Company Brochure - tex.nipponsteel.com · Nippon Steel & Sumikin TEXENG stands on three substantial...

Company Brochure

Manufacturing Engineering and Products

Greetings from the President

Nippon Steel & Sumikin TEXENG stands on three substantial abilities.

Sinji Fujino Representative Director & President

[Basic Principle]

Nippon Steel & Sumikin TEXENG will contribute to the

development of society through excellent technology and

services as a multifaceted engineering company.

1 Copyright © NIPPON STEEL & SUMIKIN TEXENG. CO., LTD. All Rights Reserved.

Comprehensive Engineering Planning, designing, construction,

operation and maintenance

Multifaceted Business Combination of machinery, electrical

instrumentation, system solution and construction

Real On-site Experience Over 70 years of experience

Company Profile

Company name NIPPON STEEL & SUMIKIN TEXENG. CO., LTD.

Established September 7, 1946

Capital 5.47 billion yen as of March 31, 2018

Sales 305.7 billion yen March 2018 term (consolidated)

Employees 11,399 as of March 31, 2018(consolidated)


Manufacturing of the Highest Quality

We create synergy through three strengths.

Three Strengths


On-site Competence The basis of all abilities

Comprehensive Business Comprehensive engineering company

Cooperative Business The ability to respond in all fields

On-site Competence

Comprehensive Cooperative

We promote a higher level of quality control.


A foundation that leverages field expertise in manufacturing On-site Competence

[Operation] Versatile adaptation to

the customer’s style of operation

These two high-quality skills allow us to better understand the manufacturing floor.

[Maintenance] Workers with

experience and track record


On-site Competence The basis of all

abilities

Procurement, manufacturing, construction

Design

Drafting, consulting, planning, development

We are a comprehensive engineering company with a history of over 60 years. Comprehensive Business

Maintenance

Operation


Comprehensive Business

Comprehensive engineering company

We create new value by combining technologies in multiple fields. Cooperative Business

Electrical instrumentation and systems solution

Machinery

Production and sales

Plant operation Construction


Cooperative Business The ability to

respond in all fields

For Customer Satisfaction

Synergy effect

Customers

Satisfactory workmanship

Load reduction

Safety and Security

＋＝

Planning & Consulting

Designing

Procurement & Manufacturing

Construction

Maintenance (Operation)

Machinery

Functional design

Basic & detailed design

Machinery & assembly

Installation & Mechanical Work

Mechanical & power generation maintenance

Electrical instrumentation and Systems

Control function

Sequence software

Drive control, panel/board manufacturing

Electrical construction & trial operations

Motor and instrumentation maintenance

Synergy effect

Concept standardization (production line)

Pursuit of function and precision (mechatronics)

Quality assurance (large-scale steel structures)

Streamlining and safety assurance

Centralization of planning and management

Construction

Basic design & layout

Foundation & architectural design

Structural frames & block construction

Civil engineering & construction work

Roof, wall, rail maintenance

Optimum work allocation (Fully leveraging the company’s comprehensive range)


Comprehensive Cooperative

Diagnosis and Maintenance Equipment diagnosis ・ Analysis to understand Equipment diagnosis ・ Maintenance system Seismic diagnoses ・

Measure planning or Counter planning

Introduction to Fields and Businesses Overview and features of our

manufacturing engineering and products


We fully realize our

competence through

Our branch offices and business divisions cover all fields.

Plant operation

Machinery

Electrical Instrumentation and System Solutions

Construction

Production and Sales

Operation of steelworks, operation and maintenance of own plants

Particle boards, activated charcoal

Civil engineering, construction(seismic diagnosis , including

measures), maintenance

Electrical implementation, EI control, system solution, diagnostics, maintenance

Mechanical work, industrial plants, maintenance

Branch offices


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comprehensive and cooperative business based on a

solid understanding of

the

field.

Yah

ata

Oit

a

Hik

ari

Hir

oh

ata

Kan

sai

Nag

oya

Kim

itsu

Ka

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ima

Kam

ais

hi

Mu

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n

Operation On-site competence, the keystone to our company, comes from our

Operation business.

