+ All Categories
Home > Documents > compathboiler (1)

compathboiler (1)

Date post: 02-Jun-2018
Category:
Upload: asmara-kanthi
View: 216 times
Download: 0 times
Share this document with a friend
18
 Average Boiler Size arb Confidential Page 1 Proposed Regulation to Implement the California Cap-and-Trade Program: Supplemental Materials for the Compli ance Pathways Analysis (Staff Report Chapter V and Appendix F)  Available for download at http://www.arb.ca.gov/regact/2010/capandtrade10/capandtrade10.ht m 10/29/2010 Further references for this spreadsheet (i.e., beyond what is listed below) can be found in the Cap-and-Trade Regulation Staff Report References and/or Appendix F. Boiler Size Category (MMBTU/hr) Unit Size (MMTBTU/hr) Efficiency (percent) Capacity Factor (staff estimate) (percent) Number of Total Boilers Fuel Use Per Unit (MMBTU) 2008 Emissions (MTCO2e) moun o a ura Gas to Produce Steam (MMBTU) Petroleum 34% >60 100 80-83 0.90 282 788,400  35,006,224 222,643,608 Food 64% 10-100 40 82-83 0.80 70 280,320  1,627,120 19,625,123 Wood Products 74% >50 60 80-83 0.80 40 420,480  1,193,875 16,700,271 Chemicals 68% >50 60 80-83 0.85 74 446,760  2,557,335 32,899,732 Oil and Gas 70% 50-100 65 77-82 0.85 293 483,990  10,724,972 141,650,580 Carbon Intensity of Natural Gas (MTCO2e/MMBTU) Hours per Year 0.053 8760 References Einstein et al., 2001 DOE 2002 ARB 2009 Sub-Sector NAICS Code Total Fuel (MMBTU) Fuel to Boilers for Steam (MMBTU) Fuel to CHP for Steam (MMBTU) Fuel to Process Heating (MMBTU) Fuel Used for Steam (percent) Fuel Used for Process Heating (percent) Fuel Used for Steam (percent) Fuel Used for Steam (percent) Fuel Used for Steam (percent) Manufacturing 31-33 12,281  2,498  3,162  5,238  46% 43% -  -  -   Aluminum 3313 120  4  15  92  16% 77% -  -  -  Cement 327310 341  4  10  315  4% 92% -  -  -  Chemicals 325 2,417  771  877  488  68% 20% 42% 47% -  Computers and Electronics 334, 335 87  27  -  27  31% 31% -  -  -  Fabrication and Metals 332 252  37  2  166  15% 66% -  -  -  Food and Beverage 311, 312 1,009  458  187  260  64% 26% 57% -  -  Wood Products 321, 322 2,378 411  1,352 386  74% 16% 81% 84% - Foundries 3315 100  6  -  69  6% 69% -  -  -  Glass 3272, 327993 267  15  -  238  6% 89% -  -  -  Machinery 333 93  18  6  26  26% 28% -  -  -  Petroleum 324110 3,020  409  609  1,890  34% 63% 23% 51% -  Iron and Steel 3311, 3312 994  67  50  758  12% 76% 10% -  -  Textiles 313, 316 171  86  16  51  60% 30% -  -  -  Transportation Equipment 336 276  50  7  77  21% 28% -  -  -  Oil and Gas -  -  -  -  -  -  -  -  -  70% California Air Resources Board (ARB) (2009): Oil and Natural Gas Production, Processing, and Storage. Einstein et al. (2001): Steam Systems in Industry: Energy Use and Energy Efficiency Improvement Potentials. Lawrence Berkeley National Laboratory. U.S. Department of Energy (DOE) (2002): Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industry. U.S. Department of Energy (DOE) (2010): IAC Case Study Database. http://iac.rutgers.edu/database/ DOE 2010 Calculations  Assumptions Sub-Sector Percent of Fuel Use By Steam
Transcript

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 1/18

 Average Boiler Size arb Confidential Page 1

Proposed Regulation to Implement the California Cap-and-Trade Program: Supplemental Materials for the Compliance Pathways Analysis (Staff Report Chapter V and Appendix F)

 Available for download at http://www.arb.ca.gov/regact/2010/capandtrade10/capandtrade10.htm10/29/2010

Further references for this spreadsheet (i.e., beyond what is listed below) can be found in the Cap-and-Trade Regulation Staff Report References and/or Appendix F.

Boiler Size Category

(MMBTU/hr)

Unit Size

(MMTBTU/hr)

Efficiency

(percent)

Capacity Factor(staff estimate)

(percent)

Number of Total

Boilers

Fuel Use PerUnit

(MMBTU)2008 Emissions

(MTCO2e)

moun o a uraGas to Produce

Steam

(MMBTU)

Petroleum 34% >60 100 80-83 0.90 282 788,400  35,006,224 222,643,608

Food 64% 10-100 40 82-83 0.80 70 280,320  1,627,120 19,625,123Wood Products 74% >50 60 80-83 0.80 40 420,480  1,193,875 16,700,271

Chemicals 68% >50 60 80-83 0.85 74 446,760  2,557,335 32,899,732Oil and Gas 70% 50-100 65 77-82 0.85 293 483,990  10,724,972 141,650,580

Carbon Intensity ofNatural Gas

(MTCO2e/MMBTU) Hours per Year 

0.053 8760

References Einstein et al., 2001 DOE 2002 ARB 2009

Sub-Sector NAICS Code

Total Fuel

(MMBTU)

Fuel to Boilersfor Steam

(MMBTU)

