Advanced Diploma
DRAFT
MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP
DIRECTORATE GENERAL OF TRAINING
COMPETENCY BASED CURRICULUM
Advanced
Sector –Production & Manufacturing
Diploma (Vocational) in Manufacturing Technology
GOVERNMENT OF INDIA
MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP
DIRECTORATE GENERAL OF TRAINING
COMPETENCY BASED CURRICULUM
Advanced Diploma (Vocational)
Production & Manufacturing
Manufacturing Technology
MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP
(Vocational)
Production & Manufacturing
Advanced Diploma (Vocational) in Manufacturing Technology
Advanced Diploma (Vocational)
(Designed in 2017)
NSQF LEVEL – 6
Developed By
Ministry of Skill Development and Entrepreneurship Directorate General of Training
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE EN-81, Sector-V, Salt Lake City,
Kolkata – 700 091
Advanced Diploma (Vocational) in Manufacturing Technology
The Directorate General of Training (DGT) sincerely acknowledges contributions of the
Industries, Trade Experts, Domain Experts, academia and all others who contributed in preparation &
vetting the curriculum. Special acknowledgement is expended by DGT to the following expert
members who had contributed immensely in this curriculum.
Date of Expert Committee Meeting: 25.04.2017 at ATI, Hyderabad.
Sl.
No.
Name & Designation
S/Shri
Organization Remarks
1. Dinesh Nijhawan
Director,
DGT, MSDE, New Delhi Chairman
2. T V L N Rao
Director i/c
ATI, Hyderabad Member
3. Mihir Pariyal, Joint Director DGT, MSDE, New Delhi Member &
Coordinator
4. S Suryanarayana, Joint Director ATI, Hyderabad Member
5. Dr. G Madhusudhan Reddy
Outstanding scientist, Sc. H
DMRL, DRDO, Hyderabad Member
6. Prof. A Krishnaiah,
Vice-principal
College of Engineering,
Osmania University
Member
7. M Ashok Kumar
Deputy general Manager
BHEL, Hyderabad Member
8. M Satyanarayana
Divisional Manager
HMT Ltd, Hyderabad Member
9. P S N Murthy, AGM (mfg) HMT Ltd, Hyderabad Member
10. G Durga Prasad, Manager Siemens India ltd, Hyderabad Member
11. A Naveen Kumar, Sr. Engineer Siemens India ltd, Hyderabad Member
12. P Rajeswara Reddy
G M, Production
Pennar Industries Ltd,
Hyderabad
Member
13. Srinivas V S W, DGM Pennar Industries Ltd,
Hyderabad
Member
14. O V S S G K Murthy
Sr. Manager
VEM Technologies pvt. Ltd,
Hyderabad
Member
15. K Chandra Sekhar Reddy
AGM
Vasantha tool Krafts Ltd.
Hyderabad
Member
16. M Dorayya Reddy, AGM Vasantha tool Krafts Ltd.,
Hyderabad
Member
17. M Srinivasa Rao
Deputy manager - MFG
Vasantha tool Krafts Ltd.
Hyderabad
Member
18. M Uday kumar
Sr. engineer
CITD, Hyderabad Member
ACKNOWLEDGMENT
Advanced Diploma (Vocational) in Manufacturing Technology
19. S Subbanna, AGM J K Fennar, Hyderabad Member
20. Vidyanand, Deputy Director A T I, Hyderabad Member
21. Ch Subba Rao, Deputy Director A T I, Hyderabad Member
22. D Srinivasa Rao, Deputy Director A T I, Hyderabad Member
23. K Naga Srinivas, Deputy Director A T I, Hyderabad Member
24. G Venkatesh, Asst Director A T I, Hyderabad Member
25. K M A Siddiqui, Asst. Director A T I, Hyderabad Member
26. Sandeep Kosaraju, Young
Professional
MSDE Member
Advanced Diploma (Vocational) in Manufacturing Technology
S No. Topics Page No.
1 Course Information 1-4
2 Training System 5-9
3 Job Role 10-13
4 General Information 14
5 NSQF Level Compliance 15
6. Learning/ Assessable Outcome 16-18
7. Learning Outcome with Assessment Criteria 19-39
8. Syllabus – Professional Skill, Professional Knowledge 40-76
9. Syllabus – Employability Skill 79-83
Annexure I - List of Trade Tools & Equipment 84-88
Annexure II - Format for Internal Assessment 89
CONTENTS
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Advanced Diploma (Vocational) in Manufacturing Technology
Machining of metals is a process that most of the manufacturing industries depend upon and Capital
Goods industries such as automobile, aerospace, defence production and infrastructure industries
need the requirement of machining technician and the related technology in their manufacturing. The
Capital Goods Industries are having steady market growth as the process of manufacturing is inevitable
in the world. When we consider the old technology of machining, it has many disadvantages and it is
due to the lack in consistency and repeatability of quality output. Later, the technology developed and
many new computer aided manufacturing processes and non–conventional machining methods have
been introduced.
The syllabus matches the changing trends in new technologies adapted by manufacturing Industries.
Creates Quality manpower by blending training with Industry production environment as On-Job
training of 800 hrs contributing to 25% of total diploma course, thereby, Bridging the gap between
Industry & Institution and ensuring career growth for ITI certificate holders working in the Industry.
This course is totally Skill Oriented [70 % practical and 30 % Theory] and the programme is offered for
aspirants who have completed ITI in Mechanical Trades (Fitter, Turner and Machinist).
In this Diploma in Manufacturing Technology, the trainee is trained on Five Core modules each
of 320 hours duration in first year. Each Core module contains professional skill & professional
knowledge. In addition to this, the trainee is entrusted with the project work and extracurricular
activities to build up confidence. In second year there are elective modules, from where the trainee
has to select any of two elective modules, each module containing 320 hours duration with total
duration of 640 hours. The trainee will be trained in Industry for 800 hours (as a part of On-Job
training). There will be a common subject for all Diploma courses on Employability Skills which will be
for 160 hours in second year. The module-wise course coverage is categorized as below:-
1. COURSE INFORMATION
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Advanced Diploma (Vocational) in Manufacturing Technology
Core Module 1 WORKSHOP TECHNOLOGY
This subject deals with Engineering materials – ferrous and non-ferrous, mechanical properties and
their applications. Cutting tools – Types, Mechanics of cutting and chip formation, materials and
nomenclature. Lathe machine – function, types, parts, accessories and attachments, tools and
operations. Drilling machines – types, work holding and tool holding devices, tools and operations.
Boring machines – types, mechanism, tool mounting, tools and operations. Milling machine – types,
principal parts, mechanism, cutters, operations and gear cutting processes. Gear Hobbing machine,
Broaching machine- principal parts, mechanism and operations. Grinding machines – constructional
features, types, grinding wheel structure and operations. Cutting speed, feed, depth cut and machining
time calculations. Principles of Jigs & Fixtures and their application.
Core Module 2 METROLOGY AND QUALITY ENGINEERING
The Subject deals with Concept of metrology, units of measurements, need of inspection,
selection of measuring instruments, system of limits and fits, linear measurements, angular
measurements, Gauges, Optical measuring instruments, Surface measurements, Comparators, Screw
thread measurements, Machine tool alignment, Gear measurement, CNC-CMM, Measurements using
measuring machines, Calibration, Statistical Quality Control, SPC, TQM, TPM, JIT, ISO, 5S, Kaizen,
Kanban, Lean manufacturing and six sigma.
Core Module 3 CNC TECHNOLOGY
This Subject deals with computer numerical control machining. Various machine elements of
CNC turning machine & CNC Milling machines/Machining centres and their constructional features.
Differentiate between conventional and CNC machines. Illustrate the working principle and operation
of CNC machine. Structure of CNC part programme and preparation of part programme for various
machining operations such as milling, drilling and turning and their simulation with software. Usage of
different programming cycles. CNC Grinding machine construction and its elements, CNC Part
programming on Grinding machine. Coordinate Systems used in CNC Grinding. Execute part
programme on CNC machines (Machining centre’s and Turning centre’s, Grinding machines etc.).
Preventive and periodical maintenance of CNC machines and Safety measures to be followed.
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Advanced Diploma (Vocational) in Manufacturing Technology
Core Module 4: CAD/CAM
This Subject deals with Basics of Engineering Drawing, Orthographic projections, Isometric Projections.
Introduction to AutoCAD, Co-ordinate system, 2D Drafting, 3D Modeling., Design need and
requirements, Importance of Parametric constraints, Types of CAD software and their features,
Necessity of CAD-CAM integration. Creating and Editing features, Sheet metal components, Surface
modeling, Designing. Developing parametric modeling , Behavioral modeling, Mechanism simulation.
Core Module 5: ADVANCED MANUFACTURING PROCESSES
The Subject deals with Advanced Manufacturing process viz. computer numerical control 5 axis
machining, EDM. Various machine elements of CNC 5 Axis machining, CNC EDM Wire cut machining
and CNC EDM Die sinker machining. Constructional features of these machines and differentiate
between conventional and CNC machines. Illustrate the working principle and operation of these CNC
machine. Structure of CNC part programme and preparation of part programme for various machining
operations. Usage of different programming cycles. Coordinate Systems used in CNC 5 axis machine.
Execute part programme on CNC machines (Machining centre’s and EDM’s etc.). Preventive and
periodical maintenance of CNC machines and Safety measures to be followed.
Elective Module 1: CONTROL SYSTEMS AND AUTOMATION
The Subject deals with control systems using hydraulics, pneumatics and mechatronics. This subject
covers following topics: Various components of pneumatic and hydraulic systems, ISO symbols of
hydraulic and pneumatic components, interpretation of hydraulic and pneumatic circuit drawings for
various industrial applications, properties of fluids, grades of hydraulic oils, oil viscosity, operation and
control of hydraulic systems, components used in hydraulics, hydraulics for machine tools, hydraulic
pumps, motors and actuators, hydraulic valves and hydraulic system accessories, construction of
hydraulic circuits. Working principle and operation of compressors, pneumatic system components like
FRL unit, actuators, control valves like directional control valve, PCV, Time Delay, Quick exhaust, Twin
Pressure, shuttle valves. Construction of pneumatic circuits for various industrial applications.
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Advanced Diploma (Vocational) in Manufacturing Technology
Applications of Mechatronics. Electronics for Mechanical Engineers, mechatronics for automation,
industrial automation using hydraulic, pneumatic controls and mechatronics.
Elective Module 7: WELDING PROCESSES AND POWER SOURSES
On completion of this module, trainees should be able to work efficiently and perform different
welding methods such as Shielded Metal Arc Welding (SMAW), Gas Tungsten Arc Welding (GTAW). Gas
Metal Arc Welding (GMAW), Flux-Cored Arc Welding (FCAW) etc. During this course students will be
taught on working principles, equipment, welding techniques, defects of various welding processes.
Also knowledge about the welding power sources, construction features and maintenance aspects will
be taught to the participants.
On the Job Training: In this module the trainees will be working/training in the Industry for 800 hours.
They work as apprentices/Personnel.
Employability Skills: This module is common for all Diploma courses and the total period is 160 hours.
In this module the trainees will improve
• English literacy such as Pronunciation, functional grammar, reading, writing, speaking and
spoken English
• Learn communication skills, listening skills, motivational training, Facing interviews and
behavioural skills.
• Understand concepts of Entrepreneurship, Project preparation and marketing analysis,
Institutions support and Investment Procurement.
• Understand on productivity, its benefits, affecting factors, comparison with developed
countries, personal finance management.
• Understand Safety, Health and Environment Education - Safety & Health, Occupational Hazards,
Accident & safety, First Aid, Basic Provisions, Ecosystem, Pollution, Energy Conservation, Global
warming, Ground Water, Environment.
• Understand benefits guaranteed under various acts- Factories Act, Apprenticeship Act,
Employees State Insurance Act (ESI), Payment of Wages Act, Employees Provident Fund Act,
The Workmen's compensation Act.
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Advanced Diploma (Vocational) in Manufacturing Technology
• Understand Quality Tools: Quality Consciousness, Quality Circles, Quality Management System
and Housekeeping.
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Advanced Diploma (Vocational) in Manufacturing Technology
2.1 GENERAL
Directorate General of Training (DGT) under Ministry of Skill Development & Entrepreneurship offers a
range of Vocational Training courses catering to the need of different sectors of economy/ Labour
market. The Vocational Training Programmes are delivered under aegis of National Council of
Vocational Training (NCVT). Craftsman Training Scheme (CTS) and Apprenticeship Training Scheme
(ATS) are two pioneer programmes of NCVT for propagating vocational training. Recently DGT has
started Technical Diplomas for different streams and primarily implemented at DGT field institutes
such as NSTIs, FTIs and AHI and planned to expand to State Directorates in future.
Manufacturing Technology course is very much essential in the current scenario due to a lot of demand
in manufacturing industries due to the rise of Make in India campaign by Government of India and the
aim to increase the share of manufacturing sector in gross domestic product (GDP) upto 25
per cent from 16 per cent by 2022, and to create 100 million new jobs by 2022. The course is for two
years duration. In the first year there are five core modules each module is credit base and
employable. Each module is of 320 hours and is very much independent. In second year the trainee will
be taking two elective modules out of three electives each of 320 hours and will be doing On-Job
training in Industry for 800 hours. In addition the trainees will undergo employability skills for 160
hours. After passing out the training programme, the trainee will be awarded Technical Diploma by
NCVT which has worldwide recognition.
Candidates need broadly to demonstrate that they are able to:
• Read and interpret technical parameters/ documents, plan and organize work processes,
identify necessary materials and tools;
• Perform task with due consideration to safety rules, accident prevention regulations and
environmental protection stipulations;
• Apply professional skill, knowledge & employability skills while performing jobs.
• Document the technical parameters related to the task undertaken.
2. TRAINING SYSTEM
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Advanced Diploma (Vocational) in Manufacturing Technology
2.2 CAREER PROGRESSION PATHWAYS
• Can pursue higher technical education like BE/B. Tech.
• Can start own manufacturing units.
• Can apply for jobs in Industry as Shop Floor Supervisor.
2.3 COURSE STRUCTURE
Table below depicts the distribution of training hours across various course elements during a period of
two years: -
S No. Module Course Element Notional Training
Hours
1
For five Core Modules
Professional Skill (Trade Practical) 1000
Professional Knowledge (Trade
Theory) 600
2 For two Elective Module
Professional Skill (Trade Practical)
400
Professional Knowledge (Trade
Theory) 240
3 Employability Skills 160
4 On the job training
800
Total 3200
5
Project Work for each Module (40 Hours x 7 Modules)
Note : For Elective modules in second year work included in the
Instructional hours.
280
6 Revision (80 Hours x 7 Modules) 560
7 Theory & Practical Examination of 7 Modules + Employability
Skills + On -Job Training 120
Grand Total 4160
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Advanced Diploma (Vocational) in Manufacturing Technology
2.4 ASSESSMENT & CERTIFICATION
The trainee will be tested for his skill, knowledge and attitude during the period of this course in each
module and at the end of the training programme as notified by Govt of India from time to time.
a) The Internal assessment during the period of training will be done by Formative assessment
method by testing for assessment criteria listed against learning outcomes. The training
institute have to maintain individual trainee portfolio as detailed in assessment guideline. The
marks of internal assessment will be as per the template (Annexure – I).
b) The final assessment will be in the form of summative assessment method. The All India Trade
Test for awarding Technical Diploma will be conducted by NCVT as per guideline of Govt of
India. The pattern and marking structure is being notified by Govt of India from time to time.
The learning outcome and assessment criteria will be basis for setting question papers for
final assessment. The examiner during final examination will also check individual trainee’s
profile as detailed in assessment guideline before giving marks for practical examination.
2.4.1 PASS REGULATION
The minimum pass percent for Practical is 60% & minimum pass percent for Theory subjects 40%.
2.4.2 ASSESSMENT GUIDELINE
Appropriate arrangements should be made to ensure that there will be no artificial barriers to
assessment. The nature of special needs should be taken into account while undertaking assessment.
Due consideration should be given while assessing for team work, avoidance/reduction of
scrap/wastage and disposal of scarp/wastage as per procedure, behavioral attitude, sensitivity to
environment and regularity in training. The sensitivity towards OSHE and self-learning attitude are to
be considered while assessing competency.
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Advanced Diploma (Vocational) in Manufacturing Technology
Assessment will be evidence based comprising the following:
• Job carried out in labs/workshop
• Record book/ daily diary
• Answer sheet of assessment
• Viva-voce
• Progress chart
• Attendance and punctuality
• Assignment
• Project work
Evidences of internal assessments are to be preserved until forthcoming semester examination for
audit and verification by examination body. The following marking pattern to be adopted while
assessing:
Performance Level Evidence
(a) Weightage in the range of 60 -75% to be allotted during assessment
For performance in this grade, the candidate
with occasional guidance and showing due
regard for safety procedures and practices, has
produced work which demonstrates
attainment of an acceptable standard of
craftsmanship.
• Demonstration of good skill in the use of
hand tools, machine tools and workshop
equipment.
• 60-70% tolerance dimension achieved
while undertaking different work with
those demanded by the component/job.
• A fairly good level of neatness and
consistency in the finish.
• Occasional support in completing the
project/job.
(b) Weightage in the range of above 75% - 90% to be allotted during assessment
For this grade, the candidate, with little
guidance and showing due regard for safety
procedures and practices, has produced work
which demonstrates attainment of a
reasonable standard of craftsmanship.
• Good skill levels in the use of hand tools,
machine tools and workshop equipment.
• 70-80% tolerance dimension achieved
while undertaking different work with
those demanded by the component/job.
• A good level of neatness and consistency
in the finish.
• Little support in completing the
project/job.
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Advanced Diploma (Vocational) in Manufacturing Technology
(c) Weightage in the range of above 90% to be allotted during assessment
For performance in this grade, the candidate,
with minimal or no support in organization and
execution and with due regard for safety
procedures and practices, has produced work
which demonstrates attainment of a high
standard of craftsmanship.
• High skill levels in the use of hand tools,
machine tools and workshop equipment.
• 80-90% tolerance dimension achieved
while undertaking different work with
those demanded by the component/job.
• A high level of neatness and consistency
in the finish.
• Minimal or no support in completing the
project.
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Advanced Diploma (Vocational) in Manufacturing Technology
Brief description of the Job Role:
Shop Floor Supervisor: Shop Floor Supervisor supervises machining operations in workshop on
different conventional, non-conventional, CNC machine tools and ensures machining of components
as per drawing. Studies component drawings in detail, decides Process planning, selects proper
cutting tools, jigs and fixtures, if required.