Types

● Reconditioning and processing of steel

slabs and materials

● Inspection and reconditioning of steel

materials and sheets

● Product inspection and shipping

Features and strengths

● Work by skilled or qualified workers (Various skilled workers, handling operators, etc.)

● Workers with years of experience in

equivalent work

● Cooperation with other fields such as

planning and designing

Operation and Maintenance of Steelworks and Our Plants

A worker operating a

slab yard at NSSMC

Nagoya Works

Keystone:


On-site

Planning, designing, construction, etc. Machinery, electrical instrumentation, building construction

(material knowledge, problem-solving skills)

Compre-

hensive Coope-

rative

Maintenance example of hot-rolling rolls Operation

Rolled rolls

Finished rolls

Change of mill rolls Chock disassembly and reassembly

Surface machining Inspection and recording of surface roughness

Temporary storage Roll grinding Inspection and recording

of roll surface and flaws

Steel rolling mill

Roll maintenance


Maintenance Maintenance is another on-site competence that is a keystone for

our company.

Content

● Disassembly and maintenance of machine bodies such as

continuous casters and rolling mills

● Maintenance of prime movers including hydraulic and

motor operated

● Maintenance of reducers, bearings, etc.

● Maintenance of cranes and conveyors (including legal

maintenance)

● Inspection and maintenance of structures and safety & low

pollution equipment

Features and strengths

● Work by qualified and experienced workers

● Troubleshooting and problem-solving through cooperation

with our designing and construction departments

● Utilization of equipment and operation-based expertise into

maintenance

● Diagnosis and analysis technologies for various

equipment

Machinery, Electrical Instrumentation and Construction

Worker conducting

maintenance on

reducer

Workers conducting

maintenance on power

generation turbine of NSSMC

Oita Works

Keystone:


On-site

Planning, designing, construction, etc. Machinery, electrical instrumentation, building construction

(material knowledge, problem-solving skills)

Compre-

hensive Coope-

rative

Target fields

● Installation of large-scale steelmaking machinery

● Installation of environmental plant machinery

● Design and manufacturing of various industrial machinery

● Responding to large-scale construction projects with ample

manpower (installation of large-scale machinery, etc.)

- [Plant equipment planning] <Cooperative>

- [Raw material stacker] <Cooperative>

- [Constructions while still in operation] <Cooperative>

● Full use of cutting-edge design technology including

3D-CAD

● Manufacturing of large-scale machinery in our plants

(Oita, Himeji)

- [Welding]

● Repair constructions

- [Smokestack deterioration repair, seismic

strengthening] <Cooperative>

● Installation of heavy equipment including steelmaking

equipment

Machinery We respond to diverse needs in the field of equipment construction.

<Machinery>

Manufacturing and installation

at our activated charcoal plant


Integration of planning and designing Cooperation with building and

electrical constructions

Cooperation with operation and

maintenance On-site

Compre-

hensive Coope-

rative

We respond to diverse industries, not just steelmaking.

Target fields

● Steelmaking machining and processing equipment

● Nonferrous metal machining and processing equipment

● Automobile-related machining equipment

● Operational and environmental improvement equipment

● Diagnosis of various inspection equipment

● Manufacturing of customized equipment, rather than

standardized equipment. Manufacturing of equipment with a full

understanding of the conditions and elements of each

operational site.

- [Tailored blank production equipment (laser welded)]

- [Steel sheet roll coater]

- [Automatic blade change for slitter lines]

- [Rubber and plastic calender lines]

● Diagnosis and analysis technologies for various equipment

<Industrial Plants>

自社活性炭製造プラント製作設置工事

Machinery


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(F

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Comprehensive engineering through machinery-electrical integration

Planning, designing, production Integration of mechanism and control Draw out on-site issues On-site Compre-

hensive Coope-

rative

Target fields

● Control system for process equipment

● Control system for automation of lines and equipment

● Control system for labor saving and energy conservation

● Control system for driving equipment

● Control system for testing and inspection equipment

● Optimum control system design backed by ample on-site

experience

● Reasonable control systems using standardized

equipment

● Ample experience in dealing with overseas machinery

manufacturers

- [Upgrading non-Japanese PLCs]

● Maintenance and upgrading by ample manpower

● High credibility with solid quality control

● Control systems for various driving systems and process

equipment

● Designing and creation of automated or labor saving

sequences

<Control System Engineering>

Electrical Instrumentation and System Solutions

Example of new installation of a line

(1) Scope: Full service from designing to production

• Design, production and delivery of main control equipment for inspection line

• Design and creation of the application software, trial run and adjustments

(3) Control system configuration

(2) Conception of the line

We deliver control system equipment and software.


