Company Profile & References · The principle of filtration is simple and omnipresent in our daily...

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Company Profile & References

A portrait of Krone Filter Solutions GmbH, Germany

Who are we?company

We, Krone Filter Solutions, are a global, leading filter manufacturer from Oyten, Germany.

What can we do and what do we offer?

We are proven specialists in the filtration of all liquids. The heart of our philosophy: all our filters are developed and manufactured by us. We thus ensure that they always meet our own high standards of quality and guarantee best filter solutions.With our filters, you protect your most important system parts effectively from soiling.

Constantly increased quality requirements industrial and process-related soiling make filtration an indispensable process step.

Why is our business important?

Filtration protects the value we create as it protects technical equipment from wear and destruction

Filtration improves the quality of materials and is often necessary to make them

usable. Filtration reduces consumption, thus allowing limited resources to be used economically

Filtration helps maintain the basis of life by ensuring that unwanted contami-nants are kept out of the cycle of nature.

Founded in 1990 as Krone Filter by the mechanical engineer Rainer Krone, the company was constantly growing – and developed 3 industrial divisions:• Industrial filtration• exhaust gas aftertreatment products plus sales and installation of catalytic

conver ters, diesel particulate filters and SCR system• and acted as german dealership of MANN+HUMMEL automotive filtration

History1990 2005

2

The principle of filtration is simple and omnipresent in our daily life: a liquid passes through a filter element whose mesh, openings or pores are dimensioned to prevent specific, unwanted particles from getting through. At industrial level, this requires a command of complex processes which are influenced by various material qualities and environmental conditions.

These solutions include quantity, pressure, temperature, density, viscosity, corrosiveness, the level of contamination, particle size and the type of medium being filtered.

Years of systematic research into these influential factors and their interaction enable us to offer a series of filter systems for various applications and fields which are guaranteed to maximise performance, reliability and protection.

As result of the strong international growth and global business in the division Indus trial filtration. Krone Filter Solutions was formed in 2009 and moved to much larger manufacturing facilities in Oyten Germany. The company is in private ownership.Krone Filter Solutions developed to a strong international solution provider in liquid filtration and is present worldwide with it´s trademarks Krone Filter®, Bernoulli®, KSF®, KAF®.

2019

YEARS

2009

KAF® Bernoulli® filter 20" in / out for a power plant in Marocco Haet Exchanger protected by KAF® Bernoulli® filter


2015

3

Quality awarenessquality

We concentrate on what is most important – because our focus is always on the best filter solution for our customer!

We guarantee this by:

developing and manufacturing all our own filters using modern production processes using high-quality materials employing trained, specialist personnel wich we continuously educate and

upgrade

Before being delivered, all our self-developed and manufactured filters are subjected to a detailed function FAT´s and quality check on special test benches and equip-ment.

In addition, we offer short delivery times thanks to a stock of products, spare parts and materials that has been optimised over a period of years. But we also think sustainably. By using high-quality materials and components, we ensure safe and long-lasting use of our products. As example our GRP / FRP products achieve the highest standards of quality through innovative production processes and the world’s only certified filter production according to ASME X RP-stamping. Lloyds Register certified our production range and our products have Lloyds Type Approval and functional design apraisal.

4

Our standards and certifications

For years, we have met international quality requirements such as:

• PED 97 / 23 / EC-2014 / 68 / EU, ASME VIII DIV 1, ASME BPVC X, GOST, RTN, GL, Lloyds, DNV, ABS, BV etc.

• Modul G certification, CE labelling, CE conformity evaluation of all products• ATEX• DOSH, MOM, SASO and many different worldwide inspections• we manufacture of high-quality welding filter housing and inserts in many mate-

rial qualities, e.g. 1.4571, SS 316 L / TI Hastelloy C4 or Titanium, super duplex, even surpassing them.