Set the machine and cutting tools for machining the component. Machines the component on
different conventional, non-conventional, CNC machine tools and check for the quality requirement as
mentioned in the drawing. Maintains log book of the machine and communicates with shop floor in
charge.
Operate and control of Pneumatic and Hydraulic equipment (air compressor, power pack). Maintain
Pneumatic and hydraulic pressure for various applications as per requirement of CNC and other
machines.
Safety precautions to be taken while working on the machine tools. Quality checks to be followed
while machining and at the end of the component machining. Ensures routine maintenance of
machines and maintains schedules of production and discipline in section. Maintains production and
material records and registers.
Prepares CAD drawings for individual parts, assemblies, parts list etc. Integrates CAD data to required
CNC machines through CAM software like MasterCAM, DelCAM, Creo etc., and generates tool path,
selects suitable cutting tools. Simulates required machining operations as per process plan and
generates NC code. Transfer of NC code to required machine tool, finishes machining as per
component drawing.
Carry out the Fabrication of parts as per drawing by using various welding processes such as Shielded
Metal Arc Welding (SMAW), Gas Metal Arc Welding (GMAW), Flux Cored Arc Welding (FCAW) and Gas
Tungsten Arc Welding (GTAW).
3. JOB ROLE
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Advanced Diploma (Vocational) in Manufacturing Technology
Reference NCO 2015:
i) 3122.1900 - Supervisor and Foreman, Machine tool operations
ii) 7223.0501-Machine Shop Master Technician/Setter
iii) 7223.0502-Machine Shop Supervisor
iv) 7223.0601-Turner/Conventional Turning
v) 7223.1201-Miller/Operator-conventional Milling
vi) 7223.5002 –CNC Operator - Machining Technician
vii) 7223.5003 –CNC Operator – Machinist
viii) 7223.5004 –CNC Operator – Vertical Machining centre
ix) 7223.5005 –CNC setter cum operator – Vertical Machining centre
x) 7223.6001 –CNC Setter cum Operator – Turning
xi) 7223.6002 –CNC Operator – Turning
xii) 7223.6003 –CNC Programmer
xiii) 7233.0100 –Fitter, General
xvi) 7233.0101 –Machinist
xv) 7212.0200-Welder, Electric
xvi) 7212.0105-Tungsten Inert Gas Welder
xvii) 7212.0303 -Gas Metal Arc Welder (MIG/MAG/GMAW)
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Advanced Diploma (Vocational) in Manufacturing Technology
Name of the Course Diploma in Manufacturing Technology
NCO – 2015
3122.1900 - Supervisor and Foreman, Machine tool operations
7223.0501 - Machine Shop Master Technician/Setter
7223.0502 - Machine Shop Supervisor
7223.0601 - Turner/Conventional Turning
7223.1201 - Miller/Operator-conventional Milling
7223.5002 – CNC Operator - Machining Technician
7223.5003 – CNC Operator – Machinist
7223.5004 – CNC Operator – Vertical Machining centre
7223.5005 – CNC setter cum operator – Vertical Machining centre
7223.6001 – CNC Setter cum Operator – Turning
7223.6002 – CNC Operator – Turning
7223.6003 – CNC Programmer
7233.0100 – Fitter, General
7233.0101 – Machinist
7212.0200 - Welder, Electric
7212.0105 - Tungsten Inert Gas Welder
7212.0303 - Gas Metal Arc Welder (MIG/MAG/GMAW)
NSQF Level Level 6
Duration of Training
2 Years (5 Core Modules of 320 hours each, Two Elective Modules of 320
hours each, On-the-job training of 800 hours and Employability Skills of
160 hours).
Entry Qualification
10th
passed alongwith national trade certificate (NTC)/ national
apprenticeship certificate (NAC) passed out in any of these trades
machinist, machinist grinder, operator advanced machine tools, tool & die
maker, turner, mechanic machine tool maintenance and fitter.
Unit Strength (No. Of
Student) 20
Space Norms
Power Norms
Instructors Qualification for
Manufacturing
Technology
Degree in Mechanical / Production Engineering/ Mechatronics with two
year post qualification industrial experience in Machining.
OR
Diploma in Mechanical/ Production/ Mechatronics with three years post
qualification industrial experience in Machining.
OR
4. GENERAL INFORMATION
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Advanced Diploma (Vocational) in Manufacturing Technology
10th class pass + NTC/NAC in any of these trades “Machinist, Machinist
Grinder, Operator Advanced Machine Tools, Tool & Die Maker and
Turner” with four years’ post qualification experience in machining.
Employability Skill MBA with one year post qualification experience in relevant field
OR
BBA with three years’ post qualification experience in relevant field
OR
Graduate in Sociology/ Social Welfare/ Economics with three years’ post
qualification experience in relevant field.
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Advanced Diploma (Vocational) in Manufacturing Technology
NSQF level for Diploma in Manufacturing Technology: Level 6
As per notification issued by Govt. of India dated- 27.12.2013 on National Skill Qualification
Framework total 10 (Ten) Levels are defined.
Each level of the NSQF is associated with a set of descriptors made up of five outcome
statements, which describe in general terms, the minimum knowledge, skills and attributes that a
learner needs to acquire in order to be certified for that level.
Each level of the NSQF is described by a statement of learning outcomes in five domains,
known as level descriptors. These five domains are:
a. Process
b. Professional Knowledge
c. Professional Skill
d. Core Skill
e. Responsibility
The Broad Learning outcome of Diploma in Manufacturing Technology mostly matches with
the Level descriptor at Level- 6.
The NSQF level-6 descriptor is given below:
Level Process
Required
Professional
Knowledge
Professional
Skill
Core
Skill Responsibility
Level 6 Demands wide
range of
specialized
technical skill,
clarity of
knowledge and
practice in broad
range of activity
involving standard
non standard
practices.
Factual and
theoretical
knowledge in
broad contexts
within a field of
work or study.
A range of
cognitive and
practical skills
required to
generate
solutions to
specific problems
in a field of work
or study.
Reasonably good
in mathematical
calculation,
understanding of
social, political
and reasonably
good in data
collecting
organizing
information and
logical
communication.
Responsibility
for own work
and learning
and full
responsibility
for other`s
works and
learning.
5. NSQF LEVEL COMPLIANCE
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Advanced Diploma (Vocational) in Manufacturing Technology
Learning outcomes are a reflection of total competencies of a trainee and assessment will be carried
out as per the assessment criteria.
6.1 GENERIC LEARNING OUTCOME
1. Recognize & comply with safe working practices, environment regulation and housekeeping.
2. Explain the concept in productivity, quality tools and labour welfare legislation and apply such
in day-to-day work to improve productivity & quality.
3. Explain energy conservation, global warming, pollution and contribute in day-to-day work by
optimally using available resources.
4. Explain personnel finance, entrepreneurship and manage/ organize related task in day-to-day
work for personal & societal growth.
5. Plan and organize the work related to the occupation.
6. Problem solving skills and supervise team.
6.2 SPECIFIC LEARNING OUTCOME
CORE MODULE 1: WORKSHOP TECHNOLOGY
7. Produce components involving different operations on lathe observing standard procedure and
check for accuracy. [Different Operations – facing, plain turning, step turning, parting,
chamfering, shoulder turn, grooving, knurling, boring, taper turning, threading (external ‘V’
only)]. Carry out routine maintenance of lathe.
8. Produce components on Milling machines involving different operations such as Face milling,
End milling, Rack cutting, Gear cutting, Angle cutting etc.
9. Produce Gear components on a Gear Hobbing machine.
10. Produce components on a Drilling machine involving different hole machining operations such as
drilling, reaming, counter boring, counter sinking, tapping etc.
11. Produce the component on Grinding machines involving different operations such as cylindrical
grinding (OD&ID), shoulder grinding, surface grinding and perform cutting tool resharpening on
tool and cutter grinder.
6. LEARNING/ ASSESSABLE OUTCOME
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Advanced Diploma (Vocational) in Manufacturing Technology
Core Module 2 : Metrology and Quality Engineering – to be finalized by Shri S. Reddy
12. Recognize & comply safe in Metrology Lab, working practices of measuring instruments: Non-precision and Indirect measuring instruments.
13. Measure the linear and angular measurement of work pieces with different Vernier Calipers, Micrometers, Protractors, Clinometer, Sine bars/centres.
14. Measure thread & gear profiles, use of gauges and Alignment tests for Lathe and Milling machines.
15. Measure Geometrical measurements using different equipment.
16. Measure different jobs using optical measuring instruments and other measuring machines. 17. Calibrate different instruments and use of different comparators & related Management tools.
18. Measure the surface roughness using different instruments. 19. Test the Hardness of metal using various hardness testing machines.
20. Test the Compressive and Tensile strength using Universal Testing Machine. 21. Test the metal using Non-Destructing Testing machines.
CORE MODULE 3: CNC TECHNOLOGY
22. Plan and organize the work in predictable/routine environment for limited range of
machining operations on CNC Turning machine by applying appropriate cutting
parameters, measuring instruments and check for work result.
23. Plan and organize the work in predictable/routine environment for limited range of
machining operations on CNC Milling machine/Machining centre by applying
appropriate cutting parameters, measuring instruments and check for work result.
24. Plan and organize the work in predictable/routine environment for limited range of
machining operations on CNC Grinding machine by applying appropriate cutting
parameters, measuring instruments and check for work result.
CORE MODULE 4: CAD/ CAM to be finalized by Sri G. Venkat
25. Develop the Orthographic and Isometric drawings by using AutoCAD.
26. Draw given sketches in AUTOCAD and enhance the sketches with additional features in
AutoCAD.
27. Build new part model and generate surfaces with Creo.
28. Perform assembly modelling with sequencing and simulate part mechanism
dynamically.
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Advanced Diploma (Vocational) in Manufacturing Technology
29. Design and Develop independent functional and stable assembly models.
30. Convert the given sketch to part programme using Mastercam.
CORE MODULE 5: ADVANCED MANUFACTURING PROCESSES
31. Plan and organize the work in predictable/routine environment for limited range of
machining operations on CNC 5 axis Vertical machining centre by applying appropriate
cutting parameters.
32. Produce components on CNC 5 axis machining centre.
33. Plan and organize the work in predictable/routine environment for limited range of
machining operations on CNC EDM Wire cut machine by applying appropriate cutting
parameters.
34. Produce components on EDM Wire cut machine.
35. Plan, organize and produce the work in predictable/routine environment for limited
range of machining operations on CNC EDM Die Sinking machine by applying
appropriate cutting parameters, measuring instruments and check for work result.
36. Produce components on EDM Die Sinking machine.
ELECTIVE MODULE 1: CONTROL SYSTEMS & AUTOMATION to be finalised by Shri D S Rao
37. Perform operation and control of pneumatic equipment in the industry.
38. Operate and control of air compressors. 39. Regulate air pressure for pneumatic applications. 40. Construct Pneumatic circuits for various industrial applications. 41. Visualise how the Pneumatic Circuit will work to accomplish the given task.
42. Trouble shoot Pneumatics. 43. Construct electro –pneumatic Circuits for various industrial applications.
44. Visualise how the electro-pneumatic Circuit will work to accomplish the given application. 45. Trouble shoot electro-pneumatics. 46. Perform operation and control of hydraulic equipment.
47. Operate pressure relief valve (PRV) for regulation of hydraulic pressure. 48. Construct and maintain hydraulic circuits for a given application.
49. Visualise how the hydraulic Circuits will work to accomplish the given application. 50. Trouble shoot hydraulics.
51. Construct electro- hydraulic circuit for a given application. 52. Visualise how the electro-hydraulic circuit will work to accomplish the given application. 53. Trouble shoot electro-hydraulics.
54. Construct circuits using hydraulic, pneumatic and mechatronic components for various industrial applications.
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Advanced Diploma (Vocational) in Manufacturing Technology
ELECTIVE MODULE 2: WELDING PROCESSES AND POWER SOURCES
55. Demonstrate welding of Mild steel in 1G/1F, 2G/2F, 3G/3F and 4G/4F positions by
Shielded Metal Arc Welding process. (SMAW).
56. Plan and perform welding of Mild steel Plate and sheets by Gas Metal Arc Welding
process. (GMAW).
57. Demonstrate welding of Mild steel Plate by FCAW process. (FCAW).
58. Plan and perform welding on of Mild steel Stainless steel & Aluminium sheets & pipes by
Gas Tungsten Arc Welding.(GTAW).
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Advanced Diploma (Vocational) in Manufacturing Technology
GENERIC LEARNIG OUTCOME
Outcomes to be assessed/ NOSs
to be assessed Assessment criteria for the outcome
1. Recognize & comply with
safe working practices,
environment regulation and
housekeeping.
1.1 Follow and maintain procedures to achieve a safe working
environment in line with occupational health and safety
regulations and requirements.
1.2 Recognize and report all unsafe situations according to site
policy.
1.3 Identify and take necessary precautions on fire and safety
hazards and report according to site policy and procedures.
1.4 Identify, handle and store/ dispose of
dangerous/unsalvageable goods and substances according
to site policy and procedures following safety regulations
and requirements.
1.5 Identify and observe site policies and procedures in regard to
illness or accident.
1.6 Identify safety alarms accurately.
1.7 Report competent of authority in the event of accident or
sickness of any staff and record accident details correctly
according to accident/injury procedures.
1.8 Identify basic first aid and use them under different
circumstances.
1.9 Identify different fire extinguisher and use the same as per
requirement.
1.10 Identify environmental pollution & contribute to avoidance
of same.
1.11 Take opportunities to use energy and materials in an
environmentally friendly manner.
1.12 Avoid waste and dispose waste as per procedure.
1.13 Recognize different components of 5S and apply the same in
the working environment.
2. Explain the concept in
productivity, quality tools
and labour welfare
legislation and apply such in
day-to-day work to improve
productivity & quality.
2.1 Explain the concept of productivity and quality tools and
apply during execution of job.
2.2 Understand the basic concept of labour welfare legislation
and adhere to responsibilities and remain sensitive towards
such laws.
2.3 Knows benefits guaranteed under various acts.
7. LEARNING OUTCOME WITH ASSESSMENT CRITERIA
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Advanced Diploma (Vocational) in Manufacturing Technology
3. Explain energy conservation,
global warming, pollution
and contribute in day-to-day
work by optimally using
available resources.
3.1 Explain the concept of energy conservation, global warming,
pollution and utilize the available resources optimally &
remain sensitive to avoid environment pollution.
3.2 Dispose waste following standard procedure.
4. Explain personnel finance,
entrepreneurship and
manage/ organize related
task in day-to-day work for
personal & societal growth.
4.1 Explain personnel finance and entrepreneurship.
4.2 Explain role of various schemes and institutes for self-
employment i.e. DIC, SIDA, SISI, NSIC, SIDO, Idea for
financing/ non-financing support agencies to familiarize with
the policies/ programmes, procedure & the available
scheme.
4.3 Prepare Project report to become an entrepreneur for
submission to financial institutions.
5. Plan and organize the work
related to the occupation.
5.1 Communicate effectively with others and plan project tasks.
5.2 Assign roles and responsibilities of the co-trainees for
execution of the task effectively and monitor the same.
6. Problem solving skills and
supervise team.
6. 1. Ability to understand a problem by breaking it down into
smaller parts.
6. 2. Identify the key issues, implications and identifying solutions.
6. 3. Apply knowledge from many different areas to solving a task.
6. 4. Motivate and supervise team for achieving the required goal.
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Advanced Diploma (Vocational) in Manufacturing Technology
SPECIFIC LEARNING OUTCOME
CORE MODULE 1: WORKSHOP TECHNOLOGY
Sl. No. Learning Assessable Outcome Assessment Criteria
1. Produce components
involving different operations
on lathe observing standard
procedure and check for
accuracy. [Different
Operations – facing, plain
turning, step turning, parting,
chamfering, shoulder turn,
grooving, knurling, boring,
taper turning, threading
(external ‘V’ only)]. Carry out
routine maintenance of lathe.
1.1 Ascertain basic working principles and safety practices
on lathe machine.
1.2 Demonstrate types, functions and operations of lathe,
cutting tools, accessories and attachments.
1.3 Mount the work and tool holding devices with
required alignment and check for its functional usage
to perform lathe operations.
1.4 Demonstrate operations of facing, plain turning, step
turning, parting, chamfering, shoulder turn, grooving,
knurling, boring, taper turning, threading and profile
turning observing safety procedures.
1.5 Produce components by observing standard
operating procedure.
1.6 Check for accuracy/ correctness of job using
appropriate measuring equipment/gauges.
1.7 Maintain proper housekeeping and practice
environment friendly procedures.
2. Produce components on
Milling machines involving
different operations such as
Face milling, End milling, Rack
cutting, Gear cutting, Angle
cutting etc.
2. 1 Ascertain basic working principles and safety
practices on milling machine.
2. 2 Demonstrate functional application of different
levers, stoppers, adjustment etc.
2. 3 Demonstrate Milling, mounting and dismounting of
Milling cutters and attachments.
2. 4 Demonstrate Milling a right angled block with surface
finish.
2. 5 Illustrate slot and angular milling.
2. 6 Demonstrate Male and Female Dovetail cutting, T-
slot cutting, concave & convex milling, Cam milling,
Gear cutting and make a base of Machine vice.
2. 7 Maintain proper housekeeping and practice
environment friendly procedures.
3. Produce Gear components on
a Gear Hobbing machine.
3.1 Illustrate cutting of Spur gear, Helical gear and Bevel
gear.
3.2 Illustrate cutting of Worm wheel and shaft.
3.3 Check the dimensions of the produced components
to ensure dimensions as per the drawing.
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Advanced Diploma (Vocational) in Manufacturing Technology
4. Produce components on a
Drilling machine involving
different hole machining
operations such as drilling,
reaming, counter boring,
counter sinking, tapping etc.
4. 1. Ascertain and select tools and materials for the job
and ensure their availability for use in timely
manner.
4. 2. Plan work in compliance with standard safety norms.
4. 3. Demonstrate machining operations such as drilling,
reaming, counter boring, counter sinking, tapping
etc, by observing standard operating procedure.
4. 4. Check the dimensions of the produced components
to ensure dimensions are within the prescribed limits.
4. 5. Maintain proper housekeeping and practice
environment friendly procedures.
