COMPANY PROFILE GILMOUR · PDF file · 2016-12-19 Tel: +44 (01698) 884856 - Fax:...

www.gilmourtools.co.ukTel: +44 (01698) 884856 - Fax: +44 (01698) 886634

Email: [email protected]



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BAIRD AVENUE,STRUTHERHILL

INDUSTRIAL ESTATE,

LARKHALL,SOUTH

LANARKSHIRE,SCOTLAND

ML9 2PJ

Gilmour Tools Ltd was established in 1976 housed in the above purpose built facility and has been supplying the oil, aero, car and other industries for over 25 years. During this period we have steadily grown year after year and now operate 24 hours a day, seven days a week.

We are the largest independently owned complete cutting tools manufacturer on the one one site in Europe.

We achieved the ISO90002 award in 1990 and are working towards the Investors in People status which we hope to achieve by the end of 2002.

GILMOUR TOOLSYOUR SPECIAL COULD BE OUR STANDARD

Products & ServicesCatalogue

GILMOUR TOOLSCOME AND VISIT OUR PREMISES

COMPANYPROFILE





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Gilmour Tools believe that precision ground products require to be manufactured using the latest technology available. We have achieved this by investing in 5 EWAG Ewamatics CNC multi purpose grinders with robots at a cost of over £1.25 Million. The Ewag Ewamatic allows us to produce the complete tool in one clamping - from sintered blank we can periphery grind, top rake, finish form and chip groove without removing the part. This ensures accuracy as the part is measured at each stage and adjusted if required.

Our latest Ewag allows us to grind PCD, PCBN, CBN tools by erosion followed by precision grinding. This is the only machine currently available with this process which makes diamond tool grinding faster, more accurate, less expensive with a shorter delivery time. It also incorporates the lateest rotary software which allows us to produce rotary tools to a 1 micron tolerance on the concentricity.

During long batch runs the robot loading system is utilised and the machine can run totally unmanned. As well as the Ewags we have numerous other specialist precision grinding machines which allow us to manufacture all tools and toolholders in-house to the highest of standards.

Once parts are finished at all machines they are given a 100% visual inspection and also checked using the latest metrology equipment at the machine and also at the final inspection process where they are also laser engraved with the customers’ required identification mark.

All of the above is housed in our purpose built 10,000 sq ft factory with a 5,000 sq ft extension being completed by end of 2002.

We at Gilmour Tools have been manufacturing completely precision ground cutting tools for over 25 years. Mr Gilmour says - “Unlike all of our competitors we can manufacture the complete cutting tool solu-tion in-house, where as they have to sub-contract the product at several stages of the manufacturing process, by keeping the complete manufacturing process at our facility ensures the quality, delivery and service are maintained to the highest standard.” Our range includes indexable inserts & rotary cutters in all materials including carbide, ceramic, steel PCD, PCBN and CBN. We also manufacture toolholders in-house to suit all inserts. We offer a complete in-house design service and aim to quote within 24hrs. The delivery time is 3 weeks on all products and we can offer a fast turn around service if required. We believe to be the best you have to invest in your factory, machinery and people which we have done to meet the demands of the industry and we will continue to do so.

Our aim is to supply a quality product, on time at a competitive price. This catalogue is only a sample of the many products we manufacture and is intended to give an insight into our vast capabilities. We welcome the opportunity to help you.

Yours sincerely,

Gary Gilmour

Gary GilmourManaging Director

2 51

GILMOUR TOOLSINTRODUCTION TO THE COMPANY

RESOURCESFACTORY & EQUIPMENT

STATEMENT BYGARY GILMOUR

SCOTTISHFACTORY





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Section 1 - Inserts

GT Notch Inserts

Vee Based Inserts

Triangular Insetrs

Special Inserts

Threading Inserts

Diamond Tipped Inserts

Rotary Cutters

Ceramic Inserts

Page 5

Page 9

Page 15

Page 19

Page 22

Page 24

Page 25

Page 28

All inserts and cutters can be coated to customer requirements

ENGRAVING, POLISHING & HONING, TOOLROOM

As part of our main manufacturing process we also offer the following:

Laser EngravingLaser engraving service on our YAG Industrial Laser. This allows us to laser engrave all typesets and logos on all materials to customers’ requirements from one-off to batch work.

This ensures 100% traceability on all parts.(example above)

Polishing & HoningPolishing and honing service by abrasive flow or brush hone method. This increases the tools life by removing any sharp edges and reduces breakages. The process gives an even

edge round from .0005mm upwards and improves the surface finish.

Tool RoomOur tool room machines EDM, CNC machining centres, grinders and lathes. From

prototype to batch work, we offer quality competitive service with prompt delivery.

50 3

SERVICESENGRAVING, POLISHING & HONING, TOOLROOM

GILMOUR TOOLSCONTENTS PAGE 1

QUOTESON REQUEST

PRODUCTS & SERVICESCATALOGUE





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D-DIA(MM)

20.50 REF

A

25.0032.00

Section 2 - Toolholders

GT Notch Holders

Vee Based Holders

Triangular Holders

Special Holders

Threading Holders

Support Blades

Section 3 - Services

Laser Engraving, Honing & Polishing

Section 4 - Resources

Factory & Equipment

Page 32

Page 34

Page 36

Page 39

Page 40

Page 42

Page 50

Page 51

Outside Groove Dia D45-75

187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135

Outside Groove Dia D

185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5

4 49


LH SUPPORT BLADE & CLAMPRH CURVE - RH INTERNAL

CATALOGUE OFPRODUCTS & SERVICES

INSERTSPAGES 9-14





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D-DIA(MM)

32.0025.00

20.50

A

All Grades & Materials

All Sizes


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5

48 5

LH SUPPORT BLADE & CLAMPRH CURVE - LH EXTERNAL

GT NOTCH INSERTSNEUTRAL & POSITIVE CUTTING, SPECIALS

INSERTSPAGES 9-14

TOOLHOLDERSPAGES 32-33





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W REF

BCR

H

35 0'

9 0'

R0.200 MAX

3°0'±0°5'

W

D

R2R1

5 0'

BCL

ØROLLER

A

TR

D-DIA(MM)

25.00 32.00

20.50 REF

A

6 47

Insert Order

Reference

GN N/P 2 R/L

GN N/P 3 R/L

GN N/P 4 R/L

GN N/P 5 R/L

DØ

5.00

10.00

10.00

12.00


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5

W

(Max)

