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COMPANY PROFILECOMPANY PROFILECOMPANY PROFILECOMPANY PROFILE
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INTRODUCTIONINTRODUCTIONINTRODUCTIONINTRODUCTION
The company is one of the oldest valve manufacturer in Italy. Since 1950 design and manufacture were concentrated on lubricated plug valves in standard and inverted pressure-balanced designs. For 40 years the company operated successfully improving its skills and capabilities, up to the beginning of the ‘90s when the company was liquidated due to market changes and the growing attention of the owners to forgings and ball valves production. In 1998 the activity found a new beginning with the name “La Valvomeccanica S.p.A.”, incorporated in Solbiate Olona (VA) as a public limited company specialized in small and medium ball valves. In the same year, “RMT Valves s.r.l.” was established in Voghera (PV), as a trading company supplying service to major worldwide Engineering & Construction companies for all types of on-off valves: ball, gate, globe, check, butterfly and plug. In 2008 the good collaboration between the two companies led to the merger of the two companies into “RMT Valvomeccanica s.r.l.”.
RMT VALVOMECCANICA is included in the GIVA group, an Italian group founded by Mr. Antonio Vienna in 1962 in Northern Italy, which performed in 2008 a turnover exceeding 650 Million Euro. Actually the group includes steel mills, such as Italfond, and important forge masters, such as Forgiatura A.Vienna, which can supply big forgings up to 120 tons and shell rings up to 8 meters in diameter, with a wide range of materials.
Supported by the international experience and the innovation of the group, in the last years the company improved products quality and customers satisfaction. Moreover RMT Valvomeccanica has risen to the top of the market thanks to its competitiveness and the capacity to adapt to the continuous evolutions occurring within the market itself.
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The factory and headquarter of the company are located in the town of Solbiate Olona, just North of Milan in the very heart of the Italian and European valve industry, at a short driving distance from most of the main sub suppliers of raw materials and components. Moreover Solbiate Olona is easy to get to from downtown Milan as well as from the two main airports of Malpensa and Linate.
PRODUCT RANGEPRODUCT RANGEPRODUCT RANGEPRODUCT RANGE
RMT VALVOMECCANICA s.r.l. is present in the small and big sized ball valve market, dedicated to the design and manufacture of ball valves in a multiplicity of materials: carbon and stainless steels, duplex and super duplex, as well as inconel and incoloy. Our valves are currently employed worldwide in many applications such as oil & gas, chemical, petrochemical, naval, pharmaceutical, power, offshore etc.
BALL VALVE – FLOATING SIDE ENTRY – TYPE FSE
Two pieces split bolted body side entry floating ball valves ASME class 150-300-600-900-1500-2500 flanged butt welding or hub ended (on request), anti-blow out stem, antistatic device, design triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to API 6D, ASME B 16.34, PED and BS 6755.
Size range
From ½” to 8” full and reduced bore Suitable for
Std. service Cryogenic service High temperature service Be operable with every actuation
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BALL VALVE – TRUNNION MOUNTED SIDE ENTRY – TYPE TSE
Two & three pieces split bolted body side entry trunnion mounted ball valves ASME class 150-300-600-900-1500-2500 / API 2000 to 10000 flanged or hub ended (on request), anti-blow-out stem, antistatic device, design triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to BS 5351/API 6D. Size range
From 2” to 60”
BALL VALVE – TRUNNION MOUNTED TOP ENTRY – TYPE TTE
One piece cast body construction, top entry trunnion mounted ball valves ASME class 150-300-600-900-1500-2500 flanged, butt welding or hub ended (on request), anti-blow-out stem, antistatic device, design triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to BS 5351/API 6D Size range From 2” to 56”
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BALL VALVE – TRUNNION MOUNTED FULLY WELDED – TYPE TSW
One piece cast body construction, fully welded trunnion mounted ball valves ASME class 150-300-600-900 butt welding or hub ended, anti-blow-out stem, antistatic device, design triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to BS 5351/API 6D Size range
From 2” to 60”
BALL VALVE – DOUBLE BLOCK & BLEED – TYPE DBB
One piece bolted body construction with two balls, trunnion mounted side entry ball valves ASME class 150-300-600-900-1500-2500 flanged, hub ended, anti-blow-out stem, antistatic device, design triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to BS 5351/API 6D Size range
From 2” to 24”
BALL VALVE – SUBSEA
One piece cast body construction, trunnion mounted side entry ball valves ASME class 150-300-600-900-1500-2500 flanged, hub ended, anti-blow-out stem , antistatic device , design triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to BS 5351/API 6D Size range
From 2” to 48”
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BALL VALVE – COMPACT TYPE
One piece cast body construction, trunnion mounted side entry ball valves ASME class 150-300-600-900-1500-2500 flanged, hub ended, anti-blow-out stem, antistatic device, design triple stem seals, double body seals, fire-safe design, ISO 5211 drilling for top mounting (≥ 1½”), construction and testing according to BS 5351/API 6D Size range From 2” to 24”
APPLICABLE SPECIFICATIONS
API 6D – 6A ASME B16.10 API 598 ASME B16.24 BS 5351 ASME B16.34 BS 6755 MSS – SP- 6 ASME B 16.5 NACE MR-01-75
DEDEDEDELIVERY TIMESLIVERY TIMESLIVERY TIMESLIVERY TIMES
Standard machined valve components and spare parts are stocked and shelved in our warehouse. Deliveries are therefore reduced to a minimum and in many cases we are able to satisfy deliveries within a matter of days for most of our standard products.