Coordination & planning, designing

and production Integration of materials and equipment Expertise applied to software On-site

Compre-

hensive Coope-

rative

We build information and data processing systems.

Target fields

● Process control systems in the fields of steelmaking, power, traffic, etc.

● Information management for production and operation

● Inventory and storage yard management of materials and products

● Management of map information, mobile units, etc.

● System configuration with a solid on-site understanding and customer-oriented perspective, development in collaboration with control system engineers

- [Diagnostic and maintenance system for production floor]

● Full use of years of experience in steelmaking equipment in system solutions

- [Quality control system for production floor (steelmaking)]

- [Energy conservation and alternative energy for the production floor]

- [Three-dimensional yard operations management system]

● Technologies related to various operating systems, databases and programming languages

<System Solutions>

Electrical Instrumentation

and System Solutions


Enterprise Resource Planning (ERP)

Manufacturing Execution System (MES)

* Improves quality, production volume,

delivery period and costs in production

* Is positioned between the main business

system and the production control system,

and optimizes production resources such

as manpower, operations, articles and

equipment.

Programmable Logic Controller (PLC)

Production machinery equipment

Planning, designing, production Close cooperation with machinery and

control systems

Software creation based on solid

on-site understanding On-site

Compre-

hensive Coope-

rative

We deliver stable, high-quality measurements and

Diagnostics even on harsh production floors.

< Product Solutions >

Electrical instrumentation

and system solutions

Target fields

● Field of quality monitoring and measurement

● Field of process measurement

● Field of logistics monitoring

● Field of equipment diagnostics

Characteristics and specialized technology [ ]: Refer to individual leaflets

● Robust design capability derived from extensive production floor

experience

● Instrumentation system design capability to deliver superior stability,

operability, and maintainability from the perspective of the user

[Velocity, length measurement]

● Optimal sensing technology for the floor where it will be applied

[Moisture measurement]

● Equipment diagnostics technology required for stable equipment

maintenance control

[Production floor equipment diagnostics and maintenance

systems]

Cooperation with top level equipment,

conveyance equipment, and control

systems

Resistance to environmental

conditions (heat, water, scale)

From design and manufacture of

equipment to preparation for startup

Production floor

Equipment Yard Raw

materials

Products

Conditio

n

monito

ring

Abnorm

ality

dete

ctio

n

Fire

dete

ctio

n

Condensatio

n

dete

ctio

n

Hum

idity

measure

men

t

Invento

ry

managem

ent

Condition

Mois

ture

measure

ment

Form

measure

men

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hic

kness

measure

ment

Process & quality

Affix

tags

Read ta

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Logistics

Dete

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Tem

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On-site Compre-

hensive Coope-

rative


We offer electrical instrumentation for new

installations, expansion of facilities, and

maintenance work.

Target fields

● Electrical instrumentation in steelmaking plants

● Power receiving and substation construction

● Driving system equipment including driving motors

● Other electrical and instrumentation construction

● Experience and expertise in steelmaking equipment

including steelworks

- [Maintenance of electric motor]

● Solid designing skills backed by past data

● Installation of large electrical equipment

● Instrumentation control of plants, etc.

● Instrumentation piping work

● Upgrading and remodeling construction during normal

operation (shutdown work)

<Electrical Instrumentation and Maintenance>

Electrical Instrumentation

and System Solutions


Support with equipment planning

and designing

Integration of electrical, mechanical

and construction engineering Wealth of experience On-site

Compre-

hensive Coope-

rative

Construction Foundation construction, general civil engineering and rail construction.

Target fields

● Plants (plant facility foundations)

● Underground (tunnels, channels, etc.)

