CPRI Approved Low Voltage Panel Builder&

Harmonic and Energy Auditor

COMPANY PROFILE

Contact us:

W – 283,MIDC Indl Area,Rabale, Navi Mumbai.Maharashtra – 400 701Telefax: +91 22 27602614/15Mob: +91 900 491 7321Email: powerconswg@gmail.comWeb: http://www.indiamart.com/powerconswitchgears/

- - - Solution for a Safer World - - -

PowerconSwitchgears

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2011

Index Introduction

Product Ranges & Company Policies

CPRI Test Reportsi. 4000A short Circuit 50KA for 1 Sec

ii. 3000A Temperature Rise (Heat Run) Test

iii. IP – 55 (Ingress Protection for Out Door )

List of Projects Executed

List of Project under Execution

Manufacturing Facility

Testing Facility

Product Photographs

Harmonic Analysis & Energy Audit

Group of Companies

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IntroductionWe, the PowerCon Switchgears take this opportunity to introduce our self as a well

growing LV Panel Board Manufacturing Company managed by a team of professionals

having a distinction of completing prestigious projects all over Maharashtra & Outside within

specific time frames.

M/s. PowerCon Switchgears Main office is based in NL – 6 / 8 / 6, Sec – 15, Nerul, Navi

Mumbai, which is a sister company of M/s. Ismath Industries, Ismath Engineering &

T.A Contractors established in 2003. The Parent Company engages in all type of Fabrication

works (M.S & S.S) and has undertaken numerous engineering contracts with various reputed

Clients in the state. These projects are a testament to the quality and diversification in the

services provided and is the foundation upon which the company has created a successful

business built primarily on Client satisfaction.

M/s. PowerCon Switchgears is a Loyal Panel Board Builder. The company engages in

Design, Manufacturing & Testing of all kind of Electrical low voltage Panel boards that are

built to international standards (IEC or Equivalent). The Switch boards are designed in house

by our professional team of engineers.

Our Factory covers an area of 6000 sq feet, which is fully equipped to facilitate the various

requirements for the low voltage switchgear and control panels for building and industrial

sector.

Our Product Range:

1. P.C.C – Power Control Centre up to 6300A

2. MCC – Motor Control Centre with various types of starters – VFD, Soft

Starter, Star-Delta & DOL Starters

3. SDB – Sub Distribution Boards

4. FDB – Final Distribution Boards

5. Power Factor Banks – APFC Control Panel with Harmonic Filters

6. AMF – Auto Mains Failure / ATS – Auto Change Over Panel

7. Meter Cabinet, Feeder Pillars & Street lighting control panel

8. Bus Duct / Rising Main

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The Main Motive of PowerCon Switchgears is to ensure customer satisfaction by providing

premium quality panel boards with a full warranty for maximum performance. The assembled

components are acquired from top range manufacturers. More over a qualified team of

specialists ascertain a prompt and excellent after sales service whenever required. This

includes any future upgrades, replacements and modifications

VisionTo provide the region with premium quality panel boards which are safer, energy efficient,

reliable & cost effective to meet the ever changing market needs.

MissionOur primary mission is to provide a dedicated services and a high standard of workmanship

that will add to the value of the projects and will meet, satisfy & exceed specified

requirements & expectations of our clients.

Core ValuesThe company’s management philosophy is based on teamwork and partnerships coupled withclear personal responsibilities for the delivery of our business objectives. We constantlystrive to be the leader in our chosen markets and believe that success can be achieved bydelivering consistently excellent services to every customer. These principles will guide us tosucceed in our projects and will serve us well ahead into the future; from site execution toproject management and ultimately to fulfill the client’s desire.

Dedicated PeopleOur people are the soul of our company and we are confident that these committedworkforces, operating in a creative, dynamic and rewarding environment will help us grow togreater heights.We nurture our people by constantly providing the right motivation to encourage them toperform their duties. To help enhance their skill set and knowledge, integrated training anddevelopment programs are conducted periodically, for all personnel at all levels.

