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Comparative Durability of GFRP bars in Concrete and in Simulated Concrete Environment Abstract Many studies suggest that the durability of glass fiber reinforced polymer (GFRP) bars in simulated concrete pore solution is very different than an actual concrete environment. This study therefore provides a comparative evaluation on the durability of GFRP bars in concrete and in simulated concrete environment through the investigation of their interlaminar shear strength. It focuses on the evaluation of the physical, mechanical and micro-structural properties of GFRP bars under high moisture, saltwater and alkali environments. Bare GFRP bars and cement-embedded GFRP bars were immersed in solutions at different temperatures (23 o C, 60 o C and 80 o C) and exposure times (28 days, 56 days and 112 days). The results showed that the percentage water uptake and the apparent diffusivity of the GFRP bars were strongly dependent on the type of immersion solution and temperature. Direct immersion in solution were found to more severely deteriorate the interlaminar shear strength of bare GFRP bars than cement embedded bars. Moreover, alkaline solution was more aggressive to GFRP bars than tap water and saline solution affecting its fiber and matrix interface, and chemical structure for bars exposed after 112 days. As a result of this study, master curves and time shift factor were developed to correlate the interlaminar shear strength retention from the accelerated aging test to the service life of GFRP bars in actual concrete environment. Keywords: GFRP reinforcing bars; interlaminar shear strength; cement embedded bars; comparative durability; alkaline solution; time shift factor. Introduction Glass fibre-reinforced polymer (GFRP) bars have emerged as a promising and cost-effective replacement for steel to increase the useful life of reinforced concrete structures exposed in severely aggressive environments. Research and development related to this high tensile strength, lightweight, non-corrosive, non-magnetic, and non-electrical conductive reinforcing material has been carried out extensively in the US, Canada, Europe, and Japan (Benmokrane et al. 2017) leading to the many successful field applications of GFRP reinforced concrete structures including highway bridges and barriers, pavements and parking garages, storage facilities for chemical and wastewater treatment plants, magnetic-resonance-imaging facilities, detector loops in railway lines, and temporary structures such as soft-eyes in underground excavations and tunnelling works. This composite reinforcing material is now also being increasingly utilised in Australia as a main reinforcement in concrete structures that operate near coastline and in aggressive soils (Maranan et al. 2016, Manalo et al. 2014, Ferdous et al. 2015). As internal reinforcement, GFRP bars are continuously subjected to alkaline environment due to its surrounding concrete and other environmental conditions that may affect their physical, mechanical and long-term durability properties. Many researchers have suggested that the high alkalinity of concrete pore-solution is an aggressive environment for the GFRP bars, which could cause damages at the glass fibers and/or deteriorate the fiber-resin interface (Chin et al. 2001, Tannous and Saadatmanesh 1999, Karbhari and Zhang 2003, Belarbi and Wang 2012, Benmokrane et al. 2017a). Similarly, infrastructure systems are exposed to external agents during their service life including high moisture, alkalinity and
Transcript
Page 1: Comparative Durability of GFRP bars in Concrete and in ...

Comparative Durability of GFRP bars in Concrete and in Simulated Concrete

Environment

Abstract

Many studies suggest that the durability of glass fiber reinforced polymer (GFRP) bars in

simulated concrete pore solution is very different than an actual concrete environment. This

study therefore provides a comparative evaluation on the durability of GFRP bars in concrete

and in simulated concrete environment through the investigation of their interlaminar shear

strength. It focuses on the evaluation of the physical, mechanical and micro-structural

properties of GFRP bars under high moisture, saltwater and alkali environments. Bare GFRP

bars and cement-embedded GFRP bars were immersed in solutions at different temperatures

(23oC, 60oC and 80oC) and exposure times (28 days, 56 days and 112 days). The results showed

that the percentage water uptake and the apparent diffusivity of the GFRP bars were strongly

dependent on the type of immersion solution and temperature. Direct immersion in solution

were found to more severely deteriorate the interlaminar shear strength of bare GFRP bars than

cement embedded bars. Moreover, alkaline solution was more aggressive to GFRP bars than

tap water and saline solution affecting its fiber and matrix interface, and chemical structure for

bars exposed after 112 days. As a result of this study, master curves and time shift factor were

developed to correlate the interlaminar shear strength retention from the accelerated aging test

to the service life of GFRP bars in actual concrete environment.

Keywords: GFRP reinforcing bars; interlaminar shear strength; cement embedded bars;

comparative durability; alkaline solution; time shift factor.

Introduction

Glass fibre-reinforced polymer (GFRP) bars have emerged as a promising and cost-effective

replacement for steel to increase the useful life of reinforced concrete structures exposed in

severely aggressive environments. Research and development related to this high tensile

strength, lightweight, non-corrosive, non-magnetic, and non-electrical conductive reinforcing

material has been carried out extensively in the US, Canada, Europe, and Japan (Benmokrane

et al. 2017) leading to the many successful field applications of GFRP reinforced concrete

structures including highway bridges and barriers, pavements and parking garages, storage

facilities for chemical and wastewater treatment plants, magnetic-resonance-imaging facilities,

detector loops in railway lines, and temporary structures such as soft-eyes in underground

excavations and tunnelling works. This composite reinforcing material is now also being

increasingly utilised in Australia as a main reinforcement in concrete structures that operate

near coastline and in aggressive soils (Maranan et al. 2016, Manalo et al. 2014, Ferdous et al.

2015). As internal reinforcement, GFRP bars are continuously subjected to alkaline

environment due to its surrounding concrete and other environmental conditions that may

affect their physical, mechanical and long-term durability properties. Many researchers have

suggested that the high alkalinity of concrete pore-solution is an aggressive environment for

the GFRP bars, which could cause damages at the glass fibers and/or deteriorate the fiber-resin

interface (Chin et al. 2001, Tannous and Saadatmanesh 1999, Karbhari and Zhang 2003,

Belarbi and Wang 2012, Benmokrane et al. 2017a). Similarly, infrastructure systems are

exposed to external agents during their service life including high moisture, alkalinity and

Page 2: Comparative Durability of GFRP bars in Concrete and in ...

saline environment which can damage the properties of GFRP bars (Nkurunziza et al. 2005).

Due to the limited understanding on the durability of GFRP bars, Ceroni et al. (2006) and

Karbhari and Zhang (2003) indicated that designers apply very conservative factors of safety

to account for the unquantified, detrimental effects which vanishes the high-strength

performance of this reinforcing material. Thus, Micelli and Nanni (2004) and Gooranorimi and

Nanni (2017) highlighted the importance of understanding the long-term and durability

performance of GFRP bars in different aggressive environmental conditions as these are critical

to their widespread acceptance in civil infrastructure.

In recent years, significant effort was exerted to study the effects of highly aggressive

environment on the durability of GFRP bars. In most cases, the durability of this reinforcing

material is determined based on the changes in bar mechanical properties following accelerated

testing and evaluation programs using bare GFRP bars. Kim et al. (2008) directly exposed

GFRP bars in different solutions at room and elevated temperature to accelerate degradation,

and found that alkaline solution can reduce the tensile strength of E-glass/vinyl-ester FRP bars

by almost 60% after 132 days. Based on the model presented by Davalos et al. (2011), GFRP

bars made of E-glass and vinyl-ester resin can retain only 38% of their tensile strength after

50-year exposure in saturated and loaded concrete at 10oC. The results from most of these

durability studies showed that GFRP bars experienced significant loss in mechanical properties

and impossible to fully utilise their superior properties. However, Almusallam et al. (2012)

highlighted that the accelerated laboratory experiments were too harsh compared to the real

field conditions. From the results of works conducted by Robert et al. (2009), the GFRP bars

embedded in moist concrete and exposed to tap water at elevated temperature can retain up to

90% of its tensile strength after 240 days of exposure. Moreover, in-field durability test

indicated that there was no degradation of the GFRP bars in the concrete structures. Mufti et

al. (2007) found no degradation of the GFRP bars in five concrete bridge structures across

Canada after exposure to natural environmental conditions for 5 to 8 years. Gooranorimi and

Nanni (2017) further validated the long-term durability of GFRP bars extracted from the

concrete deck of the Sierra de la Cruz Creek Bridge in Texas, USA after 15 years of service.

More recently, Benmokrane et al. (2018) reported no significant changes in the physico-

chemical properties and microstructure of GFRP bars extracted from a concrete bridge barrier

in the Val-Alain Bridge in Canada after 11 years of service exposure to wet-dry cycles, freeze

thaw cycles, and de-icing salts. Mufti et al. (2007) pointed out that the durability of GFRP bars

in actual concrete structures is very different from the results of the durability test from

immersing the bars in alkaline solution in the accelerated laboratory test as the concrete itself

is protecting the GFRP bars from direct exposure to various environmental conditions. Thus, a

more realistic and simplistic study should be conducted to have a better understanding on the

durability of GFRP bars in concrete environment. Moreover, prediction of the service-life and

long-term performance of GFRP bars under different environmental factors is of immense

importance to the further use of these non-corrosive reinforcing materials.