Main components available in stock - Approval of drawings not required � 1 to 4 working weeks
Main components not available in stock - Approval of drawings not required
� 6 to 10 working weeks In case of drawing approval please increase above deliveries by number of weeks required for drawing approval.
PRODUCTION
• FROM 12” TO 20”: 150 PCS PER MONTH • FROM 24” TO 52”: 120 PCS PER MONTH
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Average Delivery Time in working weeks
Material Type ASTM FORGINGS MANUAL & BAR
STEM VALVES
ACTUATED
VALVES
Carbon Steel A105N 4 ww 12 ÷ 18 ww depending on
actuator supplier
Low Temp.CS LF2 - LF3 4 ww 12 ÷ 18 ww depending on
actuator supplier
Stainless Steel F304 - F316 4 ww 12 ÷ 18 ww depending on
actuator supplier
Duplex F51 4 ww 12 ÷ 18 ww depending on
actuator supplier
SuperDuplex F53 - F55 6 ww 20 ÷ 22 ww depending on
actuator supplier
6Mo F44 6 ww 20 ÷ 22 ww depending on
actuator supplier
Inconel 625 - 825 6 ww 20 ÷ 22 ww depending on
actuator supplier
Incoloy 718 6 ww 20 ÷ 22 ww depending on
actuator supplier
SPECIAL DELIVERIES
2010 - NEXEN PETROLEUM
Project BUZZARD FIELD DEVELOPMENT
Trunnion Side Entry Ball Valve
Size 18x16” rating 150#
material FULL F55 gear operated
Delivered in 5 working weeks
2006 - SHELL SARAWAK Project F6
Trunnion Side Entry Ball Valve
Size 32” rating 900#
material A105 & F51
Delivered in 16 working weeks
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CERTIFICATIONCERTIFICATIONCERTIFICATIONCERTIFICATIONSSSS
- UNI EN ISO 9001:2008 – TŐV Italia Srl - CE MARK – TŐV Italia Srl - API MONOGRAM – American Petroleum Institute - SIL 3 – IEC 61508:2000 Functional Safety Management System - ATEX certificate 94/9/CE – DNV Modulo Uno
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LLLLAYOUTAYOUTAYOUTAYOUT AND AND AND AND UUUUTILITIESTILITIESTILITIESTILITIES
General Overview
Raw Material Area 1.500 m2
Warehouse 940 m2
Cutting Area 130 m2
Machining Area 270 m2
Assembly Area 250 m2
Testing & Marking 510 m2
Expediting Area 360 m2
Office Area 1.750 m2
Total covered area 14.200 m2
Total area 25.400 m2
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PROCESS EQUIPMENTPROCESS EQUIPMENTPROCESS EQUIPMENTPROCESS EQUIPMENT
Lifting
• 1 x 30 tons Overhead Double Girder Crane (indoor) • 2 x 20 tons Overhead Double Girder Crane (1 indoor
+ 1 outdoor) • 1 x 5 tons Overhead Double Girder Crane (indoor) • 4 x 2 tons Wall Jib Cranes (assembling area) • 3 x electric rechargeable Forklifts (2,5 tons LINDE +
4,8 tons LINDE + 12 tons KAREER) • 6 x manual transpallets max 2500 kgs • 4 x electric transpallets max 1400 kgs LINDE
Machining
PRODUCTION: • 2 x CNC work-centre MORI SEIKI (½” to 10” - 12 pallets) • 2 x Automatic cutting machines
max. Ø 360mm
AUXILIARY:
• 1 x Manual parallel lathe H 300 x
1500mm • 1 x Manual cutting machine max Ø
60mm • 2 x Vertical drilling machines • 1 x Radial drilling machine • 3 x Grinding machines • 1 x Ball polishing machine • 1 x Press for seat insert
Assembling
• Hydraulic torque wrenches (rings and bodies up to 41.893 Nm) & 3 pump units PROTEC & MAPP TOOLS up to 60 l and 700 bar
• 4 x benches for small valves assembly • 2 x equipped areas for big valves assembly
RMT VM - CNC workcentre (½” to 10” -12 pallets).
