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Page 1: Company Profile - MyWorldofExpo · PDF fileCompany Profile. 2 . ... including ultrasonic testing (UT), X-ray ... GMAW, SAW, GTAW, STT. • Over 400 welding procedures developed for

Company Profile

Page 2: Company Profile - MyWorldofExpo · PDF fileCompany Profile. 2 . ... including ultrasonic testing (UT), X-ray ... GMAW, SAW, GTAW, STT. • Over 400 welding procedures developed for

2 www.3cmetal.com

Page 3: Company Profile - MyWorldofExpo · PDF fileCompany Profile. 2 . ... including ultrasonic testing (UT), X-ray ... GMAW, SAW, GTAW, STT. • Over 400 welding procedures developed for

About 3C Metal

Established in 1995 in France, 3C Metal is a global leader in providing sophisticated engineering services to the onshore and offshore oil and gas industry. Over the years we have grown as an organization and now extend our services to the petrochemical, renewable energy, power generation, marine and mining industries.

3C Metal specializes in steel fabrication, with a core specialty of high pressure (HP) piping processes and techniques. Our centralized engineering department enables us to provide holistic engineering solutions that are tailored to the specific needs of our clients. We use detailed engineering and laser scanning technology to create innovative designs, tailored to our clients’ operational requirements.

We have strategically located our fabrication capabilities across three continents in order to service regional requirements and provide support to projects in all

areas of the globe. We offer local and remote inspection capabilities, we cater to most client specifications and we always endeavor to meet or exceed the standards set down by current industry requirements.

Our multidisciplinary teams use project-specific tools and equipment to carry out installation projects in remote and offshore locations. 3C Metal’s experienced Project Managers ensure efficient delivery and seamless integration with any ongoing operations. All of our teams are dedicated to ensuring our work is delivered to the complete satisfaction of our clients and with the highest standards of safety and quality.

Welcome to 3C Metal - providers of turnkey engineering solutions for the energy sector.

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Safety and Quality

Safety and quality are paramount at 3C Metal and we hold globally recognized quality, health and safety management certifications in each of our regions. Our teams understand the importance of delivering the best solutions and maintaining our strong safety record.

Expert Technical Knowledge

Our selection criteria are demanding and we encourage training and development so that 3C Metal has the best people in the industry at every level in the company. Strong technical competency is the most important factor we look for when we select our team members.

Responsiveness

Our range of services, our strategic locations and the technical competence of our team members mean that 3C Metal is positioned to respond and adapt to client requirements in any global location. Time is always of the essence in the energy sector and 3C Metal can react quickly and effectively.

Core Expertise in HP Piping

We maintain a critical stock of HP piping, fittings, valves and specialty items so that 3C Metal are the go-to experts in every region - always able to meet clients’ urgent needs.

Our Core PrinciplesWe have built our reputation on a number of core principles that are engrained in the 3C Metal ethos and motivate our teams every day.

4 www.3cmetal.com

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“3C Metal’s corporate culture and core principles reflect a strong commitment to providing continuous investment in our biggest asset – our people. Through ongoing learning and development opportunities, we aim to enhance the skills, safety knowledge and technical competencies of our workforce at every level.’’

Philippe Boy, Managing Director, 3C Metal

Our PeopleAt 3C Metal we have a diverse workforce of more than 400 people working across three continents. That such a small team has achieved so much is testament to their skills, dedication and focus on quality.

Technically Competent

The success of 3C Metal is driven by the strength of our skilled and motivated workforce. Our employees have extensive experience across every corner of the energy sector. To keep their skills relevant and up to date, 3C Metal remains committed to providing all employees with development opportunities and continuous technical support.

Proactive

Our business is fast-paced and so is our culture. The majority of work awarded to 3C Metal is classed as urgent and we have a proven record of successfully delivering challenging projects. Our passionate and proactive team understands the demands of the industry and is focused on delivering results of the highest quality.

Efficient

Our efficiency comes from a strong focus on innovation, process improvement and learning. Whether it is an engineering design, an item being manufactured in one of the 3C Metal workshops or a site installation, 3C Metal look for efficiency and improvement in everything we do.