3.18

4.80

6.38

9.52

T

3.81

4.95

6.48

9.65

D

1.27

3.81

6.35

9.52

A

6.51

9.59

15.46

25.20

H

5.56

8.74

11.51

17.48

Precision Ground InsertInsert width ‘W’ to tolerance +/- 0.025

R/L, W and R must be specified when ordering.Order example: GNN 3 R W=4.00, R=1.00

Right Hand Shown

GT NOTCH INSERTSGROOVING FNR - NEUTRAL & POSITIVE CUTTING

LH SUPPORT BLADE & CLAMPLH CURVE - RH INTERNAL


INSERTSPAGES 9-14





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46 7

D-DIA(MM)

20.50 REF

A

25.0032.00


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5

GT Notch 01

GT Notch 02 GT Notch 03

GT Notch 04 GT Notch 05 GT Notch 06

GT Notch 07 GT Notch 08 GT Notch 09 GT Notch 10

LH SUPPORT BLADE & CLAMPLH CURVE - LH EXTERNAL

GT NOTCH SPECIALSSELECTION OF EXAMPLES

INSERTSPAGES 9-14






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D-DIA(MM)

25.0032.00

20.50 REF

A


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5

GT Notch 11




8 45


RH SUPPORT BLADE & CLAMPLH CURVE - LH INTERNAL


INSERTSPAGES 9-14





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D-DIA(MM)

20.50 REF

32.00 25.00

A

44 9


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5


All Sizes

RH SUPPORT BLADE & CLAMPLH CURVE - RH EXTERNAL

VEE BASED INSERTSSQUARE, ROUNDED, CRANKED & SPECIALS

INSERTSPAGES 9-14

TOOLHOLDERSPAGES 34-35 & 42-49





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D-DIA(MM)

20.50 REF

A

32.00 25.00

W REF

W

SCL

SCR

6.160 0.300

28.580 0.030

7 0' -1 0' 0 0'90 0' 0 0'

+0 15'

0.750 -0.250 0.000

D OVERØ3.18 ROLLER

7 0' -1 0' 0 0'7 0' -1 0'

0 0'

R1

R2

R

0.40

0.40

0.79

0.79

0.79

0.79

0.79

Insert Order

Reference

DBV-125

DBV-156

DBV-187

DBV218

DBV-250

DBV-312

DBV375

W

.125 (3.18)

.1562 (3.97)

.1875 (4.76)

.2188 (5.56)

.250 (6.35)

.3125 (7.94)

.375 (9.52)

B

2.51

2.51

2.51

2.51

4.72

4.72

4.72

A

2.41

2.69

3.66

3.66

3.66

5.13

7.01


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5

10 43

Precision Ground InsertInsert tolerance on widths and radii +/- 0.025

Standard widths shown. Widths & radii to suit customer requirements.

Right Hand Shown

VEE BASED INSERTSDBV GROOVING INSERTS

RH SUPPORT BLADE & CLAMPRH CURVE - LH INTERNAL


INSERTSPAGES 9-14





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W REF

W

SCL

SCR

6.160 0.300

28.580 0.030

7 0' -1 0' 0 0'90 0' 0 0'

+0 15'

0.750 -0.250 0.000

D OVERØ3.18 ROLLER

7 0' -1 0' 0 0'7 0' -1 0'

0 0'

R REF

D-DIA(MM)25.0032.00

20.50 REF

A

Insert Order

Reference

DBV-FNR-125

DBV-FNR-156

DBV-FNR-187

DBV-FNR-218

DBV-FNR-250

DBV-FNR-312

DBV-FNR-375

W

.125 (3.18)

.1562 (3.97)

.1875 (4.76)

.2188 (5.56)

.250 (6.35)

.3125 (7.94)

.375 (9.52)

B

2.51

2.51

2.51

2.51

4.72

4.72

4.72

A

2.41

2.69

3.66

3.66

3.66

5.13

7.01

R

1.59

1.98

2.38

2.78

3.18

3.97

4.76


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5

42 11



RH SUPPORT BLADE & CLAMPRH CURVE - RH EXTERNAL

VEE BASED INSERTSFNR GROOVING INSERTS

INSERTSPAGES 9-14






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B

A

D

H

E

A

C

4.72±0.05 OVER

7.94 REFØ3.18 ROLLER

120°0'

0.75 FLAT

7°0'

R1

28.58±0.0252°0'

2°0'

W

R0.30 MAX

D

SCL

R2

5.00±0.13

SCR

4.72±0.05 OVER


120°0'

0.75 FLAT

7°0'

R REF

28.58±0.0252°0'

2°0'

W

R0.30 MAX

D

SCL

5.00±0.13

SCR

30 0'R

D

R0.30(2)

28.58±0.03

7 0'

0.75±0.25 FLAT

120 0' 7.94REF

4.723.18Ø ROLLER

7 0'

5.00015°0'

Photograph shows opposite hand



12 41

Insert Order Reference

CVG 125 R/L

CVG 187 R/L

CVG 250 R/L

W

.125 (3.18)

.187 (4.76)

.250 (6.35)

R

0.40

0.79

0.79

D Max

6.00

6.00

6.00


CVG 125 R/L

CVG 187 R/L

CVG 250 R/L

W

.125 (3.18)

.187 (4.76)

.250 (6.35)

D Max

6.00

6.00

6.00


CVG 125 R/L

R

0.40

D Max

6.00

Holder Order

Reference

STHO R/L 2525-4

STHO R/L 3225 -4

STHO R/L 2525-5

STHO R/L 3225-5

STHO R/L 3232-66

A

25

32

25

32

32

B

25

25

25

25

25

C

32

32

32

32

38

D

37.8

37.8

39.6

44.0

44.0

E

150

170

150

170

170

H

5.8

7.0

9.6

Insert Reference

TNMC 43-R/L

TNMC 54-R/L

TNMC 66-R/L

Right Hand Shown

Neutral rake on-edge triangle for use with TNMC/ TPMC style inserts for threading.

