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Compactors - Prater€¦ · Prater Compactors & Briquetters, available in either heavy or...

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Compactors FEATURES Unique design pre-compacts product prior to reaching nip area Recycle/Convert “off-spec”/scrap material into good product and improve product yield Superior roll replacement flexibility Easy maintenance Vertically adjustable rolls Horizontally shiftable roll assembly Adjustable roll gap helps to extend roll life Animal Feed Ceramics Chemicals Fertilizers Food Glass Herbicides Metals Minerals Ores Organics Paints, Pigments Pesticides Pharmaceuticals Plastics Resins Rubber Additives Pulp and Paper Waste Disposal Products Diamonds praterindustries.com Perfectly Matched Performance Agglomeration is the process of creating larger particles or a denser product. Prater uses a unique design to densify materials by applying pressure or by combining pressure with heat, binding agents or moisture. Prater’s compaction capabilities are used to improve flow ability, solubility, dust control, and waste by-products recovery. In addition, reduces storage requirements as well as substantially lowering transportation and product handling costs. Prater Compactors & Briquetters, available in either heavy or severe- duty versions are versatile and energy-efficient systems for compacting, densifying or briquetting your material. You can rest assured your final product will be in the size, shape and density that you require plus the the solubility and friability you may need. The process utilizes counter-rotating rolls to densify materials with the application of pressure. Material is transported into the nip area between the rolls by a single or intermeshing multiple screwfeeder. Compression is achieved as the volume of material entering the nip area is squeezed through the rolls. This unique feeding system provides improved compression over competition. Compacting requires smooth or corrugated press rolls to produce a sheet of densified material. This sheet may be granulated to your desired size. Bruiquetting utilizes the same principles but uses pocketed rolls to densify and form the material into a specific shape. (Examples on page 2.) TYPICAL EQUIPMENT AND SYSTEMS APPLICATIONS In Feed Compaction Force Floating Roll Fines Nip Area Pre-Compression Force Feed Screw Feed Hopper Roll Gap Briquette or Compact
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Page 1: Compactors - Prater€¦ · Prater Compactors & Briquetters, available in either heavy or severe-duty versions are versatile and energy-efficientsystems for compacting, densifying

Compactors

FEATURES

•Uniquedesignpre-compactsproductpriortoreachingniparea

•Recycle/Convert“off-spec”/scrapmaterialintogoodproductandimproveproductyield

•Superiorrollreplacementflexibility

•Easymaintenance

•Verticallyadjustablerolls

•Horizontallyshiftablerollassembly

•Adjustablerollgaphelpstoextendrolllife

• AnimalFeed

• Ceramics

• Chemicals

• Fertilizers

• Food

• Glass

• Herbicides

• Metals

• Minerals

• Ores

• Organics

• Paints,Pigments

• Pesticides

• Pharmaceuticals

• Plastics

• Resins

• RubberAdditives

• PulpandPaper

• WasteDisposal

Products

• Diamonds

praterindustries.com

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Agglomeration is theprocessofcreating largerparticlesoradenserproduct.Praterusesauniquedesigntodensifymaterialsbyapplyingpressure or by combining pressure with heat, binding agents ormoisture. Prater’s compaction capabilities are used to improve flowability, solubility, dust control, and waste by-products recovery. Inaddition,reducesstoragerequirementsaswellassubstantiallyloweringtransportationandproducthandlingcosts.

PraterCompactors&Briquetters,available ineitherheavyorsevere-dutyversionsareversatileandenergy-efficientsystemsforcompacting,densifyingorbriquettingyourmaterial.Youcanrestassuredyourfinalproductwillbeinthesize,shapeanddensitythatyourequireplusthethesolubilityandfriabilityyoumayneed.

The process utilizes counter-rotating rolls to densify materials withthe application of pressure. Material is transported into the nip areabetween the rolls by a single or intermeshing multiple screwfeeder.Compression is achieved as the volume of material entering the nipareaissqueezedthroughtherolls.Thisuniquefeedingsystemprovidesimprovedcompressionovercompetition.

Compacting requires smooth or corrugated press rolls to produce asheetofdensifiedmaterial.Thissheetmaybegranulatedtoyourdesiredsize.Bruiquettingutilizesthesameprinciplesbutusespocketedrollstodensifyandformthematerialintoaspecificshape.(Examplesonpage2.)

TYPICAL EQUIPMENT AND SYSTEMS APPLICATIONS

Fixed Roll

Fines

Nip Area

In FeedFeed

Hopper

Pre-Compression Force

Compaction

Feed

Force

Screw

Floating Roll

Roll Gap

Briquetteor

Compact

In Feed

CompactionForce

Floating Roll

Fines

Nip Area

Pre-CompressionForce

FeedScrew

FeedHopper

Roll Gap

Briquetteor

Compact

Page 2: Compactors - Prater€¦ · Prater Compactors & Briquetters, available in either heavy or severe-duty versions are versatile and energy-efficientsystems for compacting, densifying

2SammonsCourt,Bolingbrook,IL604401-877-247-5625•praterindustries.com

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TS-Series 10/20 35/60 80/140 150/250 230/380 320/550 460/750

RollDiameterin

mm6

15212

30518

46024610

30762

36914

421066

RollWidthInchesMaxMin

5.251.5

10.53

15.754.5

216

26.257.5

31.59

36.7510.5

TotalSeparatingForce(tons)HD1

SD2

1020

3560

80140

150250

230380

320550

460750

PowerTrain3 HPKW

107.5

4030

7556

12594

325244

500373

750560

EstimatedShippingWeight Tons 0.5 2.5 7.5 12 25 50 100

COMPACTOR/BRIQUETTER DATA

1Heavy-Duty2Severe-Duty3Baseduponapplication

Revised-04/2016


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