5. Produce the component on
Grinding machines involving
different operations such as
cylindrical grinding (OD&ID),
shoulder grinding, surface
grinding and perform cutting
tool resharpening on tool and
cutter grinder.
5.1 Ascertain and select tools and materials for the job
and ensure their availability for use in timely
manner.
5.2 Demonstrate balancing of the Grinding wheel.
5.3 Mount and align/truing Wheel on to the machine
and dress the Wheel by using dressers.
5.4 Demonstrate Surface grinding and slot grinding.
5.5 Illustrate Cylindrical grinding for Internal and
external grinding.
5.6 Demonstrate Tool and various types of Cutters in
cylindrical taper& eccentric grinding.
5.7 Check the dimensions of the produced
components to ensure dimensions are within the
prescribed limits.
5.8 Maintain proper housekeeping and practice
environment friendly procedures.
CORE MODULE 2: METROLOGY AND QUALITY CONTROL to be finalized by S Reddy
1. Measure the linear and
angular measurement of
workpieces with different
Vernier Calipers,
Micrometers, Protractors,
Clinometer, Sine bars/
centres.
1. 1 Identify non-precision measuring instruments viz.
Calipers, Dividers, Steel Rules, Different types of
tapes, Ordinary protractors.
1. 2 Identify indirect measuring instruments viz.
Telescopic gauges, Hole test gauges.
1. 3 Demonstrate Linear and Angular measurements
using vernier calipers, height gauges,
micrometers, protractors etc.
1. 4 Demonstrate miscellaneous measurements using
precision balls and rollers.
2. Measure jobs using thread &
gear measurements,
2. 1 Demonstrate thread, gear and machine tool
metrology by using Ring and Plug gauge, snap
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Advanced Diploma (Vocational) in Manufacturing Technology
Geometrical measurements,
optical measuring instruments
and Measuring machines.
gauges and Alignment test for Lathe machine &
Milling machine.
2. 2 Demonstrate Geometrical measurements using
Bore and limit gauges.
2. 3 Use measuring machines like Optical profile
projector,
optical dividing head, autocollimator etc.
2. 4 Demonstrate calibration using vernier callipers,
micrometers, dial test indicators and slip gauge
calibration.
2. 5 Operate mechanical comparators, electrical and
electronic comparators, Pneumatic and Optical
comparators.
3. Apply quality control
management tools like
statistical process control
with SPC software.
3. 1 Demonstrate Statistical Process Control with SPC
software.
3. 2 Illustrate quality charts.
3. 3 Solve Case studies of Management Techniques.
4.
Measure jobs using
Destructive and Non-
Destructing Testing.
4. 1 Perform Surface roughness inspection by Touch,
Visual Scratch, microscopic & surface photographs
and Surf test .
4. 2 Perform Hardness testing with Brinell, Rockwell
and
Vickers hardness tester.
4. 3 Perform Non-Destructive testing with Liquid
penetration Test, magnetic particle testing etc.
4. 4 Perform Tensile and Compressive strength testing
using UTM.
CORE MODULE 3: CNC Technology
1. Plan , organize and produce
the work in predictable/
routine environment for
limited range of machining
operations on CNC Turning
machine/Turn Mill Centre by
applying appropriate cutting
parameters, measuring
instruments and check for
work result.
1. 1 Demonstrate Safety measures for Personal and CNC
Turning machine.
1. 2 Demonstrate features of CNC Turning machine in
different modes of operation (JOG, MPG, Edit, MDI
and AUTO).
1. 3 Appraise Simulation software, File management,
menu management, Geometry creation, Setup, Tool
management, Work plan, part programme creation
and Simulation.
1. 4 Demonstrate Absolute and incremental
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Advanced Diploma (Vocational) in Manufacturing Technology
programming assignments and simulations.
1. 5 Demonstrate Jaw removal from chuck, Tool removal
from Turret, Tail stock Centre removal and mount
them on CNC Lathe as per requirement of work
piece.
1. 6 Demonstrate Work and tool setting, Work off set
measurement, Tool off set measurement and entry
into CNC Control.
1. 7 Demonstrate Soft jaw boring.
1. 8 Demonstrate Part program, Simulation, Program
checking in dry run, single block mode & Automatic
Mode execution for the exercise on Facing, Plain
turning and Step turning.
1. 9 Demonstrate linear interpolation, and Circular
interpolation assignments and simulations on soft
ware & Automatic Mode execution for the exercise
on Turning with Radius / chamfer with TNRC.
1. 10 Adopt Tool Wear Correction for desired
Geometrical requirements as per drawing and wear
offset correction.
1. 11 Illustrate dimensions of the finished components
with appropriate measuring instruments for the
components produced from Stock removal cycle on
OD, Drilling, Reaming and Tapping cycles etc.
2.
Plan, organize and produce
the work in predictable
/routine environment for
limited range of machining
operations on CNC Milling
machine/Machining centre by
applying appropriate cutting
parameters, measuring
instruments and check for
work result.
2. 1 Demonstrate Safety measures for Personal and
CNC Milling machine/ Machining centres.
2. 2 Demonstrate features of CNC Milling machine/
Machining centres, CNC console etc.
2. 3 Demonstrate Simulation software, File
management, menu management, Geometry
creation etc.
2. 4 Demonstrate system assignments and simulations,
perform Absolute and incremental programming
assignments and simulations.
2. 5 Demonstrate Vice alignment with the Table, Mount
the tools on ATC as per requirement of work piece.
2. 6 Demonstrate Work and tool setting, work off set
measurement, Tool off set measurement and entry
in CNC Control.
2. 7 Demonstrate Part program preparation,
Simulation, Program checking in dry run, single
block mode & Automatic Mode Execution for the
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Advanced Diploma (Vocational) in Manufacturing Technology
exercise on Simple edge milling& Facing.
2. 8 Demonstrate linear interpolation, and Circular
interpolation assignments and simulation on soft
ware.
2. 9 Demonstrate Program, Simulation & Automatic
Mode Execution for the exercise on Milling with
Radius / chamfer with CRC.
2. 10 Adopt Tool Wear Correction for desired
Geometrical requirements as per drawing and wear
offset correction.
2. 11 Demonstrate part program, Simulation &
Automatic Mode Execution of CNC Milling Machine
for the following exercises on Milling like End
milling with polar coordinates, contour milling
internal with CRC etc.
3. Plan, organize and produce
the work in predictable
/routine environment for
limited range of machining
operations on CNC Grinding
machine by applying
appropriate cutting
parameters, measuring
instruments and check for
work result.
3. 1 Demonstrate Safety measures for Personal and CNC
Grinding machine.
3. 2 Validate dimensions of several machined parts as
per drawing with suitable measuring instruments
such as vernier calipers, Micro meters, Depth
gauges for ascertaining grinding allowance.
3. 3 Demonstrate CNC Grinding machine, CNC console,
Machine starting & operating in Reference Point,
JOG, MPG, Incremental, MDI and AUTO Modes.
3. 4 Demonstrate balancing a grinding wheel, mounting
a grinding wheel, Truing of a grinding wheel.
3. 5 Demonstrate Part program & Automatic Mode
Execution of CNC Grinding Machine for Plunge and
traverse grinding a parallel diameter, Grinding of
slow and fast taper surfaces etc.
CORE MODULE 4 : CAD/ CAM to be finalized by G Venkat
1. Develop the Orthographic and Isometric drawings by using AutoCAD
1. 1 Demonstrate orthographic views of object containing
lines, circles and arc geometry.
1. 2 Interpret given orthographic views and show the
actual shape of the component.
1. 3 Demonstrate with AutoCAD for Constructing Isometric
drawing.
1. 4 Demonstrate isometric view from orthographic
views of object/s containing lines, circles and arcs.
1. 5 Demonstrate with AutoCAD, changing different
workspaces, open new drawing sheet and set limits,
use of templates and units.
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Advanced Diploma (Vocational) in Manufacturing Technology
1. 6 Illustrate attributes of Absolute, relative, Absolute
polar and relative polar co-ordinate system in Auto
CAD.
2. Draw given sketches in
AUTOCAD and enhance the
sketches with additional
features in AutoCAD
2. 1 Demonstrate draw bar, modify bar features by
using drawing.
2. 2 Demonstrate Mirroring and Arraying commands,
Modify commands, create parametric dimension
Delete & Add Dimension.
2. 3 Illustrate the features such as single & multiple
texts in a drawing, construct tables, changing the
properties of object and managing drafting aids.
2. 4 Demonstrate features such as make a block, write
it & then insert it in any file.
2. 5 Demonstrate Geometric constraints and
Dimensional constraints.
3. Build new part model and
generate surfaces with Creo
3. 1 Demonstrate Interface, Sketcher, constraining, and
modifying sketches in CREO.
3. 2 Demonstrate editing Geometry, base Feature,
datum and Secondary features in CREO.
3. 3 Demonstrate Part modelling, Surface modelling,
Assembly modelling with constraints, top-down
assemblies and Bottom-up assemblies in CREO.
3. 4 Demonstrate simulation of components on
assembly.
4.
Perform assembly modeling
with sequencing and simulate
part mechanism dynamically.
4.1 Demonstrate Assembly model with constraints.
4.2 Distinguish between top-down and Bottom-up
assemblies
4.3 Verify the modifications in components which are
done in assembly.
4.5 Demonstrate dynamics of parts by Simulation.
5. Convert the given sketch to part programme using Mastercam.
5.1 Demonstrate virtual machining in Milling by creating
NC code.
5.2 Demonstrate virtual machining in Turning by creating
NC code.
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Advanced Diploma (Vocational) in Manufacturing Technology
CORE MODULE 5 : ADVANCED MANUFACTURING PROCESSES
1. Plan and organize the work in predictable/routine environment for limited range of machining operations on CNC 5 axis Vertical machining centre by applying appropriate cutting parameters.
1. 1 Demonstrate features of CNC 5 axis Vertical
machining centre, CNC console, machine starting
&
operating in reference point, JOG, MPG,
Incremental,
MDI and AUTO Modes.
1. 2 Demonstrate Simulation on the machine, File
management, File editor, Program transfer (CAM)
to
machine etc.
1. 3 Demonstrate Co-ordinate system and working
with
planes and rotary planes and usage of measuring
probe.
2.
Produce components on CNC 5 axis machining centre.
2.1 Demonstrate work alignment with the Table and other multiple axis, Work off set measurement, Tool off set measurement and Verify the zero offsets and tool offsets in MDI mode.
2.2 Demonstrate tool path generation with UG cam, generate NC code and transfer to the machine.
2.3 Demonstrate the program execution for Ruled surface & Splined surfaces and Check the finish sizes with measuring probe systems.
2.4 Demonstrate the program execution for Splined surfaces with rotation and Check the finish sizes with measuring probe systems.
2.5 Demonstrate the program execution for Solid aluminium structural parts of Aerospace industry and Check the finish sizes with measuring probe systems.
2.6 Demonstrate the program execution for Impeller machining and Check the finish sizes with measuring probe systems.
2.7 Demonstrate the program execution for Turbine blade machining and Check the finish sizes with measuring probe systems.
3. Plan and organize the work in predictable/routine environment for limited range of machining operations on CNC EDM Wire cut machine by applying appropriate cutting parameters.
3.1 Demonstrate wire loading, wire feeding, work offset measurements, setting up of Power supply system and initiation of fluid tank system.
3.2 Demonstrate features of CNC EDM Wire cut machine.
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Advanced Diploma (Vocational) in Manufacturing Technology
4. Produce components on EDM Wire cut machine.
4.1 Demonstrate the production of external and internal profiles with simple configuration. 4.2 Demonstrate the production of external and internal profiles with complex contour configuration. 4.3Demonstrate the production of external and internal profiles with tapering configuration.
5. Plan and organize the work in predictable/routine environment for limited range of machining operations on CNC EDM Die Sinking machine by applying appropriate cutting parameters.
5.1 Demonstrate features of CNC EDM Die sinking machine, loading and unloading of electrode, align the tool electrode and work piece on EDM machine and initiation of Power supply system.
6. Produce components on EDM Die Sinking machine.
6.1 Demonstrate the production of external and internal profiles (plain cavities) with simple configuration.
6.2 Demonstrate the production of external and internal profiles (angular cavities) with simple configuration.
6.3 Demonstrate the production of complex contours having plain, angular and radius profiles.
6.4 Demonstrate the production of concave contours.
6.5 Demonstrate the production of tapering configurations-frustum.
ELECTIVE MODULE 1 : CONTROL SYSTEMS & AUTOMATION to be finalised by D S Rao
1. Perform simulation
mechanism dynamically,
design and develop
independent functional and
stable assembly models.
1. 1 Operate, maintain and control of air compressors.
1. 2 Identify pneumatic components: pressure gauge,
FRL
unit i.e. Filter-Regulator-Lubricator, Manifold, T-
connectors, plastic tubing and different types of
valves
and actuators.
1. 3 Perform Dismantling, repair and assembling of FRL
unit.
2. Perform operation and control
of pneumatic equipment in
the industry.
2. 1 Plan and identify tools, instruments and
equipment for the work and make it available
timely.
2. 2 Set up workplace/ assembly location with due
consideration to operational stipulation.
2. 3 Plan work in compliance with standard safety
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Advanced Diploma (Vocational) in Manufacturing Technology
norms and collecting desired information.
2. 4 Construct pneumatic control system as per
design/ application requirement.
2. 5 Measure various parameters as per the set up.
2. 6 Record data as per standard format/ designed
chart.
3. Construct Pneumatic and
Electro–pneumatic circuits for
various industrial applications,
check and troubleshoot.
3. 1 Plan and identify tools, instruments and
equipment for the work and make it available
timely.
3. 2 Set up workplace/ assembly location with due
consideration to operational stipulation.
3. 3 Plan work in compliance with standard safety
norms
and collecting desired information.
3. 4 Construct electro-pneumatic circuit as per design/
application requirement.
3. 5 Check the functioning of processes as per desired
requirement.
3. 6 Check the functioning of system as per desired
requirement.
3. 7 Trouble shoot the faults during functioning.
4. Perform operation and control
of hydraulic equipment in the
industry, pressure relief valve
(PRV).
4. 1 Plan and identify tools, instruments and
equipment for the work and make it available
timely.
4. 2 Set up workplace/ assembly location with due
consideration to operational stipulation.
4. 3 Identify Hydraulic components – hydraulic power
pack, Pumps, Oil Reservoir, different grades of
hydraulic oils, Pressure relief valve (PRV), Filters,
different types of valves, actuators, accumulator,
and hoses.
4. 4 Dismantling and assembling of different types of
Directional Control Valves.
4. 5 Install accessories in hydraulic system as per
design/ application requirement.
4. 6 Check the functioning of system as per desired
requirement.
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Advanced Diploma (Vocational) in Manufacturing Technology
4. 7 Trouble shoot the faults during functioning.
5. Construct and maintain
hydraulic, electro- hydraulic
circuits for a given application,
check and troubleshoot.
5.1 Plan and identify tools, instruments and
equipment for the work and make it available
timely.
5.2 Set up workplace/ assembly location with due
consideration to operational stipulation.
5.3 Construct a circuit for the control of a hydraulic
Cylinder using a 3/2-way valve, 4/2 & 4/3 way
valves.
5.4 Construct a hydraulic circuit for operation and
control.
5.5 Install accessories in hydraulic system as per
design/
application requirement.
5.6 Check the functioning of system as per desired
requirement.
5.7 Trouble shoot the faults during functioning.
6. Construct circuits using
hydraulic, pneumatic and
mechatronic components for
industrial applications.
6. 1 Develop electronic circuit as per desired
application.
6. 2 Assemble and test Electronic Circuit on simulation
6. 3 Software.
6. 4 Detect fault observing diagnostic procedure and
rectify using simulation software.
6. 5 Rectify by resetting errors using simulation
software.
6. 6 Manufacture and assemble Mechanical sub
system.
6. 7 Prepare Pneumatic circuit and interface.
6. 8 Prepare Electrical/Electronic circuit and interface.
6. 9 Develop and download PLC program.
6. 10 Integrate, Test and Repair for functionality.
ELECTIVE MODULE 2: WELDING PROCESS & POWER SOURCE
1 Demonstrate welding of Mild
steel in 1G/1F, 2G/2F, 3G/3F
and 4G/4F positions by
Shielded Metal Arc Welding
process. (SMAW)
1.1 Plan and select the type & diameter of electrode,
welding
Current type and polarity.
1.2 Prepare weld metal edges as per drawing
requirement
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Advanced Diploma (Vocational) in Manufacturing Technology
1.3 Check and set Shielded metal arc welding power
source and tack the pieces as per drawing
requirement.
1.4 Set up the tacked pieces in specific position.
1.5 Deposit the weld maintaining appropriate arc length,
electrode angle, welding speed, weaving technique
and maintain safety aspects.
1.6 Carryout cleaning the welded joint thoroughly.
1.7 Inspect visually for soundness of the weld joint &
check dimensions using weld gauges.
2 Plan and perform welding of
Mild steel Plate and sheets by
Gas Metal Arc Welding
process. (GMAW)
2.1 Plan and select the type & diameter of electrode
wire, contact tip, nozzle, and liner .
2.2 Ensure proper functioning of wire feeder and set
wire feed speed.
2.3 Adjust shielding gas pressure according to the nozzle
size
2.4 Prepare weld metal edges as per drawing
requirement
2.5 Check and set welding power source and tack the
pieces as per drawing requirement.
2.6 Set up the tacked pieces in specific position.
2.7 Deposit the weld maintaining appropriate arc length,
electrode angle, welding speed, weaving technique
and maintain safety precautions.
2.8 Carryout cleaning the welded joint thoroughly.
2.9 Inspect the weld joint using visual and Dye
penetration Technique & check dimensions using
weld gauges.
3 Demonstrate welding of Mild
steel Plate by FCAW process.
(FCAW)
3.1 Plan and select the FCAW diameter of electrode
wire, contact tip and nozzle.
3.2 Ensure proper functioning of wire feeder and set
wire feed speed
3.3 Adjust shielding gas pressure according to the
nozzle size.
3.4 Prepare weld metal edges as per drawing
requirement.
3.5 Check and set welding power source and tack the
pieces as per drawing requirement.
3.6 Deposit the weld maintaining appropriate arc length,
electrode angle, welding speed, weaving technique
and maintain safety precautions.