VEE BASED INSERTSCRANKED - SQUARE, ROUNDED & SKEWED

THREADING HOLDERSTHO INTERNAL


INSERTSSEE BELOW





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C B

A

D

H

A

E

Holder Order

Reference

STVO R/L 2525-4

STVO R/L 3225 -4

STVO R/L 2525-5

STVO R/L 3225-5

STVO R/L 3232-66

A

25

32

25

32

32

B

25

25

25

25

25

C

32

32

32

32

38

D

32.0

32.0

33.8

33.8

41.0

E

150

170

150

170

170

H

5.8

7.0

9.6

Insert Reference

TNMC 43-R/L

TNMC 54-R/L

TNMC 66-R/L

Vee Based 01

Vee Based 02 Vee Based 03

Vee Based 04 Vee Based 05 Vee Based 06

Vee Based 07 Vee Based 08 Vee Based 09 Vee Based 10

40 13

Right Hand Shown


THREADING HOLDERSTVO EXTERNAL

VEE BASED SPECIALSSELECTION OF EXAMPLES

INSERTSSEE BELOW






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Vee Based 11




Special Holder 01

Special Holder 02 Special Holder 03

Special Holder 04 Special Holder 05 Special Holder 06

14 39


TOOLHOLDERS SPECIALSSELECTION OF EXAMPLES


INSERTSPAGES 5-30





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E25.0

TB

AC

Ø D

Holder Order

Reference

STB32-4 R/L

STB40-4 R/L

STB32-5 R/L

STB40-5 R/L

A

22

27

27

30

C

38

47

43

50

D

32

40

32

40

E

250

300

250

300

B(Max)

[email protected]

Min Bore Dia

[email protected]

Min Bore Dia

T

4.76

6.35

Insert Reference

TNMC 43-NG

R/L-2°

TNMC 54-NG

R/L-2°


All Sizes

38 15

Right Hand Shown

For use with On-Edge Triangular TNMC style inserts.The above can be supplied with 2° offset as required.

GROOVING/THREADING BARSTB

TRIANGULAR INSERTSGROOVING & SPECIALS

INSERTSPAGES 15-18






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5 0'

5 0'

L

I.C.

D

R2

W REF

2°0'±0°5'

W

R1

4 0'

BCLBCR

R0.200 MIN

B

A

D

H

E

AC

T

2°0'

Holder Order

Reference

STHO R/L 2525-4

STHO R/L 3225 -4

SThO R/L 2525-5

STHO R/L 3225-5

STHO R/L 3225-64

STHO R/L 3232-66

A

25

32

25

32

32

32

B

25

25

25

25

25

25

C

32

32

32

32

38

38

D

37.8

37.8

39.6

44.0

44.0

44.0

E

150

170

150

170

150

170

H

5.0

7.0

9.6

T

4.76

6.35

9.52

Insert Reference

TNMC 43-NG

R/L-2°

TNMC 54-NG

R/L-2°

TNMC 64-NG R/L-2°

TNMC 66-NG R/L-2°

16 37

Insert Order

Reference

TNMC-43-R/L-2°

TNMC-54-R/L-2°

TNMC-64-R/L-2°

TNMC-66-R/L-2°

W

(Max)

4.76

6.35

6.35

9.52

I.C.

12.7

15.9

19.05

19.05

Hole

Size

5.1

6.4

8.0

8.0

T

4.76

6.35

6.35

9.52

A

10.5

13.3

16.00

16.00

D

5.0

7.0

9.6

9.6

Precision Ground InsertInsert widths to tolerance +/- 0.025. Specify ‘R’ or ‘L’ for Right or Left.

W and R must be specified when ordering. Example: TNMC 43NGL - 2 W=3.5 R=0.5Note: TNMC - Hole with countersuink both sides.

Right Hand Shown Right Hand Shown

For use with On-Edge Triangular TNMC style forming & grooving inserts. 2° offset allows grooving against shoulder.

TRIANGULAR INSERTSGROOVING FNR - NEUTRAL & POSITIVE CUTTING

STHO GROOVINGSTHO INTERNAL


INSERTSPAGES 15-18





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C B

A

D

H

A

E

2°0'T

Triangle 01

Triangle 02 Triangle 03

Triangle 04 Triangle 05 Triangle 06

Triangle 07 Triangle 08 Triangle 09 Triangle 10

Holder Order

Reference

STVO R/L 2525-4

STVO R/L 3225 -4

STVO R/L 2525-5

STVO R/L 3225-5

STVO R/L 3225-64

STVO R/L 3232-66

A

25

32

25

32

32

32

B

25

25

25

25

25

25

C

32

32

32

32

38

38

D

32.0

32.0

33.8

33.8

41.0

41.0

E

150

170

150

170

150

170

H

5.0

7.0

9.6

T

4.76

6.35

9.52

Insert Reference

TNMC 43-NG

R/L-2°

TNMC 54-NG

R/L-2°

TNMC 64-NG R/L-2°

TNMC 66-NG R/L-2°

36 17

Right Hand Shown

For use with On-Edge Triangular TNMC style forming & grooving inserts. 2° offset allows grooving up to a shoulder.

STVO GROOVINGSTVO EXTERNAL

TRIANGULAR SPECIALSSELECTION OF EXAMPLES

INSERTSPAGES 15-18






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D

B

A

52.50

20.50

W

A CENTRE HEIGHT

Triangle 11




W (min)

.125

(3.18)

.157

(3.98)

.219

(5.57)

.251

(6.36)

.313

(7.95)

W (max)

.156

(397)

.218

(5.56)

.250

(6.35)

.312

(7.94)

.375

(9.52)

A

25

32

25

32

25

32

25

32

25

32

B

25

25

25

25

25

25

25

25

25

25

C

40

47

40

47

40

47

40

47

40

40

D

35.60

35.60

35.20

35.20

35.20

35.20

34.50

34.50

33.50

33.50

Blade & Clamp

Order Reference

SBC 125/126

R/L

SBC 125/126

R/L

SBC 125/126

R/L

SBC 125/126

R/L

SBC 125/126

R/L

Insert Dimensions

18 35

Right Hand Shown

1. Standard 010xM8x16LG Shoulder screw for support blade. 2. Clamp screw STC-11 3. Support blade can be used with either 2525 or 3225 shanks. 4. Blade & clamp are supplied as one unit - set up DIM =

D+1/2 insert width. 5. For RH toolholder use LH blade & clamp: LH toolholder, RH blade & clamp.