An overview of our certifications for you:

• Krone Filters – DIN EN ISO 9001:2015 quality assurance system• Russian market GOST and RTN, approvals for Krone Filter Solutions since

September 2007 and subsequent newest TR TS EAC Approvals, technical pass-ports and TR 032

• LR TA (type approval) and LR design appraisal• ASME X – World’s only filter manufacturer with certified GRP / FRP production

accor ding to ASME X class 1 and class 2 / including filters with ASME-RP Stamp• ASME VIII – Div. 1 with U-Stamp• OFFSHORE NORSOK standards

certification

TR TF

Type ApprovalCertificate no. 16/20086

ISO 9001:2015 LR TA EAC TR/TS FAT Foundry LR Approval


Filter KAF® Bernoulli® size 300 JIS 10k for use in hazardous area zone 1 with ATEX & IECEx certified instrumentation & controlfiltration of seawater on a LNG carrier build by Hyundai in Korea

Design AppraisalCertificate no.HPC1461050/34963-16/TS

5

What do we stand for?Our values determine our actions!

guide words – values

Qualityawareness

Expertise

Creativity & innovation

Enviromental awareness

6

guide words – valuesOur quality awareness applies to product and employee. Our standard of quality is set by the customer, whose opinion is always decisive. We are satisfied with our quality only when our customers are. In order to achieve this, all our staff are tech-nically competent and optimally trained and thus contribute to the company having a customer-orien tated presence. As part of the continuous process of improve-ment, administrative processes, decisions, services and product designs are under permanent review. In this way, optimisation potential is recognised and promptly implemented. Our aim is always to find the optimal solution – with well-founded knowledge, experience and a feel for people and processes, we achieve this goal.

Quality awareness

ISO, LR Type Approval and design appraisal, NORSOK, TR TS EAC as well as approvals and inspections by DNV, ABS, RINA, BV and the collaboration with numerous global inspection companies allow us to cater to specific approval requirements.

Our developed project ITP´s control the whole process from project award, manufactu ring, FAT´s in final inspection are detailed process control tools – up to delivery of project documentation with the product delivery.

Quality system and inspections


Final documentation

for QAFCO QATAR

7

Our references, projects and customersreferences

8

ENTROPIE

HYUNDAIHEAVY INDUSTRIES CO. LTD.

SETE ENERGY SAUDIA

UreaCasaleTECNICAS REUNIDAS

CUMBERLAND

EMPRESARIOS AGRUPADOS

Public Power Corporation S.A.-Hellas

Always by your side

All of this is also reflected in a broad customer spectrum. Our customers come from areas including:

• Chemical industry• Power plants / energy generation• Process, air-conditioning and refrigeration technology / HVAC• Automotive and construction machinery industry


• Shipping processes, Lub oil filtration, Ballast Water• Petrochemistry• LNG / LPG / FSRU• Industrial food production

9

saarstahl

sterner

TNB JANAMANJUNG

referencesMarafiq, YANBU 2, Saudi ArabiaDesalination, 4 x 24", EPC Hanwha, Entropie-Veolia, delivery date 2011, seawater channel, 1.5 mm

In cooperationwith

KAUST University, Saudi ArabiaDesalination, 3 x 24", SETE Energy, delivery date 2008, open intake 5 mm

In cooperationwith

SETE ENERGY SAUDIA

Oman Methanol, OmanDesalination, 2 x 12", EPC Entropie-Veolia, delivery date 2010, open intake 1 mm

In cooperationwith

Suez Power Plant, EgyptWater supply cooling water & desalination, 2 x 20", open intake brackish water, delivery date 2013, Suez Canal

In cooperationwith

ENTROPIE

10

Shoaiba CCPP Power Plant, Saudi Arabia4 x 20" KAF® self-cleaning filters, delivery date 2012, cooling water

In cooperationwith

Yala Pilbara Fertilizer, AustraliaBurrup desalination, 3 x 12" KAF® self-cleaning filters, Veolia-Sidem, delivery date 2011, open intake 1 mm