3.7 Carryout cleaning the welded joint thoroughly.
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Advanced Diploma (Vocational) in Manufacturing Technology
3.8 Inspect the weld joint using visual and dye
penetration technique & check dimensions using
weld gauges.
4 Plan and perform welding on
of Mild steel Stainless steel &
Aluminium sheets & pipes by
Gas Tungsten Arc
Welding.(GTAW)
4.1 Plan and select the type & diameter of tungsten
electrode, and proper nozzle size.
4.2 Adjust shielding gas pressure according to the nozzle
size.
4.3 Prepare weld metal as per drawing requirement
4.4 Check and set welding power source and tack the
pieces as per requirement.
4.5 Deposit the weld maintaining appropriate arc length,
Torch angle, welding speed, and maintain safety
precautions.
4.6 Inspect the weld joint using visually for the
soundness of the weld.
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Advanced Diploma (Vocational) in Manufacturing Technology
Syllabus for Diploma in “Manufacturing Technology”
Core Module 1 : Workshop Technology : 320 Hrs
Hour
No. Learning outcome Professional Skills – 224Hrs.
Professional Knowledge = 96Hrs.
(with indicative Hours)
1-20 Produce
components
involving different
operations on
lathe observing
standard
procedure and
check for
accuracy.
[Different
Operations –
facing, plain
turning, step
turning, parting,
chamfering,
shoulder turn,
grooving, knurling,
boring, taper
turning, threading
(external ‘V’
only)]. Carry out
routine
maintenance of
lathe.
Introduction to workshop and
Metals (14 Hrs.)
• Plan and organize work
schedule, work area, tools,
equipment and materials in
the Workshop to improve
productivity. (3 Hrs.)
• Demonstrate Safety
procedures related to machine
shop. (3 Hrs.)
• Demonstrate First aid (Basic
life support) and Fire
extinguishers. (2 Hrs.)
• Operate electrical mains for
machinery and other allied
installations (3Hrs.)
• Maintenance of machinery,
tools and equipment for
regular operation. (3 Hrs.)
Related theory (06 Hrs.)
• General machine shop
awareness.
• Material properties and their
application.
• Tool Geometry/ nomenclature.
• Tool designation as per ISO.
• Precautions and Checklist before
using tools, equipment and
machinery.
• Commercially available work
and tool materials in the
market.
• Introduction to Shaping, Slotting
and Planning machines, types,
parts and specifications
• Different mechanisms of
Shaping, Slotting and Planning
machines.
• Work and tool holding devices
for Shaping, Slotting and
Planning machines.
• Calculations related to Cutting
speed, depth of cut, feed and
cycle time calculations.
• Calculation of material removal
rate (MRR).
21-
100
Lathe machine (51 Hrs.)
• Demonstration of Lathe and
lathe tools. (1 Hrs.)
• Perform Plain turning. (1 Hrs.)
• Perform Step turning with
corner radius and fillet. (4
Hrs.)
Related theory (30 Hrs.)
• Introduction to Lathe, functions
and types.
• Introduction to Tool materials
and tool selection.
• Different tool nomenclatures.
• Feed and thread cutting
8. SYLLABUS
35
Advanced Diploma (Vocational) in Manufacturing Technology
• Perform Knurling operation on
different materials. (2 Hrs.)
• Demonstrate taper turning-
External and Internal. ( 3 Hrs.)
• Perform boring and counter
boring (3 Hrs.)
• Perform blind Hole boring (3
Hrs.)
• Perform profile turning (3
Hrs.)
• Perform simple Eccentric
turning (3 Hrs.)
• Perform Simple eccentric
boring (3 Hrs.)
• Practice Acme thread cutting
(3 Hrs.)
• Machining Multi-start thread.
(3 Hrs.)
• Machining Square thread.
(3 Hrs.)
• Generating Double start
square thread cutting.(3 Hrs.)
• Perform V- groove on shaft.
(2 Hrs.)
• Perform Threading on pipe
end. (3 Hrs.)
• Demonstrate production of
components. (5 Hrs.)
• Maintenance of machinery,
tools and equipment for
regular operation. (3 Hrs.)
mechanisms.
• Lathe accessories and
attachments.
• Lathe operations.
• Cutting tool signature.
• Calculations related to cutting
speed, feed, taper turning and
thread cutting.
• Material specific coolant
selection.
101-
170
Produce
components on
Milling machines
involving different
operations such as
Face milling, End
milling, Rack
cutting, Gear
cutting, Angle
cutting etc.
Milling (52 Hrs.)
• Demonstration of Milling
machines, Milling cutters,
attachments and accessories.
(2 Hrs.)
• Milling of a right angled block
with good surface finish. (4
Hrs.)
• Milling a slot and angular
milling. (4 Hrs.)
• Perform Male and Female
Dovetail cutting.(6 Hrs.)
• Perform Male and Female T-
Related theory (18 Hrs.)
• Introduction to Milling
machines, types and
mechanisms.
• Types of cutters.
• Importance of coolant and its
preparation.
• Accessories and attachments
used.
• Cutter holding devices.
• Milling process
• Milling operations
• Calculations related to spindle
36
Advanced Diploma (Vocational) in Manufacturing Technology
slot cutting. (6 Hrs.)
• Demonstrate concave and
convex milling. (6 Hrs.)
• Perform Cam milling (7 Hrs.)
• Make a base of Machine vice.
(6 Hrs.)
• Cutting of Gear Rack (3hrs.)
• Demonstrate Gear cutting (8
Hrs.)
speed, feed, depth of cut and
machining time.
• Indexing and dividing heads.
• Indexing methods
171-
215
Produce Gear
components on a
Gear Hobbing
machine.
Gear cutting (33 Hrs.)
• Generating Spur gear (5 Hrs.)
• Generating Helical gear (7
Hrs.)
• Generating Bevel gear (6 Hrs.)
• Generating Worm wheel (7
Hrs.)
• Generating Worm shaft (8
Hrs.)
Related theory (12 Hrs.)
• Gear Cutting Theory
• Gear Nomenclature &
standards
• Gear cutting methods
• Gear generating methods &
processes
• Gear Hobbing
• Broaching.
216-
245
Produce
components on a
Drilling machine
involving different
hole machining
operations such as
drilling, reaming,
counter boring,
counter sinking,
tapping etc.
Drilling and Reaming (14 Hrs.)
• Demonstration of Different
Drilling machines (1 Hr.)
• Demonstration of Different
drilling practices (2 Hrs.)
• Demonstration on use of
drilling jigs, clamping and
unclamping methods. (1 Hr.)
• Perform Drilling on Pillar and
Radial and Drilling machine. (2
Hrs.)
• Perform Reaming (1 Hr.)
• Practice Counter boring,
Counter sinking, Spot facing
(2 Hrs.)
• Perform Trepanning (1 Hr.)
• Perform Machine tapping (1
Hrs.)
• Marking with a template and
scrabrer on surface plate. (3
Hrs. )
Related theory (12 Hrs.)
• Introduction function of drilling
machine.
• Types of drilling machines and
parts.
• Work holding devices.
• Tool holding devices.
• Different drilling operations.
• Jigs and Fixtures.
• Principles of jigs and fixture
design.
• Speed, Feed, Depth of cut and
time.
246-
320
Produce the
component on
Grinding machines
involving different
Grinding (60 Hrs.)
• Balancing of the Grinding
wheel (1 Hr.)
• Mount and align/truing
Related theory (18 Hrs.)
• Introduction to Grinding, Types
and Mechanisms.
• Importance of Grinding and
37
Advanced Diploma (Vocational) in Manufacturing Technology
operations such as
cylindrical grinding
(OD&ID), shoulder
grinding, surface
grinding and
perform cutting
tool resharpening
on tool and cutter
grinder.
Wheel on to the machine. (2
Hrs.)
• Dress the Wheel by using
dressers. (2 Hrs.)
• Practice on Surface grinders.
(8 Hrs.)
• Perform slot grinding. (3 Hrs.)
• Demonstrate Cylindrical
grinder machine for Internal
and external grinding. (12
Hrs.)
• Perform cylindrical taper
grinding. (6 Hrs.)
• Perform eccentric grinding. (8
Hrs.)
• Perform resharpening of
cutting tools on Tool and
Cutter grinder.(18 Hrs.)
surface finish parameters.
• Applications of Grinding.
• Work holding devices and
attachments.
• Types of Grinding wheels and
their usages.
• Selection of Grinding wheel
and abrasives.
• Concept of Glazzed and Loaded
wheels.
• Calculations on speed, feed,
depth of cut and machining
time.
Project work/ Industrial Visit
Revision
Examination
38
Advanced Diploma (Vocational) in Manufacturing Technology
Syllabus for Diploma in “Manufacturing Technology”
Core Module 2 : Metrology And Quality Control : 320 Hrs.
Hour No. Learning outcome Professional Skills 224 Hrs Professional Knowledge 96 Hrs.
(with indicative Hours)
1-40 Plan, organise and measure the linear, angular, Thread and gear profile measurement of work pieces with various measuring instruments viz. Vernier Calipers, Micrometers, Protractors, Clinometer, Sine bars/centres, gauges etc.
Linear and Angular measurements
(56 Hrs.)
• Introduction and familiarization
of Metrology Lab.(4 Hrs.)
• Measure dimensions using
Vernier Calipers, Height gauges,
Micrometers. (12 Hrs.)
• Measure angular dimensions
using Protractors. (2 Hrs.)
• Measure cylindrical taper using
Sine center. (4Hrs.)
• Measure different angle
measurement using Sine bar. (6
Hrs.)
• Measure angle measurement
using Clinometer and Angle slip
gauges. (4 Hrs.)
• Obtain dimensions by using indirect instruments viz. Telescopic gauges, Bore gauges, etc. (6 Hrs.)
• Ensure acceptability of dimensions by using Radius gauges, Feeler gauges, Angle gauges, Thread pitch gauges, Standard Wire Gauge etc. (8 Hrs.)
• Measure coating/plating thickness by using thickness gauge. (2 Hrs.)
• Measure non standard dimensions by using precision balls and rollers.(8 Hrs.)
Related Theory (24 Hrs.)
• Introduction to the Metrology and
Engineering Inspection.
• Rules for measuring.
• Care and maintenance of measuring instruments.
• Units of measurements and their standards.
• Use and application of Surface plate (Cast Iron, Granite, Glass), V-block and clamps.
• Identifying the characteristics of precision measuring instruments.
• Errors likely to creep in precision measurements and their care.
• Gauges viz. plug, ring and snap gauges.
• Dial gauges, Slip gauges use, Angle slip gauges and applications.
• Vernier calipers
• Micrometers
• Protractors
• Clinometer
• Spirit level
81-120 Thread, Gear and Machine Tool
Metrology (28 Hrs.)
• Check dimensions using Ring
and Plug gauge. (2 Hrs.)
• Check dimensions using Snap
gauges. (2 Hr.)
• Measure all parameters of
Thread. (12 Hrs.)
• Measure all parameters of Gear
measurements. (12 Hrs.)
Related Theory (12 Hrs.)
• Limits and Fits terminology as
per BIS and ISO and its
calculations.
• Taylor’s principle.
• Screw threads terminology.
• Effect of pitch errors.
• Terminology of gear tooth.
• Machine alignment.
39
Advanced Diploma (Vocational) in Manufacturing Technology
121-160 Geometrical measurements (34
Hrs.)
• Check perpendicularity and
parallelism using square master. (6Hrs.)
• Check Flatness, Straightness. (6 Hrs.)
• Check Circularity, Concentricity, Cylindricity, Eccentricity, Run-out and Total run-out using Talleyrand. (10 Hrs.)
• Measure dimensions of holes using Bore gauges. (6 Hrs.)
• Measure dimensions of components by using profilometer/Profile measuring machine. (6 Hrs.)
Related Theory (12 Hrs.)
• All geometrical measurements
definition and descriptions.
• Description of different profiles.
• Bore gauges.
• Limit gauges
• Light wave interference.
• Interference of two rays.
161-215 Measure different jobs using optical measuring instruments and determine surface features.
Measuring machines (36 Hrs.)
• Check dimensions using Optical
Profile projector. (3 Hrs.)
• Check cam profile by using Optical Dividing Head. (4 Hrs.)
• Check linear measurements using Tool Maker’s Microscope. (3 Hrs.)
• Check angular measurements using Tool Maker’s Microscope. (2 Hrs.)
• Check various dimensions using Universal measuring machine. (3 Hrs.)
• Perform Surface roughness inspection by microscopic and surface photographs. (3 Hrs.)
• Perform Surface roughness testing using surftest. (2 Hrs.)
• Check surface features using Monochromatic light source with Optical flat. (1 Hrs.)
• Check surface level using Autocollimator. (3 Hrs.)
• Check various dimensions Vision measuring machine (system). (2 Hrs.)
• Measure all dimensions of components using CNC-CMM. (7
Related Theory (17 Hrs.)
• Light source for interferometry.
• Interferometers.
• Laser interferometers.
• Care and maintenance of
Optical measuring machines.
• Profile projector.
• Dividing Head.
• Tool Maker’s Microscope.
• Autocollimator.
• Measuring machines.
• Scanning electronic Microscope
40
Advanced Diploma (Vocational) in Manufacturing Technology
Hrs.)
• Practice of SEM (3 Hrs.)
Calibrate different instruments and use of different comparators & related Management tools.
Calibration (18 Hrs.)
• Perform and practice of Vernier
Calipers calibration. (2 Hrs.)
• Perform and practice of
Micrometers calibration.(2 Hrs.)
• Perform and practice of Dial
Test Indicators Calibration. (2
Hrs.)
• Perform and practice of Slip
gauge calibration. (3 Hrs.)
• Perform and practice of
mechanical comparators. (3
Hrs.)
• Perform and practice of
Electrical and Electronic
comparators. (3 Hrs.)
• Perform and practice of
Pneumatic and Optical
comparators. (3 Hrs.)
Related Theory (7 Hrs.)
• Calibration of
- Vernier Calipers
- Micrometers
- Dial Test Indicators
- Slip gauges
• Use and Types of Comparators.
- Mechanical
- Electrical
- Electronics
- Pneumatic
- Optical
241-280 III) Quality Control and
Management Tools (28 Hrs.)
• Perform and Practice of
Statistical Process Control with
SPC software. (5 Hrs.)
• Perform and Practice of quality
charts. (8 Hrs.)
• Perform and Practice of Case
studies of Management
Techniques (15 Hrs.)
Related Theory (12Hrs.)
• Quality Control.
• Fundamentals of statistics.
• Statistical Quality Control.
• Control charts.
• Applications of control charts.
• Sampling inspection.
• Q. C. Tools
• Quality management and TQM
• Total Productive Maintenance.
• 5’S
• Just in Time manufacturing
(JIT).
• Implementation of Kaizen.
• Kanban
• Lean manufacturing and Six
Sigma.
281-320 Test the mechanical properties of metals viz. Hardness, Compressive and
Destructive and Non-Destructive
Testing (24 Hrs.)
• Perform Surface inspection by
Related Theory (12 Hrs.)
• Surface roughness.
• Hardness testing machines
41
Advanced Diploma (Vocational) in Manufacturing Technology
Tensile strength using hardness testing machines and Universal Testing Machine. Analyse the defects of components by using Non-Destructing Testing machines.
Touch, Visual and Scratch. (2 Hrs.)
• Measure Hardness with Brinell hardness tester. (2 Hrs.)
• Measure Hardness with Rockwell hardness tester. (2 Hrs.)
• Measure Hardness with Vickers hardness tester. (2 Hrs.)
• Perform Non-Destructive testing with Liquid penetration test. (3 Hrs.)
• Perform Tensile and Compressive strength testing using UTM. (4 Hrs.)
• Perform NDT with magnetic particle testing. (3 Hrs.)
• Perform NDT with ultrasonic testing. (2 Hrs.)
• Perform NDT with radiographic testing and film observation. (4 Hrs.)
- Brinel
- Rockwell
- Vickers
• Strength testing methods and
UTM
• NDT methods
- Liquid penetration testing
- Magnetic particle testing
- Ultrasonic testing
- Radiographic testing
• Revision and Internal test.
Projects
Revision
Examination
42
Advanced Diploma (Vocational) in Manufacturing Technology
Syllabus for Diploma in “Manufacturing Technology”
Core Module 3 : CNC TECHNOLOGY: 320 Hrs
Hour
No. Learning outcome
Professional Skills 224 Hrs. Professional Knowledge 224 Hrs.
(with indicative Hours)
1-90 Plan , organize and
produce the work
in predictable/
routine
environment for
limited range of
machining
operations on CNC
Turning machine/
Turn Mill Centre by
applying
appropriate cutting
parameters,
measuring
instruments and
check for work
result.
CNC Turning machine: (60
hours)
• Demonstrate Personal and
CNC Turning machine Safety.
Select, use, clean and store
personal protective
equipment.(1hr.)
• Demonstrate CNC Turning
machine/CNC Turn Mill
centre, CNC console.
Machine over travel limits
and emergency stop.
Machine starting &
operating in Reference
Point, JOG, MPG,
Incremental, MDI and AUTO
Modes. (2hrs.)
• Demonstrate Simulation
software, File management,
menu management,
Geometry creation, Setup,
Tool management, Work
plan, part programme
creation and
Simulation.(3hrs).
• Prepare Co-ordinate system
assignments and simulations
(2hrs).
• Prepare Absolute and
incremental programming
assignments and simulations
(2hrs).
Related CNC Turning Theory:(30 hours) Safety Precautions to be followed in CNC Turning operations. Safe handling of tools, equipment & CNC machines.
Explain working principle of CNC Turning Machine/CNC Turn Mill centre. Types of CNC Turning machines and their applications, advantages & limitations of CNC Turning machine. Describe CNC interpolation, open and close loop control systems. CNC Machine Control Unit (Keys & Menus)
Describe the screen management,
Navigation of software, saving of
part programmes and work plans.
Tool path simulation. ISO/DIN G
and M codes for CNC Turning
machine/CNC Turn Mill centre. Importance of feedback devices for CNC control.
Co-ordinate systems and Points.
Describe the method of arriving
Work Zero off sets and tool off sets
in Turning machine. Function of Hydraulic power pack, Direction control valves, accumulator, characteristics of hydraulic oil and precautions to be taken while holding different shapes of materials.
43
Advanced Diploma (Vocational) in Manufacturing Technology
• Perform Jaw removal from
chuck, Tool removal from
Turret, Tail stock Centre
removal and mount them on
CNC Lathe as per
requirement of work piece.