Our Business Approach

We are committed to effectively and efficiently solve the client’s problems when it involvesvalue engineering and local Authority requirements. Because, the sooner we help our clients,the faster it is for them to get on with project. We do this to make “ease of executing theproject” a reality, not a mere slogan on the wall.

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CPRI Test Certificates

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2011

4000A S/C Test 50KA for 1 Sec

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2011

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3000A Heat Run Test Report

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IP - 55 Test Report

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2011

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List of Major Projects ExecutedCLIENT / PROJECT DESCRIPTION

ASHWINI INFRA DEVELOPMENT PVTLTD

MAIN PCC with 250 KVAR CAPACITORBANK @ MAHAPE

AJE INDIA LTD4000A BUS DUCT – 85 Mtrs @ RASAYANIwith Site Installation

BURMACO LTDMCC with 165 KVAR CAP BANK @TURBHE

AJUVANI CRUSHING PLANTMCC with 180 KVAR CAP BANK @MAHAPE

CHAVAN KHADI KENDRA MCC with 275 KVAR CAP BANK @ LATUR

TURBHE POLY CANS PVT LTD1250A POWER DISTRIBUTION BOARD @TURBHE

TITAN CRUSHER MACHINING CO800A POWER DISTRIBUTION BOARD withCAP BANK @ PATALGANGA

ZENITH TINS PVT LTD400 KVA AMF PANEL with OUTGOING’S@ NERUL

ZENITH TINS PVT LTD 250A SUB DB – 2 Nos @ NERUL

SM ELECTRICALS @ MILLENIUMBUSINESS PARK 1250A C/O PANEL @ MAHAPE

RAIGAD CHEMICALS LTD MAIN MCC PANEL with CAP BANK @ GOA

RATNAGIRI CHEMICALS LTD MCC PANEL @ CHIPLUN

VAMSHI CHEMICALS LTD SOFT STARTER CONTROL PANEL – 4 NOS

MCS ELECTRICALS / BAHULEKAR &ASSOCIATES

HYDE PARK @ KHARGHAR

MCS ELECTRICALS / BAHULEKAR &ASSOCIATES KESAR EXOTICA @ KHARGHAR

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VAMSHI CHEMICALS LTD4 x 5000A POWER DISTRIBUTION BOARDFOR BARABUNKI (PANEL LENGTH – 26

MTRS)

JSIL CO @ SANPADA 180 KVA AUTO CHANGE OVER PANEL

MCS ELECTRICALS SHREE SAWAN INFOTECH @ TURBHE

MCS ELECTRICALS GLOMAX MALL @ KHARGHAR

SUVAS ELECTRICALS – SEAWAGEWATER PLANT

MCC PANEL – 4 NOS

MCS ELECTRICALS / BAHULEKAR &ASSOCIATES GREEN VALLY TOWER @ NERUL

SONAL ELECTRICALS / AMRUT STONECRUSHING

1600A MCC PANEL WITH 400 KVAR APFC@ TURBHE

List of Projects under Execution

CLIENT / PROJECT DESCRIPTION

SUNRAJ CORRUGATORSMAIN LT PANEL WITH 100 KVAR

APFC

BHAVKHALESHWAR MANDIRTRUSTZ

BHAVKHALESHWAR MANDHIR@ PAWANE MIDC

MCS ELECTRICALS /BAHULEKAR & ASSOCIATES

SHAH HEIGHTS TOWER @KHARGHAR

HINDUSTAN DORR OLIVERLTD

SEA WATER REVERSE OASISPLANT @ TUTICORIN

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SONAL ELECTRICALS / TITANENGINEERING STONECRUSHING PLANT

2000A MCC PANEL WITH SOFTSTARTERS WITH 550 KVAR

CAPACITOR BANK

SONAL ELECTRICALS / TITANENGINEERING STONECRUSHING PLANT

CONTROL DESK – STONECRUSHING PLANT

SHREE LAXMI ELECTRICALS /(WESTERN CHEMICALS)