In cooperationwith

QASCO Qatar Steel, QatarDesalination, Metito 15,000 RO (Reverse Osmosis) 2 x 16", delivery date 2010, open intake 1 mm

In cooperationwith

Adnoc Industrial Gases Mirfa 1 Elixier, Abu Dhabi UAEWater treatment for air separation plant, 2 x 12", Linde Engineering, delivery date 2010

In cooperationwith

DolWin Alpha OFFSHORE HVDC Platform, North SeaCooling water & desalination by RO, ABB / Heerema, 2 x 12", 200 micron, delivery date 2011, direct seawater intake from North Sea

In cooperationwith


11

QAFCO Fertilizer Messaied, QatarDesalination, 2 x 14", Urea Casale, delivery date 2006, open intake 1 mm

Al Shuwaikh, KuwaitDesalination, 2 x 12", delivery date 2012, open intake 1.5 mm

SAFCO Khobar, Saudi ArabiaDesalination, 2 x 12", Royal Dahlmann Bahrain, delivery date 2015, open intake 0.5 mm

Megalopolis V Combined Cycle Power Plant, GreeceCooling water, 2 x 28", Empresarios Agrupados, delivery date 2011, open intake 0.5 mm

In cooperationwith

In cooperationwith

In cooperationwith

In cooperationwith EMPRESARIOS AGRUPADOS

references

12

Bahrain LNG, Kingdom of BahrainDesalination 2 x 6", delivery date 2014

Shoaiba Power Plant, Saudi ArabiaDesalination & cooling water, 4 x 18", delivery date 2013, open intake 1 mm

Jorf Lasfar, MoroccoDesalination, 2 x 20", delivery date 2010, open intake 2 mm

Zouk 1 + 2, LebanonDesalination, 2 x 18", Entropie-Veolia, delivery 2016, thermoelectric power plant, rehabilitation Lebanon, desalination 2 x 18", EDL Burrotec, delivery date 2016, plant with a total capacity of 1440 m3/d.

Khoms and Tripoli West, LibyaDesalination, 2 x 14", Sidem-Veolia, Hyundai Engineering & Construc tion Co. LTD for the supply of two seawater desalination units for the Tripoli West (Libya) 4 x 350 MW power plant project in Libya. Net capacity of 3600 m3/d of distilled water, open intake 1 mm. Delivery date 2017.


In cooperationwith

In cooperationwith

In cooperationwith

In cooperationwith

In cooperationwith


13

1,000 MW Manjung supercritical coal-fired power plant, Perak, MalaysiaCooling water, 2 x 28"/30", delivery date 2014, 1 mm, open intake seawater

In cooperationwith TNB JANAMANJUNG

Shell Pulao Bukom Refinery, SingaporeShell Pulao Bukom Refinery, delivery date 2014, 2 x 4", explosion proof Zone 1, electrochlorination & water treatment, seawater open intake 0.5 mm

In cooperationwith

Golar Hilli FSRUCooling water, 2 x 18" ATEX Zone 1, 1 mm, open intake of seawater worldwide

In cooperationwith

Golar Winter FSRUCooling water, 3 x 24" ATEX Zone 1, 1 mm, Golar LNG Norway / UK 2009, open intake of seawater worldwide

In cooperationwith

Seadrift Tx, Gulf of MexicoFilter IN/OUT size 3", Dow Chemicals, delivery date 2013, pond water used in process, mesh 1 mm

In cooperationwith

references

14

Salalah Methanol Plant, OmanFilter IN/OUT size 40", Salalah, SNC Lavalin, delivery date 2019, cooling water / seawater, mesh 1 mm, KAF-G Bernoulli filters