Practice of hydraulic
pressure setting for work
clamping to different types
of work Pieces such as
ferrous, non ferrous, solid
and hollow (4hrs).
• Perform Work and tool
setting. Work off set
measurement, Tool off set
measurement and entry into
CNC Control. Tool nose
radius and tool orientation
entry into CNC control.
Checking of work zero
offsets and tool offsets
(3hrs).
• Carry out Soft jaw boring
(1hrs).
• Prepare Part program,
Simulation, Program
checking in dry run, single
block mode & Automatic
Mode execution for the
exercise on Simple turning &
Facing (step turning). Check
the finish size. (2hours).
• Perform linear interpolation,
and Circular interpolation
assignments and simulations
on soft ware. Part program
preparation, Simulation &
Automatic Mode execution
for the exercise on Turning
with Radius / chamfer with
TNRC (2hours).
• Prepare Part program,
Simulation & Automatic
Mode Execution of CNC
Cutting tool materials for CNC Turning and its applications ISO nomenclature for tool holders used on CNC Turning machine and for indexable inserts. Tool holders and inserts for radial grooving, face grooving, threading, drilling. Cutting parameters- cutting speed CSS, feed rate, depth of cut, tool wear, tool life, relative effect of each cutting parameter on tool life. Cutting parameters selection from a tool manufacturer’s catalog for various operations. Describe the tooling systems for CNC Turning Centers.
Application of soft jaws, Materials
used for soft jaws, precautions to
be taken while boring soft jaws.
Tool path study of machining operations. Setting of Graphic screen parameters for simulation. Geometric development, work plan, tool selection for roughing and finishing operations.
Importance of Tool Nose Radius Compensation (TNRC). Study of Blue print and defining of co ordinate points.
Requirement of tool wear offset corrections for achieving dimensions as per drawing during mass production.
44
Advanced Diploma (Vocational) in Manufacturing Technology
Turning Machine for the
exercise on Blue print
programming of contours
with TNRC (2 hrs).
• Perform Tool Wear
Correction for desired
Geometrical requirements
as per drawing and wear
offset correction (2hrs).
• Carryout dimensional
measurement and check
quality as per the drawing
with appropriate measuring
instruments for all the
following Exercises :
- Prepare Part program,
Simulation & Automatic
Mode Execution of CNC
Machine for the exercises
on turning.
- Perform Stock removal cycle on OD (3 Exercises-06 hrs)
- Perform Drilling, Reaming and Tapping cycles
- (2 Exercises-04 hrs) - Perform Grooving and
thread cutting on OD (2 Exercises-6 hrs)
- Perform Grooving and thread cutting on ID
- (2 Exercises-6 hrs) - Perform Turn Mill
operations on OD and ID. - (3 Exercises-06 hrs) - Perform Sub programming
with repetition in the Main Program. (2 Exercises-6 hrs)
Describe the stock removal cycle in CNC turning for OD / ID operation. Drilling, Tapping cycles in CNC Turning. Grooving, Threading. C-axis programming with polar interpolation. Trouble shooting in CNC lathe machine. Preventive and periodical maintenance of CNC machines Identify Factors affecting turned part quality/ productivity.
91-
230
Plan, organize and
produce the work in
predictable/
routine
environment for
limited range of
machining
operations on CNC
Milling machine/
CNC Milling machine: (104
hours)
• Demo. of Personal and CNC
Milling machine/ Machining
centres Safety. Select, use,
clean and store personal
protective equipment.(1hr.)
Related CNC Milling Theory:(36
hours)
Safety Precautions to be followed
in CNC milling operations. State
the Safe handling of tools,
equipment & CNC machines.
Describe CNC system working.
Types of CNC Milling Machines and
45
Advanced Diploma (Vocational) in Manufacturing Technology
Machining centre
by applying
appropriate
Simulation &
Automatic Mode
Execution and
check for work
result.
• Demo. of CNC Milling
machine/ Machining
centres, CNC console.
Machine over travel limits
and emergency stop.
Machine starting &
operating in Reference
Point, JOG, MPG,
Incremental, MDI and
AUTO Modes.(3hrs.)
• Demonstrate Simulation of
software, File management,
menu management,
Geometry creation, Setup,
Tool management, Work
plan, part programme
creation and
Simulation.(3hrs).
• Prepare Co-ordinate system
assignments and
simulations (2hrs).
• Perform Absolute and
incremental programming
assignments and
simulations (2hrs).
• Carryout Vice alignment
with the Table, Mount the
tools on ATC as per
requirement of work piece.
(2hrs).
• Perform Work and tool
setting. Work off set
measurement, Tool off set
measurement and entry in
CNC Control. Check the zero
offsets and tool offsets
(5hrs).
• Carryout dimensional
measurement and check
quality as per the drawing
with appropriate measuring
instruments for all the
following Exercises -
Machine axes
Conventional & CNC machining.
Explain the working principle of CNC Milling Machine.
Describe Machine tool elements,
Feed Drives and spindle drive.
Describe the screen management,
Navigation of software, saving of
part programmes and work plans.
Tool path simulation. ISO/DIN G
and M codes for CNC milling.
Co-ordinate systems and Points.
Describe the method of Zero off
sets and tool off sets in Milling.
Use of ISO codes for carbide
indexable inserts and tool holders
for Milling.
Describe the tooling systems for
CNC Machining Centres.
Work locating principles and
locating devices for CNC milling.
Identify cutting tool materials for
CNC Milling and its applications.
Cutting parameters- cutting speed,
feed rate, depth of cut, tool wear,
tool life, relative effect of each
cutting parameter on tool life.
Cutting parameters selection and
process planning.
Tools layout and process sheet
preparation.
Calculation of approach and
escape distance in tangential entry
and circular entry.
Bi-directional and Unidirectional
cuts and calculation of overlap
distance during cutting. Single and
multiple passes of cutting.
Carry out tool path simulation on
machine.
46
Advanced Diploma (Vocational) in Manufacturing Technology
- Prepare Part program,
Simulation, Program
checking in dry run, single
block mode & Automatic
Mode Execution for the
exercise on Simple edge
milling& Facing. Check the
finish size (3 hours).
- Perform linear interpolation,
and Circular interpolation
assignments and simulation
on soft ware (3 hours).
- Prepare Part program,
Simulation & Automatic
Mode Execution for the
exercise on Milling with
Radius / chamfer with CRC (3
hours).
- Perform Tool Wear
Correction for desired
Geometrical requirements as
per drawing and wear offset
correction (1hrs).
- Prepare Part program,
Simulation & Automatic
Mode Execution of CNC
Milling Machine for the
following exercises on
Milling Perform End milling
with polar coordinates
(3hrs).
- Perform Slot milling with
CRC (3hrs).
- Perform hole machining
operations with Hole
patterns using Canned
cycles: Simple drilling-G 81,
Chamfer and counter-sink
drilling-G82, Deep hole
drilling - G 83. Tapping G 84
and G74, Boring cycles G 85 -
G 89. (4 Exercises-10 hours).
- Perform Contour milling
external with CRC and
Contour milling internal with
Purpose of Cutter Radius
Compensation (CRC).
Describe the shifting of Work-piece
zero points.
Indicate Machining parameters for milling for face milling and end milling. Requirement of tool wear offset corrections for achieving dimensions as per drawing during mass production.
Describe the Drilling /Boring cycles in CNC Milling.
Programming for Grooving/
Threading on external and internal
in CNC Milling.
Importance of Helical Interpolation
and Thread Milling, advantages
and limitations in CNC Milling.
Machining of rectangular/ circular pockets on CNC milling. Drilling, slot milling patterns on CNC milling. Datum shift and Transformation functions-scaling, mirror image, rotation and translation.
Using Sub Programs & Cycles in the
Main Program.
Trouble shooting in CNC Milling
machine. Preventive and periodical
maintenance of CNC machines.
47
Advanced Diploma (Vocational) in Manufacturing Technology
CRC. (4 Exercises-12 hours).
- Perform Rectangular pocket
and Circular pocket milling.
(3 Exercises-8hours).
- Milling of Slot patterns. (2
Exercises-8 hours).
- Perform Thread Milling.(2
Exercises-8 hours)
- Mill patterns by using Mirror
image, Scaling, Rotation and
translate functions. (3
Exercises-10hours).
- Practice Sub programming
with repetition in the Main
Program. (3 Exercises-10
hrs)
231-
30
Plan, organize and
produce the work
in predictable/
routine
environment for
limited range of
machining
operations on CNC
Grinding machine
by applying
appropriate
cutting
parameters to
control
dimensional
accuracies with
specific surface
finish and check
for work result
using measuring
instruments.
CNC Universal Cylindrical
Grinding machine (60 hours)
• Demonstrate Personal and
CNC Grinding machine Safety.
Select, use, clean and store
personal protective
equipment.(3hr.)
• Measure dimensions of
several machined parts as
per drawing with suitable
measuring instruments such
as vernier calipers, Micro
meters, Depth gauges for
ascertaining grinding
allowance. (2hrs)
• Demonstrate CNC Grinding
machine, CNC console.
Machine over travel limits
and emergency stop.
Machine starting &
operating in Reference
Point, JOG, MPG,
Incremental, MDI and AUTO
Modes (3hrs.).
• Perform balancing of
grinding wheel, mounting of
grinding wheel, Truing of
grinding wheel.(4hrs)
Related CNC Grinding Theory:(30 hours)
Safety Precautions to be followed
while working on CNC Grinding
machine. State the Safe handling
of tools, equipment.
Importance of surface roughness
and measuring methods.
Importance of demagnetization of
jobs.
Purpose of cylindrical grinding,
types of Grinding, function and
operation of each element of the
machine.
Types of grinding wheels for Cast
Iron, Steel, stainless Steel and
Carbide.
Specifications of grinding wheels.
Grinding wheel markings.
Importance of inspection of
wheels.
Selection criteria of grinding
wheels.
Standard grinding wheel shapes.
Handling and storage of grinding
48
Advanced Diploma (Vocational) in Manufacturing Technology
• Prepare Part program &
Automatic Mode Execution
of CNC Grinding Machine for
all following exercises and
Carryout dimensional
measurement and check for
quality as per the drawing
with appropriate measuring
instruments:
- Perform Plunge grinding a
parallel diameter to a
dimensional accuracy of ±
0.05 mm.(3 exercises-
10hrs)
- Perform traverse grinding a
parallel diameter to a
dimensional accuracy of ±
0.05 mm.(3 exercises-
10hrs)
- Grinding of slow taper
surfaces with in a accuracy
of 5minutes(4hrs)
- Grinding fast taper surfaces
with in a accuracy of 5
minutes(4hrs)
- Perform Grinding on a
tapered bore(4hrs)
- Mount spindle for ID
grinding (1hrs)
- Grind cylindrical plain
internal surfaces on a
cylindrical grinder to an
accuracy of ± 0.05
mm(3hrs)
- Measure the taper with
sine bar and slip
gauge(2hrs)
- Measure internal
dimensions with bore dial
gauge with 0.01 to 0.001
accuracy(1hr)
- Carry out dressing of
grinding wheel with dresser
attachment for radius
grinding and
wheel.
Procedure of Balancing, mounting
and Truing of a grinding wheel.
Work holding devices- 4- jaw
Independent chuck, 3 - jaw chuck,
faceplate and carriers.
Type of grinding fluids and
purposes.
Methods of producing external
and internal cylindrical surfaces of
plain taper and stepped surfaces.
Describe the main factor of
grinding parameters wheel speed,
work speed, depth, and work
traverse speed, depth in feed.
Describe the method of Inspection
of cylindrical surfaces.
Concept of Centre less Grinding &
Surface Grinding.
Cylindrical grinding defects, causes
and remedy.
Trouble shooting in CNC Grinding
machine. Preventive and periodical
maintenance of CNC machines.
49
Advanced Diploma (Vocational) in Manufacturing Technology
measure.(2hrs)
- Perform Profile (contour)
grinding. (4 exercises- 17
hrs)
Project work / Industrial visit
Revision
Examination
50
Advanced Diploma (Vocational) in Manufacturing Technology
Syllabus for Diploma in “Manufacturing Technology”
Core Module 4 : CAD/ CAM: 320 Hrs
HOUR
No.
Learning outcome Professional Skills (224 HRS) Professional Knowledge (96
HRS)
(with indicative Hours)
1-23 Develop the
Orthographic and
Isometric drawings
by using AutoCAD.
Review of Drawings – 20 hrs
• Open AutoCAD and Changing
different workspaces.[1 hr]
• Open new drawing sheet and set
limits, use of templates and units.[1
hrs]
• Develop drawing using Absolute co-
ordinate system. [1 hr]
• Develop drawing using relative co-
ordinate system. [1 hr]
• Develop drawing using Absolute
polar co-ordinate system. [1 hr]
• Develop drawing using relative polar
co-ordinate system. [1 hr]
• Draw the orthographic views of
object containing lines, circles and arc
geometry. [1 hrs]
• Interpret given orthographic views
and to imagine the actual shape of
the component. [2 hrs]
• Setup AutoCAD for Constructing
Isometric drawing and start simple
Isometric Drawing[1 hrs]
• Practice on the making Isometric
Drawing [1 hrs]
• Draw the isometric view from
orthographic views of object/s
containing lines, circles and arcs.
[4hrs]
Related Theory [08 hours]
Types of projections-
orthographic, perspective,
isometric and oblique: concept
and applications.
Conversion of simple pictorial
views into Orthographic views.
Isometric scales. Isometric view
and isometric drawing.
Difference between isometric
projection and isometric
drawing. Geometric
measurements & Tolerances.
Concept of CAD. Latest Software used on CAD/CAM
Introduction to AutoCAD,
Familiarization of workspace,
Ribbon bar, command window.
Setting of Units & limits.
Understanding co-ordinates.
24-95 Draw given sketches
in AUTOCAD and
enhance the
sketches with
additional features
in AutoCAD.
AUTOCAD-45 hrs
• Construct drawings with lines and
circles [4 hrs]
• Construct standard geometrical
shapes.[4 hrs]
• Explain other draw commands .[4
hrs]
• Enhance drawing with Chamfer &
[25 hrs]
Understanding Draw commands-
Line, Circle, Arc, Ellipse, Polygon,
rectangle, text, hatch and other
draw commands.
Understanding Modify
commands- Erase, Move, Copy,
Offset, Extend, Trim, Break, Join,
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Advanced Diploma (Vocational) in Manufacturing Technology
fillet commands. [1 hr]
• Mirroring and Arraying commands.[2
hrs]
• Develop drawings with other Modify
commands. [2 hr]
• Create parametric dimension Delete
& Add Dimension.[2 hr]
• Putting a single & multiple texts in a
drawing.[1 hr]
• Construction of tables (BOM) in the
drawing. [2 hrs]
• Changing the properties of object. [2
hrs]
• Managing drafting aids. [ 2 hrs]
• Drafting different 2D mechanical
component drawings. [2 hrs]
• 2D Machine/Assembly drawings. [2
hrs]
• Make a block, write it & then insert
it in any file. [2 hr]
• Pick the items from design centre
and insert in to the drawing fit to the
requirement. [2 hr]
• Putting other format file/photos
/information in drawing.[1 hr]
• Managing layers with different
drawings.[2 hrs]
• Use of Geometric constraints.[2 hrs]
• Use of Dimensional constraints.[1
hr]
• Assignment: - Draft the given
Machine drawing [5 hrs](Create,
make Dimensions, in the given
template).
Rotate, Lengthen, Fillet,
Chamfer, Mirror, Array Stretch,
Scale, Explode, Pedit
Understanding & Managing
Dimension.
Object properties and working
with Drafting aids.
Blocks, Design center
External Reference, Layers
Parametric constraints.
96-167
Build new part
model and
generate surfaces
with Creo.
CREO- 55
• Develop Interface. [5 hr]
• Develop Sketcher.[5 hrs]
• Develop constraining sketch [5 hrs]
• Develop modifying sketches.[6 hrs]
• Develop editing Geometry [5hrs]
• Develop base Feature.[5 hrs]
• Develop datum features[5 hrs]
• Develop Secondary feature [5 hs]
• Prepare Part modeling. [8hrs]
Related Theory [16 hrs]
Introduction to parametric
modeling and its difference from
non-parametric with one
example.
Introduction to Creo modelling
and basic concepts, Using the
creo interface, Selecting and
Editing, Sketcher geometry,
52
Advanced Diploma (Vocational) in Manufacturing Technology
• Generate Surface modelling. [6hrs]
Planes and Axes, Creating
extrudes, Revolves and Ribs,
Creating sweeps and blends,
Creating holes, shells and drafts,
Creating rounds, chamfers , Copy
and mirror tools, Creating
patterns.
168-215 Perform assembly
modelling with
sequencing and
simulate part
mechanism
dynamically.
[35 Hrs]
• Prepare inspecting models. [2 hrs]
• Prepare Assembly model with
constraints. [6 hrs]
• Prepare top-down assemblies. [3
hrs]
• Prepare Bottom-up assemblies. [3
hrs]
• Modify components on assembly. [3
hrs]
• Organise Drawings from model.
[4hrs]
• Develop dynamics of parts by
Simulation. [4 hrs]
Assignment:- Design a given Mechanical
Assembly [Sketch, Model the parts,
Assemble, Simulate and make Detail
drawing.] [10 hrs]
Related Theory [16 hrs]
Review of Part modelling, Basic
Assembly Creation with
constraints, Exploding
assemblies, Using layers, Adv
Assembly modeling, Detailing
(Drawing), Editing view,
dynamics of Mechanism using
Simulation techniques.
216-320 Convert the given
sketch to part
programme using
Mastercam.
MASTERCAM- 74 hrs
• Practice on Mastercam Interface. [01
hr]
• Creating 2D drawings (using Line,
Arc, Rectangle, Fillet, Chamfer, Point,
Polygon, Rectangle shapes). [04 hrs]
• Practice on 2D toolpath generation.
[01 hr]
Milling Operations [ 25 hrs]
• Selection of Suitable Machine
[Milling].
• Practice on different types of Stock
setup for milling operations.
• Choose suitable Tools and tooling
parameter for milling operations.
• Perform Milling Operations by
[31 hrs]
Introduction on Master CAM.
Concepts on 2D drawing and
Solid design.
Review on Milling / Turning
operation.
Understanding tool path
generation.
Understanding Tool parameter
and job set up parameter.
