+ All Categories
Home > Documents > COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of...

COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of...

Date post: 16-Mar-2018
Category:
Upload: tranhanh
View: 242 times
Download: 1 times
Share this document with a friend
92
COMMISSIONING WORKSHOP Commissioning, Operations & Maintenance: Ensuring the Energy Efficiency of the Built Environment Energy and Environment in Ships Athens, Greece, 2015 1 st International Conference ENVIRONMENT & ENERGY in SHIPS 2015
Transcript
Page 1: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

COMMISSIONING WORKSHOP

Commissioning, Operations &

Maintenance: Ensuring the Energy

Efficiency of the Built Environment

Energy and Environment in Ships

Athens, Greece, 2015

1st International Conference

ENVIRONMENT & ENERGY in SHIPS 2015

Page 2: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

agenda

Commissioning Overview

The goal of commissioning

Guidelines and Standards

Technical vs. Process Commissioning

Commissioning phases

Building Systems which are Commissioned

Description of the Commissioning Process

Documentation used in the Commissioning Process

Operation and Maintenance, Systems Manual

Retrocommissioning, on going commissioning

Conclusion

Page 3: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

BUILDING COMMISSIONING

Nearly 30 years of Application

Applies to many Projects

Commercial

Energy Efficient Buildings

Pharmaceuticals

Museums

Data Centers

Hospitals

Page 4: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Commissioning overview

What it means:

Commissioning is a systematic process of ensuring

that all building systems perform interactively

according to contract documents, the owners

objectives and the operational needs, providing a

documented confirmation that the facility fulfills

the functional and performance requirements

Commissioning is the systematic process of

ensuring, through documented verification, that all

building systems are installed and perform in

accordance with the design intent

Page 5: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Commissioning overview

Try to answer this:

Commissioning is a quality assurance strategy.

Commissioning is a technical process of driving systems to a completion from installation completion thru start up and rigorous testing

It is a systematic process that extends through all phases of a construction, renovation, or retrofit project from concept through occupancy

It is a turnover process from contractor to operator

All of the above

Page 6: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Commissioning overview

The terms systematic and documented are

purposely highlighted because of their

significance.

Commissioning in other words is delivering the

project using a system (or a plan) while at the

same time the process and the outcomes are

documented thoroughly

Commissioning is about setting milestones to the

project, associated with deliverables aiming to

final hand over of a project.

Page 7: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

The goal of commissioning

Is to deliver a facility that operates as it was

intended, meets the needs of the building

owner and occupants, and provides training of

facility operators. To reach this goal it is

necessary for the commissioning process to provide

documentation and verification of the performance

of all building equipment and systems. For the

process to work successfully it is equally important

to have good communications between all

participants (building designers, owners, operators

and the commissioning agent) and to keep all

parties involved and informed of all pertinent

decisions.

Page 8: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Guidelines and Standards

ASHRAE Guideline 0. The commissioning

Process.

ASHRAE Guideline 1. HVAC commissioning

NIBS guidelines 2 through 14

ASHRAE Standard 202-2013. Commissioning

Process for Buildings and Systems

International Green Construction Code. ICC

commissioning guidelines

LEED (fundamental and enhanced

commissioning)

Page 9: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Guidelines and Standards

CIBSE commissioning codes:

Air Distribution systems Code A.

Water distribution systems Code W.

BSRIA application Guide AG 2/89.3 «Commissioning Water Systems - Application principles»

BSRIA application Guide AG 3/89.3 «Commissioning Air Systems - Application procedures for buildings»

ANSI ASHRAE 111. Practices for Measurement, Testing, Adjusting and Balancing of building Heating, Ventilating, Air- Conditioning and Refrigerating systems

Page 10: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Technical vs. Process Cx

It is a big discussion on what exactly is

commissioning, but basically two approaches for

executing Commissioning projects (Process and

Technical Commissioning) have evolved in the

commissioning industry.

Lets agree that the building commissioning

process consists of a combination of the following:

management of the activities of a diverse group of

parties to the design and construction process, and

execution of highly technical inspections and tests

designed to demonstrate compliance with the Design

Intent of the Project.