● Roads and tracks

● General civil engineering (buildings, rivers, bridges, etc.)

● Water treatment, supply and waste

● Years of experience and expertise in plant and factory construction

● Solid understanding of existing equipment in order to sufficiently consider interference sections

● Full use of organizational strength and manpower with project manager management

● Shorter construction terms and quality assurance through cooperation with other departments

● Foundation work for large-scale heavy structures, including large-scale plants and equipment

- [Plant foundation]

● Rail laying and maintenance technology

- [Steel railroad ties]

● Drilling and pipe jacking technology

<Civil Engineering>

Example of factory

equipment foundation

construction

Example of plant

foundation

construction


Optimum foundation design

for optimum equipment

Cooperation with equipment and

machinery departments for optimal

construction term and costs

Foundation laying with a solid

understanding of the construction site On-site

Compre-

hensive Coope-

rative

Our construction projects cover plants and factories,

new buildings, expansions, seismic diagnoses and

more.

Target fields

● Construction of factory and plant buildings

● Yards, logistics centers, warehouses (including crane girders, etc.)

● Factory offices and dormitories

● Plant steel structures, frames, etc.

● Seismic design constructions

● High-quality constructions backed by years of experience and solid track record in the field of steelmaking

● Reliable, detail-oriented constructions with a solid understanding of the site and collaboration with other departments

- [Overhead crane rail, runway girder maintenance technology]

● Design and construction of plant buildings in iron and steelmaking fields

● Design and construction of steel structures in steelmaking plants

- [Factory offices, sub-centers]

● Roof and wall deterioration diagnostic and repair technologies

- [Comprehensive seismic support]

- [Roof and wall inspection, repair and upgrading technologies]

● Construction of steel houses

- [Nittetsu-Super-Frame® —Light-gauge steel-framed house (steel house)]

- [Employee housing and dorms]

● Design that optimizes natural lighting and structural space (energy conservation and comfortable space]

- [Natural lighting system]

<Building Construction>

Minaminippon Shipbuilding Co., Ltd.

New Oita Works (exterior)

Building Construction

Minaminippon Shipbuilding Co., Ltd.

New Oita Works (interior)


Most convenient planning,

designing and construction

Optimum construction integrated with

machinery and equipment

Construction with a solid

understanding of the construction site On-site

Compre-

hensive Coope-

rative

Production and Sales

We turn byproducts into new resources.

Activated charcoal

Our activated charcoal

production plant

Activated charcoal is

used to desulfurize

and deodorize

exhaust gases in the

steelmaking process.


Features of our activated charcoal

Our charcoal lasts longer than competitor

products, and because we produce it at our

own plants we can guarantee steady supply.

Plants designed and constructed

ourselves Plant machinery, control, operation Products born from experience On-site

Compre-

hensive Coope-

rative

We reuse construction waste in consideration of the environment. Production and Sales

Nippon Steel & Sumikin TEXENG Fine Board contributes

to a sustainable society.

— Our particle board is a model of recycling <Why?>

■ It is made by hot-pressing crushed materials from

disassembled buildings and adhesives, therefore 100%

recycled.

■ Because it significantly contributes to reduction of CO2,

the cause of global warming, it is designated by the Act

on Promoting Green Purchasing.

Our particle board business (production, sales) fully utilizes the high-quality

technologies available as a comprehensive engineering company,

including equipment maintenance, machinery and electrical

instrumentation, and control system production.

* Student desk made using particle board


Recycled

wood

constructio

n material

Crushing, processing

Wood material

Fine Board Building construction and furniture material

Wood waste

Customer requests Our response

We can take on a variety of customer requests.

We want to invest in new facilities

for a new business, including new

plants and expansion of existing

plants.

We can offer support from the

planning phase. We will hear your

requests and propose a

comprehensive plan.

New plant constructions and expansions … Equipment remodeling … Various plant-related

measures … Seismic design … Operation and maintenance


Leave it to Nippon Steel & Sumikin TEXENG!

Customer requests

We want to remodel our existing

facilities to improve competitiveness,

including increase of production

capacity, product quality improvement

and labor saving in operation and

maintenance.