The results of the previously mentioned studies clearly indicate that the measured durability

from accelerated test using bare GFRP bars subjected to simulated concrete pore solution is

different from the long-term performance of bars in an actual concrete environment. D’Antino

et al. (2018) in fact highlighted that the results from environmental aging of GFRP bars by

different research groups showed in many cases contradictory results. Most of these studies are

conducted by either characterising the tensile test properties of GFRP bars, flexural

Page 3: Comparative Durability of GFRP bars in Concrete and in ...

investigation of concrete beams reinforced with GFRP bars subjected to accelerated aging test,

or extraction of GFRP bars from actual concrete structures for in-field service evaluation.

These investigations require significant amount of resources and time limiting the test

parameters and obtained data to evaluate the durability of GFRP bars. Similarly, most

durability investigations focusing on tensile strength tests measured very little change because

this property is mostly defined by the mechanical properties of the fibers (Aiello et al. 2006,

Ashrafi et al. 2018). Ceroni et al. (2006) and Park et al. (2008) highlighted that the accelerated

aging involves exposure to moisture and elevated temperature which affects more the resin

than fiber properties. Adams (2018) indicated that the short beam shear test is one of the most

important type of mechanical test for composites and an excellent choice for comparative

testing. This is due to the simplicity of the test method but measures the integrity of the interior

of the bars specially the fibre-to-matrix adhesion. Thus, evaluation of interface property of

GFRP bars using short-beam shear test can give a straightforward and reliable indication of the

resistance of the fiber–matrix interface after exposure to aggressive environments.

Karbhari and Zhang (2003) suggested that glass fibers and vinylester resin systems are

preferred in civil infrastructure due to considerations of cost and ease of processing. Tannous

and Saadatmanesh (1999) reported that vinylester-based GFRP bars adds high protection to

fibers and provides high resistance against chemical attacks. Moreover, Benmokrane et al.

(2017a, 2017b) found that the vinylester-based GFRP bars can retain almost all its original

tensile strength and stiffness properties even after long-term exposure to alkaline solution.

Based on the short-term test results of concrete beams immersed in tap water inside

temperature-controlled tanks, Davalos et al. (2011) found that the dominant degradation

mechanism for GFRP bars in concrete was the deterioration of fiber/matrix interface. Wang et

al. (2017) also indicated that the fibre resin interface is more generally easily destroyed by the

aggressive solution, and it is commonly believed to be the weakest location in composite

materials. Thus, Micelli and Nanni (2004) suggested that the short beam shear test can be

considered a good representative in evaluating the fiber-resin interface of GFRP bars and the

results may then furnish indication on possible effects on the longitudinal properties. This is

due to the interlaminar shear strength (ILSS) of GFRP bars is primarily related to the resin

properties and governed by the fiber-matrix interface (Benmokrane et al., 2017b). Furthermore,

Benmokrane et al. (2017a) suggested that the fibre-resin interface as one of the important issues

in the manufacturing of GFRP bars. As a result, this bar property was added to the recently

approved CSA S807 (2019) as a new test requirement for quality assurance testing. Therefore,

the variation of the interlaminar shear strength can be a good indicator of deterioration in the

GFRP bars (Ceroni et al. 2006) and provide a measure of resin damage caused by the

penetration of fluids, which is happening during the aging of the bars (Park et al. 2008). Despite

its simplicity, durability investigation of the GFRP bars using ILSS is limited, and no work

explored ILSS to evaluate the durability of GFRP bars in accelerated aging conditions and

exposed to simulated concrete environment.

The current study provides a comparative evaluation on the durability of GFRP bars in concrete

and in simulated concrete environment through the investigation of their interlaminar shear

strength. It focuses on the evaluation of the physical, mechanical and micro-structural

properties of GFRP bars under high moisture, saltwater and alkali environments. These types

of environments are selected as they are considered environmental problems in reinforced

concrete elements (Ceroni et al. 2006). The results from this study provide a better

Page 4: Comparative Durability of GFRP bars in Concrete and in ...

understanding on the durability and long-term performance of GFRP bars for their safe design

and application as internal reinforcement in concrete structures. It also provides a prediction of

the service life of GFRP bars in an actual concrete environment based on the temperature time

shift factor determined from accelerated aging tests.

Experimental Program

Materials

Sand-coated high modulus (HM) GFRP bars with a nominal diameter (db) of 9.53 mm were

used in the study. The bars were manufactured using ECR-glass fibres in a modified vinyl ester

resin in a pultrusion process. This type of bars was considered as they are the most commonly

used reinforcement for concrete structures given their relatively low cost and high performance

(Benmokrane et al. 2017b). The glass fibre content by weight of GFRP bars, determined in

accordance with ISO 1172:1996(E) was 84.05%. The physical and mechanical properties of

these bars determined following the appropriate CSA and ASTM test standards are reported in

Table 1.

Table 1. Summary of the test methods and number of specimens

Properties Test Method No. of

Samples Average

Standard

deviation

Physical properties

Cross-sectional area (mm2) CSA-S806, Annex A (2012) 9 83.8 1.9

Fiber content by weight (%) ASTM D3171-15 (2015) 9 80.9 0.2

Transverse CTE (x10-6/°C) ASTM E1131-08 (2014) 9 20.7 2.3

Void content (%) ASTM D5117-09 (2009) 9 0 0

Water absorption at 24 hrs (%) ASTM D570-98 (2010) 15 0.15 0.01

Water absorption at saturation

(%)

ASTM D570-98 (2010) 15 0.19 0.01

Cure ratio (%) ASTM E 1356-08 (2014) 15 100 0

Tg (°C) ASTM E 1356-08 (2014) 15 125.8 1.3

Mechanical properties

Flexural strength, fu (MPa) ASTM D4476/D4476M-14

(2014)

6 1623.7 58.2

Interlaminar shear strength, Su

(MPa)

ASTM D4475-02 (2016) 6 54.7 1.1

Tensile strength, ft (MPa) ASTM D7205/D7205M-06

(2011)

6 1315.3 31.1

Tensile modulus, E (GPa) 62.5 0.4

Page 5: Comparative Durability of GFRP bars in Concrete and in ...

Tensile strain, e 2.3 0.1

Test specimens

A total of 324 specimens were prepared, conditioned and tested. The bars were divided into

two series: (1) GFRP bars and (2) the cement-embedded GFRP bars as shown in Figure 1. The

test specimens were cut into 40 mm length (approximately four times bar diameter, 4db) from

the GFRP bars manufactured from the same production lot. The cement-embedded GFRP bars

(Figure 1b) were placed centrally into a 60 mm long PVC pipe filled with cement paste of 25

mm diameter cylindrical shape providing a cover of 7.5 mm around the bar and 10 mm on both

ends. The GFRP bars embedded in cement are prepared to simulate the environmental

conditions of reinforcements inside concrete structures. However, the thickness of the cement

cover was kept to a minimum for easy removal of the bars after conditioning. The cement paste

has a water-to-cement ratio of 0.45. Six (6) replicates were prepared for each specimen type as

summarized in Table 1. The pH of the hardened cement paste was 12.8 as measured according

to ASTM D4972 (2013).

a. GFRP bars b. Cement-embedded GFRP bars

Figure 1: Specimen types

Table 1 - Specimen details.

Tap Water

Exposure time, days

Subtotal Total 28 56 112

Bar

Only

Bar in

Cement

Bar

Only

Bar in

Cement

Bar

Only

Bar in

Cement

Temp, oC

RT 6 6 6 6 6 6 36

108 60 6 6 6 6 6 6 36

80 6 6 6 6 6 6 36

Alkaline Solution

Exposure time, days

Subtotal Total 28 56 112

Bar

Only

Bar in

Cement

Bar

Only

Bar in

Cement

Bar

Only

Bar in

Cement

RT 6 6 6 6 6 6 36 108

Page 6: Comparative Durability of GFRP bars in Concrete and in ...