Page 11: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Technical vs. Process Cx

Process Commissioning

focuses on the management of a process executed by

designers, contractors, and vendors

Technical Commissioning,

includes both the management tasks described above

and a higher level of involvement in the detailed

execution and documentation of inspections, test, and

issue resolution associated with building delivery.

Technical commissioning is going back – more than

30 years and has been evolved from industrial and oil

markets. Initially was applied as a means of

progressing the project from completion to hand over.

Page 12: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

PART A – TECHNICAL Cx

Objectives

Understand the basics of the Technical

Commissioning.

Understand the different phases of

commissioning a project to delivery

Be able to apply the Technical Commissioning

building systems.

Page 13: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Technical commissioning

A series of hands on testing that follows

construction aiming in delivering the project.

Comes from the oil as well as ship industry

Part or as a whole exists in most project

management requirements – as a quality

assurance program, or part of the specifications

as testing

It sets 4 milestones

Mechanical Completion

Pre-commissioning

Commissioning

System Acceptance Testing

Page 14: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Technical commissioning At a glance

Mechanical Completion Verification

Precommissioning

Commissioning

Start-up

System Acceptance Testing

Field Inspections – Documentation Inspections

Inspections, Non operating Adjustments

Operating parameters

Vendor/ sometimes one procedure for Cx and start up

Trial Running

Interim handover certification / issues log

Ready for commissioning Certificate

Ready for Start up Certificate

Ready for SAT and energization

Final Hand Over

Page 15: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

MECHANICAL COMPLETION

The checking and testing of equipment and

construction to confirm that the installation is in

accordance with drawings and specifications and

ready for commissioning in a safe manner and in

compliance with project requirements.

An MC Certificate issued by the Contractor to

document that his MC scope has been carried out.

Mechanical Completion verification confirms that

construction and installation of equipment, piping,

instrumentation, cabling, electrical, telecoms

and mechanical components are physically complete

and all inspections, testing and documentation

requirements have been completed.

Page 16: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

MECHANICAL COMPLETION

MECHANICAL COMPLETION

MC ISSUES LOG

TYPE 1

Page 17: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

MECHANICAL COMPLETION STEPS

Request For Inspection (RFI)

Walk through

Pressure testing

Cleaning and Flushing

Issues log #1 (Punch list)

Page 18: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

PRECOMMISSIONING

Precommissioning involves all activities aiming in the start up of an equipment or system. Checklists are mainly tick lists (√). Other type include data record for recording values (Amp draw/ megger / pump head etc.)

Mechanical Checks include:

Proper alignment

Location, Movement and position of valves

Tags

Belt tensions

Correct spin of turn

Venting

Pump and fan first run

Page 19: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

PRECOMMISSIONING

Controls Checks include:

All control loops verification

Point to point checks

Verification of valve and damper stroke

Location, Movement and position of valves

Tags

Sensor calibration

Page 20: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

PRECOMMISSIONING

Electrical Checks include:

Open circuit breakers and switches

Megger test and continuity

Check bus bars are free of debris and foreign

materials

Check grounding systems for continuity and

resistance

Check motor controls

Close circuit one by one and verify volts

Operate auto and manual

Functionality of switches/light indicators

Fed from signs and as build dwgs

Page 21: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

PRECOMMISSIONING

PRECOMMISSIONING

PC ISSUES LOG

TYPE 2A

Page 22: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

PRE COMMISSIONING STEPS

Technical work

Vendor attendance

LOTO (Lockout-tagout) procedures

Request for Commissioning (RFC)

Issues log #2A (Punch list)

Page 23: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

COMMISSIONING

Commissioning involves all activities aiming in the start up of an equipment or system.

Checklists are mainly cause and effect, or action and response verifying operation under all modes

Commissioning activities include: Verifying sequence of operation for an AHU

Setting set points and verifying operation of booster pumps

Verifying fire pump operation simulating power failure etc.