VB GROOVING & PROFILINGVBI INTERNAL


INSERTSPAGES 9-14





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D

A

B

20.50 REF 150.00

W

A CENTRE HEIGHT

W (min)

.125

(3.18)

.157

(3.98)

.219

(5.57)

.251

(6.36)

.313

(7.95)

W (max)

.156

(397)

.218

(5.56)

.250

(6.35)

.312

(7.94)

.375

(9.52)

A

25

32

25

32

25

32

25

32

25

32

B

25

25

25

25

25

25

25

25

25

25

C

40

47

40

47

40

47

40

47

40

40

D

35.60

35.60

35.20

35.20

35.20

35.20

34.50

34.50

33.50

33.50

Blade & Clamp

Order Reference

SBC 125/126

R/L

SBC 125/126

R/L

SBC 125/126

R/L

SBC 125/126

R/L

SBC 125/126

R/L

Insert Dimensions


All Sizes

34 19

Right Hand Shown

1. Standard 010xM8x16LG Shoulder screw for support blade. 2. Clamp screw STC-11 3. Support blade can be used with either 2525 or 3225 shanks. 4. Blade & clamp are supplied as one unit - set up DIM = D+1/2 insert width. 5. Add FNR to support blade reference when ordering inserts with full nose radius.

VB GROOVING & PROFILINGVBE EXTERNAL

SPECIAL INSERTSSELECTION OF EXAMPLES

INSERTSPAGES 9-14

TOOLHOLDERSON REQUEST





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If you can think of a tool . . .

. .we can make it.

B

A

E

C

D35°0'

3°0'

H

20 33

Special 01

Special 02 Special 03

Special 04 CALL US NOW Special 06

Special 07 Special 08 Special 09 Special 10

Holder Order

Reference

GNS 2525-2R/L

GNS 2525-3R/L

GNS 3225-3R/L

GNS 2525-4R/L

GNS 3225-4R/L

GNS 3232-5R/L

A

25

25

25

25

25

32

B

25

25

32

25

32

32

C

15

22

22

24

35

35

D

32

32

32

35

32

50

E

127

150

150

150

150

150

H

3.18

4.57

4.57

7.11

7.11

10.00

RH

CLAMP

CM74

CM72

CM72

CM72

CM72

CM80

LH

CLAMP

CM75

CM73

CM73

CM73

CM73

CM81

Insert

GNN/P-2

GNN/P-3

GNN/P-3

GNN/P-4

GNN/P-4

GNN/P-5

Right Hand Shown

Right hand holder uses left hand inserts & clamps.Left hand holder uses right hand inserts & clamps.


GN THREADING & GROOVINGGNS INTERNAL


INSERTSPAGES 5-8





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CT

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The Complete Cutting Tools Manufacturer

E

D

C

B

A

H3°0'

Special 11


Special 14 SEND DRAWINGS Special 16


Holder Order

Reference

GNS 2525-2R/L

GNS 2525-3R/L

GNS 3225-3R/L

GNS 2525-4R/L

GNS 3225-4R/L

GNS 3232-5R/L

A

25

25

25

25

25

32

B

25

25

32

25

32

32

C

19

32

32

35

35

51

D

32

32

32

32

32

40

E

127

150

150

150

150

150

H

3.18

4.57

4.57

7.11

7.11

10.00

RH

CLAMP

CM74

CM72

CM72

CM72

CM72

CM80

LH

CLAMP

CM75

CM73

CM73

CM73

CM73

CM81

Insert

GNN/P-2

GNN/P-3

GNN/P-3

GNN/P-4

GNN/P-4

GNN/P-5

Right Hand Shown

32 21

Right hand holder uses right hand inserts & clamps.Left hand holder uses left hand inserts & clamps.

GN THREADING & GROOVINGGNS EXTERNAL


INSERTSPAGES 5-8






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All Sizes

ACME / Stub ACME

Vee Thread Round Thread

Buttress Thread Forms Rotary Shoulder

ALL thread forms can be supplied on ALL inserts.Other thread forms can be manufactured to customer drawing specifications.

22 31

THREAD FORMSOUTLINE FORMS SELECTION

TOOLHOLDERSGT NOTCH, VEE BASED, TRIANGULAR, SPECIALS & THREADING

TOOLHOLDERSPAGES 40-41 & REQUEST

INSERTSPAGES 5-30





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Gilmor Tools can make thread forms on all shapes of inserts.

We can also coat and edge round to customer specification.

Please contact us for further information.

A selection of our threading inserts are below.

Ceramic Scrap 01

Ceramic Scrap 02 Ceramic Scrap 03

Ceramic Refurbished 01 Ceramic Refurbished 02 Ceramic Refurbished 03

Ceramic New 01 Ceramic New 02 Ceramic New 03 Ceramic New 04

Thread 01

Thread 02 Thread 03

Thread 04 Thread 06Thread 05

30 23

CERAMIC SPECIALSSELECTION OF EXAMPLES

THREADING INSERTSSELECTION OF EXAMPLES







YO

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UL

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PL

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PCD, PCBN & CBN Tipped Inserts

All of our inserts can be PCD, PCBN or CBN tipped at request.

We can carry out this procedure using our fully automated Ewag machines with erosion and complete grind in the one clamping for high speed and high accuracy.

We also offer a full re-grind service on all diamond tipped tools.

Below is a small sample of our tipped tools.

T 01

T 03 T 04

T 02

24 29

Ceramic 01 Ceramic 04Ceramic 03Ceramic 02

We manufacture all standard ceramic products in all grades.“Please advise us of your requirements”

RecyclingAs an addition to the above we can offer a full refurbishment/re-grind

service on all ceramic blanks which makes a considerable saving on new cost.Below are some examples of scrap parts that have been re-worked.

For example we can take a scrap 190700 insert and then make in to a completely new 120700 or Veebased insert with a substantial saving on the new cost. This can

be applied to all scrap.

As well as the above method of refurbishment we can as top & bottom grind only of most parts making even more of a saving on

the cost of new inserts.Typical examples shown.

Send us some scrap for test and we will conduct the trials free of charge.By recycling your scrap you not only save money but also help the environment.

Possible Savings - 50%


Refurbishment to New Tool

Top & Bottom Grind

Veebased Insert190700 120700

Ceramic 05 Ceramic 06 Ceramic 07

DIAMOND TIPPINGPCD, PCBN & CBN TIPPED INSERTS

CERAMIC INSERTSSTANDARD INSERTS & RECYCLING







YO

UR

SP

EC

IAL

CO

UL

D B

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UR

ST

AN

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RD

TH

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PL

ET

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TIN

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All SizesAll Sizes

All Grades

28 25

CERAMIC INSERTSSTANDARD & RE-CYCLED

ROTARY CUTTERSSELECTION OF EXAMPLES







YO

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UL

D B

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PL

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Rotary 04

Rotary 05 Rotary 06

Rotary 07 Rotary 08 Rotary 09

We can manufacture all forms of rotary cutters complete from the solid.

The cutter is manufactured on our Ewag Ewamatic which has six wheel heads, a 3D measuring system and the latest

concentricity software to a tolerance of 0.001mm

As well as making rotary cutters in all materials we can also diamond tip any cutter.