Temp, oC

60 6 6 6 6 6 6 36

80 6 6 6 6 6 6 36

Saline Solution

Exposure time, days

Subtotal Total 28 56 112

Bar

Only

Bar in

Cement

Bar

Only

Bar in

Cement

Bar

Only

Bar in

Cement

Temp, oC

RT 6 6 6 6 6 6 36

108 60 6 6 6 6 6 6 36

80 6 6 6 6 6 6 36

Conditioning

The conditioning of the specimens was done by immersing the GFRP bars and cement-

embedded GFRP bars in three different types of solutions, i.e. tap water (TW), saline solution

(SS) and alkaline solution (AS) for 28 days, 56 days, and 112 days (672 hours, 1344 hours and

2688 hours, respectively) under three different temperatures (23°C, 60°C, and 80°C) as shown

in Figure 2. These conditioning temperatures were selected as they are well below the glass

transition temperature of the GFRP bars of 125.8oC as reported in Table 1. Bank et al. (2003)

suggested these levels of temperature will accelerate the degradation effect of aging but ensure

that the GFRP bars will not be subjected to a change of degradation mechanism. The tap water

simulates high moisture condition while the saline solution was prepared in accordance with

ASTM D 1141-98 (2013) using 3.5% NaCl by weight solution to match the salinity of saltwater

in a marine environment. On the other hand, the alkaline solution had a pH of 12.7 to simulate

the concrete environment and prepared in accordance with ASTM D7705 (2012). During the

conditioning, the glass containers were constantly checked and refilled as needed to make sure

that the specimens were completely submerged and covered to minimise evaporation of the

liquid solution. The conditioning elevated temperatures of 60°C and 80°C were achieved by

placing the glass containers inside a programmable oven.

Figure 2: Conditioning of GFRP bars

Page 7: Comparative Durability of GFRP bars in Concrete and in ...

Moisture Uptake

The percentage moisture uptake of the conditioned GFRP bars (only those samples which are

not embedded in cement) were measured periodically following ASTM D570 (2010). The

samples were weighed to determine the initial mass (m0) prior to conditioning. After immersion

for each exposure duration, the specimen was removed from the solution, quickly washed with

tap water, dried using tissue paper, and then weighed immediately (m1B). Lastly, the specimen

was post-conditioned, and then reweighed (m1A). The percentage moisture uptake was

expressed as the ratio between the weight of the water penetrated through the bars (weight of

wet specimen – weight of dry specimen) and the weight of the dry bars, and was calculated

using Equation 1:

1 0

0

(%) 100Am mMass gain

m

Equation 1

Short-Beam Shear Test

The long-term performance of the GFRP bars was evaluated through investigation of their

interlaminar shear strength (ILSS) in accordance with ASTM D4475-02 (2016). For cement-

embedded GFRP bars, the bars were carefully extracted to avoid damage using a small hammer

and a flat head. It is important to note that there was no crack in the cement cover after

conditioning indicating that there was no expansion in the bars and the solution did not

penetrate through cracks. Short-beam test of GFRP bars with a clear span of 3db and

overhanging length of 0.5db was performed. Micelli and Nanni (2004) indicated that this span

will avoid flexural effects that could change the desired shear failure mode of the bars. Six

samples from each group was tested to examine the inter-laminar shear strength of the

conditioned and unconditioned GFRP bars. The inter-laminar shear testing was performed

using MTS 100kN testing machine with a displacement-control rate of 1.3 mm/min. The actual

test set-up is shown in Figure 3a. The inter-laminar shear strength, Su, was calculated as: Su =

0.849P/d2, where P is the shear failure load (N), and d is the bar diameter (mm). The average

and standard deviation of the ILSS for all the tested specimens are presented in Table 4.

The specimens was designated as based on the cement-embedded (CE) or not, followed by the

type of conditioning environment (TW for tap water, SS for saline solution, and AS for alkaline

solution), followed by the level of temperature (RT for room temperature or 23oC, 60 for 60oC,

and 80 for 80oC), and finally the exposure duration (28, 56, and 112 days). For example,

specimen CE-TW-60-112 represents the cement embedded GFRP bars conditioned in tap water

at a temperature of 60oC for 112 days.

a. Test set-up b. Failure of control and conditioned bars

Figure 3: Short-Beam Shear Test

Page 8: Comparative Durability of GFRP bars in Concrete and in ...

Results and Discussion

Moisture Uptake

The moisture uptake is an important factor that could significantly affect the mechanical and

durability properties of GFRP bars (Benmokrane et al. 2001). Micelli and Nanni (2004)

indicated that there is a strong evidence that the rate of degradation of GFRP bars exposed to

fluid environment is related to the rate of sorption of the fluid. GFRP bars embedded in

reinforced concrete elements can absorb moisture and water, which penetrate through the resin

affecting the fiber-resin interface (Bradley and Grant 1994, Kawagoe et al. 2001). Moreover,

the volume expansion of the water at low temperature causes degradation in the polymeric

resin, thus, reduction in shear strengths of GFRP bars (Robert and Benmokrane 2010).

In this study, the percentage moisture uptake at different conditioning times is used to obtain

quantitative information on the diffusion properties of GFRP bars in different solutions. Figure

4 shows the plot of the moisture uptake at saturation of bare GFRP bars conditioned in tap

water (TW), alkaline solution (AS), and saline solution (SS) and in different temperatures

(23°C, 60°C, and 80°C) against the square root of the exposure time in seconds. On the other

hand, Table 2 summarises the peak moisture uptake of the GFRP bars (Mm) and the apparent

diffusivity (D) in the different solution and conditioning temperature as calculated using the

Fick’s equation (Equation 2) for a bar-shaped specimen presented by Aiello et al. (2006):

𝐷 = 𝜋 (𝑑

4.𝑀𝑚)

2(

𝑀2−𝑀1

√𝑡2− √𝑡1)

2 Equation 2

where d is the nominal diameter of the bar, M1 and M2 are the moisture contents at times t1 and

t2, respectively. Both at times t1 and t2, respectively. Both t1 and t2 are taken at times where the

change in moisture uptake is relatively linearly varying with the square root of time as

suggested by Karbhari and Zhang (2003).

There is obvious amount of scatter in the measured percentage moisture uptake primarily due

to the relatively small mass change. In general, the moisture uptake process of GFRP bars

followed the Fick’s Second Law of Diffusion. The moisture uptake increased linearly in the

first 28 days (s1/2 of around 1500) and tend to stabilise after that with the increasing square root

of exposure time due to the bars already reached saturation. This two-stage moisture uptake is

a typical behaviour of high volume fraction unidirectional composites as also suggested by

Karbhari and Xian (2009). Of particular note is the difference in percentage moisture uptake

of the GFRP bars depending on the type of solution and temperature, with the percentage

moisture uptake higher for higher temperature exposure indicating that temperature has a direct

effect on the water absorption. As with the percentage moisture uptake, apparent diffusivity

values also increase with the temperature. For similar degree of temperature exposure, the

GFRP bars conditioned in the alkaline solution has the highest moisture uptake (0.16%-0.22%)

as shown in Fig. 4c followed by the bars conditioned in tap water (0.14%-0.18%) and saline

solution (0.12%-0.15%) as shown in Figs. 4a and 4b, respectively. The high moisture uptake

in AS is due to the free OH-ions in the solution which can break the Si-O-Si structures and

promote diffusion of more water inside the bar as found by Chen et al. (2007). On the other

hand, Bank et al. (2003) indicated that the higher moisture uptake of composites in water than

in saline solution can be attributed to the larger size of salt ions compared to that of water.

Overall, it is good to note that the moisture uptake of the bars is very low and is similar to that

of the percentage absorption of the straight GFRP bars samples (0.14%) measured by

Page 9: Comparative Durability of GFRP bars in Concrete and in ...

Benmokrane et al. (2018). Moreover, the measured apparent diffusivity which ranges from

0.71 x 10-7 mm2/s compares well with the values reported by Karbhari et al. (2002) for E-

glass/vinylester composites exposed to concrete based alkali solutions. The low moisture

uptake and apparent diffusivity values were also due to the less hydrophilic properties of the

vinylester resin as it contain less polar ester moieties as found by Chin et al. (2001). This

behaviour also suggests that the moisture was absorbed only through the resin rich surface of

the GFRP bars as suggested by Mouzakis et al. (2008). The effect of this absorbed solution to

the fiber-matrix interface was evaluated through the interlaminar shear strength test and

discussed in the next section.

a. TW b. SW

c. AS

Figure 4: Moisture absorption process of GFRP bars conditioned at different solutions and

temperatures.

Table 2 – Comparison of the peak moisture absorption (Mm) and apparent diffusivity (D)

Temperature

(°C)

Tap Water Saline Solution Alkaline Solution

Mm (%) D

(×10-7 mm2/s)

Mm (%) D

(×10-7 mm2/s)

Mm (%) D

(×10-7 mm2/s)

23 0.14 1.01 0.12 0.71 0.16 1.75

60 0.15 1.67 0.14 1.32 0.17 2.13

80 0.18 2.55 0.15 1.92 0.22 3.14

0.00%

0.05%

0.10%

0.15%

0.20%

0.25%

0 1000 2000 3000 4000

Wat

er A

bso

rpti

on

Square Root of Time (s1/2)

23°C60°C80°C

0.00%

0.05%

0.10%

0.15%

0.20%

0.25%

0 1000 2000 3000 4000

Wat

er A

bso

rpti

on

Square Root of Time (s1/2)

23°C60°C80°C

0.00%

0.05%

0.10%

0.15%

0.20%

0.25%

0 1000 2000 3000 4000

Wat

er A

bso

rpti

on

Square Root of Time (s1/2)

23°C60°C80°C

Page 10: Comparative Durability of GFRP bars in Concrete and in ...