Fuel to CHPfor Steam

(MMBTU)

Fuel to ProcessHeating

(MMBTU)

Fuel Used for Steam

(percent)

Fuel Used forProcess Heating

(percent)

Fuel Used for Steam

(percent)

Fuel Used for Steam

(percent)

Fuel Used for Steam

(percent)Manufacturing 31-33 12,281  2,498  3,162  5,238  46% 43% -  -  - 

 Aluminum 3313 120  4  15  92  16% 77% -  -  - Cement 327310 341  4  10  315  4% 92% -  -  - Chemicals 325 2,417  771  877  488  68% 20% 42% 47% - Computers and

Electronics 334, 335 87  27  -  27  31% 31% -  -  - Fabrication and

Metals 332 252  37  2  166  15% 66% -  -  - Food and Beverage 311, 312 1,009  458  187  260  64% 26% 57% -  - Wood Products 321, 322 2,378  411  1,352  386  74% 16% 81% 84% - Foundries 3315 100  6  -  69  6% 69% -  -  - Glass 3272, 327993 267  15  -  238  6% 89% -  -  - Machinery 333 93  18  6  26  26% 28% -  -  - Petroleum 324110 3,020  409  609  1,890  34% 63% 23% 51% - Iron and Steel 3311, 3312 994  67  50  758  12% 76% 10% -  - Textiles 313, 316 171  86  16  51  60% 30% -  -  - TransportationEquipment 336 276  50  7  77  21% 28% -  -  - Oil and Gas -  -  -  -  -  -  -  -  -  70%

California Air Resources Board (ARB) (2009): Oil and Natural Gas Production, Processing, and Storage.Einstein et al. (2001): Steam Systems in Industry: Energy Use and Energy Efficiency Improvement Potentials. Lawrence Berkeley National Laboratory.U.S. Department of Energy (DOE) (2002): Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industry.

U.S. Department of Energy (DOE) (2010): IAC Case Study Database. http://iac.rutgers.edu/database/

DOE 2010

Calculations Assumptions

Sub-Sector Percent of FuelUse By Steam

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 2/18

Replace Boiler  arb Confidential

Boiler Size

Category(MMBTU/hr)

Unit Size(MMBTU/hr)

Efficiency(percent)

Capacity Factor

(staff estimate)(percent)

Total Number ofBoilers

Fuel Use Per

Unit(MMBTU/unit)

2008 Emissions(MTCO2e)

moun o a ura

Gas to Produce

Steam(MMBTU)

Petroleum 34% >60 100 80-83 0.90 282 788400 35,006,224 222,643,608

Food 64% 10-100 40 82-83 0.80 70 280320 1,627,120 19,625,123Wood Products 74% >50 60 80-83 0.80 40 420480 1,193,875 16,700,271

Chemicals 68% >50 60 80-83 0.85 74 446760 2,557,335 32,899,732Oil and Gas 70% 50-100 65 77-82 0.85 293 483990 10,724,972 141,650,580

Feasibility(percent)

Efficiency of

Old Unit(percent)

Efficiency of

New Unit(percent)

c ency ncreaseFrom Low

Efficiency Unit(percent) Number of Units

Total Fuel Reduction(MMBTU)

GHG Reduction(MTCO2e)

Feasibility(percent)

Efficiency of Old

Unit(percent)

Efficiency of

New Unit(percent)

c ency ncreaseFrom Med

Efficiency Unit(percent)

Numberof Units

Total

Redu(MMB

Petroleum 15% 80% 88% 10% 42 3,339,654 177,002 20% 82% 88% 7% 56 3,25Food 15% 82% 88% 7% 11 215,398 11,416 20% 83% 88% 6% 14 23

Wood Products 15% 80% 88% 10% 6 250,504 13,277 20% 82% 88% 7% 8 24Chemicals 15% 80% 88% 10% 11 493,496 26,155 20% 82% 88% 7% 15 48Oil and Gas 15% 77% 88% 14% 44 3,035,370 160,875 20% 82% 88% 7% 59 2,07

Total 7,334,421 388,724 6,29

Unit Size

(MMBTU/hr)

Unit Cost for

Size Interest Rate Years Annuity Factor  

2020 Price of Fuel

($/MMBTU)

Carbon IntensityNatural Gas

(MTCO2e/MMBTU) Hours per Year 

50 1,500,000$ 30% 20 0.301586885 7.69$ 0.053 8760

Price per

Unit

Total Annual

Capital Cost

Total Annual

Savings Abatement Cost

($/MTCO2e) Price per Unit

Total Annual Capital

Cost

Total Annual

Savings Abatement Cost

($/MTCO2e)

Petroleum 3,000,000$ 38,325,566$ 25,681,940$ 71$ 3,000,000$ 51,100,755$ 25,055,551$ 151$

Food 1,200,000$ 3,800,522$ 1,656,408$ 188$ 1,200,000$ 5,067,363$ 1,818,279$ 259$Wood Products 1,800,000$ 3,234,107$ 1,926,376$ 98$ 1,800,000$ 4,312,143$ 1,879,391$ 188$

Chemicals 1,800,000$ 5,996,451$ 3,794,984$ 84$ 1,800,000$ 7,995,268$ 3,702,424$ 168$Oil and Gas 1,950,000$ 25,817,863$ 23,341,992$ 15$ 1,950,000$ 34,423,817$ 15,940,873$ 168$