From one of to batch work, regrinding or refurbishment we can make the complete cutting tool solution.

A sample selection of tools is pictured below and opposite.

Rotary 07 Rotary 07 Rotary 07 Rotary 07

Rotary 03Rotary 02Rotary 01

26 27









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Rotary 04

Rotary 05 Rotary 06

Rotary 07 Rotary 08 Rotary 09

We can manufacture all forms of rotary cutters complete from the solid.

The cutter is manufactured on our Ewag Ewamatic which has six wheel heads, a 3D measuring system and the latest

concentricity software to a tolerance of 0.001mm

As well as making rotary cutters in all materials we can also diamond tip any cutter.

From one of to batch work, regrinding or refurbishment we can make the complete cutting tool solution.

A sample selection of tools is pictured below and opposite.

Rotary 07 Rotary 07 Rotary 07 Rotary 07

Rotary 03Rotary 02Rotary 01

26 27









YO

UR

SP

EC

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UL

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ST

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PL

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TIN

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All SizesAll Sizes

All Grades

28 25

CERAMIC INSERTSSTANDARD & RE-CYCLED








YO

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UL

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ST

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OM

PL

ET

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UT

TIN

G T

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LS

MA

NU

FA

CT

UR

ER

PCD, PCBN & CBN Tipped Inserts

All of our inserts can be PCD, PCBN or CBN tipped at request.

We can carry out this procedure using our fully automated Ewag machines with erosion and complete grind in the one clamping for high speed and high accuracy.

We also offer a full re-grind service on all diamond tipped tools.

Below is a small sample of our tipped tools.

T 01

T 03 T 04

T 02

24 29

Ceramic 01 Ceramic 04Ceramic 03Ceramic 02

We manufacture all standard ceramic products in all grades.“Please advise us of your requirements”

RecyclingAs an addition to the above we can offer a full refurbishment/re-grind

service on all ceramic blanks which makes a considerable saving on new cost.Below are some examples of scrap parts that have been re-worked.

For example we can take a scrap 190700 insert and then make in to a completely new 120700 or Veebased insert with a substantial saving on the new cost. This can

be applied to all scrap.

As well as the above method of refurbishment we can as top & bottom grind only of most parts making even more of a saving on

the cost of new inserts.Typical examples shown.

Send us some scrap for test and we will conduct the trials free of charge.By recycling your scrap you not only save money but also help the environment.



Refurbishment to New Tool

Top & Bottom Grind

Veebased Insert190700 120700

Ceramic 05 Ceramic 06 Ceramic 07

DIAMOND TIPPINGPCD, PCBN & CBN TIPPED INSERTS

CERAMIC INSERTSSTANDARD INSERTS & RECYCLING







YO

UR

SP

EC

IAL

CO

UL

D B

E O

UR

ST

AN

DA

RD

TH

E C

OM

PL

ET

E C

UT

TIN

G T

OO

LS

MA

NU

FA

CT

UR

ER

Gilmor Tools can make thread forms on all shapes of inserts.

We can also coat and edge round to customer specification.

Please contact us for further information.

A selection of our threading inserts are below.

Ceramic Scrap 01

Ceramic Scrap 02 Ceramic Scrap 03

Ceramic Refurbished 01 Ceramic Refurbished 02 Ceramic Refurbished 03

Ceramic New 01 Ceramic New 02 Ceramic New 03 Ceramic New 04

Thread 01

Thread 02 Thread 03

Thread 04 Thread 06Thread 05

30 23

CERAMIC SPECIALSSELECTION OF EXAMPLES

THREADING INSERTSSELECTION OF EXAMPLES







YO

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UL

D B

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ST

AN

DA

RD

TH

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OM

PL

ET

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UT

TIN

G T

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LS

MA

NU

FA

CT

UR

ER


All Sizes

ACME / Stub ACME

Vee Thread Round Thread

Buttress Vam Forms Rotary Shoulder

ALL thread forms can be supplied on ALL inserts.Other thread forms can be manufactured to customer drawing specifications.

22 31

THREAD FORMSOUTLINE FORMS SELECTION

TOOLHOLDERSGT NOTCH, VEE BASED, TRIANGULAR, SPECIALS & THREADING


INSERTSPAGES 5-30





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The Complete Cutting Tools Manufacturer

E

D

C

B

A

H3°0'

Special 11


Special 14 SEND DRAWINGS Special 16


Holder Order

Reference

GNS 2525-2R/L

GNS 2525-3R/L

GNS 3225-3R/L

GNS 2525-4R/L

GNS 3225-4R/L

GNS 3232-5R/L

A

25

25

25

25

25

32

B

25

25

32

25

32

32

C

19

32

32

35

35

51

D

32

32

32

32

32

40

E

127

150

150

150

150

150

H

3.18

4.57

4.57

7.11

7.11

10.00

RH

CLAMP

CM74

CM72

CM72

CM72

CM72

CM80

LH

CLAMP

CM75

CM73

CM73

CM73

CM73

CM81

Insert

GNN/P-2

GNN/P-3

GNN/P-3

GNN/P-4

GNN/P-4

GNN/P-5

Right Hand Shown

32 21

Right hand holder uses right hand inserts & clamps.Left hand holder uses left hand inserts & clamps.

GN THREADING & GROOVINGGNS EXTERNAL


INSERTSPAGES 5-8






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TIN

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If you can think of a tool . . .

. .we can make it.

B

A

E

C

D35°0'

3°0'

H

20 33

Special 01


Special 04 CALL US NOW Special 06


Holder Order

Reference

GNS 2525-2R/L

GNS 2525-3R/L

GNS 3225-3R/L

GNS 2525-4R/L

GNS 3225-4R/L

GNS 3232-5R/L

A

25

25

25

25

25

32

B

25

25

32

25

32

32

C

15

22

22

24

35

35

D

32

32

32

35

32

50

E

127

150

150

150

150

150

H

3.18

4.57

4.57

7.11

7.11

10.00

RH

CLAMP

CM74

CM72

CM72

CM72

CM72

CM80

LH

CLAMP

CM75

CM73

CM73

CM73

CM73

CM81

Insert

GNN/P-2

GNN/P-3

GNN/P-3

GNN/P-4

GNN/P-4

GNN/P-5

Right Hand Shown

Right hand holder uses left hand inserts & clamps.Left hand holder uses right hand inserts & clamps.