Interlaminar Shear Strength (ILSS)

The long-term properties of the bare and cement -embedded GFRP bars in different solutions

was evaluated through investigation of their interlaminar shear strength (ILSS). Gooranorimi

and Nanni (2017) and Benmokrane et al. (2018) used this property as a useful parameter for

durability evaluation especially for GFRP bars in in-field conditions as the bars that can be

extracted from the concrete core mostly has limited lengths.

All specimens failed because of the horizontal shear originated at the edge of the bars and

developed along the length as shown in Figure 3b. A minor difference observed is the location

of the inter-laminar shear crack along the bar’s cross-section. In the control and conditioned

GFRP bars after 28 and 56 days, the crack mostly occurred at the mid-depth of the bars. On the

other hand, the crack in the bars conditioned after 112 days occurred below the mid-depth as

shown in Figure 3b (right) indicating a weaker fiber–matrix interface in this location. This

observed crack at the lower portion of the conditioned bars can be due to the bars already

saturated with solution at the outermost resin rich surface, which was degraded and created a

weak zones along which the transverse cracking could easily take place during testing.

Tables 3 and 4 summarise the average and standard deviation of the ILSS of bare and cement-

embedded GFRP bars exposed to different solutions and temperatures, respectively. The low

values of the standard deviation (maximum of 8.3%) suggest the good extraction of the bars,

as Gooranorimi and Nanni (2017) and Benmokrane et al. (2018) indicated that this procedure

is a major factor that may influence the ILSS of GFRP bars. The average ILSS of the

unconditioned bars was 54.9 MPa with a standard deviation of 0.7 MPa. This is comparable to

the properties reported by Benmokrane et al. (2017) in Table 1 as these bars were obtained

from the same production lot.

Table 3 - Interlaminar shear strength in MPa of bare GFRP bars.

Temp

(°C)

Tap Water Saline Solution Alkaline Solution

28

days

56

days

112

days

28

days

56

days

112

days

28

days

56

days

112

days

23 47.4

(0.1)

37.2

(0.7)

24.3

(0.7)

51.9

(0.8)

44.6

(0.5)

37.6

(0.4)

44.6

(0.2)

32.1

(0.2)

23.2

(0.8)

60 41.7

(0.3)

31.5

(0.7)

18.4

(1.2)

49.3

(1.6)

39.1

(0.4)

29.8

(0.6)

34.5

(0.5)

27.4

(0.4)

16.6

(0.7)

80 37.4

(0.7)

26.6

(0.6)

9.3

(0.8)

46.6

(0.3)

35.3

(0.7)

23.7

(0.6)

28.7

(2.4)

20.9

(0.9)

12.9

(0.9)

The numbers inside ( ) are the standard deviation

Table 4 – Interlaminar shear strength in MPa of cement-embedded GFRP bars.

Temp

(°C)

Tap Water Saline Solution Alkaline Solution

28

days

56

days

112

days

28

days

56

days

112

days

28

days

56

days

112

days

23 50.3

(2.0)

49.3

(0.8)

48.1

(0.3)

52.5

(1.3)

50.8

(0.8)

49.7

(1.9)

47.5

(0.2)

45.9

(0.4)

44.1

(0.5)

60 48.8

(0.6)

47.0

(0.6)

45.6

(0.9)

50.8

(1.0)

49.4

(0.5)

47.7

(0.7)

43.4

(0.2)

41.5

(0.7)

40.3

(1.0)

80 43.5

(0.6)

41.5

(0.3)

38.5

(0.4)

47.3

(0.9)

46.1

(0.2)

44.6

(0.2)

41.3

(1.8)

39.1

(0.8)

36.3

(0.4) The numbers inside ( ) are the standard deviation

Page 11: Comparative Durability of GFRP bars in Concrete and in ...

Generally, the ILSS of the GFRP bars reported in Tables 3 and 4 decreases as the exposure

temperature and duration increases in all exposure conditions. This can be attributed to the

increase in percentage moisture uptake of the bars with exposure duration which leads to

degradation of the fibre matrix interface, resulting in the decrease in the ILSS. When the bars

absorbed moisture, the resin rich surface degrades and the bond between the matrix and fibers

located at the outer part of the bar will gradually reduce and the bar resistance will start to

decrease. While the water absorption of the GFRP bars was low (maximum of 0.22% for AS-

conditioned bars after 112 days) indicating that only a very thin layer was affected by the

solution, the softening of the resin at the edge of the bars was very critical under short-beam

shear test as this location is subjected to high level of shear stress. Nkurunziza et al. (2005)

highlighted that the interface between glass fibers and the resin controls the resistance of GFRP

bars to different environments. However, the ILSS of cement-embedded GFRP bars were

generally higher than that of the bare GFRP bars for similar immersion conditions. This

behaviour can be attributed to the limited availability of the moisture around the bars and the

lower temperature condition for the cement-embedded bars than the bare bars. Ceroni et al.

(2006) indicated that the cut ends expose directly the fibers to external environment giving

undesirable effects in the durability of the bars. The increased in temperature further increased

the water absorption, which resulted in a faster degradation of the fiber and matrix interface

leading to the decrease in the ILSS of the GFRP bars.

ILSS retention

The durability performance of the GFRP bars was appraised based from the ILSS retention

after conditioning to different solutions and exposure durations. The ILSS retention was

calculated by dividing the average ILSS shear strength for each bars reported in Tables 3 and

4 to that of the average property value for the reference specimen. Figure 5 shows the ILSS

retention values of the conditioned bare GFRP bars while Figure 6 shows the ILSS retention

values of the cement-embedded GFRP bars. From Figure 5, the following important

information were observed:

The AS is the most aggressive solution to GFRP bars affecting its ILSS. This is due to

the highest absorption of the bars in this exposure condition. In the case of immersion

in TW, the ILSS strength retention of bare GFRP bars at the end of 28 days immersion

were 86%, 76% and 68% at 23, 60, and 80°C, respectively. For the same time of

immersion, the ILSS retention were 94%, 90%, and 85%, respectively, for the bars

conditioned in SS and were 81%, 63%, and 52%, respectively, for those conditioned

in AS.

At the end of 56-day immersion, the retention levels of the specimens immersed in tap

water were 68%, 57%, and 48% for the 23, 60, and 80 °C cases, respectively, where as

those immersed in saline solution yielded retention levels of 81%, 71%, and 64%,

respectively. Retention levels of 58%, 47%, and 38%, respectively, were recorded for

alkaline-conditioned specimens.

At the end of 112-day immersion, the retention levels of the specimens immersed in tap

water were 48%, 41%, and 29% for the 23, 60, and 80°C cases, respectively, where as

those immersed in saline solution yielded retention levels of 69%, 54%, and 43%,

respectively. Retention levels of 38%, 30%, and 23%, respectively, were recorded for

alkali-conditioned specimens.

Page 12: Comparative Durability of GFRP bars in Concrete and in ...

For cement-embedded GFRP bars, the following observations from Figure 6 suggest the

following:

The ILSS strength retention of unembedded GFRP bars at the end of 28 days immersion

in TW were 92%, 89%, and 79% at 23°C, 60°C, and 80°C, respectively. For the

duration of immersion, the ILSS retention were 96%, 93% and 86%, respectively, for

the specimens conditioned in SS and were 87%, 79%, and 75%, respectively, for those

conditioned in AS.

At the end of 56-day immersion, the retention levels of the GFRP bars immersed in TW

were 90%, 86%, and 76% for the 23, 60, and 80°C cases, respectively, where as those

immersed in SS yielded retention levels of 93%, 90%, and 84%, respectively. Retention

levels of 84%, 76%, and 71%, respectively, were recorded for AS-conditioned bars.

