36
Grupo GONORMA de México SA de CV Company presentation
Grupo GONORMA de
México SA de CV
Company presentation
Marzo 11 Page: 2
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Index
-Brief company description
-Who we are.
-Plant presentation
-Our Equipment
-Layout
-Auto Plastek Excellence System
-Our Expertise
-Our Customers and Products.
-Next steps
-Conclusions
Marzo 11 Page: 3
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Brief company description
• Auto Plastek is a company in the Auto industry.
• We started operations in 2011 with brand new equipment
with World Class Technology
• We have a team work with a long auto industry
experience.
• We have a management and quality system that fulfills the
auto industry expectations.
• We will have equipment in our plant from 600 to 1200tons.
Marzo 11 Page: 4
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Who we are
19 years Exp AI
17 yrs Exp AI 23 yrs Exp AI
7+ yrs Exp AI
A team with a wide Auto Industry (AI) experience
Daniel González Aragón M
Managing Director
José Ernesto Antonio S
Quality & Eng Mgr
Claudia Estrada Sánchez
Admin Mgr
Claudia Tapia
Accounting
Manuel Castillo
Manufacturing
Poduction Leaders
Armando
Ramírez
Maintenance
17 yrs Exp AI
Carlos
Guarneros
Ventas
24 yrs Exp AI
Marzo 11 Page: 5
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Who we are
• Executive Committee
– Roberto Gutiérrez Former Manufacturing VP at Chrysler
– Francisco Estrada Arzate among other positions (Chrysler Toluca Complex Director, Nissan
Latin America Spare Parts Director, Dina Managing Director, Perkins Engine Managing
Director)
Marzo 11 Page: 6
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Equipment
Haitian
JU12000/8400
1200 ton machines with the latest technology in servo
engines and Austrian controls
Marzo 11 Page: 7
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Equipment
Magnetic Clamping
Our machines are equiped with magnetic
clamping to give us maximum flexibility. To be
able to fit any standard.
Marzo 11 Page: 8
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Equipment
Sepro Robotique
We also have Sepro robots
to be able to give you
products with better quality
and productivity.
Marzo 11 Page: 9
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Equipment
20Ton Crane
We also have a 20ton crane so we can work with flexibility and with
tools with wider tonage.
Marzo 11 Page: 10
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Our Plant
Marzo 11 Page: 11
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Our Plant
Marzo 11 Page: 12
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Our Plant
Marzo 11 Page: 13
Grupo GONORMA de
México SA de CV
Plant
V W
Location
-We have today 1500 m2 right infront of VW with growing posibility.
Marzo 11 Page: 14
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Layout
Incoming
inspection
Product
Audit zone
Quality
SHOP STOCK
Raw Material Office
Tool ing
Grupo GONORMA de
México SA de CV
Sistema de Excelencia
2013
Grupo GONORMA de
México SA de CV
Sistema de Excelencia
Nuestro Sistema
Marzo 11 Page: 17
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Asociación con proveedores
Implicación del personal
5S
Autocalidad
Parada al defecto
Reducción de
la variabilidad
Calidad
7 Básicos QRQC
GRP
Calidad
Asociación con proveedores
Implicación del personal
5S
AQ
SW
VR
7 B QR
QC
Q
Asociación con proveedores
Implicación del personal
Tra
bajo
Estan
dari
zado
Base del Sistema
Marzo 11 Page: 18
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
-Safety
-"White team" and
Kaizen spirit
- GAP Leader
operational
- GAP identifed
-Support functions
identified
- Operational display
- Internal
MIFA
- Zoning
-5S
-"White plant"
- Customer Satisfaction basic
Follow Up.
-Reserved WS id.
-Auto inspection basics
decision aids.
-Defects recording.
-Basic process control
- External MIFA
-Stocks are at the
right place
-ERP Usage
-SOP/ PIC
-Performance
Measurement
-Improvement ideas
system
-Polyvalence
-Cascade of
objectives
-Top 5 (GAP-leader)
- HOSHIN one piece low takt time adapta-bilty (N+1/N-1) Standard. Work Frontal feeding
-Quality wall.