Verify all sensors to the fire alarm system by means of triggering them via smoke or heat

Lux measurements

ATS operation simulation

TAB (a separate scope of work moving in parallel between precomm and commissioning)

Page 24: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

COMMISSIONING

COMMISSIONING

PC ISSUES LOG

TYPE 2C

(Usually 2B is for safety audit)

Page 25: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

COMMISSIONING STEPS

Technical work

Vendor attendance

LOTO (Lockout-tagout) procedures

Request for Start Up (RFSU)

Issues log #2C (Punch list)

Page 26: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

START UP

Start up is sometimes integral or the outcome of

the commissioning phase.

Vendors do commissioning and start up at the

same time (Chillers, fire pumps, fire detection,

pumps, etc.)

Start up refers to stand alone systems and aims

in the energization of them

During start up LOTO is very important

After start up the commissioning phase is

concluded and the equipment stays in operation

Page 27: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

SYSTEM ACCEPTANCE TESTING

Normal trial running operation of the system.

Usual operation is for 72 hours, were no fault should be detected

Examples include:

Running of HVAC for a period of time recording outside and inside temperatures and humidity

Running the fire alarm system and recording any errors or faults

Operating the lights and observe any malfunctioning

Operate water boosters to maintain pressure in Domestic water networks

It refers to stand alone systems

Issuance of type 2D punchlist

Page 28: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

PLANT SYSTEM ACCEPTANCE TESTING (PSAT)

Plant includes the synergistic operation of various

equipment and the integration of their operation

PSAT usually refers to HVAC and Fire Alarm

systems.

HVAC includes the integration of Pump, primary and

secondary, DDC, Chiller and Boiler, each one of them

already tested till SAT.

Fire alarm includes the integration of fire panel with

fire fighting and HVAC operation.

Others may be applicable depending on the project

(normal running and back up operations, other

functionalities like maintenance of differential

pressures, etc.)

Page 29: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

FINAL HANDOVER

All issues logs are closed

All tests have been conducted successfully

including trial running and PSAT

Maintenance and operations training and

demonstrations are completed.

Any other deliverables required (spare parts,

special tools, etc.)

Final Hand Over and start of warranty period.

Page 30: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

PART B – PROCESS Cx

Objectives

Understand the basics of the Commissioning

Process.

Recognize that Commissioning is a process

that starts at project design and finishes after

occupancy

Be able to apply the Commissioning Process

for building systems.

Recognize the use of the Commissioning

Standard.

Page 31: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Process Commissioning

is an approach that focuses on the management

tasks associated with building commissioning.

In this approach, the Commissioning Authority

(CxA) is charged with the task of organizing and

defining the inspections, start up tasks and

integrated performance testing that is required

to demonstrate compliance with the project

Design Intent / OPR

It spans over all phases of the project, from

initial design to occupancy.

Page 32: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Commissioning Span Commissioning

Test &

Balance Start-up

Testing

Page 33: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

PROCESS COMMISSIONING

Page 34: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Guidelines development

1982 - ASHRAE forms Commissioning Committee

1989 - Guideline 1: HVAC Commissioning

1996 - Update of Guideline 1

1999 - ASHRAE and NIBS (National Institute of Building Sciences) embark on TBC program

2003-5 - Development of Guideline 0: The Commissioning Process

2005-7 - Revision of Guideline 1

2005-6 - Development of Guideline 3 (Enclosure)

2013 - Standard 202, Commissioning Process for Buildings and Systems

Page 35: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Current ASHRAE Commissioning Guideline Documents

Guideline 0-2005, The Commissioning Process

Guideline 1.1-2007 HVAC Commissioning

Guidelines 0.2 and 1.2, Existing Buildings

Guideline 1.3, Training of Building Staff

Guideline 1.4 - 2014, Systems Manual

Guideline 1.5, Commissioning Smoke Control

Systems

Page 36: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

TBC Commissioning Guidelines

Guideline 0. General Procedures: NIBS & ASHRAE

Guideline 1. HVAC & R Systems: ASHRAE

Guideline 2. Structural Systems: ASCE

Guideline 3. Enclosure Systems: NIBS

Guideline 4. Interior Systems:

Guideline 5. Plumbing Systems: ASPE

Guideline 6. Lighting Systems: IES

Guideline 7. Electrical Systems: NECA

Guideline 8. Fire Protection Systems: NFPA

Guideline 9. Telecommunications Systems:

Page 37: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

ASHRAE Standard 202

First time Standard and not Guideline

Process listed as 13 functional steps and not by project phase (as opposed to guideline 0)

Each of 13 functional steps has deliverables

Page 38: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

ASHRAE Standard 202

First time Standard and not Guideline

Process listed as 13 functional steps and not by project phase (as opposed to guideline 0)

Each of 13 functional steps has deliverables

Page 39: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

ACTIVITIES

DELIVERABLES

Initiate Commissioning

Process

Roles and Responsibilities

Project Requirements

Owner’s Project Requirements (OPR)

Develop Commissioning Plan

Commissioning Process Plan (CxP)

Design Approach to Requirements

Basis of Design

Page 40: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

ACTIVITIES

DELIVERABLES

Set Contractor Cx Requirements

Cx Specifications

Design Review Design Review Report

Review Submittals

Submittal Review Report

Observation & Testing

Construction Checklists and Reports

Page 41: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

ACTIVITIES

DELIVERABLES

Issues Resolution

Issues and Resolution Log

Assemble Systems Manual Systems Manual

Conduct Training Training Plans and

Records

Post Occupancy Operation

End of Warranty Cx Report

Assemble Commissioning Report

Commissioning Report

Page 42: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Owner’s Responsibilities

Review and Approval

Select Systems and Assemblies to be Commissioned

Selecting Project CxA and Commissioning Team

“Agreement” Required for Each Activity and Deliverable

Page 43: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

OWNER'S PROJECT REQUIREMENTS

Base Document for Building Performance and Commissioning Process

Facility Requirements – m2, usage, special needs

Commissioning – requirements set

Energy performance

Budget

Training

Live document. It is updated as per Project’s progress

Page 44: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

COMMISSIONING PLAN

Project Specific Cx Process Description

List of Systems and Assemblies to be

Commissioned

Roles and Responsibilities (for all parties

involved)

Schedules for Commissioning

Communication lines

Documentation and Checklists

Process for Resolving Problems and Deficiencies

Usually consists of a main body and appendices

that are filled out during the process

Page 45: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

BASIS OF DESIGN

It is the Designer’s answer to Owner’s Project

Requirements

Basic Design Information and Assumptions

Defined

Also a living document that is updated if needed

Page 46: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

COMMISSIONING REQUIREMENTS

Who must be aware of commissioning

requirements

Contractor

Subcontractors

Vendors

Commissioning Included in bid documents as

Required

Commissioning Included in Specifications

Contracts Include Commissioning

Page 47: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

DESIGN REVIEW

Compliance with Owner’s Project Requirements

Include Commissioned Systems and Assemblies

Complete Review Before Construction (preferable before bid documents)

Design Team to Respond

Design review to address:

Issues of maintenance

Clear specifications

Controls elaborated

OPR issues addressed

Commissionability

Details and Schedules etc.

Page 48: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

COMMISSIONING SUBMITTAL REVIEW

Compliance with OPR

Compliance with energy model

Looking for valve selection, authorities, proper

damper and regulating devices, control sequences

etc.

Does Not Replace Designer’s Review

Concurrent with Designer Review

Covers Commissioned Systems and Equipment

Page 49: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

CONSTRUCTION OBSERVATION AND TESTING

Compliance with OPR,

Compliance with Cx Plan

Compliance with Commissioning Specifications

Compliance of contractors activities

(commissioning, start up) with the approved

Method Statements, sample verification

Commissioning Meetings

Execution of Integrated System Testing /

Functional Performance Testing

Page 50: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

ISSUES AND RESOLUTIONS DOCUMENTATION

Issues Log. A management tool

List Issues, Dates and Responsibilities

Can be per equipment type, per building sector,

per system

Show Date of Resolution

Intermediate Issue Logs as Required (different

type punch lists.. 1A, 2B etc.)

Issues Log closure ends the commissioning phase

and initiates the handover period.

Page 51: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

SYSTEMS MANUAL

Collection of Project Documents

Technical description, single line diagrams

Facility Operations, set points

Maintenance requirements

Training material

Final Commissioning Report with checlists

It will be used for O&M training and building

operation

Provides Baseline for Operation and Changes

Updated as Buildings may change (Current

Facility Requirements)

Page 52: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

TRAINING

O&M Personnel and Occupants

Written Plan with agenda, scope, timeschedule,

participation required etc.

