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Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha...

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EPROM Company Profile 2017 Perfection is our business
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Page 1: Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha Hydrotreater (NHT). Delayed Coker Unit ... ELAB Process Areas and Units Are UOP Licensed

EPROM

Company Profile

EPROM

Company Profile 2017

Perfection is our business

Page 2: Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha Hydrotreater (NHT). Delayed Coker Unit ... ELAB Process Areas and Units Are UOP Licensed

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Perfection is our business

Contents

1. INDTRODUCTION ............................................................................................................ 2

2. COMPANY VISION ........................................................................................................... 4

3. COMPANY MISSION ........................................................................................................ 4

5. ORGINZATION CHART .................................................................................................. 5

6. ACCREDITATIONS: ......................................................................................................... 6

7. SCOPE OF SERVICES: ..................................................................................................... 7

8. MAJOR PROJECTS: ....................................................................................................... 10

9. EGPC ASSIGNMENTS .................................................................................................... 22

10. TECHNICAL SUPPORT SERVICES (WORLDWIDE) .............................................. 23

11. MOUs, Partners and Technical Cooperation .................................................................. 25

Page 3: Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha Hydrotreater (NHT). Delayed Coker Unit ... ELAB Process Areas and Units Are UOP Licensed

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Perfection is our business

1- INDTRODUCTION

EPROM is the sole leading company in Egypt to Manage and Operate Projects. The company

particularly operates Oil Refineries, Petrochemical Plants, Marine Terminals and Gas Plants, among

other technical services it provides.

EPROM is known and established to use the latest Operations and Maintenance Management techniques

to deliver the best results which have been proved to exceed clients 'requirements and expectations.

EPROM as an EGPC company has a huge potential to be awarded multiple contracts acting as the sole

O&M provider for all prospective companies within the Egyptian Petroleum Sector. EPROM is backed

up with huge resources; expertise, manpower, not to mention the well-tailored training programs

provided to employees of highest technical calibre.

Worth mentioning is the fact that all large scale contracts awarded to EPROM since its establishment in

2002 (initially under the name MIDOM) have been smoothly renewed up until today in a clear sign of

content and satisfaction with EPROM performance so far; as regards, work fluency, plant outputs,

promptness and feasibility.

Based on its successive achievements within local market EPROM currently seeks further expansion in

the region and has been technically accepted in several international bids it has participated in; be it

directly as a main contractor or indirectly as a subcontractor to other companies.

For that reason and more EPROM has founded a couple of prominent branches in Africa and the Gulf

Area to avail its outstanding services in both regions in an attempt to strengthen its existence there as

well as facilitate work flow and coordination with its sites around and employees the world.

Page 4: Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha Hydrotreater (NHT). Delayed Coker Unit ... ELAB Process Areas and Units Are UOP Licensed

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Full Company Name: Egyptian Projects Operation & Maintenance

EPROM

Address:

Alexandria (Headquarters):

19.5 Km Alexandria Cairo Desert Road, Petroleum Complex.

Tel: +2 03 2020 258

Fax: +2 03 2020 259

Cairo Office: Nasr City, EL Nasr St, Markato Building.

Tel & Fax: +2 02 2414 0033

Web Site: www.eprom.com.eg

Contact Person: Chemist. Medhat Bahgat

Chairman and CEO

Tel: 03 2020262

Fax: 03 2020650

Mobile: 01223927856

E-Mail Address: [email protected]

Page 5: Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha Hydrotreater (NHT). Delayed Coker Unit ... ELAB Process Areas and Units Are UOP Licensed

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Perfection is our business

2- COMPANY VISION

EPROM is a customer oriented company and is therefore set to attain a leading position as an operation

and maintenance contractor within Egypt and the Middle East while offering state-of-the-art

Management techniques.