RMT VM - Control Panel of CNC
RMT VM – Automatic cutting machines max. Ø 360mm
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TESTING EQUIPMENTTESTING EQUIPMENTTESTING EQUIPMENTTESTING EQUIPMENT
Material Tests (carried out on site): • MPI - Magnetic Particle Test
(MAGISCOPE 3000 silver yoke) • DYP - Dye Penetrant Examination • UT - Ultrasonic Test (KRAUTKRAMER) • PMI - Positive Material Identification
(Spectrometer NITON Analyzer XL2 800) • Hardness Test
INSTRUMENTS: • Roughness tester MITUTOYO • Measuring 3D machine CAM2 • Altimeter TESA • Comparator MITUTOYO • Alesameter MAHR • Micrometer MITUTOYO • X-RAY view box 50000 Cd/mq SEMAT • Temperature Recorder YOKOGAWA • Dualscope for painting max 2000 µm
FISCHER Valve Tests
• 2 x Pneumatic & Hydraulic Test Benches ( ½” to 10”) [one w ith threaded ends]
• 1 x Pneumatic & Hydraulic Test Bench ( 6” to 24” )
• 1 x Pneumatic & Hydraulic Test Bench ( 6” to 36” )
• 1 x Pneumatic & Hydraulic Test Bench (16” - 48” ) bigger sizes are tested using blind counter flanges
• Pressure gauges max 2000 bar • Plug Test gauges up to 48” • Torque verification equipment
ALKITRONIC & Dynamometric Wrenches max 2000 Nm
• Flow meter ASA for Pneumatic Test (for metal to metal valves)
• Cryogenic test equipment (bath up to 12” valves)
• Fugitive emission test equipment (Helium Mass Spectrometer & Vacuum tester ESA)
• Bunker for valve gas testing up to 36” 600lbs (28” API 15000)
RMT VM - Test Bench
RMT VM – Bunker for Gas Testing
RMT VM – Test Bench
RMT VM – Test Bench
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Tests carried out by
sister companies:
• Ultrasonic test • PMI Corrosion test • RX Radiographic Test • Mechanical and chemical tests • DYE Liquid Penetrant • MPI Magnetic Particle • Laboratory examination
Marking, Packing & Shipping
• CNC Marking machine (low stress) • Electric & Pneumatic tools for Packing • 1 x 40 tons bridge crane • 1 x 1500 kgs max balance • 1 x 10 kgs balance
SUPPORTING SERVICESSUPPORTING SERVICESSUPPORTING SERVICESSUPPORTING SERVICES
RMT Electronic Data System consist of the following HW: � 1 Application Server � 1 File Server (METODO) � 1 File Server (DNS) � 1 File Server / APPL.SVR. (Pro-Engineering CAD) � 2 Networks Access Storage (for daily backup) � 2 main Hub-Switch 1 Gbit/s � 4 secondary Hub-Switch 100 Mbit/s � 3 Access point for wireless comunication � 40 network PC � 6 A3/A4 Copier - Scanner - Fax simile (multi-task) � 4 color laser printer A4 for higher number of copies � an ink jet colour printer for larger format A3 � an ink jet colour printer A4 format only � Analog Switchboard hub configured by 16 external lines and 22 extension � a router ADSL for Internet access (1 Mb band guarantee) � a firewall cisco following SW: � Operating System Windows XP, Windows Vista, Windows 7 � A simultaneously accessible network EDP System for 20 workstations METODO � 4 licenses of Pro-Engineer CAD program � 1 license of Tell CAD program � other program able to realise informative data flow show in the manual and procedure and following internet connections: � internet website www.rmtvalvomeccanica.com � main E-mail: [email protected]
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GIVA GROUPGIVA GROUPGIVA GROUPGIVA GROUP
The GIVA Group (Gruppo Industriale Vienna Antonio), with two steel mills and five forge masters located in various parts of Northern Italy, today holds the National record for the volume of annual output. Experience and innovation are the particular qualities which best identify the group’s companies, which are leaders in the sectors in which they operate.