Our response

We will thoroughly investigate and

analyze the existing facilities,

consider applicability of the latest

technologies, and propose the

optimum facility remodeling plan.





Customer requests

We want to have some work done to

maintain the integrity of our plants,

including deterioration measures,

measures to reduce dirty, dangerous

and demanding work, and

environmental measures.

Our response

We will conduct on-site analysis to

understand the operational and

equipment conditions, consider

applicability of the latest technologies

and refer to legal matters, etc., then

propose the optimum plan.





Customer requests

We want to apply seismic design

to our plants and offices.

Our response

We will conduct seismic analysis

on the structure and propose a

repair plan with the least impact on

operations, etc.

New plant constructions and expansions … Equipment remodeling … Various plant-related measures …

Seismic design … Operation and maintenance



Customer requests

We want to outsource operation

support and maintenance of

equipment.

Our response

We will conduct on-site analysis to

understand the operational and

equipment conditions, then

propose the optimum operation

support and equipment

maintenance plan.

New plant constructions and expansions … Equipment remodeling … Various plant-related measures …

Seismic design … Operation and Maintenance


Balance sheets

（Millions of yen）

2016/3/31 2017/3/31 2018/3/31 2016/3/31 2017/3/31 2018/3/31

資産の部 Assets 負債の部 Liabilities

　流動資産 Current assets 流動負債 Current liabilities

　　現金預金 Cash and deposits 2,536 1,362 862 支払手形・工事未払金等 Notes payable, accounts payable for construction contracts and other 63,473 59,795 60,080

　　預け金 Deposits paid 3,113 5,105 3,163 短期借入金 Short-term loans payable 6,800 6,800 6,800

　　受取手形・完成工事未収入金等 Notes receivable, accounts receivable from completed construction contracts and other 142,681 144,844 155,996 未払法人税等 Income taxes payable 3,768 2,295 3,263

　　未成工事支出金 Costs on uncompleted construction contracts 6,116 6,162 6,474 未成工事受入金 Advances received on uncompleted construction contracts 1,028 1,423 1,411

　　その他のたな卸資産 Other inventories 6,394 6,217 6,465 賞与引当金 Provision for bonuses 8,365 9,059 8,922

　　繰延税金資産 Deferred tax assets 3,865 3,661 3,594 完成工事補償引当金 Provision for warranties for completed construction 415 415 405

　　その他 Other 1,040 1,198 1,275 工事損失引当金 Provision for loss on construction contracts 1,194 120 61

　　貸倒引当金 Allowance for doubtful accounts (14) (14) (15) その他 Other 7,287 7,428 7,352

　流動資産合計 Total current assets 165,734 168,537 177,816 　　流動負債合計 Total current liabilities 92,333 87,338 88,297

　固定資産 Noncurrent assets 固定負債 Noncurrent liabilities

　　有形固定資産 Property, plant and equipment 繰延税金負債 Deferred tax liabilities - - 5

　　　建物・構築物 Buildings and structures 35,247 35,634 35,546 再評価に係る繰延税金負債 Deferred tax liabilities for land revaluation 2,486 2,318 2,255

　　　機械、運搬具及び工具器具備品 Machinery, vehicles, tools, furniture and fixtures 43,232 44,150 45,011 退職給付に係る負債　　Net defined benefit liability 15,889 14,617 13,402

　　　土地 Land 18,664 17,999 17,505 役員退職慰労引当金 Provision for directors' retirement benefits - 37 63

　　　リース資産 Lease assets 251 205 158 その他 Other 86 44 52

　　　建設仮勘定 Construction in progress 1,167 387 655 固定負債合計 Total noncurrent liabilities 18,462 17,017 15,779

　　　減価償却累計額 Accumulated depreciation (62,949) (63,256) (63,590) 負債合計 Total liabilities 110,795 104,356 104,077

　　　有形固定資産合計 Total property, plant and equipment 35,614 35,120 35,286 純資産の部 Net assets

　　無形固定資産 Intangible assets 480 410 289 　　株主資本　Shareholders' equity

　　投資その他の資産 Investments and other assets 資本金 Capital stock 5,468 5,468 5,468

　　　投資有価証券 Investment securities 812 956 914 資本剰余金 Capital surplus 27,239 27,239 27,239