Learning

We support our people to learn and grow within the organization. We encourage 3C Metal team members to take on new tasks and responsibilities so that they are constantly learning and improving. Ongoing training is encouraged to help our team continue to be the best at what they do.

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France

UAE

South Africa

Malaysia

Namibia

The 3C Metal Group operates across five countries and three continents - providing the same high-quality services to all our clients, wherever their location. We have expanded to meet the needs of our clients and we have contributed to regional growth and development, as well as supporting offshore and remote deployment activities.

3C Metal – Sauvelade, France

3C Metal was established in France in 1995 with the aim of providing HP piping, welding and installation solutions to the oil and gas industry. 3C Metal in France is our global hub for technical expertise, administration and management services.Capabilities include the following:

• 2000m2 workshop and 4000m2 yard.• Piping – welding, post weld heat treatment, pressure testing, surface treatment, non-destructive testing (NDT)

including ultrasonic testing (UT), X-ray inspection (RT), magnetic particle inspection (MPI) and dye penetrant inspection (DPI).

• Structural – welding, surface treatment, NDT.

3C Metal South Africa – Cape Town, South Africa

3C Metal South Africa was established in 2007 and is the African hub for the 3C Metal Group. Our team in Cape Town delivers projects to local clients and drives business development in the Africa region.Capabilities include the following:

• 3200m2 workshop.• Piping – welding, post weld heat treatment, pressure testing, surface treatment, NDT (including UT, RT, MPI, DPI).• Structural – welding, surface treatment, NDT.• Welding processes - SMAW, FCAW, SAW, GTAW, GMAW.• Surfacing capabilities such as Stellite hardfacing and Inconel overlays for corrosion resistance using robotic

welding.

3C Subsea – Cape Town, South Africa

3C Subsea was established in South Africa in 2012. The team in Cape Town provides riser and capital drilling equipment, inspection, repair and recertification services. 3C Subsea is a GE Oil & Gas Channel Partner for marine drilling risers in Sub-Saharan Africa.Capabilities include the following:

• 26,000m2 yard.• Hydraulic HP testing up to 30,000Psi, welding, post weld heat treatment, pressure testing, surface treatment,

NDT (including UT, RT, MPI, DPI), buoyancy module repairs.

3C Metal Group

6 www.3cmetal.com

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Malaysia

3C Metal Middle East – Dubai, United Arab Emirates

3C Metal has worked in the Middle East since 2001. In 2009 we established 3C Metal Middle East to better serve the needs of local clients and act as our hub for engineering, project management and personnel deployment.Capabilities include the following:

• 1000m2 workshop and 2000m2 yard.• Centralized group engineering services.• Piping – welding, post weld heat treatment, pressure testing, surface treatment, NDT (including UT, RT, MPI, DPI).• Structural – welding, surface treatment, NDT.

3C Metal Asia – Johor Bahru, Malaysia

3C Metal Asia was established in 2014. Our team in Johor Bahru delivers projects to local clients and drives business development in the Asia region, as well as providing viable contract specific options for post-delivery work scopes on newly-built and reactivated rigs.Capabilities include the following:

• 800m2 workshop and 7,500m2 yard.• Piping – welding, post weld heat treatment, pressure testing, surface treatment, NDT (including UT, RT, MPI, DPI).• Structural – welding, surface treatment, NDT.

3C Supply – Sauvelade, France

3C Supply focuses on global sourcing for the 3C Metal Group projects. 3C Supply works in partnership with qualified manufacturers and suppliers to allow us to offer our clients the best deals on the best products. Product range includes:

• HP piping - seamless pipes, manifold fittings, hammer lug unions and other monogrammed API 6A products. • Cameron DEMCO® products (official main distributor) - mud gate valves DM 7500 and DM 5000, repair kits

and butterfly valves. • Sales and rental of fully-equipped tool containers for remote installation and inspection projects. • Technical products for all piping or structural work. • PPE, Tech Cal chart recorders, miscellaneous tools, equipment and consumables.