At the end of 112-day immersion, the retention levels of the bars immersed in TW were

88%, 83%, and 70% for the 23, 60, and 80°C cases, respectively, where as those

immersed in SS yielded retention levels of 91%, 87%, and 81%, respectively. Retention

levels of 80%, 73%, and 68%, respectively, were recorded for AS-conditioned

specimens. These results clearly that direct immersion in alkali solutions deteriorates

the GFRP bars more severely than in the case of exposure to concrete alkali.

a. 28 days b. 56 days

c. 112 days

Figure 5: Interlaminar shear strength retention of bare GFRP bars

a. 28 days b. 56 days c. 112 days

Figure 6: Interlaminar shear strength retention of cement-embedded GFRP bars

The above experimental results clearly indicated the immediate impact of high temperatures

on the degradation of ILSS of the GFRP bars. It was also observed that the ILSS retention of

the GFRP bars decreases as the exposure temperature and duration increases in all exposure

conditions. The significant degradation in ILSS could be explained by the degradation of the

matrix at higher temperature which in turn could have affected the interface between the fibre

and the matrix. The water molecules penetrated through the fiber-resin interface have a

plasticization effect and hydrolysis reactions causing interfacial fracture. Moreover, the AS is

found the most aggressive to GFRP bars affecting its ILSS. Chen et al. (2007) suggested that

0%

20%

40%

60%

80%

100%

23 60 80

ILS

S R

ete

ntio

n

Temperature, C

TW SS AS

0%

20%

40%

60%

80%

100%

23 60 80

ILS

S R

ete

ntio

n

Temperature, C

TW SS AS

0%

20%

40%

60%

80%

100%

23 60 80

ILS

S R

ete

ntio

n

Temperature, C

TW AS AS

0%

20%

40%

60%

80%

100%

23 60 80

ILS

S R

ete

ntio

n

Temperature, C

TW SS AS

0%

20%

40%

60%

80%

100%

23 60 80

ILS

S R

ete

ntio

n

Temperature, C

TW SS AS

0%

20%

40%

60%

80%

100%

23 60 80

ILS

S R

ete

ntio

n

Temperature, C

TW SS AS

Page 13: Comparative Durability of GFRP bars in Concrete and in ...

the bond in the vinyl ester matrix is highly prone to the degradation at the presence of the free

OH-ions in the alkaline solution by hydrolysis reactions due to the ester group leading to a

leaching in the matrix and damaging in the glass fibers decreasing the interfacial bond strength.

Furthermore, Micelli and Nanni (2004) indicated that the high pH of the pore water solution

during the hydration of the concrete may cause the chemical attack of the glass fibers. This

agrees with the findings of Nkurunziza et al. (2005) wherein they indicated that the most critical

degradation of GFRP bars takes place in alkaline solution. Similar finding was observed by

Wang et al. (2017) wherein they measured higher rate of degradation in the ILSS to solution

with higher alkali-ion solution. However, the measured reduction in ILSS is significantly lower

compared with the almost 90% reduction in ILSS in GFRP bars immersed in alkaline solution

for 42days at 60oC as measured by Micelli and Nanni (2004). On the contrary, Ashrafi et al.

(2018) measured a maximum reduction of 15% in the ILSS of E-glass FRP bars subjected to

water vapour condensation after 3000 hours as this conditioning only affected the very thin

matrix rich surface of the bars. Similarly, Benmokrane et al. (2017) measured only a 12%

decrease in ILSS for a 9.5 mm diameter GFRP bar after conditioning in an alkaline solution

for 90 days at 60oC.

The decrease in the ILSS retention of GFRP bars exposed to TW and SS are in agreement with

the evaluation conducted by D’Antino et al. (2018) that vinylester-based GFRP bars embedded

within concrete and conditioned in tap water and saline solution at 50-60oC showed significant

strength decrease with increasing exposure time. Wang et al. (2017) measured only a 50%

retention in the interlaminar shear strength of GFRP bars exposed in seawater solution at 55oC

for 84 days. While researchers (Robert et al. 2009; Robert and Benmokrane 2013) have

indicated that tapwater and saltwater have similar effects on the durability of the GFRP bars,

the results of this study suggest a higher decrease in ILSS exposed in tapwater than in seawater.

D’Antino et al. (2018) have a similar observation wherein GFRP bars conditioned in salt

solution were less degraded than those conditioned with plain water at the same temperature.

This can be due to the higher moisture uptake of the GFRP bars in TW than in SS as shown in

Figure 3. This can be also explained by the large salt molecules in the saline solution slowing

the diffusion of water by blocking the paths which water diffuses into the bars as was also

found by Mouzakis et al. (2008). Almusallam et al. (2012) further indicated that the lower

water absorption of GFRP bars in SS than TW can be attributed to the formation of very thin

layer of salt on the specimen surface, especially at higher temperature which decreases the

diffusion rate of the solution into the GFRP bars. In all exposure temperatures considered in

this study, the rate of diffusion of GFRP bars exposed in SS was lower than that of TW. It is

also worth noting that the works of Robert et al. (2009) and Robert and Benmokrane (2013)

considered the tensile strength as an indicator of degradation. This property is governed more

by the properties of the fibres and not the matrix, which can be better evaluated by ILSS test.

For cement-embedded GFRP bars, it can be noticed that the reduction in ILSS increased

gradually with time. In contrast, a significant decrease even only after 28 days can be observed

for bare GFRP bars especially for bars exposed in AS. For example, the bare GFRP bars

retained only 63% of its ILSS while cement embedded bars retained 79% at 60oC exposure in

AS. The 21% decrease in ILSS for cement embedded bars is almost equal to the 23% decrease

in the ILSS measured by Gooranorimi and Nanni (2017) in 15.9 mm diameter GFRP bars

extracted from a concrete bridge deck after 15 years of service. However, it is important to note

that only one extracted sample was tested by these researchers and insufficient to prove the

Page 14: Comparative Durability of GFRP bars in Concrete and in ...

reliability of the test results. Similarly, Micelli and Nanni (2004) estimated that the alkaline

exposure of GFRP bars for 21 days at 60oC would correspond respectively to 14 years in a real

concrete structure. The higher ILSS retention of cement embedded GFRP bars was due to the

cement which may not be completely saturated, and the moisture from outside of the concrete

is not in direct contact with the bars. The cement cover minimises the water absorption of the

GFRP bars whereas the bare GFRP bars are completely immersed in solution that wet all the

bar external surface. As a result, the reaction of decomposition in the GFRP bars embedded in

the cement would be slower because of the absence of oxidation reaction of the polymer matrix.

SEM and FTIR Observations

Scanning-electron-microscopy (SEM) observations were performed to assess the

microstructure of the GFRP bars before and after conditioning after 112 days using the JEOL

JSM-840A SEM (JEOL, Akishima, Tokyo, Japan). All of the specimens observed under SEM

were cut, polished, and coated with a thin layer of gold–palladium using a vapor-deposit

process. SEM observations were performed in both the cross-section of the bars and at the

fibre-matrix interface. Similarly, Fourier Transformed Infrared Spectroscopy (FTIR) was

conducted to study the changes in the chemical composition of the matrix at the bar surface.

These observations were implemented to determine the potential degradation of the polymer

matrix, glass fibers, or interface, as applicable, due to the penetration of the solution. The aim

was to link these observations to the possible evolution of ILSS and chemical composition of

the bars after conditioning.

SEM

Figure 7 shows the SEM observation at the cross section of the bars at 2500 times

magnification. There was no visible difference observed between the bars and the cement

embedded bars and exposed in different solutions. This can be due to the bar not under the

stress so the fibers and matrix interface is still intact. Moreover, no pores, air bubbles were

observed indicating the high quality of the manufacturing process.

SEM was also performed on the fracture zones near the ends of the GFRP bars conditioned for

112 days after the short beam testing to investigate the mechanisms of failure at the fiber-matrix

interface as shown in Figure 8. The SEM shows that the fracture of the surfaces are dominated

by matrix fracture as the matrix layer at the surface that covers and protects the glass fibers was

lost in some areas. In all specimens, no fibre damage in the internal section of the bar was

observed. As compared to the bare GFRP bars exposed to TW and SS (Figures 8a and 8b,

respectively), which shows resin adhering to fibers, i.e. a good interface, the resin left on the

fibre surface of the bars exposed to AS became less indicating decreased bonding strength

between fibre and resin. Figure 8c shows some of the fibres are smooth and almost no resin

residues, which indicates that the rupture occurred partly at the interface. In contrast, the fiber

surface of the cement embedded GFRP bars had more resin coverage than those bare GFRP

bars but still could have lost a certain adhesion. This observation explains the lower ILSS

retention of the bare GFRP bars compared to that of the cement embedded bars after

conditioning. Moreover, a lot of residual resin covers on the fibre surface was observed for

cement embedded bars exposed to TW and AS (Figures 8d and 8e, respectively), which

suggests a better bonding between the fibre and vinyl-ester resin than the bars exposed to AS

(Figure 8f). This observation also suggests that the integrity of the fiber and matrix interface

can be better evaluated by observing the fracture surface than at the ends of the GFRP bars.

Page 15: Comparative Durability of GFRP bars in Concrete and in ...