3- COMPANY MISSION

EPROM as the first Company in Egypt providing full-fledged Operation and Maintenance Management

Services to various large scale companies takes into consideration the complete satisfaction of its clients

through the dedication to achieve the following:

Provide quality services, and supply top of the line performance, which in return results into

maximizing profitability to our clients, and simultaneously minimizing costs.

Comply with our sophisticated HSEQ management system, which is being implemented on all sites

managed by us.

Achieve excellence through engaging top notch, and highly competent personnel.

4- SHAREHOLDERS Egyptian Projects Operation &Maintenance is a joint stock company according to Egyptian Investment

Law No.8/ 1997.

The shareholders are:

Page 6: Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha Hydrotreater (NHT). Delayed Coker Unit ... ELAB Process Areas and Units Are UOP Licensed

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Perfection is our business

5- ORGINZATION CHART

Finance

Chairman Assistant

VICE CHAIRMAN

CHAIRMAN & CEO

Maintenance & Inspection

Chairman Assistant

Technical Affairs Chairman Assistant

Operation

Chairman Assistant Engineering

Chairman Assistant

Technical Services Chairman Assistant

Contracts & Material GM

Business Development GM

Technical Office GM

Technical Support

GM

MIDOR

Project Manager

ELAB

Project Manager

AMOC

Project Manager

ESTYRENICS

Project Manager

ERC

Project Manager

SRPC

Project Manager

MIDOM Arabia

Manager

Internal Audit

GM

Security

GM

Medical

GM

Legal Affairs

GM

Quality

GM

HSE

GM

Administration & HR GM

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Perfection is our business

6- ACCREDITATIONS:

Page 8: Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha Hydrotreater (NHT). Delayed Coker Unit ... ELAB Process Areas and Units Are UOP Licensed

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Perfection is our business

Page 9: Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha Hydrotreater (NHT). Delayed Coker Unit ... ELAB Process Areas and Units Are UOP Licensed

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Perfection is our business

Page 10: Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha Hydrotreater (NHT). Delayed Coker Unit ... ELAB Process Areas and Units Are UOP Licensed

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Perfection is our business

7- SCOPE OF SERVICES:

OPERATION.

Normal Operation. Commissioning & Start-up.

Production Planning and scheduling Test Run Evaluation.

MAINTENANCE.

Global Maintenance Continuous Service Agreement (CSA).

Mechanical Maintenance Turnarounds & Revamps

Electrical. Maintenance Planning Management

Instruments & Control Reliability & Asset Integrity.

INSPECTION.

Non Destructive Testing. Advanced Non Destructive Testing.

Other Services.

TECHNICAL SUPPORT.

Technology & Development. De-sludging Services.

Consultation Services. Catalyst Handling.

Comm. & Start-up Management. Tenders Management

HSEQ SYSTEM SERVICES.

MARINE TERMINALS SERVICES.

POWER STATION & SOLAR ENERGY.

TRAINING.

Safety & Environment Utilities.

Quality Management System Operation

Oil Movement Mechanical Maintenance

Laboratory Maintenance Planning

Operation Planning & Scheduling Medicine & First Aid

Information Technology Material/Supply Chain Management

Instrumentation Marine

Electrical Maintenance Petrochemical

Pre-commissioning.

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8- MAJOR PROJECTS:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Since 2002

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Since 2006

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Since 2006

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Since 2009

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Since 2010

Marine Terminal

Alex., Dekhaila, Damietta Ports

Page 12: Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha Hydrotreater (NHT). Delayed Coker Unit ... ELAB Process Areas and Units Are UOP Licensed

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8.1 Middle East Oil Refinery (MIDOR)

Contract Date

EPROM has been Managing MIDOR under a global Operation and Maintenance Management Contract

since August 2002

Refinery Description

MIDOR is the most advanced refinery in Africa and is being classified as the sixth in the Mediterranean,

based on technological complexity; reaching a standard of 11.5, according to Nelson Complexity Index.