Locations and Facilities, Dwg demonstration and

site walk through

Instructor Qualification (Vendor, Construction

Engineer)

Records of training with signatures is kept

Page 53: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

POST OCCUPANCY OPERATION

CxA performs an assessment during warranty

period

Reviews Set points and BMS status and history

Manages postponed and seasonal testing

CxA updates OPR and Cx Plan if required by any

modifications or alterations found (eg occupancy

schedule)

Update Systems Manual and Training

accordingly

Page 54: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

COMMISSIONING REPORT

Summary of Commissioning Process

Final Commissioning Plan (Past tense instead of

future)

All appendices filled in

Commissioning Progress Reports

Issues log with the final closures

Checklists and Testing Reports

Open Items (unclosed issues, postponed tests

etc.)

Page 55: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

STANDARD 202 ANNEXES

A. Commissioning Process Documentation Matrix

B. Quality Based Sampling Process

C. Initiating the Commissioning Process

D. Owner’s Project Requirements

E. Commissioning Plan

F. Basis of Design

G. Commissioning Specifications

H. Design Review and Report

I. Submittal Review and Report

J. Construction Observation and Testing Checklists and Reports

K. Issues and Resolution Log

L. Systems Manual

M. Training Plans and Records

N. End of Warranty Commissioning

O. Commissioning Report P. Commissioning Information

Page 56: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

PART C –Cx for LEED

And other

Objectives

Understand the basics of the Commissioning

Process for LEED.

Commissioning as a Process.

Understand and clarify terminology

Recognize the final uploads to Leedonline

Page 57: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

LEED 2009 CX REQUIREMENTS

KARELA OFFICE PARK

The enhanced commissioning approach

2points awarded

Enhanced commissioning (EA credit 3) 2 possible points.

Fundamental commissioning of Building Energy Systems (EA prereq. 1)

Page 58: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming
Page 59: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

NEW EXPERIENCES

• Most projects so far focused only in testing. Extended

Commissioning

• ASHRAE vs. LEED. Verbal distinction

in definitions

• Uploading requirements Leedonline

• A technologically advanced bldg. Testing

requirements

• A distinct period Time allowance

for IST

• A huge file…with valuable information Commissioning

report/file.

Page 60: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

LEED NC AND

COMMISSIONING

A TWO-LEVEL FORMAT Commissioning for LEED is divided into

two "levels" called Fundamental Commissioning of Building

Energy Systems and

Enhanced Commissioning

Fundamental Commissioning of Building Energy

Systems is a prerequisite for the system, while

Enhanced Commissioning is an optional credit.

Page 61: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

FUNDAMENTAL COMMISSIONING

AND VERIFICATION (EAP 1) – 5

TASKS

Intent: To verify that the building's energy

related systems are installed, calibrated, and

perform according to the owner's project

requirements, basis of design and construction

documents.

Prerequisite

Page 62: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

FUNDAMENTAL COMMISSIONING

AND VERIFICATION (EAP 1) – 5

TASKS

Owner shall document the Owner's Project

Requirements (OPR). Design team shall develop

the Basis of Design (BOD). The CxA shall review

these documents for clarity and completeness.

Owner and design team shall be responsible for

updates to their respective documents.

Develop and incorporate commissioning

requirements into the construction documents.

Develop and implement a commissioning plan.

Verify the installation and performance of the

system to be commissioned.

Complete a summary commissioning report.

Page 63: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

ENHANCED CX, EA CRE-3 EA Credit 3

Intent: Begin the commissioning process early

during the design process and execute additional

activities after systems performance verification is

completed.

The CxA shall have documented commissioning

authority experience in at least two building

projects.

the CxA shall be independent of the project's design

and construction management

Page 64: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

ENHANCED CX, EA CRE-3 Conduct, at a minimum, one commissioning

design review of the OPR, BOD, and design documents prior to mid-construction documents phase and back-check review comments in the subsequent design submission.

Review contractor submittals applicable to systems being commissioned for compliance with the OPR and BOD.

Develop a systems manual.