In cooperationwith

Scandinavia North Sea, Sea Water Treatment, NorwayWater supply & desalination, 12 x 24", mesh 0.15 mm, open intake seawater, delivery date 2012

sternerIn cooperationwith

Höegh LNG, UruguayFilter IN/OUT size 14“, Höegh LNG / Mossmaritime, delivery date 2014, seawater coast of Uruguay, mesh 1.5 mm titanium, one of world largest FSRU

In cooperationwith

DOW Chemicals / Union Carbide Hahnville LA, USAWater supply cooling water 2 x 24", 5 mm, delivery date 2009, open intake brackish Mississippi water

In cooperationwith


15

Abu Qir Alexandria Power Plant, EgyptWater supply cooling water & desalination, 3 x 28", open intake brackish water, delivery date 2012, seawater

In cooperationwith

YANBU, Saudi ArabiaDesalination, 4 x 24", delivery date 2010, seawater channel, 1.5 mm

In cooperationwith

Linde-Engineering / SWF Hydrogen plantCooling water, filter IN/OUT size 3 x 12", Linde, delivery date 2019, seawater, filter mesh 0.2 mm, KAF Bernoulli filters

In cooperationwith

Cairo West Power Plant, EgyptWater supply cooling water & desalination, 2 x 24", open intake brackish water, delivery date 2009, Suez Canal

In cooperationwith

ENTROPIE

references

16

In cooperation with

2019

North Project SHARMA/TABUK, Red Sea, Saudi Arabia7 x 14" units, seawater, open intake 5 mm, desalination

In cooperationwith

2018

Oman Methanol Company, Sultanate of Oman1 x 12" unit, seawater open intake 1 mm, desalination

In cooperationwith

2019

SRC Singapore Refining Company, Singapore1 x 10" filter units, open intake 0.5 mm, desalination

In cooperationwith

2019

DOW Chemicals Hahnville LA, Mississippi RiverFilter IN / OUT size 4", Dow Chemicals, delivery date 2019. Mississippi River & pond water used in production process. Filter has special measurements system for self-cleaning activation. Mesh 1 mm.

In cooperationwith

Ras Tanura,Saudi Aramco Oil Refinery,Saudi Arabia6 x 20" / 6 x 10" seawater open intake 1 mm, desalination and water treatment

ENTROPIE


17

Musandam Gas, OmanDesalination, 2 x 24" EPC Hyundai Engineering, delivery date 2013, open intake 1 mm


In cooperationwith

Al Zour, KuwaitDesalination, 2 x 6", Alghanim, delivery date 2010, open intake 0.5 mm

In cooperationwith

1,000 MW Tanjung supercritical coal-fired power plant, Johor, MalaysiaDesalination & cooling water, 2 x 28"/30", delivery date 2013, 1 mm, open intake seawater

In cooperationwith

QASCO Qatar Steel, QatarDesalination, Metito 15,000 RO (Reverse Osmosis) 4 x 12" delivery date 2010, open intake 1 mm

In cooperationwith

El Tebbin Power Plant, EgyptWater supply cooling water & desalination, 4 x 16", open intake brackish water, delivery date 2009, Suez Canal

In cooperationwith

references

18

Scandinavia North Sea, Sea Water Treatment, NorwayWater supply & desalination, 6 x 24", 0.15 mm, open intake seawater, delivery date 2012


PPC Powerplant, GreeceFilter IN/OUT size 28", PPC, delivery date 2019, riverwater Greece, mesh 500 micron, electric Bernoulli filters

In cooperationwith

Public Power Corporation S.A.-Hellas

Always by your side

Petron Bataan Refinery, PhilippinesDesalination, 3 x 20", Entropie-Veolia, delivery date 2011, open intake 1 mm

In cooperationwith

El Nubaria Power Plant, EgyptWater supply cooling water & desalination, delivery date 2018, 2 x 24" 0.5 mm, open intake brackish Nile water

In cooperationwith


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Seawater, NorwayDesalination, 2 x 14", Marine Harvest, delivery date 2014, open intake 0.15 mm