Total 77,174,509$ 56,401,701$ 102,899,346$ 48,396,518$

Replace Medium Efficiency Boilers (Category 2)Replace Low Efficiency Boilers (Category 1)

Sub-Sector 

Percent of

Fuel Use BySteam

Replace Medium Efficiency Boilers (Category 2)

Calculations

Replace Low Efficiency Boilers (Category 1)

Sub-Sector 

 Assumptions

Sub-Sector 

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 3/18

Optimize Boiler  arb Confidential Page 3

Boiler Size

Category(MMBTU/hr)

Unit Size(MMBTU/hr)

Efficiency(percent)

Capacity Factor

(staff estimate)(percent)

Total Numberof Boilers

Fuel Use per Unit(MMBTU)

2008

Emissions(MTCO2e)

moun o a ura

Gas to Produce

Steam(MMBTU)

Petroleum 34% >60 100 80-83 0.90 282 788400 35,006,224 222,643,608

Food 64% 10-100 40 82-83 0.80 70 280320 1,627,120 19,625,123Wood Products 74% >50 60 80-83 0.80 40 420480 1,193,875 16,700,271Chemicals 68% >50 60 80-83 0.85 74 446760 2,557,335 32,899,732Oil and Gas 70% 50-100 65 77-82 0.85 293 483990 10,724,972 141,650,580

Feasibility(percent)

c ency

Increase(percent) Number of Units

Total Fuel Reduction(MMBTU)

GHG Reduction(MTCO2e)

Feasibility(percent)

 Efficiency Increase(percent)

Number ofUnits

Total Fuel Reduction(MMBTU)

GHG Reduction(MTCO2e)

Petroleum 34% 2% 95 1,500,618 79,533 40% 1% 114 900,371 47,720Food 34% 2% 24 132,273 7,010 40% 1% 28 79,364 4,206Wood Products 34% 2% 13 112,560 5,966 40% 1% 16 67,536 3,579

Chemicals 34% 2% 25 221,744 11,752 40% 1% 30 133,047 7,051Oil and Gas 34% 2% 99 954,725 50,600 40% 1% 118 572,835 30,360

Total 2,921,920 154,862 1,753,152 92,917

Interest Rate Years Annuity Factor  

2020 Price of Fuel

($/MMBTU)

Carbon IntensityNatural Gas

(MTCO2e/MMBTU)Hours per Year 

0.30 20 0.301586885 $ 7.69 0.053 8760

Price Per Unit

Total Annual

Capital Cost

Total Annual

Savings Abatement Cost

($/MTCO2e) Price Per Unit1

Total Annual

Capital Cost

Total Annual

Savings

 Abatement

Cost($/MTCO2e)

Petroleum $ 121,256 $ 3,480,238 $ 11,539,752 $ (101) $ 181,884 $ 5,220,357 $ 6,923,851 $ (36)

Food $ 43,113 $ 306,769 $ 1,017,182 $ (101) $ 64,670 $ 460,153 $ 610,309 $ (36)

Wood Products $ 64,670 $ 261,049 $ 865,585 $ (101) $ 97,005 $ 391,574 $ 519,351 $ (36)Chemicals $ 68,712 $ 514,270 $ 1,705,213 $ (101) $ 103,068 $ 771,405 $ 1,023,128 $ (36)Oil and Gas $ 74,438 $ 2,214,201 $ 7,341,835 $ (101) $ 111,656 $ 3,321,302 $ 4,405,101 $ (36)

Total $ 6,776,526 $ 22,469,566 $ 10,164,790 $ 13,481,740

1 For Category 2, staff assumed a 50 percent greater cost than Category 1

 Assumptions

Percent of FuelUse By SteamSub-Sector 

Calculations

Reduce Excess Air of Boilers (Category 2)Reduce Excess Air of Boilers (Category 1)

Sub-Sector 

Reduce Excess Air of Boilers (Category 2)Reduce Excess Air of Boilers (Category 1)

Sub-Sector 

8/31/10 Deliberative Confidential ARB Working Copy

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 4/18

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 5/18

 Air Preheater  arb Confidential Page 5

Boiler Size

Category(MMBTU/hr)

Unit Size(MMBTU/hr)

Efficiency(percent)

Capacity Factor

(staff estimate)(percent)

Total Numberof Boilers

Fuel Use per Unit(MMBTU)

2008 Emissions(MTCO2e)

moun o a ura

Gas to Produce

Steam(MMBTU)

Petroleum 34% >60 100 80-83 0.90 282 788,400  35,006,224 222,643,608

Food 64% 10-100 40 82-83 0.80 70 280,320  1,627,120 19,625,123Wood Products 74% >50 60 80-83 0.80 40 420,480  1,193,875 16,700,271Chemicals 68% >50 60 80-83 0.85 74 446,760  2,557,335 32,899,732Oil and Gas 70% 50-100 65 77-82 0.85 293 483,990  10,724,972 141,650,580

Feasibility

(percent)

c encyIncrease

(percent) Number of Units

Total Fuel Reduction

(MMBTU)GHG Reduction

(MTCO2e)

Feasibility

(percent)

Efficiency Increase

(percent) Number of Units

Total Fuel Reduction

(MMBTU)GHG Reduction

(MTCO2e)

Petroleum 5% 2% 14 166,983 8,850 6% 1% 17 100,190 5,310Food 5% 2% 4 17,663 936 6% 1% 4 10,598 562

Wood Products 5% 2% 2 15,030 797 6% 1% 2 9,018 478Chemicals 5% 2% 4 31,255 1,657 6% 1% 4 18,753 994Oil and Gas 5% 2% 15 127,486 6,757 6% 1% 18 76,491 4,054

