ACP 15 / 28 / 40 SERIES 2COMPACT DRY ROUGHING PUMPS

02

The Roots historyThe principle of the Roots pump was discovered by two brothers (Philander H.and Francis M. Roots ) in the mid 1800's. They were, owners of a woollen mill inConnersville Indiana.

The Roots blower was exhibited in Paris during 1867 and was considered (at thetime) as a potential solution to the difficult problems of deep mine ventilation.

Roots pumps are positive displacement machines using two synchronized rotorsrotating in opposite directions.

The rotors feature profiles, usually shaped like the figure of 8.

During the rotation, a quantity of molecules is isolated between the lobes andthe stator and then led to exhaust side without variation of volume.

The Multi-Roots technologyConsidering the compression ratio of each stage, several stages working in seriesare necessary to get a vacuum level in the range of 10-2 mbar. This technology brings the unique advantage of not requiring friction seals inside the pumping module.

The Alcatel experience in Multi-Roots technologyFrom the early beginning of its vacuum activity, Alcatel Vacuum Technology has been involved in the design and manufacturingof vacuum Roots Blowers. Widely used in Industry, R&D as well as most demanding applications of the Semiconductor industry, the Multi-Roots technology is the leading one for many applications where dry vacuum is a key requirement.

2006 : ACP 15/28/40series 2

2004 : ACP 15 series 1

2003 : ACP 40 series 1

2002 : A300

2001 : ACP 28 series 1

1999 : Series Two and A100

1998 : ACP 20

1993 : Series One

1988 : First AlcatelDry Pump

1970 : Conventional Roots

ACP 28 series 1ADP/ADS series Two

A100

Series OneConventionnal Roots

ACP 20

First Alcatel Dry Pump

ACP 40 series 1 ACP 15 series 1

A300

ACP 15/28/40 series 2

COMPACT DRY ROUGHING PUMPS

ACP SERIES 2

03

The ACP series design incorporates the Alcatel multi-stage Roots typepumping concept, extensively field proven in the most difficult processes.

The ACP series pumps feature a frictionless pumping module, optimizedfor operation without internal lubricant.

The benefits of this new evolution are important for applications requiringhigh levels of cleanliness and reliability.

Alcatel Clean Pumps from the ACP series will bring added value to each ofthese applications.

Focus on reliability, cleanliness and performances

No particulate contaminationThanks to the frictionless design, there is no wearing parts in the path of pumped gases and therefore no particulate generation.

No hydrocarbon vapors backstreamingACP series pumps are free of lubricant insi-de the pumping module; giving benefit ofno hydrocarbon vapors backstreaming.

Constant performancesThanks to constant internal clearances and constant rotational speed(frequency converter driven motor)the ACP series pumps will provide:- constant pumping speed- constant ultimate pressure

High reliabilityThanks to the Alcatel expertise in the design of dry multi-stage Rootspumps, used in the most demanding applications.

Low maintenance costsField serviceable, the ACP series pumpsrequire a complete overhaul only every 22000 hours for ACP 28/40 and 20 000 hours for ACP 15.

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04

Features and benefits of ACP pumps

Integrated frequency converter bringing benefit of:

- constant rotational speed and vacuum performance

- wide voltage supply 50/60 Hz with automatic voltage range selection

- hour meter indicating total running time

- choice of different rotational speeds (noise reduction, power savings, adaptation to application cycle)

- remote operation mode (start/stop, speed status, speed setting),

Through RS485 communication linkOrThrough dry contacts

Air cooling: no water supply required

Gas purge for better protectionagainst corrosive gases. G versions

Gas ballast for improved condensa-ble vapors pumping ACP 15/28/40

Bottom located exhaust for better evacuation of condensed vapors ACP15

GAS PURGE� GAS BALLAST�

COMPACT�

AIR COOLING�

SPECIAL EXHAUST�

Compact design for easy integration

COMPACT DRY ROUGHING PUMPS

ACP SERIES 2

05

Typical applications of ACP pumps

Industry• Lamp manufacturing• Plasma cleaning• Vacuum coating

R&D• Particles accelerators• High energy physics• Laboratories

Industrial applications

Analytical instruments

Instruments• Electron microscopes• Mass spectometers• Surface analysers• RGA• Leak detectors