The observed damage of the fibre-resin interface and decrease in the ILSS was due to the

penetration of the fluid that resulted in a moderate moisture content after immersion. The

moisture absorbed by the bars, combined with the temperature of exposure, induces stress in

the material with consequent damage at their interface decreasing the ILSS strength with time.

Mouzakis et al. (2008) indicated that absorbed water can disrupt the interfacial bonds between

the fibre and the matrix. Moreover, Ceroni et al. (2006) indicated that a deterioration of this

interface reduces the capacity of load transfer between fibers resulting in the decrease in the

mechanical properties. Davalos et al. (2011) highlighted that the fibrer-matrix interface

integrity is critical for load transfer between fibers, and the interface degradation weakens the

composite materials. Moreover, Nkurunziza et al. (2005) indicated that the chemical bond

between the coupling agent and the surface of the glass fibres is not stable in the presence of

moisture and alkalis. When the moisture and the alkalis was absorbed by the bars, this bond is

destroyed gradually causing damage to the interface, and reducing the stress transfer efficiency

between the fibers and matrix within the composite. This presence of water combined with a

high pH levels considerably affects the physical and chemical degradation at the fibre-matrix

interface.

(a) TW (b) SS (c) AS

Figure 7 : SEM observations at the cross section of the bars

(a) TW (bare GFRP bars) (b) SS (bare GFRP bars)

Page 16: Comparative Durability of GFRP bars in Concrete and in ...

(c) AS (bare GFRP bars) (d) TW (cement embedded)

(e) SS (cement embedded) (e) AS (cement embedded)

Figure 8: SEM observations at the failure surface of conditioned GFRP bars

FTIR

The FTIR spectra of the GFRP bars recorded using a Nicolet Magma 550 spectrometer is

shown in Figure 9. In both the bare GFRP bars (Figure 9a) and cement embedded bars (Figure

9b), the FTIR spectra was focused on OH units around 3500 cm-1 and CH groups (around 2900

cm-1). When there is a degradation by hydrolysis, the OH peak dramatically increase as

compare to the CH peak which remains constant. The hydroxyl peak did not show any

significant changes which indicates that no significant hydrolysis of GFRP bars occurred

except for the relatively higher intensity of the O-H stretching band at 3400 cm-1 for the bare

GFRP bars exposed in AS. Chin et al. (2001) suggested that this spectral change is consistent

with ester hydrolysis, in which ester functional groups are converted to hydroxyl and

carboxylic acid products. However, this higher intensity was only observed at the bar surface

indicating that the water absorption was only concentrated in the thin resin rich area of the

GFRP bars. This indicates that ageing might have occurred on the surface of the GFRP bars.

However, it is also important to note that the O-H stretching may not also be due to hydrolysis.

Vinyl ester naturally contains OH, and if non-evaporated water or alkalis are present inside the

bars, the amount of OH will increase too. This degradation in the materials explained the

fracture fibre and matrix interface observed under the SEM and the significant loss in the ILSS

of the bare GFRP bars exposed in the alkaline solution.

Page 17: Comparative Durability of GFRP bars in Concrete and in ...

(a) GFRP bars (b) Cement embedded bars

Figure 9 : FTIR of GFRP bars

Prediction of long-term behaviour and service life for ILSS of GFRP bars

Aiello et al. (2006) indicated that a reliable prediction of a long-term behaviour of civil

infrastructure upon the action of environmental factors is a complex problem. Similarly, Wang

et al. (2016) highlighted that the durability of fiber-reinforced polymers under different

environments is difficult to ascertain because of non-standardization of various conditioning

effects and variation in material constituent. This requires accelerated aging through

hygrothermal exposure for the long-term assessment of materials durability and relies on the

superposition of temperature and moisture to enhance and speed up environmental degradation.

Moreover, Davalos et al. (2011) highlighted that only a few studies were directed to the

development of life-cycle durability prediction models for FRP bars in concrete environment.

Naya et al. (2013) indicated that the most accurate method is the Arrhenius method for

materials exposed to temperature less than its glass transition temperature. Thus, the long-term

interlaminar shear strength performance of GFRP bars investigated in this study was predicted

in accordance with Arrhenius relation and following the procedure implemented by Bank et al.

(2003). As a requirement, at least three elevated temperatures and three exposure durations are

necessary to perform an accurate prediction based on Arrhenius law (Robert and Benmokrane

2013), which was conducted in this study.

Arrhenius model

Arrhenius equation is used to express the degradation rate for materials with time as denoted

by Nelson (2009) using Equation 3:

𝑘 = 𝐴 × 𝑒(−𝐸𝑎𝑅𝑇

) Equation 3

where 𝑘 is the degradation rate (1/𝑡𝑖𝑚𝑒), 𝐴 is a constant based on material properties, 𝐸𝑎 is

the activation energy, 𝑅 is the universal gas constant, and 𝑇 is the temperature in Kelvin. The

basic assumption in this prediction model is that the material properties of the GFRP bars are

not affected by the temperature during exposure and the rate of degradation is accelerated with

the increase in temperature. Therefore, analysing procedures to identify the factors in the rate

of degradation consist of transforming Eq. (3) to produce a linear equation between the time

4000 3500 3000 2550Wavenumber [cm-1]

0.6

0.4

0.2

0

AbsAS

TW

SW

Control

4000 3500 3000 2550Wavenumber [cm-1]

1

0.8

0.6

0.4

0.2

0

Abs

AS

TW

SW

Control

Page 18: Comparative Durability of GFRP bars in Concrete and in ...

(𝑡 = 1/𝑘) and the inverse of temperature (1/𝑇) by taking the natural logarithm for the two

sides of the equation, as shown in Equation 4:

ln(1

𝑘) =

−𝐸𝑎

𝑅(

1

𝑇) + ln(𝐴) Equation 4

Afterwards, the Arrhenius method is carried out by plotting the natural logarithm of time

needed to reach 90%, 80%, 70%, and 60% strength retention (𝑆𝑅) of the ILSS of the GFRP

bars with the inverse temperature (1000/𝑇) in Kelvin to obtain the regression coefficient (𝐸𝑎

𝑅)

value. This value was expressed by the slope of the linear equations as can be seen in Figure

10 for bare bars and Figure 11 for embedded bars in concrete, immersed in different liquid

solutions. Regression analyses were done to determine the line-of-best-fit as shown in these

figures. The straight lines were nearly parallel to each other, indicating that the accelerated

aging tests were valid, and this model may be applied to describe the ILSS degradation of

GFRP bars. Moreover, the R2 of the regression line is at least 0.95 which is well above 0.80 as

indicated by Benmokrane et al. (2016). The average of these slopes represent the 𝐸𝑎

𝑅 values.

(a) bare bars in TW (d) embedded bars in TW

(b) bare bars in SS (e) embedded bars in SS

y = 1.2225x + 0.1928R² = 0.9594

y = 1.2199x - 0.1669R² = 0.9793

y = 1.2175x - 0.5268R² = 0.9928

y = 1.2149x - 0.8866R² = 0.9994

0.0

1.0

2.0

3.0

4.0

5.0

2.0 2.5 3.0 3.5 4.0

ln(t

) (i

n d

ays

to a

ttai

n a

gi

ven

str

egn

th r

ete

nti

on

)

(1000/T)

60% SR

70% SR

80% SR

90% SR

y = 8.9727x - 16.593R² = 0.9956

y = 8.9135x - 18.817R² = 0.9995

y = 8.9906x - 22.496R² = 0.9934

y = 8.8768x - 25.072R² = 0.9999

0.0

3.0

6.0

9.0

12.0

15.0

2.0 2.5 3.0 3.5 4.0

ln(t

) (i

n d

ays

to a

ttai

n a

gi

ven

str

egn

th r

ete

nti

on

)

(1000/T)

60% SR

70% SR

80% SR

90% SR

y = 1.2645x + 1.0963R² = 0.9674

y = 1.2004x + 0.6415R² = 0.9775

y = 1.263x - 0.3481R² = 0.9858

y = 1.2312x - 0.9425R² = 0.9686

0.0

1.0

2.0

3.0

4.0

5.0

6.0

2.0 2.5 3.0 3.5 4.0

ln(t

) (i

n d

ays

to a

ttai

n a

gi

ven

str

egn

th r

ete

nti

on

)

(1000/T)

60% SR

70% SR

80% SR

90% SR

y = 4.6999x - 3.4274R² = 1

y = 4.6215x - 5.3191R² = 0.9797

y = 4.5149x - 7.3422R² = 0.9692

y = 4.557x - 9.635R² = 0.9989

0.0

3.0

6.0

9.0

12.0

15.0

2.0 2.5 3.0 3.5 4.0

ln(t

) (i

n d

ays

to a

ttai

n a

gi

ven

str

egn

th r

ete

nti

on

)

(1000/T)

60% SR

70% SR

80% SR

90% SR

Page 19: Comparative Durability of GFRP bars in Concrete and in ...