Total 358,416 18,996 215,049 11,398

Interest Rate Years Annuity Factor  2020 Price of Fuel

($/MMBTU)

Carbon Intensity

Natural Gas(MTCO

2e/MMBTU) Hours per Year 

0.30 20 0.301586885 7.69$ 0.053 8760

Price Per UnitTotal AnnualCapital Cost

Total AnnualSavings

 Abatement Cost

($/MTCO2e) Price Per UnitTotal AnnualCapital Cost

Total AnnualSavings

 Abatement Cost

($/MTCO2e)

Petroleum 181,768$ 774,040$ 1,283,279$ (58)$ 181,768$ 928,848$ 769,967$ 30$Food 93,065$ 98,249$ 135,739$ (40)$ 93,065$ 117,899$ 81,443$ 65$

Wood Products 139,598$ 83,606$ 115,509$ (40)$ 139,598$ 100,328$ 69,305$ 65$Chemicals 169,610$ 188,344$ 240,196$ (31)$ 169,610$ 226,013$ 144,118$ 82$Oil and Gas 160,683$ 709,143$ 979,739$ (40)$ 160,683$ 850,972$ 587,843$ 65$

Total 1,853,383$ 2,754,461$ 2,224,059$ 1,652,677$

Sub-Sector 

Sub-Sector 

Retrofit Boilers with Air Preheaters (Category 1)

Sub-Sector 

Retrofit Boilers with Air Preheaters (Category 1)

Percent ofFuel Use By

Steam

 Assumptions

Retrofit Boilers with Air Preheaters (Category 2)

Calculations

Retrofit Boilers with Air Preheaters (Category 2)

8/31/10 Deliberative Confidential ARB Working Copy

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 6/18

Blowdown Practices arb Confidential Page 6

Boiler Size

Category(MMBTU/hr)

Unit Size(MMBTU/hr)

Efficiency(percent)

Capacity Factor

(staff estimate)(percent)

Total Numberof Boilers

Fuel Use Per

Unit(MMBTU)

2008 Emissions(MTCO2e)

 Amount of Natural Gas

to Produce Steam(MMBTU)

Petroleum 34% >60 100 80-83 0.90 282 788,400 35,006,224 222,643,608

Food 64% 10-100 40 82-83 0.80 70 280,320 1,627,120 19,625,123Wood Products 74% >50 60 80-83 0.80 40 420,480 1,193,875 16,700,271Chemicals 68% >50 60 80-83 0.85 74 446,760 2,557,335 32,899,732Oil and Gas 70% 50-100 65 77-82 0.85 293 483,990 10,724,972 141,650,580

Feasibility(percent)

Efficiency Increase(percent) Number of Units

Total Fuel Reduction(MMBTU)

GHG Reduction(MTCO2e)

Feasibility(percent)

Efficiency

Increase(percent) Number of Units

Total Fuel Reduction(MMBTU)

GHG

Reduction(MTCO2e)

Petroleum 8.5% 1% 24 189,247 10,030 13% 2% 36 567,741 30,090Food 12.3% 1% 9 24,139 1,279 18% 2% 13 72,417 3,838

Wood Products 12.3% 1% 5 20,541 1,089 18% 2% 7 61,624 3,266

Chemicals 8.5% 1% 6 27,965 1,482 13% 2% 9 83,894 4,446Oil and Gas 12.3% 1% 36 174,230 9,234 18% 2% 54 522,691 27,703

Total 436,122 23,114 119.6377945 1,308,367 69,343

Interest Rate Years Annuity Factor  2020 Price of Fuel

($/MMBTU)

Carbon Emissions ofNatural Gas

(MMTCO2e/MMBTU)Hours per Year 

0.30 20 0.301586885 $ 7.69 0.053 8760

Price Per

Unit

Total Annual

Capital Cost

Total Annual

Savings Abatement Cost

($/MTCO2e) Price Per Unit

Total Annual

Capital Cost

Total Annual

Savings Abatement Cost

($/MTCO2e)

Petroleum $ 181,768 $ 1,315,868 $ 1,454,383 $ (14) $ 484,715 $ 5,263,473 $ 4,363,148 $ 30Food $ 64,629 $ 167,842 $ 185,510 $ (14) $ 172,343 $ 671,368 $ 556,530 $ 30

Wood Products $ 96,943 $ 142,828 $ 157,862 $ (14) $ 258,514 $ 571,310 $ 473,587 $ 30

Chemicals $ 103,002 $ 194,444 $ 214,912 $ (14) $ 274,672 $ 777,776 $ 644,736 $ 30Oil and Gas $ 111,585 $ 1,211,453 $ 1,338,977 $ (14) $ 297,561 $ 4,845,813 $ 4,016,930 $ 30

Total $ 3,032,435 $ 3,351,643 $ 12,129,740 $ 10,054,930

Sub-Sector 

Blowdown Reduction With Controls (Category 1) Blowdown Reduction with Feedwater Cleanup (Category 2)

Sub-Sector 

Percent ofFuel Use By

Steam

Calculations Assumptions

Sub-Sector 

Blowdown Reduction With Controls (Category 1) Blowdown Reduction with Feedwater Cleanup (Category 2)

8/31/10 Deliberative Confidential ARB Working Copy

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 7/18

Blowdown Heat Recovery arb Confidential Page 7

Boiler Size Range(MMBTU/hr)

Boiler Size(MMBTU/hr)