53
Advanced Diploma (Vocational) in Manufacturing Technology
selecting suitable machining
parameters.
Turning Operations [ 27 hrs]
• Selection of Suitable Machine
[Turning].
• Practice on different types of Stock
setup / Chuck selection for Turning
operations.
• Choose suitable Tools and tooling
parameter for Turning operations.
• Formulate suitable machining
parameters for Turning Operations.
• Verify machining operation
(simulation).[1 hr]
• Validate by Backplot verification [1
hr]
• Generate NC code by Post-
processing [1 hr]
• Compile generated NC code. [1 hr]
• Transfer of generated NC code to
CNC Machine and simulate on CNC
machine. [4 hrs]
• Creating 3D models (Solid &
Surface). [2hrs]
[Extrude, Revolve, Fillet, Chamfer,
Sweep, Thicken, Ruled, Boolean
operations]
• Demonstrate virtual 3D machining in
Milling and Turning. [6hrs]
Verification methods - Backplot
Machine definition of different
controls. Post Processor transfer.
Understanding Planes in
Mastercam.
Introduction to 3D Machining
features, Benefits of 3D
Machining Operations,
Application of 3D Machining
operations in industries.
Features of Mastercam in 3D
Machining.
Project work/Industrial visit (optional)
Revision
Examination
54
Advanced Diploma (Vocational) in Manufacturing Technology
Syllabus for Diploma in “Manufacturing Technology”
Core Module 5 : Advanced Manufacturing Processes : 320 Hrs
HOUR
No. Learning outcome
Professional Skills Professional Knowledge
With Indicative Hours
Plan and organize
the work in
predictable
/routine
environment for
limited range of
machining
operations on
CNC 5 axis
Vertical
machining centre
by applying
appropriate
cutting
parameters.
Advanced CNC Milling Lab: (120
hours)
• Demonstrate Personal and CNC 5
axis machine Safety. Select, use,
clean and store personal
protective equipment. (2 hr.)
• Demonstrate features of CNC 5
axis Vertical machining centre,
CNC console. Machine over travel
limits and emergency stop.
Machine starting & operating in
Reference Point, JOG, MPG,
Incremental, MDI and AUTO
Modes. (10 hrs.).
• Perform Simulation on the
machine, File management, File
editor, menu management,
Geometry creation, Setup, Tool
management, Work plan, part
programme creation and
Simulation. Program transfer
(CAM) to machine (8hrs).
• Organise Co-ordinate systems and
working with planes and rotary
planes and usage of measuring
probe. (4hrs).
Related CNC Milling Theory:(20 hours)
• Safety Precautions in CNC
operation. State the Safe
handling of tools,
equipment & CNC 5 axis
machine.
• Describe CNC system of
CNC 5 axis Vertical
machining centre and
machine elements.
Features of 5 axis machine.
• Graphic parameters
selection for Virtual
simulation, Tool library,
features of machine
graphic simulation.
• Co-ordinate systems and
Points. Describe the
method of Zero off sets
and tool off sets in Milling.
• Describe the tooling
systems for CNC 5 axis
Vertical machining centre.
Work locating principle
and locating devices for
CNC 5 axis Vertical
machining centre, tool
selection.
• Cutting parameters-
cutting speed, feed rate,
depth of cut, tool wear, tool
life, relative effect of each
55
Advanced Diploma (Vocational) in Manufacturing Technology
Produce
components on
CNC 5 axis
machining centre.
• Carryout work alignment with the
Table and other multiple axis,
Determining pivot distance, simple
and compound plunges using
world coordinate system, Fixture
placement compensations. Mount
the tools on ATC as per
requirement of work piece.
Perform Work and tool setting.
Work off set measurement, Tool
off set measurement and entry in
CNC Control. Verify the zero
offsets and tool offsets in MDI
model (6 hrs).
• Practice with UG CAM software for
tool path generation and tool
selection. NC code generation and
transfer of programme to the
machine. (4 exercises- 20 hrs).
• Carryout dimensional
measurement and check quality as
per the drawing with appropriate
measuring instruments for all the
following Exercises :
- Part program preparation,
Simulation, Program proving in
dry run, single block mode &
Automatic Mode Execution for
the exercise on Ruled surfaces.
Check the finish sizes with
measuring probe systems. (8
hrs).
- Part program preparation,
Simulation, Program checking in
dry run, single block mode &
Automatic Mode Execution for
the exercise on Splined surfaces.
Check the finish sizes with
measuring probe systems.
(8hrs).
- Part program preparation,
Simulation, Program checking in
dry run, single block mode &
Automatic Mode Execution for
the exercise on Solid aluminium
cutting parameter on tool
life.
• Cutting parameters
selection and process
planning. Tooling layout
and process sheet
preparation.
• Describe the Work-
piece zero points.
ISO/DIN G and M codes for
CNC 5 axis Vertical
machining centre.
Carry out tool path
simulation.
Cutter Radius
Compensation (CRC) in
multiple planes.
Definition of ruled surfaces
and their characteristics.
Application of ruled
surfaces.
• Definition of splined
surfaces and their
characteristics. Control
polygon. Application of
splined surfaces.
• Using Sub Programs &
Cycles in the Main
Program.
Datum shift and
Transformation functions-
scaling, mirror image,
rotation and translation.
• Configuration of Aerospace components and their geometrical definitions. Transfer of program from system to machine.
• Using of world coordinate
system. Programs with
56
Advanced Diploma (Vocational) in Manufacturing Technology
structural parts of Aerospace
industry. Check the finish sizes
with measuring probe systems.
(08hrs).
- Part program preparation,
Simulation, Program checking in
dry run, single block mode &
Automatic Mode Execution for
the exercise on Impeller
machining. Check the finish sizes
with measuring probe systems.
(08 hrs).
- Part program preparation,
Simulation, Program checking in
dry run, single block mode &
Automatic Mode Execution for
the exercise on Turbine blade
machining. Check the finish sizes
with measuring probe systems.
(12hrs).
- Part program preparation,
Simulation, Program checking in
dry run, single block mode &
Automatic Mode Execution for
the exercise on Die and mould
machining. Check the finish sizes
with measuring probe systems.
(18hrs).
continuous loops. Stock
removal methods from a
solid block. Tools used for
complex machining.
Cutting parameters in 5
axis machining.
• Trouble shooting in CNC 5
axis Vertical machining
centre. Preventive and
periodical maintenance of
CNC machines.
1421-
1520
Plan and organize
the work in
predictable/
routine
environment for
limited range of
machining
operations on CNC
EDM Wire cut
machine by
applying
appropriate cutting
parameters.
CNC EDM Wire cut LAB: (80 hours)
• Practice safety measures for
Personal and CNC EDM Wire cut
machine. Select, use, clean and
store personal protective
equipment. (2hrs.)
• Demonstration of CNC EDM Wire
cut machine and its allied
equipment (2hrs.)
• Demonstration of features of CNC
EDM Wire cut machine. (2hrs.)
• Demonstration of Modes of
operation.(4hrs.)
• Practice of modes of operation.
(3hrs.)
• Demonstrate wire loading and
Related CNC Wire cut EDM
Theory:(20 hours)
Safety Precautions in CNC
Wire cut operation. State the
Safe handling of tools,
equipment & CNC EDM
machines.
Introduction to Non-
conventional machining –
Water Jet machine, Abrasive
machine. Classification of
modern machining processes
Difficulties faced for
machining Hard and Heat
resisting materials.
Introduction to Electric
57
Advanced Diploma (Vocational) in Manufacturing Technology
wire feeding mechanism. (3hrs.)
• Set up the Job on EDM machine
(work offset measurements).
(2hrs.)
• Set up the Wire on EDM machine
(offset measurements).(1hr.)
• Setting up of Power supply system
and parameters selection. (1hrs.)
• Setup of fluid tank system and
Dielectric fluid selection. (2hrs.)
• Prepare part Programme and
execution of external profiles of
simple configuration. (2 exercises-
6hrs.)
• Prepare part Programme and
execution of internal profiles of
simple configuration. (2 exercises-
8hrs.)
• Prepare part Programme and
execution of complex contour
cutting (external). (4 exercises-
12hrs.)
• Prepare part Programme and
execution of complex contour
cutting (internal). (4 exercises-
16hrs.)
• Prepare part Programme and
execution of tapering
configurations. (4 exercises-
16hrs.)
Discharge Machining.
History and Development
Advantages and
Disadvantages.
Principle of machine
operation
Types of EDM – sinker EDM
and wire cut EDM.
CNC EDM Wire cut machine
construction and its elements.
Mechanism of metal removal
Limitations of Wire cut EDM
process. Tool/electrode/wire
material. Functions of
Dielectric fluid and its
properties. Process
parameters.
CNC part programming of
EDM machining.
Care and Maintenance of CNC
EDM Wire cut machine.
1521-
1600
Plan, organize and
produce the work
in predictable/
routine
environment for
limited range of
machining
operations on CNC
EDM Die Sinking
machine by
applying
appropriate
cutting
parameters,
CNC EDM DIE SINKING MACHINE: (70
hours)
• Practice safety measures for
Personal and CNC EDM DIE
SINKING. Select, use, clean and
store personal protective
equipment. (2hrs.)
• Demonstration of CNC EDM Die
Sinking machine and its allied
equipment (2hrs.)
• Demonstration of features of CNC
EDM Die sinking machine. (2hrs.)
• Demonstration of Modes of
operation. (1hr.)
Related CNC EDM DIE SINKING MACHINE Theory:(10 hours)
Safety Precautions in CNC Die
sinking machine operation.
State the Safe handling of
tools, equipment & CNC EDM
machines.
Introduction to Electric
Discharge Machining and
spark erosion process.
History and Development
Advantages and
Disadvantages
58
Advanced Diploma (Vocational) in Manufacturing Technology
measuring
instruments and
check for work
result.
• Practice of modes of operation.
(3hrs.)
• Practice of electrode loading and
unloading. (2hrs.)
• Set up and align the tool electrode
and work piece on EDM machine
(offset measurements).(3hr.)
• Set up of Power supply system
and parameters selection.
• (1hr.)
• Setup of fluid tank system and
Dielectric fluid selection. (1hr.)
• Practice flushing of dielectric fluid
and filtration and fluid treatment.
(3 hrs.)
Principle of machine
operation.
Types of EDM Die Sinking
machine.
CNC EDM Die Sinking machine
construction and its elements.
Mechanism of metal removal
on EDM Die Sinker.
Limitations of Die Sinking EDM
process.
Tool/electrode/wire material.
Functions of Dielectric fluid
and its properties.
Process parameters.
Produce
components on
EDM Die Sinking
machine.
• Prepare part Programme and
execution of external profiles
(plain cavities) of simple
configuration.(2 exercises-6hrs.)
• Prepare part Programme and
execution of external profiles
(angular cavities) of simple
configuration. (2 exercises-8hrs.)
• Prepare part Programme and
execution of complex contours
having plain, angular and radius
profiles. (3 exercises-12hrs.)
• Prepare part Programme and
execution of concave cavity
contours. (3 exercises-12hrs.)
• Prepare part Programme and
execution of tapering
configurations (frustum).
(3exercises-12hrs.)
CNC part programming of
EDM machining.
Care and Maintenance of CNC
EDM Die sinking machine.
Project work / Industrial Visit
Revision
Examination
59
Advanced Diploma (Vocational) in Manufacturing Technology
Core Module 1 : Workshop Technology: 320 Hrs
Project work/ Industrial Visit 40 Hours
Revision 16 Hours
Examination 8 Hours
Total number of Hours (Instructional
Hours+Project+Revision+Examination) 384 Hours
Core Module 2 : Metrology AND QUALITY ENGINEERING : 320 Hrs
Project work/ Industrial Visit 40 Hours
Revision 16 Hours
Examination 8 Hours
Total number of Hours (Instructional
Hours+Project+Revision+Examination) 384 Hours
Core Module 3 : CNC Technology: 320 Hrs
Project work/ Industrial Visit 40 Hours
Revision 16 Hours
Examination 8 Hours
Total number of Hours (Instructional
Hours+Project+Revision+Examination) 384 Hours
60
Advanced Diploma (Vocational) in Manufacturing Technology
Core Module 4 : CAD/CAM: 320 Hrs
Project work/ Industrial Visit 40 Hours
Revision 16 Hours
Examination 8 Hours
Total number of Hours (Instructional
Hours+Project+Revision+Examination) 384 Hours
Core Module 5 : Advanced Manufacturing Processes: 320 Hrs
Project work/ Industrial Visit 40 Hours
Revision 16 Hours
Examination 8 Hours
Total number of Hours (Instructional
Hours+Project+Revision+Examination) 384 Hours
61
Advanced Diploma (Vocational) in Manufacturing Technology
Syllabus for Diploma in “Manufacturing Technology”
Elective Module 1 : Control Systems &Automation: 320 Hrs
HOUR
No. Learning outcome
Professional Skills (224 hrs)
Professional Knowledge (96 hrs)
(with indicative Hours)
961-982 Perform
simulation
mechanism
dynamically,
design and
develop
independent
functional and
stable assembly
models.
• Operate, maintain and control
of air compressors ( 8 hrs.)
• Identify pneumatic
components: pressure gauge,
FRL unit i.e. Filter-Regulator-
Lubricator, Manifold, T-
connectors, plastic tubing and
different types of valves and
actuators. (4 hrs.)
• Dismantling, repair and
assembling of FRL unit (4hrs.)
• Compressed air generation
and conditioning, Air
compressors, Pressure
regulation, Dryers, Air
receiver, FRL unit,
Applications of pneumatics,
Hazards & safety
precautions in pneumatic
systems. (6 hrs.)
983-990 Perform operation
and control of
pneumatic
equipment in the
industry.
• Identify the parts of a
pneumatic cylinder (2 hrs.)
• Dismantling and assembling of a
pneumatic cylinder (4 hrs.)
• Pneumatic actuators: Types,
Basic operation, Force,
Stroke length, Single-acting
and double-acting cylinders.
(2 hrs.)
991-
1064
• Identify the parts of a different
types of Directional Control
Valves.(2 hrs.)
• Dismantling and assembling of
Directional Control Valves.(4
hrs.)
• Identify the parts of a flow
control valve (2 hrs.)
• Dismantling and assembling of
flow control valve (4 hrs.)
• Identify the parts of quick
exhaust valve (1 hrs.)
• Dismantling and assembling of
quick exhaust valve (4 hrs.)
• Identify the parts of time delay
valve (2 hrs.)
• Dismantling and assembling of
time delay valve (4 hrs.)
• Identify the parts of shuttle
• Pneumatic valves:
Classification, 3/2-way
valves (NO & NC types)
(manually-actuated &
pneumatically-actuated) &
5/2-way valves, Roller valve,
Shuttle valve, Two-pressure
valve , Check valves, Flow
control valves, One-way flow
control valve, Time Delay
Valves, Pressure Sequence
Valves, etc. (8 hrs.)
62
Advanced Diploma (Vocational) in Manufacturing Technology
(OR) valve and dual pressure
(AND) valve (2 hrs.)
• Dismantling and assembling of
shuttle (OR) valve and dual
pressure (AND) valve (3 hrs.)
• Identify the parts of pressure
sequence valve (1 hrs.)
• Dismantling and assembling of
pressure sequence valve (3
hrs.)
• Construct a pneumatic circuit
for the direct control of a
single acting cylinder (2 hrs.)
• Construct a pneumatic circuit
for the speed control of a
single acting cylinder (2 hrs.)
• Construct a pneumatic circuit
for the indirect control of a
single acting cylinder (2 hrs.)
• Construct a pneumatic circuit
for the direct control of a
double acting cylinder (2 hrs.)
• Construct a pneumatic circuit
for the indirect control of a
double acting cylinder (2 hrs.)
• Construct a pneumatic circuit
for the speed control of a
double acting cylinder (2 hrs.)
• Construct a pneumatic circuit
for the memory control of a
double acting cylinder (2 hrs.)
• Construct a pneumatic circuit
for the control of a double
acting cylinder with OR logic.
(2 hrs.)
• Construct a pneumatic circuit
for the control of a double
acting cylinder with AND logic.
(2 hrs.)
• Construct a pneumatic circuit
for Automatic return motion of
a double acting cylinder. (2
hrs.)
• Construct a pneumatic circuit
• ISO symbols of pneumatic
components. Reading of
pneumatic circuit drawings.
(8 hrs.)
63
Advanced Diploma (Vocational) in Manufacturing Technology
for the Rapid return motion of
a double acting cylinder. (2
hrs.)
• Construct a pneumatic circuit
for continuous back-and-forth
motion of a double acting
cylinder (3 hrs.)
1064-
1100
Construct
Pneumatic and
Electro–
pneumatic
circuits for
various industrial
applications,
check and
troubleshoot.
• Identify different parts of
solenoid valves (1 hrs.)
• Dismantling &Assembling of
solenoid valves (3 hrs.)
• Construct a circuit for the direct
& indirect control of a double
acting pneumatic cylinder with
a single & double solenoid valve
(3 hrs.)
• Construct Electro-pneumatic
circuits for following
applications: (20 hrs.)
(a) Sorting device
(b) Opening & closing device
(c) Lid fitting device
(d) Assembly station
(e) Cutting device
(f) Flap Control
(g) Tipping device
(h) Diverting device
(i) Hopper Control
(j) Gravity Feed Magazine
(k) Conveyor belt control
(l) Clamping device
(m) Stamping device
(n) Heat Sealing device
(o) Transfer Station
• Electro-pneumatics:
Introduction, 3/2-way single
solenoid valve, 5/2-way
single solenoid valve, 5/2-
way double solenoid valve,
Control components -
Pushbuttons (NO & NC type)
and relay unit, Logic
controls, etc. (8 hrs.)
1101-
1118
Perform operation
and control of
hydraulic
equipment in the
industry, pressure
relief valve (PRV).
• Identify Hydraulic components
– hydraulic power pack, Pumps,
Oil Reservoir, different grades
of hydraulic oils, Pressure relief
valve (PRV), Filters, different
types of valves, actuators,
accumulator, and hoses (8 hrs.)
• Inspect hydraulic oil levels, oil
reservoirs, clean and replace oil
filters. (3 hrs.)
• ISO Symbols of hydraulic
components, Hydraulic oils –
function, properties,
Contamination in oils and its
control.