1250A PCC with CHANGE OVER &MCC PANELS

Manufacturing Facility

Fabrication:

NC Hydraulic Bending Machine NC Hydraulic Shearing MachineUp to 8 mm Thickness – 2 Nos with 160 Ton Capacity – 2 Nos

Machine Description Make Qty

NC HYDRAULIC SHEARINGMACHINE

(160 Ton & 110 Ton Capacity)TRIMANS – NUGEN

INDIA

2 Nos

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NC HYDRAULIC BENDINGMACHINE

(Up to 8mm Bending Capacity)TRIMANS – NUGEN

INDIA

2 Nos

Hydraulic Power Press (30 Ton) FREDRIC 3 Nos

CO2, ARC, ORGAN WeldingMachine

REPUTED 12 Nos

No of Employees3 Supervisor, 16 Technical

& 22 Non TechnicalEmployees

Electrical Assembly:

Machine Description Make Qty

HYDRAULIC POWER PRESSFOR BUSBAR BENDING &

PUNCHING) TRIMANS1 No

HYDRAULIC BUSBARBENDING MACHINE UP TO

200 X 12 MM SIZE) LSC – RIDDHI SIDDHI1 No

BUSBAR CUTTINGMACHINE

DEWALT 2 Nos

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Testing Facility

Near Future Plan on Testing Facility on our Factory:

Primary Injection Test Secondary Injection Test Heat Run Test

Item Description Make Qty

0 - 5 KV / 100mA HIGHVOLTAGE BREAKDOWN

TESTERNEUTRANICS 1 No

1000V INSULATION TESTER(MEGGER)

NIPPON 1 No

DIGITAL CLAMP MULTIMETER

MECO 2 Nos

CONTINUITY TESTER STANDARD 2 Nos

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Our Product Photographs

M.C.C with APFC Panel P.C.C with APFC Panel

Indoor type APFC Panel PCC – Breaker Distribution Panel

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Control Desk

PCC – 26 Mtrs

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Harmonic Analysis & Energy Audit

We conduct Harmonic Analysis and Energy Audit to Electrical networksystems and provide Complete Solution for industrial, Commercial & Utilityin order to improve power quality through reactive power compensationand harmonic control.

Electricity Act 2003: Energy Audit must for HT customers

How can we move towards systematic Energy Conservation

Does Energy Conservation in your electrical installation generateHarmonics?

Are your Equipments & Electrical systems getting affected due toHarmonics?

Are you ready to pay penalties for generating Harmonics?

Are your neighbors generating Harmonics which are affecting yoursystems?

Complete Solution Package

Measurements of Harmonics and Energy Audits in electrical systems

Design & Recommendation of Tailor-made Power Solution to the PowerQuality problems

Designing, Manufacturing, Testing & Commissioning of product to achievepower quality improvement through system measurements

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What is Harmonic?The harmonic is defined as one of the components obtained from the breakdown ofa periodic wave in the Fourier series. The order of a harmonic is further defined asthe ratio between the frequency of the harmonic and the fundamental frequency ofthe periodic wave considered. Harmonic is current or voltage that appear on theelectrical power system as a result of non-linear loads. A frequency that is integermultiples of the fundamental frequency of 50 Hz, the 3rd harmonic is 150 Hz, the 5th

is 250 Hz etc. Harmonic Frequencies in the power grid are a frequent cause ofPower Quality problems. Harmonic frequencies from 3rd to 25th are the most commonrange measured in Industries.

+ + =

50 Hz 5th (250 Hz) 7th (350 Hz) Distorted curve

Where do Harmonics Come from?Most types of equipment common in electrical systems today generate

harmonics:

Equipment containing electronics that control other apparatus, e.g. variablespeed drives, soft starters, static compensators, rectifiers, etc.