Efficiency(percent)

Capacity Factor

(staff estimate)(percent)

Total

Numbers ofBoilers

Fuel Use Per

Unit(MMBTU)

2008 Emissions(MTCO2e)

moun o a ura

Gas to Produce

Steam(MMBTU)

Petroleum 34% >60 100 80-83 0.90 282 788400 35,006,224 222,643,608

Food 64% 10-100 40 82-83 0.80 70 280320 1,627,120 19,625,123Wood Products 74% >50 60 80-83 0.80 40 420480 1,193,875 16,700,271Chemicals 68% >50 60 80-83 0.85 74 446760 2,557,335 32,899,732Oil and Gas 70% 50-100 65 77-82 0.85 293 483990 10,724,972 141,650,580

Feasibility(percent)

Efficiency Increase(percent) Number of Units

Total Fuel Reduction(MMBTU)

GHG Reduction(MTCO2e)

Feasibility(percent)

Efficiency

Increase(percent) Number of Units

Total Fuel Reduction(MMBTU)

GHG

Reduction(MTCO2e)

Petroleum 15% 1% 42 333,965 17,700 18% 1% 51 200,379 10,620Food 15% 1% 11 29,438 1,560 18% 1% 13 17,663 936Wood Products 15% 1% 6 25,050 1,328 18% 1% 7 15,030 797

Chemicals 15% 1% 11 49,350 2,616 18% 1% 13 29,610 1,569Oil and Gas 15% 1% 44 212,476 11,261 18% 1% 53 127,486 6,757

Total 650,279 34,465 390,167 20,679

Interest Rate Years Annuity Factor  

2020 Price of Fuel

($/MMBTU)

Carbon Emissions ofNatural Gas

(MMTCO2e/MMBTU)Hours in Year 

0.30 20 0.301586885 $ 7.69 0.053 8760

Price Per Unit

Total Annual Capital

Cost

Total Annual

Savings Abatement Cost

($/MTCO2e) Price Per Unit

Total Annual

Capital Cost

Total Annual

Savings Abatement Cost

($/MTCO2e)

Petroleum $ 121,179 $ 1,548,080 $ 2,566,558 $ (58) $ 121,179 $ 1,548,080 $ 1,539,935 $ 1

Food $ 43,086 $ 136,457 $ 226,232 $ (58) $ 43,086 $ 136,457 $ 135,739 $ 1

Wood Products $ 64,629 $ 116,120 $ 192,515 $ (58) $ 64,629 $ 116,120 $ 115,509 $ 1Chemicals $ 68,668 $ 228,758 $ 379,257 $ (58) $ 68,668 $ 228,758 $ 227,554 $ 1Oil and Gas $ 74,390 $ 984,921 $ 1,632,898 $ (58) $ 74,390 $ 984,921 $ 979,739 $ 1

Total $ 3,014,336 $ 4,997,459 $ 3,014,336 $ 2,998,475

Sub-Sector 

Blowdown Heat Recovery (Category 1) Blowdown Heat Recovery (Category 2)

 Assumptions Calculations

Sub-Sector 

Percent of Fuel

Use By Steam

Sub-Sector 

Blowdown Heat Recovery (Category 1) Blowdown Heat Recovery (Category 2)

8/31/10 Deliberative Confidential ARB Working Copy

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 8/18

Optimize Steam Quality arb Confidential Page 8

2008 Emissions

(MTCO2e)

 Amount of Natural Gas

to Produce Steam(MMBTU)

Petroleum 34% 35,006,224 222,643,608Food 64% 1,627,120 19,625,123

Wood Products 74% 1,193,875 16,700,271Chemicals 68% 2,557,335 32,899,732Oil and Gas 70% 10,724,972 141,650,580

Feasibility(percent)

Efficiency Increase(percent)

Total Fuel Reduction(MMBTU)

GHG Reduction(MTCO2e)

Feasibility(percent)

Efficiency Increase(percent)

o a u e

Reduction(MMBTU)

GHG Reduction(MTCO2e)

Petroleum 5.8% 1.0% 129,133 6,844 7.0% 0.5% 77,480 4,106

Food 11.3% 1.0% 22,176 1,175 13.6% 0.5% 13,306 705Wood Products 11.3% 1.0% 18,871 1,000 13.6% 0.5% 11,323 600

Chemicals 5.8% 1.0% 19,082 1,011 7.0% 0.5% 11,449 607Oil and Gas 11.3% 1.0% 160,065 8,483 13.6% 0.5% 96,039 5,090

Total 349,328 18,514 209,597 11,109

Interest Rate Years Annuity Factor  

2020 Price of Fuel

($/MMBTU)

Carbon Emissions ofNatural Gas

(MMTCO2e/MMBTU) Hours in Year 

0.30 20 0.301586885 $ 7.69 0.053 8760

Total Capital CostTotal AnnualCapital Cost Total Annual Savings

 Abatement Cost($/MTCO2e) Total Capital Cost

Total AnnualCapital Cost

Total AnnualSavings

 Abatement Cost($/MTCO2e)

Petroleum $ 1,488,603 $ 448,943 $ 992,402 $ (79) $ 1,488,603 $ 448,943 $ 595,441 $ (36)Food $ 255,642 $ 77,098 $ 170,428 $ (79) $ 255,642 $ 77,098 $ 102,257 $ (36)

Wood Products $ 217,542 $ 65,608 $ 145,028 $ (79) $ 217,542 $ 65,608 $ 87,017 $ (36)Chemicals $ 219,969 $ 66,340 $ 146,646 $ (79) $ 219,969 $ 66,340 $ 87,988 $ (36)