Hydraulic Filters – types,
constructional features, and
their typical installation
locations, Hazards & safety
precautions in hydraulic
64
Advanced Diploma (Vocational) in Manufacturing Technology
systems, Hydraulic reservoir
& accessories, Pumps,
Classification – Gear/vane/
piston types, Hydraulic
motors –Types, Pressure
relief valves – Direct acting
and pilot-operated, Pipes,
tubing, Hoses and fittings –
Constructional details,
Minimum bend radius for
hoses. (6 hrs.)
1118-
1123
• Identify the parts of a hydraulic
cylinder. (1 hrs.)
• Dismantling and assembling of a
hydraulic cylinder (3 hrs.)
• Hydraulic cylinders –Types,
different parts, Working
principles, care and handling.
(2 hrs.)
1124-
1133
• Identify the parts of different
types of Directional Control
Valves. (2 hrs.)
• Dismantling and assembling of
different types of Directional
Control Valves. (4 hrs.)
• Hydraulic valves:
Classification, Directional
Control valves – 2/2- and
3/2-way valves; 4/2- and
4/3-way valves; Check valves
and Pilot-operated check
valves, Flow control valves:
Types, Speed control
methods – meter-in and
meter-out. (4 hrs.)
1134-
1152
Construct and
maintain
hydraulic, electro-
hydraulic circuits
for a given
application, check
and troubleshoot.
• Construct a circuit for the
control of a hydraulic cylinder
using a 3/2-way valve, 4/2 &
4/3 way valves. (8 hrs.)
• Construct a hydraulic circuit for
the control of a conveyor
tensioning device using a 4/3
way valves, pilot operated non-
return valve. (6 hrs.)
• ISO Symbols, practice of
reading of circuit drawings,
understanding oil flow during
operation of circuits. (5 hrs.)
1153-
1190
• Construct a hydraulic circuit
for operation and control of:
(35 hrs.)
(a) Cold store door
(b) Rotary Machining station
(c) Embossing machine
(d) Table of a surface grinding
machine
(e) Clamping of workpieces in a
vice.
• Applications of hydraulics in
industrial equipment.
Frequently used hydraulic
circuits in the industry.
Study, analysis and
exploring alternative
circuits using
minimum components for
same solutions. (3 hrs.)
65
Advanced Diploma (Vocational) in Manufacturing Technology
(f) Bulk head door
(g) Assembly device for
pressing workpieces together.
1191-
1237
Construct circuits
using hydraulic,
pneumatic and
mechatronic
components for
various industrial
applications.
• Maintenance, troubleshooting,
and safety of pneumatic and
hydraulic systems (15 hrs.)
• Preventive maintenance &
troubleshooting of pneumatic
& hydraulic systems, System
malfunctions due to
contamination, leakage,
friction, improper mountings,
cavitation, and proper
sampling of hydraulic oils(4
hrs.)
• Operation & control of
Distribution station. (8 hrs.)
Introduction to Mechatronics,
Mechatronic elements,
Applications of Mechatronics,
Electronics for mechanical
engineers. (2 hrs.)
• Operation & control of Testing
station. (8 hrs.)
Study of different controls used
in Testing station. (2 hrs.)
• Operation & control of
Processing station.(8 hrs.)
Study of different controls used
in Processing station. (2 hrs.)
• Operation & control of
Handling station. (8 hrs.)
Study of different controls used
in Handling station. (2 hrs.)
• Operation & control of
Separating station.(8 hrs.)
Study of different controls used
in Separating station. (2 hrs.)
• Operation & control of Sorting
station. (8 hrs.)
Study of different controls used
in Sorting station. (2 hrs.)
• Operation & control of Pick
and place station. (8 hrs.)
Study of different controls used
in Pick and place station. (2 hrs.)
Project work / Industrial visit
Revision
Examination
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Advanced Diploma (Vocational) in Manufacturing Technology
Syllabus for Diploma in “Welding Technology”
Elective Module 2 : Welding Process & Power Source: 320 Hrs
Hour
No. Learning outcome
Professional Skills
(Trade Practical)
(224 Hrs)
Professional Knowledge
(Trade Theory)
(96Hrs)
(with indicative Hours)
1-73 Perform welding
of Mild steel in
1G/1F, 2G/2F,
3G/3F and 4G/4F
positions by
Shielded Metal Arc
Welding process.
(SMAW).
Skills on SMAW Process (49 hrs)
• Weld Fillet “T” joint on M.S.
plate in Flat position.(3 Hrs)
• Weld Fillet Lap joint on M.S.
plate in Flat position.(3 Hrs)
• Weld Fillet Corner joint on
M.S. plate in Flat position.(3
Hrs)
• Weld Single “V” on M.S. plate
in Flat position.(5 Hrs)
• Weld Fillet “T” joint on M.S.
plate in Horizontal position.(3
Hrs)
• Weld Fillet Corner joint on
M.S. plate in Horizontal
position.(3 Hrs)
• Weld Single “V” butt joint on
M.S. plate in Horizontal
position. (5 Hrs)
• Weld Fillet “T” joint on M.S.
plate in Vertical position. (3
Hrs)
• Weld Fillet Corner joint on
M.S. plate in Vertical
position. (3 Hrs)
• Weld Single “V” butt joint on
M.S. plate in Vertical position.
(5 Hrs)
• Weld Fillet “T” joint on M.S.
plate in overhead position. (3
Hrs)
• Weld Single “V” butt joint on
M.S. plate in overhead
position. (5 Hrs)
• Weld Structural pipe flange
joint. (5 Hrs)
Arc physics, Arc welding Power
Sources etc. (24 Hrs)
• Arc physics: Electric Discharge
phenomena, arc discharge,
Arc temperature distribution,
Arc characteristics, Forces
acting on metal transfer, Arc
starting methods.
• Arc welding Power sources:
Characteristics, Working
principles of Transformers,
Rectifiers - Diode & Thyristor
control, Generators,
Inverters, Selection factors,
Maintenance.
• Shielded metal arc welding
(SMAW): Principles, Process
capabilities and limitations,
power source, Electrodes
&Classifications, welding
procedures, defects, causes
and remedy. Welding
positions as per ISO and
ASME. Safety practices.
• Safety on welding
• Autonomous maintenance of
welding equipments
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Advanced Diploma (Vocational) in Manufacturing Technology
74-
179
Perform welding
of Mild steel Plate
and sheets by Gas
Metal Arc Welding
process (GMAW).
Skills on GMAW Process(82 hrs)
• Weld Fillet “T” joint on M.S.
Plate in Flat position.(3 Hrs)
• Weld Fillet Lap joint on M.S.
Plate in Flat Weld position. (3
Hrs)
• Weld Fillet Corner joint on
M.S. plate in Flat position.(3
Hrs)
• Weld Single “V” joint on M.S.
plate in Flat position.(5 Hrs)
• Weld Fillet “T” joint on M.S.
Plate in Horizontal position. (3
Hrs)
• Weld Fillet Corner joint on
M.S. Plate in Horizontal t
position.(3 Hrs)
• Weld Single “V” butt joint on
M.S. Plate in Horizontal
position.(5 Hrs)
• Weld Fillet “T” joint on
M.S.Plate in Vertical
position.(3 Hrs)
• Weld Fillet Corner joint on
M.S. Plate in Vertical
position.(3 Hrs)
• Weld Single “V” butt joint on
M.S. Plate in Vertical
position.(5 Hrs)
• Weld Fillet “T” joint on M.S.
Plate in overhead position.(3
Hrs)
• Weld Fillet Corner joint on
M.S. plate in overhead
position.(3 Hrs)
• Weld Single “V” butt joint on
M.S. plate in overhead
position.(5 Hrs)
• Weld Fillet “T” joint on S.S.
Sheet in Flat position.(3 Hrs)
• Weld Fillet Lap joint on S.S.
Sheet in Flat position.(3 Hrs)
• Weld Fillet Corner joint on S.S.
Sheet in Flat position.(3 Hrs)
Gas Metal Arc welding
(GMAW) (24 Hrs)
Principles, Process capabilities
and limitations, applications,
power source, Wire feeders,
Welding torch types and
configuration, Electrodes &
Classifications, Modes of metal
transfer, Shieding gases,
welding procedures, defects,
causes and remedy, and latest
developments
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Advanced Diploma (Vocational) in Manufacturing Technology
• Weld Square butt joint on S.S.
Sheet in Flat position.(3 Hrs)
• Weld Fillet “T” joint on
Aluminium .Sheet in Flat
position.(4 Hrs)
• Weld Fillet Lap joint on
Aluminium sheet in Flat
position.(4 Hrs)
• Weld Square butt joint on
Aluminium sheet in Flat
position.(4 Hrs)
• Weld Single “V” butt joint on
Aluminium plate in Flat
position.(5 Hrs)
• Weld of sheet metal by
GMAW brazing process.(6
Hrs)
180-
219
Perform welding
of Mild steel Plate
by FCAW process
(FCAW).
Skills on FCAW Process(16 Hrs)
• Weld Fillet “T” joint on
M.S.Plate in Flat position.(4
Hrs)
• Weld Fillet Lap joint on
M.S.Plate in Flat position.(4
Hrs)
• Weld Fillet Corner joint on
M.S.plate in Flat position.(4
Hrs)
• Weld Single “V” butt joint on
M.S.plate in Flat position.(4
Hrs)
Flux cored Arc welding (FCAW)
(24 Hrs)
Principles, Process capabilities
and limitations, power source,
Wire feeders, Welding torch
types and configuration,
Electrodes & Classifications,
Metal transfer, Shieding gases,
welding procedures, defects,
causes and remedy.
220-
320
Perform welding
of Mild steel
Stainless steel &
Aluminium sheets
& pipes by Gas
Tungsten Arc
Welding (GTAW).
Skills on GTAW Process(77 Hrs)
• Weld Square butt joint on
M.S.Sheet in Flat position.(3
Hrs)
• Weld Fillet “T” joint on
M.S.Sheet in Flat position.(3
Hrs)
• Weld Fillet Lap joint on
M.S.Sheet in Flat position. (3
Hrs)
• Weld Fillet Corner joint on
M.S.Sheet in Flat position.(3
Hrs)
• Weld root run on Single “V”
Gas Tungsten Arc welding
(GTAW)(24 Hrs)
Principles, Process capabilities
and limitations, applications,
power source and polarity
effects, Welding torch types
and configuration, Tungsten
electrodes & Classifications,
Shielding gases, welding
procedures, developments,
defects, causes and remedy.
69
Advanced Diploma (Vocational) in Manufacturing Technology
butt joint on M.S. plate in Flat
position.(5 Hrs)
• WeldSquare but joint on M.S.
plate in horizontal position. (3
Hrs)
• WeldFillet “T” joint on M.S.
Sheet in horizontal position.(3
Hrs)
• Weld Fillet Corner joint on
M.S. Sheet in horizontal
position.(3 Hrs)
• WeldSquare butt joint on M.S.
Plate in vertical position.(3
Hrs)
• Weld Fillet “T” joint on M.S.
Sheet in vertical position.(3
Hrs)
• Weld Fillet Corner joint on
M.S.Sheet in vertical
position.(3 Hrs)
• Weld Square butt joint on
Aluminium Sheet in Flat
position(4 Hrs)
• Weld Fillet “T” joint on
Aluminium sheet in down
hand position.(5 Hrs)
• Weld Fillet Lap joint on
Aluminium Sheet in down
hand position.(5 Hrs)
• Weld Fillet Corner joint on
Aluminium Sheet in down
hand position.(5 Hrs)
• Weld Single ‘V” butt joint on
Aluminium plate in down
hand position.(5 Hrs)
• Weld Square butt joint on
Aluminium Sheet in horizontal
position.(5 Hrs)
• Weld Square butt joint on
Aluminium Sheet in Vertical
position.(5 Hrs)
• Weld Titanium metal by
GTAW.(8 Hrs)
Project Work/ Industrial Visit
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Advanced Diploma (Vocational) in Manufacturing Technology
• A miniature model of wind Turbine or any other involving all the above process
welding in it. (40 Hrs.)
Revision
Elective Module 1 : Control Systems &Automation: 320 Hrs
Project work/ Industrial Visit 40 Hours
Revision 16 Hours
Examination 8 Hours
Total number of Hours (Instructional
Hours+Project+Revision+Examination) 384 Hours
Elective Subject 2 : Welding Processes and Power Sources : 320 Hrs.
Revision 16 Hours
Examination 8 Hours
Total number of Hours (Instructional
Hours+Revision+Examination) 344 Hours
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Advanced Diploma (Vocational) in Manufacturing Technology
9. SYLLABUS – EMPLOYABILITY SKILL
1. Leadership Skills
Duration : 20 Hrs.
Interact with people and convince
them.
Leadership - Define leadership, types of leadership, leadership
Traits, Functions of leadership, styles of leadership. Resolving
Individual differences among people.
Assess risk and take the initiative. Risk Analysis tools; estimate the risks that you could face in
your role. In turn, this helps you manage these risks and
minimize their impact on your plans. Break-even point
analysis.
Risk Value = Probability of Event x Cost of Event.
Think differently with the innovative
mindset.
Success stories / Best Practices – Inspection, inspect Demo
displacement. Innovation has become one of the most
popular buzz words of the Digital Age. Re-evaluate the true
meaning of a concept than when it is being touted by
individuals and companies around the world. Spark
innovation, maximize productivity, and increase profitability
as a result of implementing the Big Five behaviors.
Handle the pressure. Stress management - Define Management, Type of stress
Management, How to improve stress in workplace, Team
leader in workplace.
Ability to gather the client’s
requirement.
Manage relationships with client who may be confused with
the services requirements.
Build healthy client relationships and use customer centric
approach.
2. Entrepreneurship Skills
Duration : 20 Hrs.
Identifying opportunities not obvious to
others.
Self Employment as a Career path - Define Entrepreneurship,
Strategy of entrepreneurship, Market Research.
Implementation of self Employment in workplace Ps, Mange
self employment in workplace.
Quality consciousness – its relevance.
Assessing the competitive advantage of
ideas.
Study of Competitive Advantage Model. PEST factors for
external changes and implement VRIO resources for getting
an edge over the competitors.
Identifying customer or client
requirements.
Ensure that environmental conditions are suitable for the
client and the services to be carried. Deal with clients lacking
the technical background to solve the problem on their own.
Determining the commercial viability of
ideas. Immediate or temporary solutions to resolve delays.
Demonstrating sensitivities (political, 5 Strategies of handling sensitive issues (political,
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Advanced Diploma (Vocational) in Manufacturing Technology
commercial, environmental, cultural, and
so on).
commercial, environmental, cultural, and so on) at workplace
–
1. Define the issues, 2. Develop Policies Adhering to
Company Goals, 3. Communicate Policies, 4. Hold People
Accountable and 5. Continue to Evolve.
Identifying opportunities for setting up
business.
Define marketing, Tools of marketing, 7 Ps define market
strategy, important of market strategy, use of strategy in
trade theory (Labour Market Information).
3. Organizational Skills
Duration : 20 Hrs.
Project deadlines.
Training & Managerial responsibilities Introduction &
discussion on managerial responsibilities.
Work under pressure and tight
deadlines.
Basic quality Concept & 5’S
Colour Dynamics
Organize the workload to meet with the
timelines.
Follow the organisation’s policies and procedures for working
with colleagues.
Prioritize the tasks.
Time management - Workplace time Management, maintain
Time management, Benefits of Time Management in
workplace, Time management schedule.
4. Creative Abilities
Duration : 30 Hrs.
Visualize a business idea end-to-end
Boosting Morale - Boosting ethics & Development work
environment, ethics theory, Development of work
environment & training process, knowledge of presentation &
self motivation.
Conceptualize an idea
Five Dimensions to conceptualize your idea to make it a
successful innovation. When conceptualizing an idea, it is
essential to ask questions like what is the problem that the
idea solves, who is the consumer for the idea, does the idea
solve the consumer’s problems and how will the solution be
delivered to the consumer. It is very important to direct the
thinking to specific dimensions and search answers to certain
questions that help in evolving the idea from the initial thought
through the various stages of innovation.
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Advanced Diploma (Vocational) in Manufacturing Technology
Transform notions into business ideas
The single most effective way to come up with a business idea
is to solve a problem. Next step, you bring the idea to life.
Whether it's code, carpentry, or culinary, a project is a
created idea. When the project is nearly complete and it's
time to begin putting the project into the hands of real
people. Once your project is perfected through testing, it's
time to come up with a way to make money from it. Growth -
Get the word out about the thing.
5. Strong digital Skills
Duration : 20 Hrs.
Write strong and effective emails for
communication.
Write memos and e-mail to customers, co-workers, and
vendors to provide them with work updates and to request
appropriate information.
Use digital tools like laptops, palmtops,
mobiles, fax machines, printers,
projectors, conferencing tools
effectively.
Operate all types of digital tools like laptops, palmtops,
mobiles, fax machines, printers, projectors, conferencing tools
effectively.
Strong understanding of emerging
technologies.
Attributes that feature in the emergence of novel
technologies are: (i) radical novelty, (ii) relatively fast growth,
(iii) coherence, (iv) prominent impact, and (v) uncertainty and
ambiguity. The framework for operationalising emerging
technologies is then elaborated on the basis of the proposed
attributes.
Good understanding of information
security aspects.
Understanding and adhering to the Information security
aspects of the organization based on ISP.
Information Security Policy (ISP) is a set of rules enacted by an
organization to ensure that all users or networks of the IT
structure within the organization’s domain abide by the
prescriptions regarding the security of data stored digitally
within the boundaries the organization stretches its authority.
Convert textual content into graphs,
images, charts, diagrams and flow
charts.
Create or convert textual contents into graphical
representation, charts, diagrams and flow charts. Learn to
make graphs and charts in MS excel. Use of digital camera and
other imaging tools. Use of MS-Powerpoint for developing
diagrams and flowcharts.
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Advanced Diploma (Vocational) in Manufacturing Technology
6. Self-Management
Duration : 20 Hrs.
Having a personal vision and goals Decision making pertaining to the concerned area of work.
Decision making process.
Being able to evaluate and monitor
his/her own performance
Identifying the strengths - SWOT Analysis. Define Swot
analysis, Important of swot analysis, characteristics of swot
analysis, Example of swot analysis related with Trade
development in detail
Having knowledge and confidence in
your own ideas and vision
Apply, analyze, and evaluate the information gathered from
observation, experience, reasoning, or communication, as a
guide to thought and action.
Articulating your own ideas and vision Use of multi-model strategies of articulation such as audio
visual tools, kinaesthetic learning tools, etc.