---- STEEL MILLS STEEL MILLS STEEL MILLS STEEL MILLS ----
PRODUCTION CAPACITY
TONS PER YEAR: 60.000 tons
� Nunki Steel
Production of Carbon Steel ingots: 1 ingot max 80 tons each 90 minutes
� Italfond
Italfond S.p.A. manufactures forged ingots and bars made of Stainless Steel and Special Alloys, and currently ranks among the world’s most technologically advanced steel mills. Stainless Steel & exotic materials bars and ingots up to 21.500 kg
• 30 tons electric arc furnace, AOD converter and automatic plant for handling ferroalloys and scrap
• VAR equipment for re-melting machine • Hydraulic presses + manipulators • Rotary forging machine (the largest in Italy) • Remote controlled heating furnaces • Heat treatment furnaces & cooling tanks
up to 80 tons gross weight • Lathes & automatic peelers for bars up to 18” diam. • 2 automatic grinding machines
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RAW MATERIALSRAW MATERIALSRAW MATERIALSRAW MATERIALS
CARBON STEELS
� ASTM A105N � ASTM A350 LF2 � ASTM A350 LF3 [-101° IMPACT TESTED] � AISI 4140 � F60
STAINLESS STEELS
� ASTM A 182 F304 � ASTM A 182 F6 � ASTM A 182 F316 � ASTM A 182 F317 � ASTM A 182 F316L � ASTM A 182 F316TI � ASTM A 182 F316LN � ASTM A 182 F321 � ASTM A 182 F347 � A564 GR. 630
(UNS S17400), 17-4-PH � A479 XM19 (NITRONIC 50)
DUPLEX STAINLESS STEELS
� ASTM A 182 F51 (UNS S31803)
SUPER DUPLEX STAINLESS STEELS
� ASTM A 182 F53 (UNS S32750) � ASTM A 182 F55 (UNS S39276)
6 MO
� ASTM A 182 F44
(UNS S31254)
NICKEL ALLOYS
� INCOLOY 825 (UNS N8825) � INCOLOY 625 (UNS N6625) � INCONEL 718
(UNS N07718 B637 GR718) � INCONEL X 750
(UNS S07750 B637 GR688)
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---- FORGE MASTERS FORGE MASTERS FORGE MASTERS FORGE MASTERS ----
PRODUCTION CAPACITY TONS PER YEAR: 200.000 tons FORGING PRODUCTION RELEVANT TO VALVE MARKET: BODIES, CLOSURES, BALLS: FROM 56” TO 60”, 5 PCS PER WEEK Example: week 41,2008 – Produced in 5 days 60 balls 56” 600lbs in LF2
� Forgiatura A.Vienna
Forgiatura A.Vienna operates in the heavy rolling and forging sector and is the largest company in GIVA Group. Thanks to the continual technological investments, the company today stands out due to its production capacity for large size forgings, both heavy-rolled and open-die-forged products. In 2007 Forgiatura A.Vienna became the leader in its field for the quantity and quality of production of shell rings for major petrolchemical projects.
PRODUCTION:
Forgings up to 120.000 Kgs
Rings up to 9.000 mm in diameter
Maximum length: 12 m
EQUIPMENT: 10.000 - 6.000 and 3.500 tons presses CALAM 2000 rolling machine Wagner rolling mill Manipulators up to 90 tons Pre-forging furnaces Cutting edge rolling technology is used to turn out items weighing up to 120 metric tons max diameter 9.000 mm with height up to 3.000 mm. Heat treatment furnaces - salts - baths Up to mm 8000 x 12000 x 3500 h up to 1100°C
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� La Forgia di Bollate
Production range: forging weight 100 to 18.000 kgs max. length bars/shafts 8.000 mm max. Ø discs 2.200 mm Ring lamination range: max. Ø 2.500 mm max. height 550 mm max. weight 2.500 kgs
� Forges
3.500 tons oil-pressure press 5.000 tons hydraulic press 6 manipulators up to 45-ton vertical lathes horizontal lathes milling machines CNC machining centres
� Nuova OFAR
6,000 Tons Press 80 Tons manipulator 50 Tons integrated manipulator 2,500 Tons Press 20 Tons manipulator 20 Tons integrated manipulator
Vertical saw cutting Max. height 2,000 mm Max. width 2,000mm
Horizontal saw cutting Max. length 6,000 mm Max. width 2,000mm
Heat Treatment equipments Products up to 80 tons Maximum length: 22m