06

Technical specifications

Pumping curves

0

5

10

15

10-2

Pum

pin

g s

pee

d (

m3 /

h)

Inlet pressure (mbar)

10-1 1 10 1 10 2 10 3

Pumping speed (m3/h) - ACP 15

10-2

10-1

1

101

102

103

Pres

sure

(m

bar

)

Time (mn)

0 10 20 30 40 50 60 70 80 90

Pressure drop (volume = 1 m3 ) ACP 15

With purge

Without purge

With purge

Without purge

(*): typical values.

DESCRIPTION Units ACP 15 ACP 15G ACP 28 ACP 28G ACP 40 ACP 40G

Peak pumping speed m3 / hCFM

148.2

2716

3722

Ultimate pressure w/o purge (*) mbar 5,10-2 3,10-2 3,10-2

Ultimate pressure with … sccm purge (*)mbarsccm

NA3,10-1

5 000NA

1,10-1

1 650NA

1,10-1

1 650

Ultimate pressure with open gas ballast (*) mbar 3,10-1 NA 2,10-1 NA 2,10-1 NA

Maximum continuous inlet pressure mbar 1 013

Input voltage (single phase) V 90 to 254 – 50/60 Hz

Power consumption- at ultimate pressure- at atmosphere

WW

520600

7001 200

Ambiant temperature °C 12 to 40 12 to 40

Inlet port ISO-KF DN25 DN40

Exhaust port DN16 DN25 DN25

Tightness mbar.l / s 5,10-7

Port for N2 purge NA 1/4” G NA 1/4” G NA 1/4” G

Weight kg 23 30 32

Overall dimensions : LxWxH mm 514 x 190 x 270 647 x 193 x 322

COMPACT DRY ROUGHING PUMPS

ACP SERIES 2

07

Pumping curves

0

5

10

15

20

25

30

10-2

Pum

pin

g s

pee

d (

m3 /

h)

Inlet pressure (mbar)

10-1 1 10 1 10 2 10 3

35

40

With purge

Without purge

With purge

Without purge

With purge

Without purgeWith purge

Without purge

0

5

10

15

20

25

30

10-2

Pum

pin

g s

pee

d (

m3 /

h)

Inlet pressure (mbar)

10-1 1 10 1 10 2 10 3

35

40

10-2

10-1

1

101

102

103

Inle

t p

ress

ure

(m

bar

)

Time (mn)

0 10 20 30 40 50 60 70 80 90

10-2

10-1

1

101

102

103

Inle

t p

ress

ure

(m

bar

)

Time (mn)

0 5 10 15 20 25 30 35 40 45

Pumping speed (m3/h)ACP 28 and ACP 28 G

Pumping speed (m3/h)ACP 40 and ACP 40 G

Pressure drop (volume = 1 m3 ) ACP 40 and ACP 40 G

Pressure drop (volume = 1 m3 ) ACP 28 and ACP 28 G

08

475

499

40

203

270

10

285

410

240

Inlet DN25 ISO-KF

Exhaust DN16 ISO-KF

Electrical powersupply Hoisting ring

Gasballast

514

Hoisting rings

Gas ballast

Gas line supplyRI/4 connector(ACP G)

11,5

272

228

250

(In

let

and

exh

aust

)

62720

322

190

93

150

185

30086

197

Remote control connector

Inlet DN25 ISO-KF for ACP28Inlet DN40 ISO-KF for ACP40

Electrical power supply

Exhaust DN25 ISO-KF

309

93

66

278

96

193

6067

20

Dimensions (mm)ACP 15 ACP 28/40

Ordering information

V5 SA: standard T: DN25 S: DN16 M: manual F: through A: USA F: rubber feetversion (open/closed) frequency (1 cable: LV only)

B: blanked converter E: Continental Europe R: 1/4”G J: Japan (1 cable:

GA: G version *port for LV only)N2 purge K: United Kingdom

F: permanently S: Switzerlandopen with filter

Type Series Inlet port Exhaust port Gas ballast Power supply Power cord Ground interface

V5P/N XX T S X F X F

Examples: V5SATSMFEF - V5GATSRFAF *for GA version, R is the only choice.