The refinery’s designed capacity is 5 million tons/year; equivalent to 100000 bbl/day.

Refinery Units can be summarized as follows:

Crude & Vacuum Distillation (CDU / VDU). Hydrogen (H2) Plant.

Naphtha Hydrotreater (NHT). Delayed Coker Unit (DCU).

Naphtha Splitter Unit. Light Ends & LPG Recovery.

Continuous Catalytic Reformer (CCR). Sulphur Plant & Tail Gas Treatment.

Isomerization (PENEX). Amine Regeneration Unit

Kerosene (MEROX) Sour Water Stripper Unit

Distillate Hydrotreater (DHT). LPG Treatment.

Hydrocracker (HC).

Page 13: Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha Hydrotreater (NHT). Delayed Coker Unit ... ELAB Process Areas and Units Are UOP Licensed

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Perfection is our business

Main Products

LPG, Premium Gasoline, Gas Oil, Kerosene, Jet Fuel, Coke, Sulphur.

Process Units Licensors

UOP, KTI and Conoco/ Bechtel.

Scope of Work:

EPROM is designated to cover most Operation and Maintenance Management activities for MIDOR

refinery, this includes the following scope:

• Process units, utilities, and off-site operations

• Crude and products pipelines transfer operation

• Operations management

• Maintenance Management

• Production planning using linear programming “LP”

• Inspection

• Technical support

• HSEQ management systems

• Competency program for human resources

• Procurement services

• Dekhela Port Marine Terminal Services for shipped products

EPROM Manpower On-Site

EPROM has a total number of 876 employees on MIDOR site from various sectors of experience.

Page 14: Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha Hydrotreater (NHT). Delayed Coker Unit ... ELAB Process Areas and Units Are UOP Licensed

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Perfection is our business

8.2 EGYPTIAN LINEAR ALKYL BENZENE COMPANY (ELAB)

Contract Date

EPROM has been successfully managing Operation & Maintenance in ELAB (Egyptian Linear Alkyl

Benzene) since 2006. ELAB Company is a Petrochemical Plant located in AL-Amerya area, West

Alexandria, EGYPT with a production capacity of 100,000 Tons/Year.

Main Products

It produces Heavy Alkyl Benzene (HAB), but (LAB) the Light Alkyl Benzene remains its most

important product common as a raw material for the manufacture of biodegradable detergents.

Scope of Work

EPROM is in charge of all activities related to the Global Operation & Maintenance Management of the

plant.

Operations management

- Process units

- Utilities

- Off-site, including loading facilities.

Maintenance management

- Static and Rotating equipment

- Instrumentation, DCS & PLC

- Electrical

- Maintenance Planning & CMMS

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Perfection is our business

Marine terminal services for shipped products

Inspection activities

HSEQ

Production Planning & Scheduling

Laboratory

Research & Development

Technical Support

EPROM Manpower On-Site

EPROM Manpower at ELAB plant comprises of 208 highly skilled Engineers & Technicians.

ELAB Process Areas and Units Are UOP Licensed and consists of:

Front End AREA

- Prefractionation Unit

- Union Fining Unit

- Molex Unit

Backend Area

- PACOL Unit

- PEP Unit

- Detal Unit

-

Sulfolane & Utility Area

- Sulfolane Unit

- Utilities

- Hot Oil Unit

Tank Farm

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Perfection is our business

8.3 Alexandria Minerals Oils Company (AMOC).

Contract Date

EPROM had signed contract with Alexandria mineral Oil Company (AMOC) for providing Operation

and Technical Services on Year 2006 , AMOC Plant is located at El-Max Area, west Alexandria, AMOC

has two complexes for Gas Oil Maximization and Lube Oil & Wax.

Plant Description

AMOC Plant consists of two complexes:

Gas Oil Maximization Project

- Vacuum Distillate Unit.

- Middle Distillate De-waxing Unit.

- Sulphur Recovery Unit.