(c) bare bars in AS (f) embedded bars in AS

Figure 10: Arrhenius plots for the service life of the bare bars and embedded GFRP bars in

concrete

The regression coefficient (𝐸𝑎

𝑅) were used to determine the relative time shift factor (𝑇𝑆𝐹) for

all conditioning cases with respect to two different temperatures [See Eq. (5)] as suggested by

Dejke (2001). In Eq. (5), 𝑡1 and 𝑡2 (days) are the time required to reach a certain strength

retention (𝑆𝑅), 𝑘1 and 𝑘2 are the degradation rates corresponding to 𝑡1 and 𝑡2, respectively,

𝑇𝑟𝑒𝑓 and 𝑇0 are the reference temperature and the exposure temperature (Kelvin), respectively.

Figure 12(a) illustrates the procedure on finding the TSF using Equation (5) based on the

corresponding exposure temperature. In this equation, the 𝐸𝑎

𝑅 values are determine from Figures

10 and 11 where Tref is taken as the room temperature of 23°C to evaluate the TSF for the target

temperature T0. For example, the TSF for an embedded GFRP bar in concrete immersed in TW

at 60°C is 28.64 as shown in Figure 12(a). Following this procedure, the corresponding TSF

values for all exposure conditions and temperatures considered in this study are tabulated in

Table 5. On the other hand, the TSF for an exposed temperature of 30°C shown in Figure 12(b).

A temperature of 30oC is considered as this is the average annual temperature in Australia.

Table 6 shows all values for embedded bars in concrete at 30°C with respect to 23°C. The main

purpose of 𝑇𝑆𝐹 is to transform the time taken in accelerated tests at a known exposure condition

and temperature, and correlate this with the actual service life of GFRP bars inside concrete.

In this study, the reference temperature was chosen at the room temperature condition of 23°C.

Accordingly, 𝐸𝑎

𝑅 and 𝑇𝑆𝐹 values for all conditioning cases are tabulated in Table 5. As can be

noticed from Table 5, the 𝐸𝑎

𝑅 values for embedded GFRP bars in concrete is much higher

compared to bare bars indicating that the required activation energy to cause the degradation

for the bars inside concrete is higher. This also means that the cement embedded bars have a

lower degradation rate compared to the GFRP bars which were directly immersed into the

solutions, which explains the benefit of the surrounding concrete cover in extending the

durability of the GFRP bars in the actual structures.

𝑇𝑆𝐹 =𝑡1

𝑡2=

𝑘2

𝑘1=

𝐴×𝑒(−𝐸𝑎𝑅𝑇0

)

𝐴×𝑒(

−𝐸𝑎𝑅𝑇𝑟𝑒𝑓

)= 𝑒

(−𝐸𝑎𝑅

)(1

𝑇0−

1

𝑇𝑟𝑒𝑓) Equation 5

y = 2.2104x - 3.3029R² = 0.9933

y = 2.174x - 3.5949R² = 0.9809

y = 2.2749x - 4.4127R² = 0.997

y = 2.3421x - 5.2947R² = 0.9521

0.0

1.0

2.0

3.0

4.0

5.0

2.0 2.5 3.0 3.5 4.0

ln(t

) (i

n d

ays

to a

ttai

n a

gi

ven

str

egn

th r

ete

nti

on

)

(1000/T)

60% SR

70% SR

80% SR

90% SR

y = 4.7851x - 7.2447R² = 0.9725

y = 4.583x - 8.6427R² = 0.991

y = 4.5986x - 10.681R² = 0.981

y = 4.6003x - 12.339R² = 0.9191

0.0

2.0

4.0

6.0

8.0

10.0

2.0 2.5 3.0 3.5 4.0

ln(t

) (i

n d

ays

to a

ttai

n a

gi

ven

str

egn

th r

ete

nti

on

)

(1000/T)

60% SR

70% SR

80% SR

90% SR

Page 20: Comparative Durability of GFRP bars in Concrete and in ...

(a) TW at 60°C (b) Different exposure at 30°C

Figure 12: Illustration of evaluating the TSF for embedded GFRP bar in concrete

Table 5: 𝐸𝑎

𝑅 and 𝑇𝑆𝐹 values for all conditioning cases

Bar case Accelerated

agent

𝑬𝒂

𝑹

𝑻𝑺𝑭

23 °C 60 °C 80 °C

Bare GFRP

bars

TW 1217 1.00 1.58 1.94

SS 1240 1.00 1.59 1.97

AS 2250 1.00 2.33 3.41

Embedded

GFRP bars

TW 8946 1.00 28.64 131.06

SS 4599 1.00 5.61 12.26

AS 4642 1.00 5.70 12.55

Predicting the long-term behaviour and constructing master curves

A number of methods were suggested to predict the long-term behaviour of the GFRP bars

following accelerated tests (Bank, et al., 2003, Dejke, 2001). However, Chen et al. (2006) and

Ali et al. (2019) suggested that the better way of getting a more precise and accurate prediction

is to develop a master curve containing a plot for all the data used for analysis. This master

curve consist of the time required to reach a specific 𝑆𝑅 corresponded to its 𝑇𝑆𝐹 considering

the effect of temperature. Accordingly, Figures 13 and 14 show the master curves at a

temperature of 23oC for the bare and cement embedded bars at different conditioning

environment implemented in this study. These curves show the SR in % in the y-axis against

time, t in days in the x-axis. It can be observed that master curves can be expressed by a

logarithmic equation with 𝑅2 of at least 0.94. This means that the proposed 𝑆𝑅 versus time

model by (Bank, et al., 2003) is valid and resulted in a good prediction for the long-term

behaviour following Eq. (6) in its general form, where 𝑎 and 𝑏 are a regression constants.

𝑆𝑅 = 𝑎 ln(𝑡) + 𝑏 Equation 6

0.0

20.0

40.0

60.0

80.0

0 20 40 60 80

TSF

Temperature, T (°C)

28.64

0.0

1.0

2.0

3.0

4.0

20 30 40

TSF

Temperature, T (°C)

TW

SS

AS

1.44

2.01

(23°C)

Page 21: Comparative Durability of GFRP bars in Concrete and in ...

(a) bare bars in TW (d) embedded bars in TW

(b) bare bars in SS (e) embedded bars in SS

(b) bare bars in AS (f) embedded bars in AS

Figure 13: Master curves for bare bars and embedded bars in concrete at 23 C°

Equivalent service life for GFRP bars in concrete environment

The strength retention measured for the bare GFRP bars exposed in the different solutions at

different temperature and exposure time was correlated to the strength retention of the cement

embedded bars to determine the equivalent service life for GFRP bars in the concrete

environment. As an example, the prediction of the service life of the GFRP bars in the concrete

environment was performed at a mean annual temperature of 30oC, which is the average annual

temperature in Australia. This prediction was made for ILSS strength retention as a function of

service life to a maximum of 100 years as bridge infrastructures in Australia are designed to be

in service for this length of time (Austroads, 2016). Accordingly, master curves of the SR of

the GFRP bars in concrete structures during its service life at 30°C exposed to different

SR = -26.99ln(t) + 176.69R² = 0.992

0

20

40

60

80

100

0 20 40 60 80 100

SR (

%)

Time , t (days)

SR = -3.55ln(x) + 108.53R² = 0.968

0

20

40

60

80

100

0 200000 400000 600000 800000

SR (

%)

Time , t (days)

SR = -22.98ln(x) + 174.98R² = 0.961

0

20

40

60

80

100

0 50 100 150 200

SR (

%)

Time , t (days)

SR = -3.725ln(x) + 109.01R² = 0.993

0

20

40

60

80

100

0 200000 400000 600000 800000

SR (

%)

Time , t (days)

SR = -23.21ln(x) + 157.35R² = 0.947

0

20

40

60

80

100

0 20 40 60 80 100

SR (

%)

Time , t (days)

SR = -4.569ln(x) + 102.06R² = 0.995

0

20

40

60

80

100

0 5000 10000 15000 20000

SR (

%)

Time , t (days)

Page 22: Comparative Durability of GFRP bars in Concrete and in ...

exposure environments (TW, SS, and AS) were created (see Figure 15). These master curves

were constructed following the procedures described in developing Figures 15 and 16 but

modified using the corresponding 𝑇𝑆𝐹 listed in Table 6. As can be seen from the graphs, the

GFRP bars exposed in TW and SS can retain 60% of their ILSS up to 900 years and 1050 years,

respectively while GFRP bars in AS can retain 60% of its ILSS after 20 years in service.