-Red bins
-Auto inspection instructions
-Rework flow
-Reserved WS training
validation.
-PSGM customer
-Product & process control
-reinforcement.
-MPM Customer
-BOP Inventory
Mngt
-Finished Goods
management
-MPS/ PDP
-Incoming Area
-Suppliers
Management
- Improvement
Plan (by
supervisor)
- KANBAN
-Customer satisfaction follow
up.
-WS documentation
-Reserved WS validation.
-Auto inspection decision
making aids validation
-Defect record analysis
validated. Auto quality control.
-Product & process control
validated.
-Process start up (OK 1st
part).
-Rework instructions.
-Poka Yoke bases.
-QRQC Internal.
-Flat Warehouse
-MPM Suppliers
-Supplier Deliveries
-Packaging and
Container
Management
- Suppliers-Manifest
- QRQC
-
Polycompetence
- PULL
SYSTEM
- Rework validation
-Stop at defect.
-WS audit. Poka Yoke
validation
-QRQC validation
-Transportation
Schema
- Transportation
plan
-Levelled supply
-Alerts
management
- Return
Expertise to
manufacturing
engineering and
product design
- SMED
-TPM
- SPC
- Parts Board
- TRS
-FMEA's
- Lay out actual
future in 6
Months
future in 1 year
MTP layout
- Risk assessment and
ergonomics assessment
(possibly with the HSE Check-
list for workshop modification)
- Machines and equipment in
conformance with the
regulation
- HSE training
- Escape route and emergency
exits are marked and free
- PPE defined and used
- Chemicals labeled and on
containment
- Bin for waste sorting
- Safety instructions displayed
- HSE in TOP 5
- HSE core teams trained
- Chemicals limited to 1 day
consumption
- Supervisors lead the follow
up of HSE and ergonomic
action plans
-HSE Core teams
inspections
- All drivers are
identified
- Accident analysis
made also for first aid
- Stop at risk (no risk
observed without any
immediate reaction)
- Core teams renewed
at least 1/year
Implementación del Sistema
Marzo 11 Page: 19
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Nuestro Proceso
Marzo 11 Page: 20
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Our Expertise
-Injection molding for chroming process
parts
-High quality injection finishing process
for direct gloss parts
-Injection molding for painted parts
Marzo 11 Page: 21
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Our Customers
Marzo 11 Page: 22
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Lo que hacemos
Marzo 11 Page: 23
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Lo que hacemos
Marzo 11 Page: 24
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Our Products
Marzo 11 Page: 25
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Our Products
Marzo 11 Page: 26
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Our Products
Marzo 11 Page: 27
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Ventas 2012
Marzo 11 Page: 28
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Ventas 2012
Marzo 11 Page: 29
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Ventas 2013
Marzo 11 Page: 30
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Ventas 2013
Marzo 11 Page: 31
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Next Steps
• ISO TS 16949 Certification March14
• To continue with our growth through new
project start ups as Honda, Audi, Mazda,etc
• To continue with our growth.
Marzo 11 Page: 32
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Next steps Layout
Incoming
Insp
Product
Audit
Calidad
Second P
hase E
ne13
Second P
hase D
ic13
Third
Phase J
un 1
4
Third
PhaseD
ic14
Marzo 11 Page: 33
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Next Steps
• ISO TS 16949 Certification Dec13
• To continue with our growth through new
project start ups as Honda, Audi, Mazda,etc
• To continue with our growth.
• Bajío New Plant S1 2015
Marzo 11 Page: 34
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Next Steps
• New plant at the Bajío area. S1 2015
Marzo 11 Page: 35
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
• New Investments
– Honda
– De Mazda
– Toyota
Nueva planta en el Bajío
Marzo 11 Page: 36
Grupo GONORMA de
México SA de CV
Grupo GONORMA de
México SA de CV
Conclusions
• There are several success factors in our company.
– Market experience
– We have a well understanding of the auto industry expectations
– We have a Management excellence system that allow us to have
a close control of our QCDP.
Contact us:
• Daniel González Aragón M
• Grupo GONORMA de México S.A. de C.V.
•
• Tel (22 2) 279 37 17
• Cel (22 2)3 23 74 24
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