Lube Oil complex

- Aromatic Extraction Unit.

- MEK De-waxing Unit.

- Lube Oil & Wax H.T. Unit.

Wax Moulding Unit.

Main Products

Neutral Lube Oil.

Special Lube Oil.

Paraffinic Wax.

Gas Oil.

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Perfection is our business

Naphtha.

LPG.

Plant Licensors

UOP.

AKZO NOBLE.

Laton Rython.

Haldor Topose.

IFP.

Bechtel.

Scope of Work:

Operation Management Supervision.

Maintenance Planning, CMMS & Reliability.

Inspection.

Information Technology.

Development & Technical.

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8.4. Egyptian Styrene & Polystyrene production company (ESTYRENICS)

Contract Date

EPROM has been successfully managing Operation & Maintenance in ESTYRENICS (Egyptian

Styrenics Production Company) since 2010.

Plant Description

ESTYRENICS Company is a Petrochemical Plant located in Dekhila Port, West Alexandria, EGYPT

with a production capacity of 200,000 metric tons per year (MTA) of polystyrene. The plant has two

parallel lines; SWING line produces HIPS or GPPS while HIPS line produces HIPS only.

Plant Units:

Pre-polymerization & Polymerization.

Devolatilization & Styrene Recovery.

Pelletizing & Screening.

Steam Generation.

Hot oil System.

Water Chilling & Refrigeration.

Plant Products:

HIPS.

GPPS.

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Perfection is our business

Process Units Licensors:

INEOS Technology

Scope of Work

EPROM is in charge of all activities related to the Global Operation & Maintenance Management of the

plant.

Operations management

- Process units

- Utilities

Maintenance management

- Static equipment.

- Rotating equipment.

- Instrumentation.

- Electrical.

- Maintenance Planning & CMMS.

- DCS & PLC.

- Workshop.

- Supply Tools & Equipment.

- Shutdowns & Turnarounds.

Marine terminal services for Feed.

Inspection activities.

HSEQ.

Laboratory

Technical Support

EPROM Manpower On-Site

EPROM Manpower at ESTYRENICS plant comprises of 181 highly skilled Engineers & Technicians.

Page 20: Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha Hydrotreater (NHT). Delayed Coker Unit ... ELAB Process Areas and Units Are UOP Licensed

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Perfection is our business

8.5. Egyptian Refining Company (ERC):

Contract Date

ERC Refinery is a 4th generation technology refinery operating at a 4.2M.Tons/Year capacity and

scheduled 2017 for commissioning. EPROM has signed a contract with ERC to manage the operation

and maintenance of their facilities located in Cairo.

Products:

Reformate Naphtha, Ultra-Low Sulfur Diesel, Jet Fuel, Coke, LPG, and Sulfur.

Refinery Units:

VDU. Naphtha Hydro-treating.

Hydrocracker. De-ethanizer.

Delayed Coker. Hydrogen Production.

Reformer. Sour Water Stripping.

CCR. Sulphur Recovery.

Distillate Hydro-treating. Tail Gas Treating.

Amine Treatment & Regeneration.

Licensors:

Axens- France .

Conoco Philips – USA.

Technip – Italy.

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Perfection is our business

O&M Contract Scope of Work:

Operation Management

- Process Units.

- Utilities.

- Off-sites.

Maintenance Management:

- Stationary Equipment.

- Rotating Equipment.

- Workshop.

- Instruments & Electrical.

- Inspection & Reliability.

Technical Services:

- Process Technology.

- Economic & Production Planning.

- IT.

- Procurement & Contracts.

Engineering Services:

- Projects.

- Design & Drafting.

- Maintenance Planning & CMMS.

HSEQ Management.

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Perfection is our business

8.6 MARINE TERMINAL SERVICES

Contract Date

EPROM has the responsibility of operating multiple marine terminals with full compliance to

environmental regulations. The shipment terminals and their products are as mentioned below:

Marine terminal Name: Dekheila Port

Beneficiary: MIDOR

Shipped Products: Gasoline, Jet Fuel, and Petroleum Coke

Marine terminal Name: Alexandria Port.