GN THREADING & GROOVINGGNS INTERNAL


INSERTSPAGES 5-8





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D

A

B

20.50 REF 150.00

W

A CENTRE HEIGHT

W (min)

.125

(3.18)

.157

(3.98)

.219

(5.57)

.251

(6.36)

.313

(7.95)

W (max)

.156

(397)

.218

(5.56)

.250

(6.35)

.312

(7.94)

.375

(9.52)

A

25

32

25

32

25

32

25

32

25

32

B

25

25

25

25

25

25

25

25

25

25

C

40

47

40

47

40

47

40

47

40

40

D

35.60

35.60

35.20

35.20

35.20

35.20

34.50

34.50

33.50

33.50

Blade & Clamp

Order Reference

SBC 125/126

R/L

SBC 125/126

R/L

SBC 125/126

R/L

SBC 125/126

R/L

SBC 125/126

R/L

Insert Dimensions


All Sizes

34 19

Right Hand Shown

1. Standard 010xM8x16LG Shoulder screw for support blade. 2. Clamp screw STC-11 3. Support blade can be used with either 2525 or 3225 shanks. 4. Blade & clamp are supplied as one unit - set up DIM = D+1/2 insert width. 5. Add FNR to support blade reference when ordering inserts with full nose radius.

VB GROOVING & PROFILINGVBE EXTERNAL


INSERTSPAGES 9-14






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D

B

A

52.50

20.50

W

A CENTRE HEIGHT

Triangle 11




W (min)

.125

(3.18)

.157

(3.98)

.219

(5.57)

.251

(6.36)

.313

(7.95)

W (max)

.156

(397)

.218

(5.56)

.250

(6.35)

.312

(7.94)

.375

(9.52)

A

25

32

25

32

25

32

25

32

25

32

B

25

25

25

25

25

25

25

25

25

25

C

40

47

40

47

40

47

40

47

40

40

D

35.60

35.60

35.20

35.20

35.20

35.20

34.50

34.50

33.50

33.50

Blade & Clamp

Order Reference

SBC 125/126

R/L

SBC 125/126

R/L

SBC 125/126

R/L

SBC 125/126

R/L

SBC 125/126

R/L

Insert Dimensions

18 35

Right Hand Shown

1. Standard 010xM8x16LG Shoulder screw for support blade. 2. Clamp screw STC-11 3. Support blade can be used with either 2525 or 3225 shanks. 4. Blade & clamp are supplied as one unit - set up DIM =

D+1/2 insert width. 5. For RH toolholder use LH blade & clamp: LH toolholder, RH blade & clamp.


VB GROOVING & PROFILINGVBI INTERNAL


INSERTSPAGES 9-14





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C B

A

D

H

A

E

2°0'T

Triangle 01




Holder Order

Reference

STVO R/L 2525-4

STVO R/L 3225 -4

STVO R/L 2525-5

STVO R/L 3225-5

STVO R/L 3225-64

STVO R/L 3232-66

A

25

32

25

32

32

32

B

25

25

25

25

25

25

C

32

32

32

32

38

38

D

32.0

32.0

33.8

33.8

41.0

41.0

E

150

170

150

170

150

170

H

5.0

7.0

9.6

T

4.76

6.35

9.52

Insert Reference

TNMC 43-NG

R/L-2°

TNMC 54-NG

R/L-2°

TNMC 64-NG R/L-2°

TNMC 66-NG R/L-2°

36 17

Right Hand Shown

For use with On-Edge Triangular TNMC style forming & grooving inserts. 2° offset allows grooving up to a shoulder.

STVO GROOVINGSTVO EXTERNAL


INSERTSPAGES 15-18






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5 0'

5 0'

L

I.C.

D

R2

W REF

2°0'±0°5'

W

R1

4 0'

BCLBCR

R0.200 MIN

B

A

D

H

E

AC

T

2°0'

Holder Order

Reference

STHO R/L 2525-4

STHO R/L 3225 -4

SThO R/L 2525-5

STHO R/L 3225-5

STHO R/L 3225-64

STHO R/L 3232-66

A

25

32

25

32

32

32

B

25

25

25

25

25

25

C

32

32

32

32

38

38

D

37.8

37.8

39.6

44.0

44.0

44.0

E

150

170

150

170

150

170

H

5.0

7.0

9.6

T

4.76

6.35

9.52

Insert Reference

TNMC 43-NG

R/L-2°

TNMC 54-NG

R/L-2°

TNMC 64-NG R/L-2°

TNMC 66-NG R/L-2°

16 37

Insert Order

Reference

TNMC-43-R/L-2°

TNMC-54-R/L-2°

TNMC-64-R/L-2°

TNMC-66-R/L-2°

W

(Max)

4.76

6.35

6.35

9.52

I.C.

12.7

15.9

19.05

19.05

Hole

Size

5.1

6.4

8.0

8.0

T

4.76

6.35

6.35

9.52

A

10.5

13.3

16.00

16.00

D

5.0

7.0

9.6

9.6

Precision Ground InsertInsert widths to tolerance +/- 0.025. Specify ‘R’ or ‘L’ for Right or Left.

W and R must be specified when ordering. Example: TNMC 43NGL - 2 W=3.5 R=0.5Note: TNMC - Hole with countersuink both sides.

Right Hand Shown Right Hand Shown

For use with On-Edge Triangular TNMC style forming & grooving inserts. 2° offset allows grooving against shoulder.

TRIANGULAR INSERTSGROOVING FNR - NEUTRAL & POSITIVE CUTTING

STHO GROOVINGSTHO INTERNAL


INSERTSPAGES 15-18





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E25.0

TB

AC

Ø D

Holder Order

Reference

STB32-4 R/L

STB40-4 R/L

STB32-5 R/L

STB40-5 R/L

A

22

27

27

30

C

38

47

43

50

D

32

40

32

40

E

250

300

250

300

B(Max)

[email protected]

Min Bore Dia

[email protected]

Min Bore Dia

T

4.76

6.35

Insert Reference

TNMC 43-NG

R/L-2°

TNMC 54-NG

R/L-2°


All Sizes

38 15

Right Hand Shown

For use with On-Edge Triangular TNMC style inserts.The above can be supplied with 2° offset as required.