In cooperationwith

El Tebbin Power Plant, EgyptWater supply cooling water & desalination, 4 x 16“, open intake brackish water, delivery date 2009, Suez Canal

In cooperationwith

Seawater, Thermosolar Plant, SpainDesalination, 2 x 12", EPC Fluor, delivery date 2011, open intake 0.20 mm

In cooperationwith

Ballast Water, Erma FirstBallast water / Seawater, 12 x 8" and 12", Erma First, 200 micron, delivery date 2010-14

In cooperationwith

Brackish Water, AntwerpBrackish water / Seawater Shelde, 2 x 12", 200 micron, delivery date 2010

In cooperationwith

Renault, MoscowRenault Moscow, cooling water, 4 x 8" and 12", 150 micron, delivery date 2011

In cooperationwith

references

20

Norway SeawaterNorway seawater, 12 x 8" and 12", delivery date 2013

In cooperationwith

Seawater / Brackish Water, Elbe RiverBrackish water / Seawater Elbe river, 4 x 6", 200 micron, delivery date 2011

In cooperationwith

Oxygen Plant, Rotterdam, Brackish WaterBrackish water, 12" unit in hazardous area of oxygen plant, 0.15 mm filter mesh, delivery 2010

In cooperationwith

Bio MCN Methanol PlantBrackish water / seawater, 2 x 24", Bio MCN methanol plant, 200 micron, delivery date 2011 and 2018

In cooperationwith

Ballast Water - Container ShipsBallast water / Seawater on container ships, 20 x 20" and 8 x 14", Mahle, 200 micron, delivery date 2010-14

In cooperationwith

Scandinavia North Sea, Sea Water Treatment, NorwayWater supply & desalination, 6 x 24", 0.15 mm, open intake seawater, delivery date 2012


sterner


21

Expertise

know-howOur aim is always to bring together the highest expertise in our domain and thus to guarantee it for our customers. We foster creative, flexible and hard-working employees and create the suitable environment for innovations in all areas as well as the implementation there of through constant training. We stand out thanks to: certified filter quality a wide product range high delivery capacity fast reaction times and delivery reliability and expertise in consulting, engineering and production

We achieve operational excellence through processes that are orientated towards value creation and that are constantly improved and we fight bureaucracy wherever we consider it to be inhibitive. We are thus quick in the implementation of new ideas on marketable products, in processing customer enquiries and in internal cooperation. Moreover, continuous improvements and changes strengthen our expertise.

CFD computation of fluid dynamics of the

claening sequence of a self cleaning filter

CFD of a wedge wire screen of a self cleaning

filter

Microscopic examination of a laser cut filter

screen

Environmental awareness is also important! We act respon-sibly towards society and the environment. Our quality is based on well-founded training, many years of practical application and experience as well as networks and coopera-tion. QUALITY is A MUST for us. We are conscious of our responsibility – for the quality of our work, the success and the name of our customers, our environment and for the people we work with.

Environmental awareness

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Creativity and innovationWillingness to take on responsibility and to take risks promotes entrepreneurial thinking. It also offers us new perspectives and the chance to generate creative solutions even for un-usual requirements and problems. We thus want to be the preferred partner for our customers, through creative and innovative solutions and maximum quality.

Our innovation management stands for systematic intensi-fication and promotion of idea generation and project work. We are an important development partner of our customers. We develop customer-orientated solutions, make active use of syner gies and let our expertise influence all phases of a project.

We are internationally aligned. In the implementation of our growth strategy we are open to partnerships and alliances. Optimal results can be achieved only in a partnership-based collaboration characterised by team spirit and trust. We invest actively in the improvement of our abilities, knowledge and process techniques and always develop solutions that correspond to the current state of scientific knowledge and that meet the needs of our customers in the best manner.

We believe innovation is essential to resolve clients’ needs today and in the future.

Krone Filter Solutions is constantly working in R&D projects with clients and on it´s on and has published several patents.