Beneficiary: ELAB.

Shipped Products: Alkyl Benzene.

Marine terminal Name: Damietta Port.

Beneficiary: UGDC.

Shipped Products: Liquid Propane.

Page 23: Company Profile - Egyptian Projects Operation & Maintenance · Company Profile EPROM ... Naphtha Hydrotreater (NHT). Delayed Coker Unit ... ELAB Process Areas and Units Are UOP Licensed

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Perfection is our business

9- EGPC ASSIGNMENTS

Thanks to EPROM successful experience in the field of projects operation & maintenance for oil

refineries, petrochemical and gas plants, the Egyptian General Petroleum Corporation (EGPC) has

assigned EPROM to implement and undertake the following tasks on its behalf; implement the ZLD

(Zero Liquid Discharge) approach in all oil refineries and petrochemical plants.

Study of all alternatives for water, utilities, Hydrogen & Energy saving methods in all EGPC

companies.

Preliminary technical study for a new Atmospheric Distillation Unit in Alexandria Area with

capacity 5million ton/year.

Provide technical consultancy services to oil refineries.

Study Crude & Products networks and pipelines integration and coordination between

Alexandria Petroleum Companies.

Apply Linear Programming (LP) in oil refineries.

Study of debottlenecking in the Storage of petroleum Products in order to facilitate export and

import process of petroleum products

Al Amreya Petroleum Refining Co.

APRC

Alexandria Petroleum Company

APC

Cairo Oil Refining Company

CORC

Middle East Oil Refinery

MIDOR

Assiut oil Refining Company

ASORC Al-Nasr Petroleum Company

NPC

Suez Oil Processing Company

SOPC

Alexandria National Refining and

Petrochemical Company

ANRPC

Egyptian Linear Alkyl Benzene

ELAB

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10- TECHNICAL SUPPORT SERVICES (WORLDWIDE)

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Perfection is our business

SPAIN Inspection (TR).

TURKEY Inspection (TR).

KSA Inspection (TR).

QATAR Lab Services.

UAE Training Services.

USA Technical Support (UOP).

INDIA Technical Support (UOP).

CHINA Technical Support (UOP).

CHILI Technical Support (UOP).

THAILAND Technical Support (UOP).

KAZAKHSTAN Technical Support (UOP).

KUWAIT Technical Support (UOP).

RUSSIA Inspection (TR).

SOUTH KOREA Technical Support GS&C, Worley Parsons & (UOP).

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11- MOUs, Partners and Technical Cooperation

Company

Scope of Cooperation

ENPPI Technical Support

EMC Maintenance, Construction, Inspection….etc.

ABB Electrical Industries

SGS Technical Support

ALFA LAVAL Technical Support

VEOLIA Water Treatment/ Technical Support

OGS Training Support

KBC Project Management / Technical Support

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Perfection is our business

Company Scope of Cooperation

Pertroconsult - SULZER Rotating Equipment , Repairs, Refurbishment

COMESA Marketing in Nile Basin Countries

Engineering Systems

Group Co. Technical Support

INMA Kingdom Training / Technical Support / Consultancy

NALCO Water Treatment/ Technical Support

SULZER Rotating Equipment , Repairs, Refurbishment

TECNICAS REUNIDAS Project Management / Technical Support

UOP Refineries'’ Development & Design

T.I.M.E Services Catalyst Handling

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Address:

Alexandria (Headquarters):

19.5 Km Alexandria Cairo Desert Road, Petroleum Complex.

Tel: +2 03 2020 258

Fax: +2 03 2020 259

Cairo Office:

Nasr City, EL Nasr St, Markato Building.

Tel & Fax: +2 02 2414 0033

Perfection is our business


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