GROOVING/THREADING BARSTB

TRIANGULAR INSERTSGROOVING & SPECIALS

INSERTSPAGES 15-18






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Vee Based 11




Special Holder 01

Special Holder 02 Special Holder 03

Special Holder 04 Special Holder 05 Special Holder 06

14 39


TOOLHOLDERS SPECIALSSELECTION OF EXAMPLES


INSERTSPAGES 5-30





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C B

A

D

H

A

E

Holder Order

Reference

STVO R/L 2525-4

STVO R/L 3225 -4

STVO R/L 2525-5

STVO R/L 3225-5

STVO R/L 3232-66

A

25

32

25

32

32

B

25

25

25

25

25

C

32

32

32

32

38

D

32.0

32.0

33.8

33.8

41.0

E

150

170

150

170

170

H

5.8

7.0

9.6

Insert Reference

TNMC 43-R/L

TNMC 54-R/L

TNMC 66-R/L

Vee Based 01




40 13

Right Hand Shown


THREADING HOLDERSTVO EXTERNAL


INSERTSSEE BELOW






YO

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B

A

D

H

E

A

C

4.72±0.05 OVER


120°0'

0.75 FLAT

7°0'

R1

28.58±0.0252°0'

2°0'

W

R0.30 MAX

D

SCL

R2

5.00±0.13

SCR

4.72±0.05 OVER


120°0'

0.75 FLAT

7°0'

R REF

28.58±0.0252°0'

2°0'

W

R0.30 MAX

D

SCL

5.00±0.13

SCR

30 0'R

D

R0.30(2)

28.58±0.03

7 0'

0.75±0.25 FLAT

120 0' 7.94REF

4.723.18Ø ROLLER

7 0'

5.00015°0'




12 41


CVG 125 R/L

CVG 187 R/L

CVG 250 R/L

W

.125 (3.18)

.187 (4.76)

.250 (6.35)

R

0.40

0.79

0.79

D Max

6.00

6.00

6.00


CVG 125 R/L

CVG 187 R/L

CVG 250 R/L

W

.125 (3.18)

.187 (4.76)

.250 (6.35)

D Max

6.00

6.00

6.00


CVG 125 R/L

R

0.40

D Max

6.00

Holder Order

Reference

STHO R/L 2525-4

STHO R/L 3225 -4

STHO R/L 2525-5

STHO R/L 3225-5

STHO R/L 3232-66

A

25

32

25

32

32

B

25

25

25

25

25

C

32

32

32

32

38

D

37.8

37.8

39.6

44.0

44.0

E

150

170

150

170

170

H

5.8

7.0

9.6

Insert Reference

TNMC 43-R/L

TNMC 54-R/L

TNMC 66-R/L

Right Hand Shown


VEE BASED INSERTSCRANKED - SQUARE, ROUNDED & SKEWED

THREADING HOLDERSTHO INTERNAL


INSERTSSEE BELOW





YO

UR

SP

EC

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D B

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ST

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PL

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TIN

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ER

W REF

W

SCL

SCR

6.160 0.300

28.580 0.030

7 0' -1 0' 0 0'90 0' 0 0'

+0 15'

0.750 -0.250 0.000

D OVERØ3.18 ROLLER

7 0' -1 0' 0 0'7 0' -1 0'

0 0'

R REF

D-DIA(MM)25.0032.00

20.50 REF

A

Insert Order

Reference

DBV-FNR-125

DBV-FNR-156

DBV-FNR-187

DBV-FNR-218

DBV-FNR-250

DBV-FNR-312

DBV-FNR-375

W

.125 (3.18)

.1562 (3.97)

.1875 (4.76)

.2188 (5.56)

.250 (6.35)

.3125 (7.94)

.375 (9.52)

B

2.51

2.51

2.51

2.51

4.72

4.72

4.72

A

2.41

2.69

3.66

3.66

3.66

5.13

7.01

R

1.59

1.98

2.38

2.78

3.18

3.97

4.76


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5

42 11



RH SUPPORT BLADE & CLAMPRH CURVE - RH EXTERNAL

VEE BASED INSERTSFNR GROOVING INSERTS

INSERTSPAGES 9-14






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D-DIA(MM)

20.50 REF

A

32.00 25.00

W REF

W

SCL

SCR

6.160 0.300

28.580 0.030

7 0' -1 0' 0 0'90 0' 0 0'

+0 15'

0.750 -0.250 0.000

D OVERØ3.18 ROLLER

7 0' -1 0' 0 0'7 0' -1 0'

0 0'

R1

R2

R

0.40

0.40

0.79

0.79

0.79

0.79

0.79

Insert Order

Reference

DBV-125

DBV-156

DBV-187

DBV218

DBV-250

DBV-312

DBV375

W

.125 (3.18)

.1562 (3.97)

.1875 (4.76)

.2188 (5.56)

.250 (6.35)

.3125 (7.94)

.375 (9.52)

B

2.51

2.51

2.51

2.51

4.72

4.72

4.72

A

2.41

2.69

3.66

3.66

3.66

5.13

7.01


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5

10 43



Right Hand Shown

VEE BASED INSERTSDBV GROOVING INSERTS

RH SUPPORT BLADE & CLAMPRH CURVE - LH INTERNAL


INSERTSPAGES 9-14





YO

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D-DIA(MM)

20.50 REF

32.00 25.00

A

44 9


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5


All Sizes

RH SUPPORT BLADE & CLAMPLH CURVE - RH EXTERNAL

VEE BASED INSERTSSQUARE, ROUNDED, CRANKED & SPECIALS

INSERTSPAGES 9-14






YO

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D-DIA(MM)

25.0032.00

20.50 REF

A


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5

GT Notch 11




8 45


RH SUPPORT BLADE & CLAMPLH CURVE - LH INTERNAL


INSERTSPAGES 9-14





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46 7

D-DIA(MM)

20.50 REF

A

25.0032.00


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5

GT Notch 01




LH SUPPORT BLADE & CLAMPLH CURVE - LH EXTERNAL


INSERTSPAGES 9-14






YO

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TIN

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UR

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W REF

BCR

H

35 0'

9 0'

R0.200 MAX

3°0'±0°5'

W

D

R2R1

5 0'

BCL

ØROLLER

A

TR

D-DIA(MM)

25.00 32.00

20.50 REF

A

6 47

Insert Order

Reference

GN N/P 2 R/L

GN N/P 3 R/L

GN N/P 4 R/L

GN N/P 5 R/L

DØ

5.00

10.00

10.00

12.00


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5

W

(Max)

3.18

4.80

6.38

9.52

T

3.81

4.95

6.48

9.65

D

1.27

3.81

6.35

9.52

A

6.51

9.59

15.46

25.20

H

5.56

8.74

11.51

17.48

Precision Ground InsertInsert width ‘W’ to tolerance +/- 0.025

R/L, W and R must be specified when ordering.Order example: GNN 3 R W=4.00, R=1.00