Table 6 - 𝑇𝑆𝐹 values for embedded bars in concrete at 30°C with respect to 23°C

TW SS AS

𝑇𝑆𝐹 2.01 1.43 1.44

(a) TW (b) SS

(c) AS

Figure 15: Master curves for GFRP bars exposed at different environments at 30°C

From the master curves in Figure 15, the SR of the GFRP bars in concrete structures exposed

to different environment at an annual average temperature of 30oC up to 100 years was

established as shown in Figure 16. As highlighted in previous sections, the service life of the

GFRP bars in actual concrete structures was predicted from the accelerated aging test results

by correlating the strength retention of the bare GFRP bars to that of the cement embedded

bars. As a first step, the 𝑆𝑅 value for the bare bars was calculated using the curve fitting of the

master curves in Figure 12 and the corresponding 𝑇𝑆𝐹 value was calculated using Eq. (3).

Next, the master curve in Figure 13 for cement embedded bars was developed and modified

using the corresponding 𝑇𝑆𝐹. If the annual average temperature is at 30°C, then the master

curve in Figure 15 can be adopted directly. For example, the expected 𝑆𝑅 of a bare GFRP bar

submerged in SS and exposed to 60°C for 56 days using the master curve in Figure 14b is:

𝑆𝑅 = −22.98 ln(𝑡 × 𝑇𝑆𝐹) + 174.98 , where 𝑇𝑆𝐹 is 1.59 in Table 5.

SR = -3.571ln(x) + 85.035R² = 0.968

0

20

40

60

80

100

0 300 600 900 1200

SR (

%)

Time , t (years)

SR = -3.725ln(x) + 85.697R² = 0.993

0

20

40

60

80

100

0 300 600 900 1200SR

(%

)

Time , t (years)

SR = -4.569ln(x) + 73.452R² = 0.995

0

20

40

60

80

100

0 6 12 18 24

SR (

%)

Time , t (years)

Page 23: Comparative Durability of GFRP bars in Concrete and in ...

𝑆𝑅 = −22.98 ln(56 × 1.59) + 174.98 = 71.82%

The equivalent service life for these GFRP bars in concrete structures exposed in alkaline

environment at an annual average temperature of 30°C using the master curve in Figure 14c,

i.e. (𝑆𝑅 = −4.569 ln(𝑡) + 73.452) where SR is 71.82% is 𝑡 = 1.429 years.

Another example, a bare GFRP bar submerged in TW for 30 days and exposed to 80°C, the

expected 𝑆𝑅 for this bar following the curve fitting in Figure 14a is:

𝑆𝑅 = −26.99 ln(𝑡 × 𝑇𝑆𝐹) + 176.69 , where 𝑇𝑆𝐹 is 1.94 in Table 5.

𝑆𝑅 = −26.99 ln(30 × 1.94) + 176.69 = 67.01%

The equivalent service life of these in an actual concrete environment at an annual average

temperature of 30°C and exposed to sea water (SS) using Figure 14b (𝑆𝑅 = −3.725 ln(𝑡) +109.01) is 𝑡 = 150.9 years, which is more than the service life (100 years) of the GFRP bars

in concrete structures. An accelerated test for bare GFRP bars submerged in AS for 20 days

and exposed to a temperature of 70°C will have a 𝑆𝑅 of 63.67% following the master curve in

Figure 13c:

𝑆𝑅 = −23.21 ln(𝑡 × 𝑇𝑆𝐹) + 157.35 , where 𝑇𝑆𝐹 can be calculated using Eq. (3).

𝑇𝑆𝐹 = 𝑒(−2250)(1

273.15+70−

1

273.15+23) = 2.831

𝑆𝑅 = −23.21 ln(20 ∗ 2.831) + 157.35 = 63.67%

The equivalent service life of these bars in actual concrete environment at an average annual

temperature of 30°C in an alkaline environment using Figure 14c, i.e. (𝑆𝑅 = −4.569 ln(𝑡) +73.452) is 𝑡 = 8.51 years.

Figure 16: Service life of GFRP bars in concrete structures at 30°C

As a summary, the GFRP bars will retain 54% of its ILSS when exposed to alkaline

environment and nearly 68% for bars exposed in tapwater and seawater after 100 years of

service (Fig. 15). These results further shows that the GFRP bars will last longer in the concrete

environment than directly exposed to the simulated concrete environmental conditions. These

findings support the observations by Benmokrane et al. (2018) wherein they measured a

maximum 16% reduction ILSS in vinyl-ester GFRP bars extracted from the concrete bridge

barriers after 11 years in service. The slightly lower ILSS reduction from the field study than

this laboratory study can be due to the bars were well protected by concrete as the concrete

cover is at least 65 mm. Similarly, the pH value measured from the core samples is only 12.3,

0

20

40

60

80

100

0 20 40 60 80 100

SR (

%)

Time , t (years)

TW

SS

AS

Page 24: Comparative Durability of GFRP bars in Concrete and in ...

which is lower than the pH of the cement used in this study. Nonetheless, these results clearly

showed that the natural conditions are generally less aggressive to GFRP bars aging due to

lower temperature and humidity conditions than constant elevated temperature and continuous

contact and complete saturation in the solution of GFRP bars in the accelerated exposure tests.

Finally, these findings confirm the conclusions by Wang et al. (2017) that the long-term

predictions for FRP bars directly placed in the simulated solutions are too conservative

compared with the field results wherein the bars are embedded in concrete.

CONCLUSIONS

This study comparatively evaluated the durability of GFRP bars in concrete and in simulated

concrete environment through the investigation of their interlaminar shear strength. It focuses

on the evaluation of the physical, mechanical and micro-structural properties of GFRP bars

under high moisture, saltwater and alkali environments. From the results of this work, the

following conclusions can be drawn:

The percentage water uptake and the apparent diffusivity of the GFRP bars were

strongly dependent on the type of solution and temperature, with the percentage water

absorption and apparent diffusivity higher for high than low temperature exposure. For

similar degree of temperature exposure, the GFRP bars conditioned in the alkaline

solution has the highest moisture uptake and apparent diffusivity rate followed by the

bars conditioned in tap water with the saline solution the least.

The interlaminar shear strength of the GFRP bars decreased as the exposure

temperature and duration increased with the ILSS of cement-embedded GFRP bars

were generally higher than that of the bare GFRP bars for similar immersion conditions.

The alkaline solution is more aggressive to GFRP bars affecting its interlaminar shear

strength than tapwater and saline solution. After 112 days conditioning at 60oC, the bare

GFRP bars retained exposed to this solution retained only 30% of its interlaminar shear

strength with the bars exposed to tapwater and saline solution retaining 41% and 54%,

respectively.

Direct immersion in solution deteriorates the interlaminar shear strength of GFRP bars

more severely than in the case of cement embedded bars. After 112 days conditioning

at 80oC, the cement embedded GFRP bars exposed in alkaline solution can retain 68%

of its interlaminar shear strength compared to only 23% for bare GFRP bars.

SEM showed that the fiber surface of the cement embedded GFRP bars had more resin

coverage than the bare GFRP bars. Likewise, more residual resin covers on the fibre

surface was observed for the GFRP bars exposed to tap water and saline solution than

in alkaline solution suggesting a better bonding between the fibre and vinyl-ester resin.

The FTIR spectra did not show any significant changes in the polymers chemical

structure except for the relatively higher intensity of the O-H stretching band for the

GFRP bars directly immersed in the alkaline solution. However, this higher intensity

was only observed at the bar surface indicating that the water absorption was only

concentrated in the thin resin rich area of the GFRP bars.

Based on the Arrhenius relation, the required activation energy to cause the degradation

for GFRP bars inside concrete is higher than the bare GFRP bars directly immersed into

different accelerated aging solutions, which explains the benefit of the surrounding

concrete cover in extending the durability of the GFRP bars in the actual structures.

Page 25: Comparative Durability of GFRP bars in Concrete and in ...

Master curves and time shift factor to correlate the strength retention of the the

accelerated aging test using bare GFRP bars to the equivalent service life for GFRP

bars in the concrete environment were developed. Based on this correlation, the GFRP

bars in actual concrete structures will retain up to 54%, 68% and 68% of its ILSS after

100 years of service at an annual average temperature of 30oC when exposed to alkaline

environment, tapwater and saline solution, respectively.

The results from this work provided a good representation and comparison of the long-term

properties and durability performance of GFRP bars in simulated and actual concrete

environment. Furthermore, the short shear beam shear test gave a straightforward and reliable

indication of the resistance of the fiber–matrix of GFRP bars exposed in different

environmental conditions. However, a comparative study to relate the interface property of

GFRP bars using short-beam shear test to the longitudinal properties can lead to a simpler and

more practical assessment of the durability and long-term performance of GFRP bars in

concrete environment.

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