ACP 15 pumps

V6 for SA: T: for ACP28 S: with F: with 1ph A: USA LV M: manual F: rubber feetACP28 standard DN25/DN25 standard frequency E: Continental Europe (open/closed)

version motor converter J: Japan (1 cable: B: for blanked* R: with wheelsLV only)

V8 for GA: C: for ACP40 K: United Kingdom F: permanentlyACP40 G version DN40/DN25 S: Switzerland open with filter

H: USA HVZ: Without

Type Series Inlet/Exhaust Motor

Power supply

Frequency converter Power cord Gast ballast Ground interface

V6P/N GA T S F E B F

Examples: V6SATSFAMF - V8GACSFEBR *for GA version, B is the only choice.

ACP 28/40 pumps

COMPACT DRY ROUGHING PUMPS

ACP SERIES 2

633

305

250

09

AccessoriesIPF 25 IPF 40

Inlet Particle Filters will prevent solid particles from entering the ACP pumps.

For ACP 15 and ACP 28 suitable filter is IPF 25- P/N 111649- inlet/exhaust ports: DN25 ISO-KF- replacement cartridge P/N 111650

For ACP 40 suitable filter is IPF 40- P/N 111647- inlet/exhaust ports: DN40 ISO-KF- replacement cartridge P/N 111648

Filtration threshold : 25 µm

Square 86 x 86

DN 25

Sight glass

DN 25Ø 86

57

200

3211

Square 95 x 959 Exhaust pump

Drain(G 1/8)

ES 25S The use of External exhaust Silencer ES 25S will significantly reducethe noise level when operating ACP series pumps at high pressures.

- P/N 109873- inlet/exhaust ports: DN25 ISO-KF- replacement cartridge P/N 109797

ES 25S can be used at the exhaust of ACP 28, ACP 40 and ACP 15. Itis delivered with all necessary transition fittings for connection atthe DN16 exhaust port of ACP 15 pumps.

Sound Enclosure Kit is the appropriate solution for operating ACP15pumps in the most quiet environments.

It provides a noise reduction of 10 dBA.

- P/N : 112779- Max ambiant temperature : 30°C- SEK15 inlcudes dedicated exhaust silencer and DN16 inlet

pipe extension.

50DN 25

Carré 62 x 62

148

DN 25

Refoulementpompe

Noise Reduction Covers make ACP pumps compatible with requirements of quiet environments.It will provide noise level reduction of 5 to 6 dBA

- NCR 15 - P/N 111968 for ACP 15 pumps

- NCR 28/40 - P/N 112637 for ACP 28 and ACP 40 pumps

- max ambiant temperature: 35°C

NRC 28/40

770

350

250

NRC 15

338

DN 40

DN 40 Exhaust pump

Ø 140

Dimensions in mm

Dimensions in mm

Dimensions in mm

399

/ 49

9 to

inle

t fl

ang

e

787

238

Dimensions in mm

SEK 15

10

Dry Roots Pumping SystemsDRS 1300 m3/h (177 cfm)

For applications requiring higher pumping speed, ACP series pumpscan be combined with conventional Roots blowers.

Such dry pumping packages feature ACP 15, ACP 28 or ACP 40pumps associated with RSV 301 roots pumps.

RSV 301B + ACP 15 RSV 301B + ACP 28 RSV 301B + ACP 40Units

190/205 235/260 250/285

112/120 138/153 147/168

5 x 10-3 3 x 10-3 3 x 10-3

1000 (RSV 301B) 1000 (RSV 301B) 1000 (RSV 301B)

< 10-7 < 10-7 < 10-7

63 63 63

16 25 25

1.7 1.8 1.8

3 phase 180/250 - 360/480 for RSV 301B

0.7 0.7 0.7

A120 A120 A120

800 or 1100 if elec.box 800 or 1100 if elec.box 800 or 1100 if elec.box

400 400 400

990 990 990

149 (327)* 161 (354,2)* 166 (365,2)*

m3/hcfm

mbar mbar

mbar.l/sISO-DNISO-DN

KWVoltlitertype

mm (inch)mm (inch)mm (inch)

kg/lb

Peak pumping speed

50/60 Hz

Max. ultimate total pressure

Max. continuous inlet pressure

Leak rate

Inlet flange

Outlet flange

Power requirement

Voltage 50/60 Hz

Oil capacity

Oil type

Dimensions L

W

H

Weight

* Add 40 kg (88 Ib) if option elec.box.