Taking responsibility
7 thoughts on taking responsibility at workplace-
1. There is always a price to pay. 2. Build your self-esteem.3.
Give yourself the permission to work as you want.4. Taking
actions 5. Understand the limits of your responsibility. 6.
Don't forget to take responsibility in everyday work life. 7.
Aim to be your best self.
7. Plan and organize the work related to the occupation
Duration : 20Hrs.
Use documents, drawings and recognize
hazards in the work site. Prepare and organize service feedback files/documents.
Plan workplace/ assembly location with
due consideration to the operational
stipulation.
The best way is to plan for workplace/ assembly location is to think of any emergency situation before it happens. Think clearly and logically in a crisis, so it is important to do so in advance with due consideration of the operational stipulation.
Communicate effectively with others
and plan project tasks.
Question-answer session to be conducted appropriately in
order to understand the nature of the problem and make a
diagnosis of the task.
Assign roles and responsibilities of the
co-trainees for execution of the task
effectively and monitor the same.
Guidelines for delegating roles and responsibilities to co-
trainees:
1. Identify key opportunities for delegation, 2. Establish a
clear set of objectives for each task, 3. Play to your
coworker's strengths, 4. Construct a timeline, 5. Use follow-
up tasks to keep your workers on point, 6. Establish authority
and respect, 7. Use a feedback loop to make future
delegation easier.
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Advanced Diploma (Vocational) in Manufacturing Technology
8. Effective communication (written and verbal)
Duration : 10 Hrs.
Interact with stakeholders, whether it is
internal in an organization or external
with partners or clients, is fraught with
opportunities for misunderstanding.
Communication process & elements of communication.
Maintain clear communication with colleagues (by all means
including face-to-face, telephonic as well as written). Pass on
information to stakeholders in line with organisational
requirements both through verbal as well as non-verbal
means. Principles of effective communication, body language,
handling nervousness/ discomfort and dealing with barriers.
Prepare and give formal presentations
and informal presentations during
meetings.
Different Types of Communication Aids: Projected/ Non
Projected using different types of board in a class room
session. Black board, White board, Flannel board, Magnetic
board etc.
Application, use & maintenance of OHP, Digital Camera, LCD
projector and Smart board. Preparation of slides in MS-
Powerpoint and presentation of the slides.
Handle FAQ session during meetings.
9. Emotional intelligence
Duration : 10 Hrs.
Work well, interact successfully with
others.
Work with colleagues to integrate work. Work in ways that
show respect for colleagues.
Work with clients.
Getting it right from the very beginning, you’ll most likely see
things flourish. Spending ample time collecting information,
allow client to share their knowledge and participate in the
project.
Connect with people from different
cultural backgrounds.
Adopt a flexible attitude, learn about the culture beforehand,
expect differences, understand hierarchies, be upfront about
difficulties in communication, be respectful & tolerant and be
patient.
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Diploma in IT, Networking and Cloud
List of Tool & Equipment
LIST OF EQUIPMENT FOR MODULE 1 (WORK SHOP TECHNOLOGY LAB)
Sl.
No. Description of Equipment
specification Quantity
required
1. Lathe machine
Centre height 150 mm and centre
distance 1000 mm along with 4
jaw chuck, Taper turning
attachment, steadies, auto feed
system, safety guard, motorized
coolant system, with lighting
arrangement and set of lathe tools,
Motor Capacity -5.5 KW
10
2. Horizontal Milling Machine.
Table Length x width 1200 x 300
mm having motorized up & down
movement along with auto feed
arrangement and 150mm
Universal vice, Motor Capacity -
7.5KW
03
3. Vertical Milling Machine.
Table Length x width 1200 x 300
mm having motorized up & down
movement along with auto feed
arrangement along with 150mm
universal vice, Motor Capacity -
5.5KW
04
4. Universal Milling Machine
Table Length x width 1200 x 300
mm having motorized up &down
movement along with auto feed
arrangement along with 150mm
universal vice and with Motor
Capacity -7.5KW along with
following attachments such as:
a.Vertical head
b.Slotting attachment
c.Rack cutting attachment
d.Rotary table
e.Dividing head
f.Adaptors, arbors and collects etc.
for holding straight shank drills and
cutters from 3 mm to 25 mm
03
ANNEXURE-I
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Diploma in IT, Networking and Cloud
5. Pillar type Drilling machine 20 mm capacity with drill chuck &
key, 0.75 KW 02
6. Radial Drilling Machine
Drilling capacity in steel 50mm,
max drilling radius 1500 mm
motorized, main motor 3.6/4.5 KW
02
7. Tool and Cutter Grinder
Center height 130mm, admit 600
mm between center, fully
motorized work head and total
power- 3.0KW.
02
8. Drill point Grinder
For re-sharpening of drills sizes up
to 13mm, Portable and Table top
model for easy handling, Suitable
for H.S.S. and Carbide Drills, Power
supply – 220V &1Phase.RPM of
motor – 4500(minimum).
Drill Centre point angle: 90-136
Degrees.
01
9. End mill Grinder
For re- sharpening end mills of 2,
3, 4 flutes (sizes from 4 to
13mm),Portable and Table top
model for easy handling, Suitable
for H.S.S. and Carbide End mills.
Power supply – 220V &1Phase,
RPM of motor – 5500(min.), Power
- 400W (min.).
01
10. Gear Hobbing Machine
Max work piece diameter- 500mm,
max module- 8mm, max work
table speed- 8 rpm, main motor-
6.5 KW
02
11. D.E. Pedestal Grinder 250 mm wheels(one fine and one
rough wheel), 0.75 KW 01
12. Power hacksaw machine. Max diameter 300mm, max square
250 mm, main motor 1.5 KW 01
13. Cylindrical Grinding machine
Swing over table- 200mm, grinding
length - 400mm, max swivel of the
table: -20
to +350,grinding diameter
min/max (OD)- 6/100mm, spindle
motor power- 5.5KW, work head
motor power- 0.37 KW
04
14. Universal Cylindrical Grinding
m/c
Swing over table- 200mm, grinding
length - 400mm, max swivel of the
table: -20
to +350, grinding
diameter min/max (OD)-
6/100mm, grinding diameter
03
78
Diploma in IT, Networking and Cloud
min/max (ID)- 6/85mm, spindle
motor power- 3.7KW, work head
motor power- 0.37 KW, internal
grinding head motor power- 1.5
KW.
15. Surface Grinding Machine
Grinding machine plain surface,
wheel dia. 175 mm (or near) with
reciprocating table having
longitudinal table traverse 200 mm
(or near) fully automatic, machine
to be fully motorized and fitted
with guards and pumps, tank and
pump fittings and also to be
supplied with magnetic chuck 250
x 112 mm., Motor Capacity- 3.0
KW
03
16. Work Tables 2400 x 1200 x 900 mm 10
17. Measuring Table with surface
plate
1000 x 1000 mm with Stand and
Cover 03
18. Class Room Tables and Chairs 20+20
19. Faculty Table and Chair 6+6
20. Storage Cabinets 20
21.
Cutting tools, tool holders,
Grinding wheels, work
holding devices, measuring
instruments and other allied
machine accessories.
CTS Machinist measuring equi tool
list pg 64
Assorted.
To be
purchased
along with
the each
particular
machine.
22. Raw material storage racks Rack sizes from CTS Machinist
trade 03
23. Teaching Aids assorted
LIST OF EQUIPMENT FOR MODULE 2 (METROLOGY & QUALITY ENGINEERING )
S. No. Description of the measuring machine / equipment
Specification Quantity
01 Gear roll testing machine with PC System 01 No.
02 Profile projector with PC System 02 Nos.
03 Optical Dividing Head with PC System 01 No.
04 Floating Carriage Micrometer with system 01 No.
05 Quick height gauge 01 No.
06 Mechanical comparator (different) 05 Nos.
07 Electrical Comparator 02 Nos.
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Diploma in IT, Networking and Cloud
08 Electronics comparator 02 Nos.
09 Pneumatic comparator 01 No.
10 Optical comparator (different sizes) 02 Nos.
11 Tool Maker’s Microscope 01 No.
12 Monochromatic light source (different sizes) 02 Nos.
13 Autocollimator 01 No.
14 Combination fixture 01 No.
15 Roundness measuring machine 01 No.
16 Form / Profile measuring machine 01 No.
17 Contour measuring machine 01 No.
17 Vision measuring machine 01 No.
18 Scanning Electronic Micrometre 01 No.
19 Hardness testing machines (Brinell / Vickers / Rockwell)
01 No. each
20 Non-Destructive Testing machines (different) 04 Nos.
21 CNC-CMM 01 No.
22 Surface measuring machine (Different) 02 Nos.
23 Universal Testing Machine 01 No.
LIST OF EQUIPMENT FOR MODULE 3 (CNC TECHNOLOGY LAB)
Sl. No.
Description of Equipment Specification Quantity
required
1. CNC Vertical machining centre. 08
2. CNC Horizontal machining centre. 02
3. CNC Turning Centre. 5
4. CNC Turn Mill Centre. 05
5. CNC Universal Cylindrical Grinding machine.
2
6.
CNC Simulation software (Turning) CNC Training Machine- Machine operation Simulator for Turning
20 Licenses.
2 no.
7.
CNC Simulation software .(Milling) CNC Training Machine- Machine operation Simulator for Milling
20 Licenses.
02 no.
8. CAM software 20
12. Tool Pre setter 02
14. Work Tables 10
15. Measuring Table with surface plate 03
16. Tool trolley 20
17. Computer (Server)+UPS 01
18. Computer Work Stations with 27”monitor
20
19. UPS/INVERTER 02
20. LCD/LED Projector 02
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Diploma in IT, Networking and Cloud
21. Laptop 3
22. Class Room Tables and Chairs 20+20
23. Faculty Table and Chair 6+6
24. Storage Cabinets 20
25. A3 size Printer and Scanner 3+1
26.
Cutting tools, tool holders, Grinding wheels, work holding devices, measuring instruments and other allied machine accessories.
Assorted. To be
purchased along with the
each particular machine.
27. Raw material storage racks 03
28. LAN Network to the Simulation Lab. As per the
requirement.
29. CC TV net work with 48”LED TV 03 sets
30. Interactive Board 03
31. Teaching Aids assorted
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Diploma in IT, Networking and Cloud
LIST OF EQUIPMENT FOR MODULE 4 (CAD/CAM LAB)
Sl. No.
Description of Equipment Specification
Quantity required
1 Different Solid models Set of Regular models 05 Sets
2. AutoCAD software- Mechanical
Education- Latest version- Floating
license (Perpetual) 20 Lic.
3. PTC- Creo (Pro-e) Education- Latest version- Floating
license (Perpetual) 20 Lic.
4. Mastercam Education- Latest version- Floating
license (Perpetual) 20 lic
5.
Server Intel® Xeon® E5-2609v4, 16GB
DDR4 RAM, 3 x 1TB SATA HDD 01 No.
6.
Workstations with 27 “ Monitor
Intel® Xeon® E3-1240 v5 (3.5 GHz,
up to 3.9 GHz with
Intel Turbo Boost Technology, 8 MB
cache, 4 cores) 8 GB DDR4-2133
MHz Memory X 1TB HDD
20 Nos.
7.
UPS / Inverter Capacity :- 10KVA-72 Offline UPS
of single Phase In & Out, Batteries :-
Power Safe SMF capacity:12 V /100
AH X 15 Nos with 3 Hrs backup and
Battery stand.
01 No.
8..
LCD Projector Full HD Projector WUXGA,
Resolution: 1920 x 1200, Aspect
Ratio16:10- Remote operated.
01 Nos.
9.
Interactive board Dimension:- 1360mm X 125mm
X830mm
Panel Size :- 55 “ wide diagonal
LED, Full HD, Aspect Ratio: 16:9
Interface: - USB, HDMI, LAN PIP,
Print function.
01 No.
10. White Board Size :- 1200mm X 90mm 01 No.
11. Laptop Core I7, 8 GB Ram, 1 TB 02 Nos
12.
Scanner Flatbed with transparent materials
adapter (TMA), 584 x 318 x 89 mm
(23.0 x 12.5 x 3.5 inches) 4800 dpi
01 No
13. Printer A3 size -laser printer colour 01 No
14. Trainees chair – lab Without arms mounted on castor
wheels, adjustable height 20 Nos.
15. Trainees Chair – Class Room
S-type 20 Nos
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Diploma in IT, Networking and Cloud
16. Faculty Chair / table Revolving chair with arms 03 Nos.
17 Cabinets for storing Size 30"W x 16"D x 71.5"H with 4
shelves 03 Nos.
18 Split A/cs Each 2 Ton 06 Nos.
LIST OF EQUIPMENT FOR MODULE 5 (ADVANCED MANUFACTURING PROCESSES)
Sl. No.
Description of Equipment
Specification Quantity required
1. CNC 5 axis Vertical Machining centre.
02
2. CNC EDM Wire cut machine 05
3. CNC EDM Die Sinking machine 05
4. UG - CAM Software 10
5. Work Tables 08
6. Measuring Table with surface plate 02
7.
Cutting tools, tool holders, Wire feeding spools, die electric medium, work holding devices, measuring instruments and other allied machine accessories.
Assorted. To be
purchased along with the
each particular machine.
8. Tool trolley 14
9. Computer Work Stations with 27”monitor
05
10. UPS/INVERTER 02
11. LCD/LED Projector 01
12. Laptop 02
13. Class Room Tables and Chairs 20+20
14. Faculty Table and Chair 3+3
15. Storage Cabinets 14
16. A3 size Printer and Scanner 1+1
17. Raw material storage racks 02
18. CC TV network with 48”LED TV 02 sets
19. Interactive Board 03
20. Teaching Aids Assorted
LIST OF EQUIPMENT FOR MODULE 6 (CONTROL SYSTEMS AND AUTOMATION
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Diploma in IT, Networking and Cloud
S.No. Description Specification Quantity Required
1. Basic pneumatic training kit 10
2. Advanced pneumatic training kit 10
3. Basic electro-pneumatic training kit 10
4. Advanced electro-pneumatic training kit 10
5. Basic hydraulic training kit 10
6. Advanced hydraulic training kit 10
7. Basic electro-hydraulic training kit 10
8. Advanced electro-hydraulic training kit 10
9. Desktop Computer systems for Fluid Simulation (hydraulics & pneumatics)
21 sets
10. Fluid Simulation software for (hydraulics & pneumatics)
21 licenses
11. Mechatronics Simulation software 21 licenses
12. Modular Production System –- Distribution station
2 sets
13. Modular Production System –Testing station 2 sets
14. Modular Production System – Processing station
2 sets
15. Modular Production System –Handling station
2 sets
16. Modular Production System –Separating station
2 sets
17. Modular Production System –Sorting station 2 sets
18. Modular Production System –Pick and place station
2 sets
19. Modular Production System –Fluidic muscle station
2 sets
20. Modular Production System –Storing station 2 sets
21. Class room furniture ( Tables & chairs) 21 each
LIST OF EQUIPMENT FOR MODULE 7 Welding Processes & Power Sources
S.No Item Description Specification Qty
1 Inverter based DC welding machine with accessories for MMAW application
400A at 60% duty cycle, OCV 60 – 80 V, IGBT Control, IP23 Enclosure Conformity to IEC 60974 & CE
10 sets
2 MIG/MAG welding machine with accessories (Air cooled torch, Gas pre-heater, Nozzle and contact tips)
350A at 60% duty cycle, IGBT controlled digital welding system Degree of protection: IP23 Synergic Wire feeder
8sets
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Diploma in IT, Networking and Cloud
2. Furniture
S No. Name of the Item with Specification Specification Quantity
1. LED projector
2. Smart board
3. Magnetic board
4. Personal computer with multimedia and
accessories.
5. Printer (Colour and Black & White)
6. Chairs
7. Trainees tables
8. Work tables
Wire Feed mechanism: 4 roll Conformity to IEC 60974 & CE
3 Pulsed MIG welding machine 400 A, IGBT controlled digital
welding system, Synergic Wire
feeder
Wire Feed mechanism: 4 roll
2 Sets
4 AC/DC GTAW welding machine with accessories (water cooled torch 300 A, Argon regulator, Gas hose, water circulating system)
300 A at 60% duty cycle, IGBT Inverter control, In built HT unit Pre flow & post flow control, pulse control & Remote control (as per IEC 60974)
10 Sets
5 Welding Simulators for GTAW/GMAW Virtual Arc type,230V, AC, 1Ph,
50Hz, GTAW/GMAW, Green
learning with no real arc & smoke.
Display, LED/LCD Monitor.
5 sets
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Diploma in IT, Networking and Cloud
9. Faculty chair
10. Faculty table
11. Air conditioners
12. Temperature measurement gauges / metre
13. Humidity measurement gauges / metre
14. Almirah (cupboard)
15. Trainees locker
16. Book Shelve
17. Shoe Stand
18. Laptop with accessories
3. Teaching Aids:
S No. Name of the Item with Specification Specification Quantity
19. Wall charts form (NIMI) 02 Sets
20. SPC software 06
21. Theoretical software 03
22. Practical software 06
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Diploma in IT, Networking and Cloud
Name & Address of the Assessor: Year of Enrollment:
Name & Address of ITI (Govt./Pvt.): Date of Assessment:
Name & Address of the Industry: Assessment location: Industry / ITI
Trade Name: Examination: Duration of the Trade/course:
Learning Outcome:
S N
o.
Maximum Marks (Total 100 Marks) 15 5 10 5 10 10 5 10 15 15
To
tal
Inte
rna
l
Ass
ess
me
nt
Ma
rks
Re
sult
(Y
/N)
Candidate Name Father's /Mother’s
Name
Sa
fety
Co
nsc
iou
sne
ss
Wo
rkp
lace
Hy
gie
ne
Att
en
da
nce
/ P
un
ctu
ali
ty
Ab
ilit
y to
fo
llo
w
Ma
nu
als
/ W
ritt
en
inst
ruct
ion
s
Ap
pli
cati
on
of
Kn
ow
led
ge
Sk
ills
to
Ha
nd
le T
oo
ls &
Eq
uip
me
nt
Eco
no
mic
al
use
of
Ma
teri
als
Sp
ee
d i
n d
oin
g w
ork
Qu
ali
ty i
n W
ork
ma
nsh
ip
VIV
A
1
2
ANNEXURE-II
FORMAT FOR INTERNAL ASSESSMENT