Verify that the requirements for training are completed.

Conduct a 10 months walk thru.

Page 65: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

PART D –Operation and maintenance

Objectives

Understand the relationship between

Commissioning and O&M

Commissioning and LEED EBOM.

Page 66: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Commissioning and performance

The overall goal of building commissioning is to construct a facility that operates as intended. However, it is important to recognize several specific subgoals that will be achieved as a direct result of the commissioning process

Cx improves energy performance. Commissioning is the tune-up that brings about the most efficient performance by the installed equipment. Commissioning tailors the system's operating parameters to the conditions of actual usage. Commissioning optimizes system performance to meet the requirements of the conditions rather than simply operating at the capacity of the equipment

Page 67: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Commissioning and performance

Cx reduces operating costs. Equipment operating improperly is operating inefficiently. Improper operation usually induces more frequent maintenance and results in shorter life expectancy for the equipment, thus increasing annual operating costs and the frequency of capital replacement costs.

Cx improves the orientation and training of the staff who will operate and maintain the systems and equipment. The sophisticated systems being installed will be disabled or compromised if operations and maintenance staff do not understand operation and maintenance requirements

Page 68: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Commissioning and performance

Cx provides improved documentation. Traditionally, specifications and drawings do not include all information needed for operation, troubleshooting, and renovation of the facility. The owner's project requirements, the basis of design documentation, control logic diagrams, one-line diagrams, and operating descriptions help to communicate the designer's intentions to current and future operators and designers. Fully documented testing procedures and results verify the capacity and operating parameters of the facility and the systems, and they facilitate recommissioning that will be needed in the future.

Page 69: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

Lawrence Berkeley National Laboratories Commissioning Survey. (July 2009):

Commissioning is arguably the single-most cost-effective strategy for reducing energy, costs, and greenhouse-gas emissions in buildings today.

Median whole-building energy savings: 16% and 13% and median payback times:1.1 and 4.2 years.

Annual energy-savings potential of $30 billion by the year 2030, and 360 MT CO2- eq emissions reductions.

IS IT ONLY THIS?

Page 70: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

WHAT IS RETRO-COMMISSIONING?

Page 71: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

WHAT IS RETRO-COMMISSIONING?

Retro-commissioning is the process of systematically

evaluating existing buildings and systems that were

never commissioned to ensure:

Original Design Intent – Current Operational Needs –

Energy Conservation Opportunities (ECO) – Addresses less

than optimal performance.

The term used in LEED EBOM is “Existing building

commissioning”

Page 72: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

WHY TO RCX?

Older bldgs, on average, consume more

energy

Antiquated control systems that don’t

work

Energy saving control strategies missed in

design

Neglected maintenance wasting energy

and/or causing IAQ problems

System upgrades that miss integration

Building usage / floor plans changed

Page 73: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

WHY TO RCX?

Reveals hidden deficiencies that could

have been avoided by commissioning.

Highlights O&M problems that could have

been avoided through better training.

Reveals hidden control system problems,

lowering energy costs.

Benefits intended to be long lasting

Simple payback typically less than two

years

Page 74: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

RETRO-CX RESULTS

A study by Lawrence Berkeley National Laboratory (LBNL) - 2004

Whole-building electricity savings range from 5% to 15%

Heating savings range from 1% to 23%

Payback ranged from 0.2 to 2.1 years

The bigger the building typically the better the payback period

Page 75: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

RCX - EBCX – A THREE FOLD PROCESS

EAc2.3. Existing Building Commissioning

On going Commissioning 2pts

EAc2.2. Existing Building Commissioning

Implementation 2pts

EAc2.1. Existing Building Commissioning

Investigation and Analysis 2pts

Page 76: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

EBCX - INVESTIGATION AND ANALYSIS

Perform retro - commissioning in order to confirm

that all building's systems and equipment are

functioning as appropriate.