Oil and Gas $ 1,845,175 $ 556,481 $ 1,230,117 $ (79) $ 1,845,175 $ 556,481 $ 738,070 $ (36)Total $ 1,214,470 $ 2,684,621 $ 1,214,470 $ 1,610,772

Sub-Sector 

Sub-Sector 

Sub-Sector Percent of FuelUse By Steam

Calculations

Optimize Steam Quality (Category 1) Optimize Steam Quality (Category 2)

Optimize Steam Quality (Category 2)Optimize Steam Quality (Category 1)

8/31/10 Deliberative Confidential ARB Working Copy

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 9/18

Optimize Condensate Recovery arb Confidential Page 9

2008 Emissions(MTCO2e)

 Amount of Natural

Gas to Produce Steam(MMBTU)

Petroleum 34% 35,006,224 222,643,608

Food 64% 1,627,120 19,625,123Wood Products 74% 1,193,875 16,700,271Chemicals 68% 2,557,335 32,899,732Oil and Gas 70% 10,724,972 141,650,580

Feasibility(percent)

Efficiency

Increase(percent)

Total Fuel Reduction(MMBTU)

GHG Reduction

(MTCO2e)

Feasibility(percent)

Efficiency

Increase(percent)

Total Fuel

Reduction(MMBTU)

GHG

Reduction

(MTCO2e)

Petroleum 20% 0.4% 178,115 9,440 24% 0.2% 106,869 5,664Food 20% 0.4% 15,700 832 24% 0.2% 9,420 499Wood Products 20% 0.4% 13,360 708 24% 0.2% 8,016 425

Chemicals 20% 0.4% 26,320 1,395 24% 0.2% 15,792 837Oil and Gas 20% 0.4% 113,320 6,006 24% 0.2% 67,992 3,604

Total 346,815 18,381 208,089 11,029

Interest Rate Years Annuity Factor  

2020 Price of Fuel

($/MMBTU)

Carbon Emissions ofNatural Gas

(MMTCO2e/MMBTU)Hours per Year 

0.30 20 0.301586885 $ 7.69 0.053 8760

Total Capital

Cost

Total Annual

Capital Cost Total Annual Savings Abatement Cost

($/MTCO2e)

Total Capital

Cost

Total Annual

Capital Cost

Total Annual

Savings

 Abatement

Cost($/MTCO2e)

Petroleum $ 3,422,077 $ 1,032,053 $ 1,368,831 $ (36) $ 3,422,077 $ 1,032,053 $ 821,298 $ 37

Food $ 301,642 $ 90,971 $ 120,657 $ (36) $ 301,642 $ 90,971 $ 72,394 $ 37

Wood Products $ 256,687 $ 77,413 $ 102,675 $ (36) $ 256,687 $ 77,413 $ 61,605 $ 37Chemicals $ 505,675 $ 152,505 $ 202,270 $ (36) $ 505,675 $ 152,505 $ 121,362 $ 37Oil and Gas $ 2,177,198 $ 656,614 $ 870,879 $ (36) $ 2,177,198 $ 656,614 $ 522,527 $ 37

Total $ 2,009,557 $ 2,665,311 $ 2,009,557 $ 1,599,187

Sub-Sector 

Sub-Sector 

Sub-Sector Percent of FuelUse By Steam

Calculations

Optimize Condensate Recovery (Category 2)Optimize Condensate Recovery (Category 1)

Optimize Condensate Recovery (Category 1) Optimize Condensate Recovery (Category 2)

8/31/10 Deliberative Confidential ARB Working Copy

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 10/18

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 11/18

Minimize Vented Steam arb Confidential Page 11

2008 Emissions(MTCO2e)

 Amount of Natural Gasto Produce Steam

(MMBTU)

Petroleum 34% 35,006,224 222,643,608

Food 64% 1,627,120 19,625,123

Wood Products 74% 1,193,875 16,700,271Chemicals 68% 2,557,335 32,899,732Oil and Gas 70% 10,724,972 141,650,580

Feasibility(percent)

Efficiency

Increase(percent)

Total Fuel Reduction(MMBTU)

GHG Reduction(MTCO2e)

Feasibility(percent)

Efficiency

Increase(percent)

Total Fuel

Reduction(MMBTU)

GHG

Reduction(MTCO2e)

Petroleum 4.1% 2.5% 228,210 12,095 4.9% 1.3% 136,926 7,257

Food 6.4% 2.5% 31,400 1,664 7.7% 1.3% 18,840 999Wood Products 6.4% 2.5% 26,720 1,416 7.7% 1.3% 16,032 850

Chemicals 4.1% 2.5% 33,722 1,787 4.9% 1.3% 20,233 1,072Oil and Gas 6.1% 2.5% 216,017 11,449 7.3% 1.3% 129,610 6,869

Total 536,070 28,412 321,642 17,047

Interest Rate Years Annuity Factor  

2020 Price of Fuel

($/MMBTU)

Carbon IntensityNatural Gas

(MTCO2e/MMBTU)

Hours per

Year 

0.30 20 0.301586885 $ 7.69 0.053 8760

Total Capital

Cost

Total Annual

Capital Cost Total Annual Savings Abatement Cost

($/MTCO2e)

Total Capital

Cost

Total Annual

Capital Cost

Total Annual

Savings

 AbatementCost

($/MTCO2e)