Belmet Marine – Cape Town, South Africa

Belmet Marine became part of 3C Metal Group in 2016. Belmet Marine provides heavy fabrication capabilities, innovative manufacturing techniques and local market knowledge to help further our operations in the Africa region.Capabilities include the following:

• 3 x 2000m² pre-fabrication workshops, 10,000m² Yard.• Welding processes - SMAW, FCAW, GMAW, SAW, GTAW, STT.• Over 400 welding procedures developed for carbon steel, aluminum, Duplex, Superduplex and Iconel cladded

pipes – approved to international standards ABS, DNV, AWS, EEMUA, Lloyds, EN.• Specialized services in fabrication and construction, engineering, project management, site installation, service

center, procurement and general supplies.

Belmet Marine Engineering Namibia – Walvis Bay, Namibia

Belmet’s Walvis Bay fabrication facility was opened in 2010 and became part of 3C Metal Group in 2016. The facility provides an ideal proximity to West African markets.Capabilities include the following:

• 1200m² fabrication facility, 2500m² yard.• Specialized services in fabrication and construction, engineering, project management, site installation, service

center, procurement and general supplies.

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Every 3C Metal employee understands the value and importance of safe work practices and protecting the environment. This is most evident in our workshop and remote deployment activities.

We have developed software to support our quality management systems, making them easier and more efficient to use. These systems are evident in the work practices of each individual and every team within 3C Metal.

3C Metal has also invested significantly in the development and improvement of welding techniques and processes to ensure we are the industry leader in this respect - currently we hold approximately 600 welding Procedure Qualification Records. We will continue to improve and develop in this area and improve efficiency through new machinery and techniques.

Quality and Safety

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3C Metal/ 3C Supply – Sauvelade, FranceISO 9001 | UIC/MASE (OHSAS 18001) 3C Metal South Africa/ 3C Subsea – Cape Town, South AfricaISO 9001 | OHSAS 18001 3C Metal Middle East - Dubai, United Arab Emirates API Q1 / ISO 9001 | OHSAS 18001 | API 16C

3C Metal Asia - Johor Bahru, Malaysia API Q1 / ISO 9001 – Under Development/Approval | OHSAS 18001 – Under Development/Approval

Belmet Marine - Cape Town, South AfricaISO 9001:2008 | OHSAS 18001:2007 | ISO 3834-2 Belmet Marine Engineering Namibia – Walvis Bay, NamibiaISO 9001:2008 | OHSAS 18001:2007

CertificationsEach 3C Metal entity holds globally recognized and country-specific certifications.

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Our Services

Installation

Manufacturing

Inspection

3C Metal offers turnkey solutions for upgrade and installation projects involving HP and low pressure (LP) piping, structural decks and skids, and electrical and related requirements. We provide a complete project management and support service - from scheduling and logistics control, to cost management and reporting.

3C Metal’s diverse range of capabilities enables us to offer efficient and cost-effective services to our clients. Our engineering department drives innovation and offers holistic engineering solutions, including surveys, calculation notes, design, drafting and classification society approvals.

Our global presence, with workshops on three continents, allows us to produce superior products with regional delivery requirements for local and deployment projects. Being able to deploy highly qualified multidisciplinary teams to any location around the world means we can assist clients with anything from remote site installation projects to upgrades and repairs onboard vessels.

The services provided by 3C Metal are underpinned by our drive to deliver cost-effective and timely solutions with maximized efficiency and quality, in the safest manner possible.

Engineering

ProjectManagement

Procurement

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Project ManagementOur dedicated project management teams drive projects from start to finish. Initiating a project onsite allows the project scope to be promptly defined and agreed. The same 3C

Metal team will then take the project through design and engineering, classification society approval, procurement, fabrication, logistics, installation, integration and testing.

Projects are meticulously managed and monitored to ensure maximum efficiency with respect to schedule and cost. By emphasizing pre-installation planning and customer liaison we ensure seamless integration and minimize the impact on ongoing client operations.

Engineering3C Metal’s engineers design complex and intricate structural and piping solutions and seamlessly integrate them into vessels or facilities. Traditional survey techniques have been enhanced by 3C Metal’s laser scanning

capabilities, which allow us to conduct onsite surveys and provide accurate 3D models of intricate areas. We can conduct clash checks between existing and newly-designed structures and piping and address issues at the design phase, improving installation efficiency.