Our Patents – research & development

KAF-S Bernoulli® Filters 20" for a power plant on the Suez Canal for

3.000 m3/h at 500 micron

Our development – small footprint KAF® Bernoulli®. The radial move-

ment of a motor is transfered to a axial disc movement.


23

We develop and manufacture filters for all liquids.Our main filter lines are:

casted basket filters and casted duplex basket filters for liquids

fabricated customized tailor made welded filters

self-cleaning cooling water filters in different materials

Our strongest field of specialisation is cooling seawater filtration. Our high level of expertise of our staff, professional advice tailored to you, aftersales service as well as the vigorous development of our filter systems, taking the feedback of our customers into account.

Self cleaning filter

Single filter

Our product rangeinnovation

• KAF® Self cleaning Bernoulli®-filter• KAF-G

• KAF-S• KRF Backflush-filter• KAS Scraper filter

• KSF® Single basket filter (flanged)

• KMF Threaded basket filter• KWF Welded / custom made

basket filter• KWF-Inline Inlet flange and outlet

flange inline

24

• KDF-K Duplex filter• KDF-V Valve switch duplex filter• KDF-VB Butterfly valve switch filter• KDF-W Duplex filter

• KBF Bag filter• KBF-M Multi-Bag filter• KOW Oil and water separator• KCS Centrifugal separator

• DeltaP Differential pressure indicator

Contaminant level indicator

• Filterbags• Magnets

• Basket elements• Ring elements• Star-pleated elements • Wedge wire elements• Custom-made elements



Duplex filter

Other filter solutions

Accessoires

Filter elements

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Welding shopKrone Filter Solutions welded filters are manufactured ac-cording to all worldwide requested standards. All approvals according to EN, Modul G, ASME, U-STAMP, LR, DNV, ABS, NORSOK and EAC, TR 032 are at hand.


Design AppraisalCertificate no.HPC1461050/34963-16/TS

manufacuring

26

FoundryLR and ISO-certified, state-of-the-art automated and appart from that our precise hand mould casting processes, our own flexible pattern shop, in house mechanical processing are our strength. Final product stress test and hydro testing of all products and manufacturing stages are mandatory in our workshop.

Foundry LR Approval for castings

KSF® family DN 15–800



KSF® is a Krone Filter Solutions registred trademark

manufacuring

27

GRP productionFlexible and innovative ASME X-certified production processes in contact moulding for small series and standard self cleaning filter range.

GRP / FRP-MONOLITH® is a Krone Filter trademark for the GRP / FRP vessels made with reduced joints.

14" GRP Filter KAF® Bernoulli® for a Urea plant in Qatar

20" KWF-inline for Yanbu industrial complex in

Saudi Arabia

Finite element

stress analysis of a

GRP / FRP filter vessel

GRP contact moulding fabrication

manufacuring

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Filter insert / Filter basket manufacturingA filter is just as good as it‘s basket!

State-of-the-art water-cooled resistance welding machines and the use of state-of-the-art stainless steel filter cloth & high-quality deep-drawn modular moulded parts form the core of our high-quality flexible screen workshop – which also manu-factures special screens in accordance with the customer’s own specifications.

A cooperation of Krone Filter Solutions with the german stainless steel mesh manufacturer Haver & Boeker guarantees not only highest quality mesh performance but also constant development of new geometries.

Krone uses high quality Haver & Boecker MESH for all products with SS mesh inserts like MINIMESH® HIFLO-S 25 micron.

Wedged wire filter insert manufacturing


manufacuring

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worldwidefilter-impressions

Some few of our

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worldwidefilter-impressions


LNG

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Krone Filter Solutions GmbH Industriestrasse 19 | 28876 Oyten / GermanyTel. +49 42 07 9 87 69-0 | Fax +49 42 07 9 87 69-27 [email protected] | www.krone-filter.com www.krone-filtershop24.com K

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