Petroleum $ 876,907 $ 264,464 $ 1,753,814 $ (123) $ 876,907 $ 264,464 $ 1,052,289 $ (109)

Food $ 120,657 $ 36,389 $ 241,314 $ (123) $ 120,657 $ 36,389 $ 144,788 $ (109)Wood Products $ 102,675 $ 30,965 $ 205,349 $ (123) $ 102,675 $ 30,965 $ 123,210 $ (109)

Chemicals $ 129,579 $ 39,079 $ 259,159 $ (123) $ 129,579 $ 39,079 $ 155,495 $ (109)Oil and Gas $ 830,057 $ 250,334 $ 1,660,113 $ (123) $ 830,057 $ 250,334 $ 996,068 $ (109)

Total $ 621,231 $ 4,119,749 $ 621,231 $ 2,471,849

Sub-Sector 

Percent of Fuel

Use By Steam

Calculations

Minimize Vented Steam (Category 1)

Minimize Vented Steam (Category 1)

Sub-Sector 

Minimize Vented Steam (Category 2)

Minimize Vented Steam (Category 2)

Sub-Sector 

8/31/10 Deliberative Confidential ARB Working Copy

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 12/18

Minimize Vented Steam arb Confidential Page 12

8/31/10 Deliberative Confidential ARB Working Copy

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 13/18

Insulation Maintenance arb Confidential Page 13

2008

Emissions(MTCO2e)

moun o a ura

Gas to Produce

Steam(MMBTU)

Petroleum 34% 35,006,224 222,643,608

Food 64% 1,627,120 19,625,123Wood Products 74% 1,193,875 16,700,271Chemicals 68% 2,557,335 32,899,732Oil and Gas 70% 10,724,972 141,650,580

Feasibility(percent)

Efficiency

Increase(percent)

Total Fuel Reduction(MMBTU)

GHG Reduction

(MTCO2e)

Feasibility(percent)

Efficiency

Increase(percent)

Total Fuel

Reduction(MMBTU)

GHGReduction

(MTCO2e)

Petroleum 40% 3.5% 3,117,011 165,202 5% 7.5% 834,914 44,250Food 40% 3.5% 274,752 14,562 5% 7.5% 73,594 3,900Wood Products 40% 3.5% 233,804 12,392 5% 7.5% 62,626 3,319

Chemicals 40% 3.5% 460,596 24,412 5% 7.5% 123,374 6,539Oil and Gas 40% 3.5% 1,983,108 105,105 5% 7.5% 531,190 28,153

Total 6,069,270 321,671 1,625,697 86,162

Interest Rate Years

 Annuity

Factor 

2020 Price of Fuel

($/MMBTU)

Carbon IntensityNatural Gas

(MTCO2e/MMBTU) Hours per Year 

0.30 20 0.301586885 $ 7.69 0.053 8760

Total Capital Cost

Total Annual

Capital Cost

Total Annual

Savings Abatement Cost

($/MTCO2e)

Total Capital

Cost

Total Annual

Capital Cost

Total Annual

Savings

 Abatement

Cost($/MTCO2e)

Petroleum $ 47,909,075 $ 14,448,749 $ 23,954,537 $ (58) $ 19,249,182 $ 5,774,755 $ 6,416,394 $ (15)

Food $ 4,222,989 $ 1,273,598 $ 2,111,494 $ (58) $ 1,696,737 $ 509,021 $ 565,579 $ (15)

Wood Products $ 3,593,611 $ 1,083,786 $ 1,796,806 $ (58) $ 1,443,862 $ 433,158 $ 481,287 $ (15)Chemicals $ 7,079,456 $ 2,135,071 $ 3,539,728 $ (58) $ 2,844,424 $ 853,327 $ 948,141 $ (15)Oil and Gas $ 30,480,768 $ 9,192,600 $ 15,240,384 $ (58) $ 12,246,737 $ 3,674,021 $ 4,082,246 $ (15)

Total $ 28,133,804 $ 46,642,950 $ 11,244,283 $ 12,493,647

Sub-Sector 

Sub-Sector Percent of FuelUse By Steam

Calculations

Insulation Maintenance (Category 1) Insulation Maintenance (Category 2)

Sub-Sector 

Insulation Maintenance (Category 1) Insulation Maintenance (Category 2)

8/31/10 Deliberative Confidential ARB Working Copy

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 14/18

Insulation Maintenance arb Confidential Page 14

8/31/10 Deliberative Confidential ARB Working Copy

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 15/18

Steam Trap Maintenance arb Confidential Page 15

2008

Emissions

(MTCO2e)

 Amount of Natural Gas

to Produce Steam(MMBTU)

Petroleum 34% 35,006,224 222,643,608

Food 64% 1,627,120 19,625,123Wood Products 74% 1,193,875 16,700,271

Chemicals 68% 2,557,335 32,899,732Oil and Gas 70% 10,724,972 141,650,580

Feasibility

(percent)

Efficiency

Increase

(percent)

Total Fuel Reduction

(MMBTU)GHG Reduction

(MTCO2e)

Feasibility

(percent)

Efficiency Increase

(percent)

Total Fuel

Reduction

(MMBTU)

GHGReduction

(MTCO2e)

Petroleum 50% 3% 3,339,654 177,002 30% 5.0% 3,339,654 177,002Food 50% 3% 294,377 15,602 30% 5.0% 294,377 15,602

Wood Products 50% 3% 250,504 13,277 30% 5.0% 250,504 13,277Chemicals 50% 3% 493,496 26,155 30% 5.0% 493,496 26,155Oil and Gas 50% 3% 2,124,759 112,612 30% 5.0% 2,124,759 112,612