Through a systematic process develop an

understanding of the operation of the building's

major energy - using systems

Page 77: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

EBCX - IMPLEMENTATION

Implement minor improvements and identify

planned capital projects to ensure that the

building's major energy - using system are

repaired, operated and maintained effectively to

optimize energy performance

Page 78: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

EBCX - ON GOING COMMISSIONING

On going Commissioning

Make periodic adjustments and reviews of

building operating systems and procedures

Use of benchmarking and trending

More will follow…

Page 79: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

RCX PROCEDURE

Facility Investigatio

n and Analysis

(RCx)

Implementation of low cost improvement

s

Sequences, schedules, set points, calibration,

minor repairs

Diagnostics, Monitoring,

Measurements, Functional

testing

On-going commissioni

ng

Energy monitoring,

trending

Page 80: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

WHAT IS ON-GOING COMMISSIONING?

On-Going commissioning (Ocx) is the process of

providing continuous improvement in the

operating systems of a building for:

Lower Energy Usage

Lower Water Usage

Improved Indoor Environmental Quality

Appearing as a term in LEED O&M 2009

Page 81: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

THE ON-GOING CX OVERVIEW

OCx Plan:

Defines the OCx Team

Include Facility Operating Guide

Develop M&V Procedures

Define Baselines

Define OCx Procedures to be used

Define the OCx Schedule

Page 82: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

THE ON-GOING CX OVERVIEW

OCx Activities

Deploy Measurement Tools &

Infrastructure

Train Operators

Measure Performance

Make Corrections

Re-Measure Performance

OCx Report

Deploy Measurement Tools &

Infrastructure

Train Operators

Page 83: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

OCX PROCESS CYCLE

Measurement plan

Data collection

Analyze data

Usage baseline

Compare results

Report results

Make changes

Page 84: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

ON-GOING VS. CONTINUOUS

COMMISSIONING

Basically the same. CCx is a trade mark of Texas

A&M Engineering Experiment Station.

Market uses CCx with an emphasis to

Continuous to refer to "data-based" building

commissioning software programs. Preferable:

Monitoring based commissioning or Persistent

commissioning.

Page 85: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

WHAT IS MONITORING BASED CX It appears as a pilot credit EApc65 in LEED NC

2009.

It appears as a path 2, EAc1, LEED v4, getting 1

more point.

Monitoring-based commissioning refers to the

practice of continuously tracking energy data, either

from industrial systems or a building management

system (BMS), using each of these control data

points to ensure that performance goals are met,

both today and over time.

Page 86: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

MONITORING BASED CX

There are three levels of MBCx

Use of BMS for trending and engineering

evaluation

Energy anomaly detection

Software utilization

It is linked with other LEED credits, such as,

minimum energy performance, optimization of

energy performance, energy metering

Page 87: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

MONITORING BASED CX - TRENDING

Use BMS, measuring devices, energy meters

and impose trending. Review against specific

benchmarks. Typical BMS don’t track energy

usage

Page 88: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

MONITORING BASED CX – ENERGY

ANOMALY DETECTION

Use simple dashboards, excel charts etc.,

to visual inspect the energy behavior of

the building over given

Page 89: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

MONITORING BASED CX – SOFTWARE

BASED

Categorized as on-going, software based, fault

detection and diagnostics etc.,

All represent the same idea: A commissioning

software that connects to a building’s control

systems and provides continuous feedback about

building performance, energy consumption and

detected operation improvements.

Page 90: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

MONITOR BASED CX SOFTWARE:

Is a database designed to collect all of the

information received by the BMS. In

addition to climate conditions and energy

consumption, it retrieves data collected

by sensors and actuators.

Applies algorithms (expert rules and

performance indices) for consistency

analysis, efficiency assessment and good

operating practices and to identify non-

optimal operation and under- or over-

designed components

Page 91: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

DIAGNOSTICS

7°C 18°C 10°C

13°C

100%

25%

30%Hr

Page 92: COMMISSIONING WORKSHOP - · PDF fileCOMMISSIONING WORKSHOP Commissioning, ... execution of highly technical inspections and tests ... Precommissioning involves all activities aiming

MONITORING-BASED CX:

RESULTS?

A study by Lawrence Berkeley National Laboratory (LBNL) – 2009

Monitoring-Based Commissioning: Benchmarking Analysis of 24 UC/CSU/IOU Projects

Median electricity savings were 1.9 kWh/sf-year (9%)

median simple payback time of 2.5 years


Recommended