　　　退職給付に係る資産　　　Net defined benefit asset 373 1,872 2,804 利益剰余金 Retained earnings 60,911 70,076 78,479

　　　繰延税金資産 Deferred tax assets 4,664 3,900 3,105 株主資本合計 Total shareholders' equity 93,619 102,784 111,188

　　　その他 Other 1,467 1,512 1,436 その他の包括利益累計額　　Accumulated other comprehensive income

　　　貸倒引当金 Allowance for doubtful accounts (122) (103) (92) その他有価証券評価差額金 Valuation difference on available-for-sale securities 223 301 279

　　投資その他の資産合計 Total investments and other assets 7,195 8,137 8,167 繰延ヘッジ損益 Deferred gains or losses on hedges 0 (2) (1)

　　固定資産合計 Total noncurrent assets 43,291 43,668 43,743 土地再評価差額金 Revaluation reserve for land 4,421 4,038 3,906

　資産合計 Total assets 209,025 212,206 221,560 退職給付に係る調整累計額　　Remeasurements of defined benefit plans (33) 727 2,110その他の包括利益累計額合計

Total accumulated other comprehensive income 4,609 5,065 6,294

　　純資産合計 Total net assets 98,229 107,849 117,482

負債純資産合計 Total liabilities and net assets 209,025 212,206 221,560

The accompanying consolidated financial statementshave been prepared in accordance with theprovisions set forth in the Japanese FinancialInstruments and Exchange Law and its relatedaccounting regulations, and in conformity withaccounting principles generally accepted in Japan(“Japanese GAAP”), which are different in certainrespects as to application and disclosurerequirements of International Financial ReportingStandards.

Statements of income

（Millions of yen）

2015/4/1～2016/3/31 2016/4/1～2017/3/31 2017/4/1～2018/3/31

売上高 Net sales 293,832 298,693 305,714売上原価 Cost of sales 262,465 265,453 272,604売上総利益 Gross profit 31,367 33,240 33,110販売費及び一般管理費 Selling, general and administrative expenses 14,001 15,299 15,638営業利益 Operating income 17,366 17,941 17,471営業外収益 Non-operating income

　受取利息 Interest income 13 8 10　受取配当金 Dividends income 17 14 14　受取賃貸料 Rent income 39 25 47　保険事務手数料 Commission for insurance office work 45 42 42　貸倒引当金戻入額 Reversal of allowance for doubtful accounts 13 14 14　雑収入 Miscellaneous income 118 102 124　営業外収益合計 Total non-operating income 247 208 252営業外費用 Non-operating expenses

　支払利息 Interest expenses 42 22 22　売上債権売却損 Loss on sales of accounts receivable 14 15 20　支払補償費 Compensation expenses - 73 -　損害賠償金　Compensation for damage - - 29　雑支出 Miscellaneous expenses 74 30 66　営業外費用合計 Total non-operating expenses 131 141 138経常利益 Ordinary income 17,481 18,008 17,586特別利益 Extraordinary income

　固定資産売却益 Gain on sales of noncurrent assets 1 2 74　投資有価証券売却益 Gain on sales of investment securities 323 - -　その他 Other 0 0 0　特別利益合計 Total extraordinary income 325 2 75特別損失 Extraordinary loss

　固定資産売却損 Loss on sales of noncurrent assets 5 10 50　固定資産除却損 Loss on retirement of noncurrent assets 59 119 200　減損損失 Impairment loss 247 764 229　組織再編費用 Business restructuring costs 117 10 -　その他 Other 5 3 29　特別損失合計 Total extraordinary losses 435 909 510税金等調整前当期純利益 Income before income taxes 17,371 17,101 17,150法人税、住民税及び事業税 Income taxes-current 5,672 4,486 5,001法人税等調整額 Income taxes-deferred 450 430 204法人税等合計 Total Income taxes 6,123 4,916 5,205当期純利益 Net income 11,248 12,184 11,944親会社株主に帰属する当期純利益 Net income attributable to owners of parent 11,248 12,184 11,944

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