Total 6,502,790 344,648 6,502,790 344,648

Interest Rate Years AnnuityFactor 

2020 Price of Fuel($/MMBTU)

Carbon Intensity

Natural Gas(MTCO2e/MMBTU) Hours per Year 

0.30 20 0.301586885 $ 7.69 0.053 8760

Total Capital

Cost

Total Annual

Capital Cost Total Annual Savings Abatement Cost

($/MTCO2e)

Total Capital

Cost1

Total Annual

Capital Cost

Total Annual

Savings

 AbatementCost

($/MTCO2e)

Petroleum $ 25,665,576 $ 7,740,401 $ 25,665,576 $ (101) $ 38,498,364 $ 11,549,509 $ 25,665,576 $ (80)

Food $ 2,262,316 $ 682,285 $ 2,262,316 $ (101) $ 3,393,473 $ 1,018,042 $ 2,262,316 $ (80)Wood Products $ 1,925,149 $ 580,600 $ 1,925,149 $ (101) $ 2,887,723 $ 866,317 $ 1,925,149 $ (80)

Chemicals $ 3,792,566 $ 1,143,788 $ 3,792,566 $ (101) $ 5,688,849 $ 1,706,655 $ 3,792,566 $ (80)Oil and Gas $ 16,328,983 $ 4,924,607 $ 16,328,983 $ (101) $ 24,493,475 $ 7,348,042 $ 16,328,983 $ (80)

Total $ 15,071,681 $ 49,974,589 $ 22,488,565 $ 49,974,589

1 For Category 2, staff assumed a 50 percent greater cost than Category 1

Steam Trap Maintenance (Category 1) Steam Trap Maintenance (Category 2)

Steam Trap Maintenance (Category 2)

Sub-Sector 

Sub-Sector Percent of FuelUse By Steam

Calculations

Sub-Sector 

Steam Trap Maintenance (Category 1)

8/31/10 Deliberative Confidential ARB Working Copy

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 16/18

Steam Trap Maintenance arb Confidential Page 16

8/31/10 Deliberative Confidential ARB Working Copy

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 17/18

Steam Leak Maintenance arb Confidential Page 17

2008

Emissions

(MTCO2e)

moun o a ura

Gas to Produce

Steam(MMBTU)

Petroleum 34% 35,006,224 222,643,608

Food 64% 1,627,120 19,625,123Wood Products 74% 1,193,875 16,700,271

Chemicals 68% 2,557,335 32,899,732Oil and Gas 70% 10,724,972 141,650,580

Feasibility

(percent)

EfficiencyIncrease

(percent)

Total FuelReduction

(MMBTU)GHG Reduction

(MTCO2e)

Feasibility

(percent)

EfficiencyIncrease

(percent)

Total FuelReduction

(MMBTU)

GHGReduction

(MTCO2e)

Petroleum 20% 2.5% 1,113,218 59,001 30% 1.0% 667,931 35,400Food 20% 2.5% 98,126 5,201 30% 1.0% 58,875 3,120

Wood Products 20% 2.5% 83,501 4,426 30% 1.0% 50,101 2,655Chemicals 20% 2.5% 164,499 8,718 30% 1.0% 98,699 5,231Oil and Gas 20% 2.5% 708,253 37,537 30% 1.0% 424,952 22,522

Total 2,167,597 114,883 1,300,558 68,930

Interest Rate Years AnnuityFactor 

2020 Price of Fuel($/MMBTU)

Carbon IntensityNatural Gas

(MTCO2e/MMBTU) Hours per Year 

0.30 20 0.301586885 $ 7.69 0.053 8760

Total Capital

Cost

Total Annual

Capital Cost

Total Annual

Savings Abatement Cost

($/MTCO2e)

Total Capital

Cost1

Total Annual

Capital Cost

Total Annual

Savings

 AbatementCost

($/MTCO2e)

Petroleum $ 12,832,788 $ 3,870,201 $ 8,555,192 $ (79) $ 19,249,182 $ 5,805,301 $ 5,133,115 $ 19

Food $ 1,131,158 $ 341,142 $ 754,105 $ (79) $ 1,696,737 $ 511,714 $ 452,463 $ 19

Wood Products $ 962,574 $ 290,300 $ 641,716 $ (79) $ 1,443,862 $ 435,450 $ 385,030 $ 19Chemicals $ 1,896,283 $ 571,894 $ 1,264,189 $ (79) $ 2,844,424 $ 857,841 $ 758,513 $ 19Oil and Gas $ 8,164,492 $ 2,462,304 $ 5,442,994 $ (79) $ 12,246,737 $ 3,693,455 $ 3,265,797 $ 19

Total $ 7,535,840 $ 16,658,196 $ 11,303,761 $ 9,994,918

1 For Category 2, staff assumed a 50 percent greater cost than Category 1

Steam Leak Maintenance (Category 1) Steam Leak Maintenance (Category 2)

Steam Leak Maintenance (Category 2)Steam Leak Maintenance (Category 1)

Sub-Sector Percent of FuelUse By Steam

Calculations

Sub-Sector 

Sub-Sector 

8/31/10 Deliberative Confidential ARB Working Copy

8/10/2019 compathboiler (1)

http://slidepdf.com/reader/full/compathboiler-1 18/18

Steam Leak Maintenance arb Confidential Page 18

8/31/10 Deliberative Confidential ARB Working Copy


Recommended