL: CLCI-DIMUEX-WFILE: CLCI-DIMUEX-W
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Crestron 24 Volt DC Design Guide
7
CLC-1DIMFLV2EX-24V Caps Removed
CLC-1DIMFLV2EX-24V Connector Detail
Chan 1
Chan 2
Setup
Sensor GroundPhoto Sensor InputOccupancy Sensor InputRemote Switch InputSensor/Switch Power FeedUnpolarized Power Input (from Armstrong® DC FlexZone™ grid)
R+ -POSensors24V
- + -SW OUT1 2
+1 20-10 V
0-10V Output*Switched Output
Input Side Output Side
-
*Half moon indicates the switched leg
As you can see, the CLC-1DIMFLV2EX-24V has an unpolorized 24VDC input for powering itself as well as fixtures that are attached to it. The output side connects switched 24VDC and 0-10VDC dimming signal to attached light fixtures. What may strike you as different are the other ports on the input side for photocell and occupancy sensor.
The CLC dimmer allows you to connect sensors directly to it, making wiring a whole lot easier (and in some cases eliminating extra or new wiring altogether).
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Crestron 24 Volt DC Design Guide
8
Individual Office
Lets take a look at a basic, practical application using the CLC-1DIMFLV2EX-24V.
Color KeyControlCommon/24V0 - 10 V
GLS-OIR
CLC-1DIM
FLV2EX-24V
POWER SUPPLY
ELECTRICUTILITY
GLS-LOLSetup
Chan. 1
Chan. 2
MC3COMPUTERPWR
NETHW-R
SW-R
ACQUIRE
ACTIVITY
MC3
By controlling the lighting fixtures with the CLC-1DIMFLV2EX-24V, you also get daylight harvesting and room occupancy sensing simply by adding the sensors. In this example, the fixture closer to the window will be dimmed lower than the one further from the window based on the amount of natural light. The GLS-LOL occupancy sensor measures the outdoor light while the GLS-OIR senses room occupancy.
In some cases a fully-automated room is acceptable (and desired), but in most cases a user will want the ability to adjust the lights manually. Another time and cost saving feature of the CLC dimmer is its ability to interface with a standard light switch. The remote switch input (R) on the CLC dimmer can be connected to a toggle (maintained) or momentary
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Crestron 24 Volt DC Design Guide
9
switch for basic on/off control. If more granular control is desired, a Crestron keypad can be installed in place of a traditional switch. Depending on the keypad however, it may need to be wired to the control system.
The value of this lighting system lies in the wireless communication and flexibility of the CLC-1DIMFLV2EX-24V.
Detailed Wiring of CLC for Individual Office
R+ -POSensors24V
- + -SW OUT1 2
+1 20-10 V
Input Side Output Side
-
0-10V Output*Switched Output*Half moon indicates the switched leg
24 VDCFrom Grid
Chan 1
Chan 2
Setup
Sensor Ground
- + -SW OUT1 2
+1 20-10 V
Output Side
-
GLS-LOL
GLS-OIR
- + -SW OUT1 2
+1 20-10 V
Output Side
-
2nd Fixture
Generic Maintained Toggle Switch*
*As an alternate to the maintained toggle switch, a momentary switch may be used. The behavior with a momentary switch is as follows:
• Press to toggle on/off
• Press and hold to toggle dim up/dn
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Crestron 24 Volt DC Design Guide
10
Entire Building Designs
Crestron EMerge systems can be deployed across entire buildings without much extra work, mostly due to the power and flexibility of infiNET EX.
• Up to 100 CLC-1DIMFLV2EX-24V devices can connect to a single control system (MC3)
• Each CLC device acts as a wireless expander, effectively increasing range whenever more infiNET EX devices are added to the wireless network
• The wireless indoor range is 100 feet from CLC device to CLC device
Optimizing Device Placement
• Each CLC-1DIMFLV2EX-24V is capable of controlling 1 or more fixtures. Since it has 2 channels, it can control 2 lighting groups independently.
• You can connect as many fixtures to each channel that you would like, as long as you do not exceed the maximum switch load rating of the CLC.
Crestron Model Load Rating (per channel)CLC-1DIMFLV2EX-24V 2.5A @ 24VDC (60W)
65mA max current sink (0-10V output)
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Crestron 24 Volt DC Design Guide
11
Example Applications
Open Office
Economies of scale really start to take hold when installing EMerge systems with Crestron in larger office spaces. Easier wiring across multiple units decreases installation time; the ability to move light fixtures around the grid without needing to re-run wire becomes invaluable.