Our engineers use the latest software and enhancement

technology to provide accurate and detailed 2D and 3D drawings. Products used include:

• Autodesk® Product Design Suite• STAAD.Pro®• Femap ™• ANSYS®• CAESAR II® Intergraph®• StruProg®• In-house tools using PTC Mathcad® and

Microsoft®• Excel® software and following ABS and DNV GL

rules of design.

Procurement3C Metal offers a dedicated procurement service for our clients’ projects and operational needs. With over 20 years of experience, we have focused our energy and resources on

ensuring our clients get the highest level of efficiency, technical competency, quality and competitiveness.Services include:

• Worldwide sourcing and purchasing.• Turnkey procurement solutions.• Brand representation.• Globally positioned warehousing options.• Supply chain management.• Stock management.• Complete logistics service solutions.

3C Metal’s Engineering

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Manufacturing3C Metal’s strategically located workshops are equipped for a large number of manufacturing requirements. All of our workshops specialize in piping and structural manufacturing and are

positioned to meet the needs of our clients.

InstallationOur teams have been deployed on projects on every continent, in remote and offshore locations (including transit voyages).

3C Metal’s installation teams are supported by fully-equipped tool containers, tailored to suit each project. With safety and quality as their primary focus, Project Engineers or Project Managers and experienced Supervisors lead teams of qualified technicians.

Services include:• Structural – purpose-built structures, equipment

foundations, load bearing decks and walkways.• Piping – HP and LP piping, stainless steel piping

and tubing, post weld heat treatment, flushing, pressure testing and passivation.

• Electrical and related installations through partnerships – power and switchboards, communications, internet and telephone, CCTV, fire and gas, PAGA.

• Civil works through partnerships.• Qualified support crews – scaffolders, abseilers,

fire watchers, painters, quality control officers and NDT technicians.

Inspection3C Metal offers local and remote inspection capabilities. In-house expertise is available to handle most inspection requirements with a wide range of calibrated gauging

equipment. Remotely, 3C Metal deploys highly qualified multidisciplinary teams to any location. Our teams assist clients with the inspection of parts or assemblies based on client, OEM or third party specifications.

3C Metal’s inspection teams are supported by fully-equipped tool containers, tailored to suit each project. 3C Metal caters to most clients’ specifications and has inspection and testing capabilities in the following categories:

• Visual inspection.• Dimensional inspection.• NDT – MPI, LPI, UTWT, UT, RT, HT, PMI.• Destructive testing using local laboratories: tensile,

impact, chemical, hardness (Vickers and Brinell).• Pressure testing capabilities.

3C Metal’s Inspection

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Company AddressesFRANCE

3C Metal / 3C Supply3210 Route de Larvath64150 SauveladeFranceT: +33 (0)5 59 67 64 67F: +33 (0)5 59 67 65 55E: [email protected] E: [email protected]

SOUTH AFRICA

3C Metal South Africa9A Electron Street, Triangle FarmStikland 7530 BellvilleSouth AfricaT: +27 (0)21 949 63 46F: +27 (0)21 949 63 47E: [email protected]

3C Subsea16 Sacks Circle, Bellville SouthSouth AfricaT: +27 (0)21 949 63 46F: +27 (0)21 949 63 47E: [email protected]

Belmet MarineAtomic StreetTriangle Farms, Bellville7530 Cape TownSouth AfricaT: +27 (0)21 948 5682F: +27 (0)21 948 0517E: [email protected]

NAMIBIA

Belmet Marine Engineering Namibia29 Second Street EastIndustrial Area9000 Walvis BayNamibiaT: +264 (0)64 274 500F: +264 (0)64 274 501E: [email protected]

UAE

3C Metal Middle EastPlot No. MO 0629Jebel Ali Free Zone (JAFZA)P.O. Box 261998DubaiUnited Arab EmiratesT: +971 (0)4 883 0682F: +971 (0)4 883 0683E: [email protected]

MALAYSIA

3C Metal AsiaPLO 231 (PTD 151818)Jalan Kencana Emas 2Kawasan Perindurstrian Tebrau III81100 Johor BahruMalaysiaT: +60 (0)7 351 3040F: +60 (0)7 351 3279E: [email protected]

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