Right Hand Shown

GT NOTCH INSERTSGROOVING FNR - NEUTRAL & POSITIVE CUTTING

LH SUPPORT BLADE & CLAMPLH CURVE - RH INTERNAL


INSERTSPAGES 9-14





YO

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PL

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TIN

G T

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FA

CT

UR

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D-DIA(MM)

32.0025.00

20.50

A


All Sizes


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5

48 5

LH SUPPORT BLADE & CLAMPRH CURVE - LH EXTERNAL

GT NOTCH INSERTSNEUTRAL & POSITIVE CUTTING, SPECIALS

INSERTSPAGES 9-14






YO

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D-DIA(MM)

20.50 REF

A

25.0032.00

Section 2 - Toolholders

GT Notch Holders

Vee Based Holders

Triangular Holders

Special Holders

Threading Holders

Support Blades

Section 3 - Services

Laser Engraving, Honing & Polishing

Section 4 - Resources

Factory & Equipment

Page 32

Page 34

Page 36

Page 39

Page 40

Page 42

Page 50

Page 51


187/218-45

250-45

312-45

375-45

Insert

DBV 125

DBV 156

DBV 187

DBV 218

DBV 250

DBV 312

DBV 375


125/156-135

187/218-135

250-135

312-135

375-135


185-255

125/156-185

187/218-185

250-185

312-185

375-185


100-140

125/156-100

187/218-100

250-100

312-100

375-100


250-405

125/156-250

187/218-250

250-250

312-250

375-250


400-1525

125/156-400

187/218-400

250-400

312-400

375-400


125/156-70

187/218-70

250-70

312-70

375-70

A

3.4

3.8

3.8

4.5

5.5

4 49


LH SUPPORT BLADE & CLAMPRH CURVE - RH INTERNAL

CATALOGUE OFPRODUCTS & SERVICES

INSERTSPAGES 9-14





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Section 1 - Inserts

GT Notch Inserts

Vee Based Inserts

Triangular Insetrs

Special Inserts

Threading Inserts

Diamond Tipped Inserts

Rotary Cutters

Ceramic Inserts

Page 5

Page 9

Page 15

Page 19

Page 22

Page 24

Page 25

Page 28

All inserts and cutters can be coated to customer requirements

ENGRAVING, POLISHING & HONING, TOOLROOM

As part of our main manufacturing process we also offer the following:

Laser EngravingLaser engraving service on our YAG Industrial Laser. This allows us to laser engrave all typesets and logos on all materials to customers’ requirements from one-off to batch work.

This ensures 100% traceability on all parts.(example above)

Polishing & HoningPolishing and honing service by abrasive flow or brush hone method. This increases the tools life by removing any sharp edges and reduces breakages. The process gives an even

edge round from .0005mm upwards and improves the surface finish.

Tool RoomOur tool room machines EDM, CNC machining centres, grinders and lathes. From

prototype to batch work, we offer quality competitive service with prompt delivery.

50 3

SERVICESENGRAVING, POLISHING & HONING, TOOLROOM


QUOTESON REQUEST

PRODUCTS & SERVICESCATALOGUE





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Gilmour Tools believe that precision ground products require to be manufactured using the latest technology available. We have achieved this by investing in 5 EWAG Ewamatics CNC multi purpose grinders with robots at a cost of over £1.25 Million. The Ewag Ewamatic allows us to produce the complete tool in one clamping - from sintered blank we can periphery grind, top rake, finish form and chip groove without removing the part. This ensures accuracy as the part is measured at each stage and adjusted if required.

Our latest Ewag allows us to grind PCD, PCBN, CBN tools by erosion followed by precision grinding. This is the only machine currently available with this process which makes diamond tool grinding faster, more accurate, less expensive with a shorter delivery time. It also incorporates the lateest rotary software which allows us to produce rotary tools to a 1 micron tolerance on the concentricity.

During long batch runs the robot loading system is utilised and the machine can run totally unmanned. As well as the Ewags we have numerous other specialist precision grinding machines which allow us to manufacture all tools and toolholders in-house to the highest of standards.

Once parts are finished at all machines they are given a 100% visual inspection and also checked using the latest metrology equipment at the machine and also at the final inspection process where they are also laser engraved with the customers’ required identification mark.

All of the above is housed in our purpose built 10,000 sq ft factory with a 5,000 sq ft extension being completed by end of 2002.

We at Gilmour Tools have been manufacturing completely precision ground cutting tools for over 25 years. Mr Gilmour says - “Unlike all of our competitors we can manufacture the complete cutting tool solu-tion in-house, where as they have to sub-contract the product at several stages of the manufacturing process, by keeping the complete manufacturing process at our facility ensures the quality, delivery and service are maintained to the highest standard.” Our range includes indexable inserts & rotary cutters in all materials including carbide, ceramic, steel PCD, PCBN and CBN. We also manufacture toolholders in-house to suit all inserts. We offer a complete in-house design service and aim to quote within 24hrs. The delivery time is 3 weeks on all products and we can offer a fast turn around service if required. We believe to be the best you have to invest in your factory, machinery and people which we have done to meet the demands of the industry and we will continue to do so.

Our aim is to supply a quality product, on time at a competitive price. This catalogue is only a sample of the many products we manufacture and is intended to give an insight into our vast capabilities. We welcome the opportunity to help you.

Yours sincerely,

Gary Gilmour

Gary GilmourManaging Director

2 51

GILMOUR TOOLSINTRODUCTION TO THE COMPANY

RESOURCESFACTORY & EQUIPMENT

STATEMENT BYGARY GILMOUR

SCOTTISHFACTORY





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BAIRD AVENUE,STRUTHERHILL

INDUSTRIAL ESTATE,

LARKHALL,SOUTH

LANARKSHIRE,SCOTLAND

ML9 2PJ

Gilmour Tools Ltd was established in 1976 housed in the above purpose built facility and has been supplying the oil, aero, car and other industries for over 25 years. During this period we have steadily grown year after year and now operate 24 hours a day, seven days a week.

We are the largest independently owned complete cutting tools manufacturer on the one one site in Europe.

We achieved the ISO90002 award in 1990 and are working towards the Investors in People status which we hope to achieve by the end of 2002.

GILMOUR TOOLSYOUR SPECIAL COULD BE OUR STANDARD

Products & ServicesCatalogue

GILMOUR TOOLSCOME AND VISIT OUR PREMISES

COMPANYPROFILE

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