POWER SUPPLY
MC3
ELECTRICUTILITY
Color KeyControlCommon/24V0 - 10 VNetworkLAN
CLC-1DIM
FLV2EX-24VSetup
Chan. 1
Chan. 2
GLS-LOL
GLS-OIR
MC3COMPUTERPWR
NETHW-R
SW-R
ACQUIRE
ACTIVITY
MC3
LAN
Setup
Chan. 1
Chan. 2
CLC-1DIM
FLV2EX-24V
In this example fixtures are controlled in groups of two. One CLC-1DIMFLV2EX-24V connects to four different light fixtures.
• Each light fixture is powered directly from the grid.
• In lieu of a keypad, Fusion EM™ Energy Management Software controls all lights according to a preset schedule. Building managers can make changes in real time from any web browser.
POWER SUPPLY
MC3
ELECTRICUTILITY
Color KeyControlCommon/24V0 - 10 VNetworkLAN
CLC-1DIM
FLV2EX-24V
Setup
Chan. 1
Chan. 2
GLS-LOL
GLS-OIR
MC3COMPUTERPWR
NETHW-R
SW-R
ACQUIRE
ACTIVITY
MC3
LAN
Setup
Chan. 1
Chan. 2
CLC-1DIM
FLV2EX-24V E
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Crestron 24 Volt DC Design Guide
12
Conference Room
POWER SUPPLY
MC3
ELECTRICUTILITY
Color KeyControlCommon/24V0 - 10 VNetwork
LIGHTS ON
LIGHTS OFF
SHADE
SHADE
CLC-1DIM
FLV2EX-24VSetup
Chan. 1
Chan. 2
CLC-1DIM
FLV2EX-24VSetup
Chan. 1
Chan. 2
CLC-1DIM
FLV2EX-24VSetup
Chan. 1
Chan. 2
GLS-LOL
GLS-OIR
C2N-CBD-P
COMPUTERPWR
NETHW-R
SW-R
ACQUIRE
ACTIVITY
MC3MC3
This example uses one CLC-1DIMFLV2EX-24V per every 2 light fixtures to provide individual control of each light in the boardroom.
• Each light fixture is powered through the CLC. (Fixtures can also be powered directly from the grid, as long as 0-10V control lines are connected to the CLC).
• A photocell and occupancy sensor are incorporated into the system, placed in ideal locations requiring minimum wiring. (A sensor may be connected to the nearest available CLC).
• A Cameo® Keypad (C2N-CBD-P) is used to provide user control of preset lighting scenes and dim up/down control.
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Crestron 24 Volt DC Design Guide
13
Classroom
POWER SUPPLY
GLS-LOL
GLS-OIR
ELECTRICUTILITY
Color KeyControlCommon/24V0 - 10 VNetwork
CLC-1DIM
FLV2EX-24V
MC3COMPUTERPWR
NETHW-R
SW-R
ACQUIRE
ACTIVITY
MC3
Setup
Chan. 1
Chan. 2
Standard
Toggle Switch
This example uses just a single CLC-1DIMFLV2EX-24V to control all the lights in the classroom.
• Each light fixture is powered directly from the grid.
• Each row of lights is controlled by a separate channel on the CLC. One channel dims the row closest to the windows, while the second channel dims the other row.
• Both a photocell and occupancy sensor are connected to the CLC for energy savings.
• A standard toggle switch provides user control of basic on/off operation.
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Crestron World Headquarters15 Volvo DriveRockleigh, NJ 07647800.237.2041201.767.3400Fax: 201.767.1903crestron.com
Crestron International HeadquartersOude Keerbergsebaan 22820RijmenamBelgium+32.15.50.99.50Fax: +32.15.50.99.40crestron.eu
Crestron Asia HeadquartersRoom 2501, 25/F, Westin CentreNo. 26 Hung To RoadKwun TongHong Kong+852.2341.2016Video Ph: +852.2373.7530Fax: +852.2344.0889crestronasia.com
Crestron Latin America HeadquartersBlvd. Manuel Avila Camacho No 37-1ACol. Lomas de ChapultepecCP 11560 México DF+55.5093.2160Fax: +55.5093.2165crestronlatin.com
Printed in USA Doc.4558 4/11
Products manufactured in the United States.Crestron, the Crestron logo, Crestron Green Light, Cameo, Cresnet, infiNET EX, Fusion EM are either trademarks or registered trademarks of Crestron Electronics, Inc. in the United States, other countries or both. EMerge Alliance is a registered trademark of the EMerge Alliance in the United States, other countries or both. Armstrong and DC FlexZone are either trademarks or registered trademarks of Armstrong World Industries, Inc. in the United States, other countries or both. Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products. Crestron disclaims proprietary interest in the marks and names of others.
Specifications subject to change without notice. Refer to www.crestron.com for detailed specifications.©2011 Crestron Electronics, Inc.