Arc furnaces In certain cases, transformers, reactors and rotating machines. Office / Home electronic appliances

Harmonics are not only found in industrial networks. They can also spread intothe distribution network and cause problems for other power users.

What problems can Harmonic cause?

Increased losses, e.g. machines will operate at increased temperature andcan be overheated

Increased consumption in electric bills due to high copper and iron losses –KW & KWH

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Resonance problems between the inductive and capacitive parts of the powernetwork

Malfunctioning of control systems since electronic meters, relays, etc. arematched to the fundamental frequency

Overloading of capacitors, leading to malfunctioning and premature aging

Interference with telecommunications and computers

Disturbances in ripple control systems

High currents in neutral conductors

Designing a harmonic Filter

A harmonic filter usually consists of a capacitor which is connected in series with areactor. The components are dimensioned to create a series resonance circuit for arequired frequency. A harmonic filter works like a short circuit at one or morespecified frequencies. We can help you to calculate and design filters which willreduce interference and interruption on your network. The various functions that aharmonic filter performs are enumerated as follows

Reduces neutral currents Reduces transformer loading Enhances system protection Minimizes impact on distribution transformers Reduces local neutral to ground voltage Lowers peak phase current/average phase current Increases system capacity Improves power factor on non-linear loads Reduces total harmonic distortion Improves phase current & Voltage balance

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Tailor made solutions – Each plant needs its own

Thorough know-how and experience is required to design harmonic filters properly.Each plant is unique and needs its own special technical solution. Both system andcomponent know-how are essential to find the optimum solution in each individualcase. An important component in the filter is the capacitor. Since it copes with thewhole harmonic content, it must be designed with the greatest care.

What do PF Capacitors have to do with Harmonics?In an industrial plant containing power factor correction capacitors, harmonicsdistortions can be magnified due to the interaction between the capacitors and theservice transformer. This is referred to as harmonic resonance or parallel resonance.It is important to note that capacitors themselves are not main cause of harmonics,but only aggravate potential harmonic problems. Often, harmonic-related problemsdo not show up until capacitors are applied for power factor correction.

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Fact Sheet for Harmonic Audit

Pre-requisitesWe required the following details at the time of Auditing

Single line diagram of plant showing the power distribution to differentconnected equipment.

Last 6 months electric bills showing Max demand, tariff & PowerConsumption

Company representative who knows about the power distribution ofplant should be available with our Engineer at the time of Audit

Instrument used for harmonic audit

Harmonic analyzer – Oracle 3Ph 4 Wire System, Trinity Make Current probe 0 - 9999A Programmable CT Ratio

General Terms

1 – 5 days required to conduct the audit depends with size of the plant

Harmonic audit report shall be furnished within 5 working days

Reference standard IEEE 519 – 1992 International standards forHarmonics

Contact Us for a Free Consultation on How We Can Help You with YourPower Quality Audit Needs.

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Ismath Group of Companies

M/s. Ismath IndustriesIsmath Industries is Parent company of all the group of companiesestablished in 2003 with the capital investment of Rs. Two Lakhs and 3Employees including the Managing Director. Now the Parent Companyown 3 Sub Companies Ismath Engineering, PowerCon Switchgears &TA Contractors which has more than 50 Employees in the group. TheFollowings jobs are under taken by Ismath Industries & Engineering

All type of Electrical Panel board Fabrication

All type of CRCA sheet metal work up to 6 mm thickness

Elevator body manufacturing & assembling as per the design

SS & Aluminium Fabrication includes SS Tank

Conveyor parts work & SS / MS Buckets

Bus Duct, Cutting, Bending & Punching Job works

M/s. Ismath EngineeringIsmath Engineering also handles same kind of jobs as above in anotherunit R-888, MIDC, Rabale.

M/s. T.A ContractorT.A Contractor undertakes all type labour works which includes MS &SS sheet cutting, bending & punching up to 6 mm sheet thickness

Thank you very much for your valuable time for viewing ourcompany details and we are looking forward to receive yourenquiries for the same