Pumping curves

0

50

100

150

200

250

10-2

Pum

pin

g s

pee

d (

m3 /

h)

Inlet pressure (mbar)

10-1 1 10 1 10 2 10 3

300

350

RSV 301 B + ACP15 50 HzRSV 301 B + ACP15 60 HzRSV 301 B + ACP28 50 HzRSV 301 B + ACP28 60 HzRSV 301 B + ACP40 50 HzRSV 301 B + ACP40 60 Hz

10-3

COMPACT DRY ROUGHING PUMPS

ACP SERIES 2

11

Ordering information

Roots pump type

Electrical boxwithout

N CCode

on the frame

Frame

SCode

Remote control interfaceWithout

N RCode

With

300 m3/h

Code

RSV301with by-pass

D

2

ACP pump type

ACP5 Std1 4 2

15 m3/h 28 m3/h

CodeACP15 G ACP28 Std ACP28 G

5

3

3

40 m3/h

ACP40 Std ACP40 G6

remoteR

4

9

10

11Voltage configuration

200/208 V60 Hz

1 2 3Code

230 V60 Hz

380/400 V50 Hz

415 V50 Hz

4460 V60 Hz

5 6 7Code

480 V60 Hz

200/208 V50 Hz

230 V50 Hz

8

D D S N N N N E

The suitable Part Number can be generated by choosing the appropriate options listed in the chart below:

ChinaAlcatel Vacuum Technology ShanghaiTel: (8621) 5027 0628Fax: (8621) 3895 3815

FranceAlcatel Vacuum Technology FranceTel: (33) 04 50 65 77 77Fax: (33) 04 50 65 77 89

GermanyAlcatel HochvakuumTechnik GmbHTel: (49) 9342 96 10 0Fax: (49) 9342 96 10 30

ItalyAlcatel Vacuum Systems S.p.A.Tel: (39) 039 686 3855Fax: (39) 039 667 125

JapanAlcatel JapanTel: (81) 44 797 5920Fax: (81) 44 797 5932

KoreaAlcatel Vacuum Technology KoreaTel: (82) 31 206 62 77Fax: (82) 31 204 62 79

NetherlandsAlcatel Vacuum Technology NetherlandsTel: (31) 345 478 400 Fax: (31) 345 531 076

SingaporeAlcatel Singapore Pte LtdTel: (65) 6254 0828Fax: (65) 6254 7018

SwedenAdixen Sensitor Tel: (46) 13 35 59 00Fax: (46) 13 35 59 01

TaiwanAlcatel Vacuum Technology TaiwanTel: (886) 3 5599 230Fax: (886) 3 5599 231

United KingdomAlcatel Vacuum Technology (U.K.)Tel: (44) 1 506 418 000Fax: (44) 1 506 418 002

USAAlcatel VacuumProductsTel: (1) 781 331 4200Fax: (1) 781 331 4230

Alcatel Vacuum Technology France98, avenue de Brogny - BP 2069 - 74009 ANNECY CEDEX - FRANCE - Tel.: (33) (0) 4 50 65 77 77 - Fax: (33) (0) 4 50 65 77 89

www.adixen.com

An Alcatel-Lucent Company

Publ

icat

ion:

Alc

atel

-Luc

ent

Vacu

um T

echn

olog

y Fr

ance

- P

art

Num

ber

7916

22 -

03/

2007

- A

ll in

form

atio

n ca

n be

mod

ified

with

out

prio

r no

tice.

Rea

lizat

ion: