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Juler Group Incorporated 11782 Jollyville Rd, Suite 203 Austin, Texas 78759 (512) 346-4800 11811 North Freeway, Suite 500 Houston, Texas 77060 (281) 436-7316 Confidentiality Notice: This document is confidential and is for the sole use of the Juler Group Incorporated and its clients. Unauthorized use, reading, dissemination, distribution, copying or storage of this information is strictly prohibited unless prior written approval is granted by Juler Group Incorporated. Pressure Testing Competency Training Series The Juler Group “Pressure Testing Competency Training Series” is a series of training courses, assessments and apprenticeships for personnel planning, conducting or managing hydrostatic or pneumatic pressure testing operations in the energy industry. The series advances the trainee through a series of “core” modules followed by the customer specific system series. The coursework is coupled to a progressive apprenticeship and assessment program to achieve the status of Competent Pressure Testing Specialist. Course Numbers FPIT-PTC.1.01-1.02 Introduction to Fluid Power and Integrity Testing in the Energy Industry FPIT-PTC.1.03-1.04 Introduction to Hydrostatic and Pneumatic Testing PMHC-PTC.1.05 Introduction to Process Mapping, and Hazard Assessment and Control PTS-PTC.1.06 Introduction to Pressure Testing Safety CSS-PTC Customer Specific Systems Course Type Safety Training – pressure testing technician competency series Audience All personnel planning, managing or conducting pressure testing in product or process systems for onshore and offshore energy industry. The course is designed to meet competency training requirements of the International Association of Drilling Contractors (IADC) Competency Program, and The Safety & Environmental Management System (SEMS) Plan requirements outlined by the United States Bureau of Safety and Environmental Enforcement (BSEE). Objective To manage the risks, and to gain the required level of awareness, knowledge, and understanding of pressure testing and the associated safety methods for hydrostatic and pneumatic tests up to 60,000 psi. Learning Targets Fluid Power – Introduction to Static Fluids (FPIT-PTC.1.01) 1. Principles of fluid power as related to Pressure Testing a. Explain basic physics of static fluid systems and the correlation between force, pressure and area b. Explain Pascal’s Law, Charles’ Law and Boyle’s Law as they are related to pressure testing c. Explain the characteristics and differences between hydrostatic and pneumatic systems d. Explain the basic system components for fluid power systems including pumps, compressors, pressure control and relief valves e. Demonstrate the ability to discuss the characteristics of static pressurized fluid systems f. Demonstrate the ability to discuss basic hazards and their control in static pressurized fluid systems Integrity Testing Standards (FPIT-PTC.1.02) 1. ASME, ANSI and ASTM Standards 2. TQM Documentation and Customer Requirements 3. Safety requirements in one or more of the following; the International Association of Drilling Contractors (IADC), the American Petroleum Institute (API), the European Directorate, the Petroleum Safety Authority Norway, the Norwegian Petroleum Directorate, the National Offshore Petroleum Safety and Environmental Management Authority Australia (NOPSEMA), the Canadian Association of Petroleum Producers (CAPP), the Netherlands Oil and Gas Exploration and Production Association (NOGEPA), the Danish Energy Agency (DEA), and the United Kingdom Offshore Petroleum Industry Training Organization (OPITO). 4. Demonstrate the ability to discuss applicable standards and regulations Competency Training Pressure Testing Series
Transcript

Juler Group Incorporated 11782 Jollyville Rd, Suite 203 ■ Austin, Texas 78759 ■ (512) 346-4800

11811 North Freeway, Suite 500 ■ Houston, Texas 77060 ■ (281) 436-7316

Confidentiality Notice: This document is confidential and is for the sole use of the Juler Group Incorporated and its clients. Unauthorized use, reading, dissemination, distribution, copying or storage of this information is strictly prohibited unless prior written approval is granted by Juler Group Incorporated.

Pressure Testing Competency Training Series

The Juler Group “Pressure Testing Competency Training Series” is a series of training courses, assessments and apprenticeships for personnel planning, conducting or managing hydrostatic or pneumatic pressure testing operations in the energy industry. The series advances the trainee through a series of “core” modules followed by the customer specific system series. The coursework is coupled to a progressive apprenticeship and assessment program to achieve the status of Competent Pressure Testing Specialist.

Course Numbers FPIT-PTC.1.01-1.02 Introduction to Fluid Power and Integrity Testing in the Energy Industry FPIT-PTC.1.03-1.04 Introduction to Hydrostatic and Pneumatic Testing PMHC-PTC.1.05 Introduction to Process Mapping, and Hazard Assessment and Control PTS-PTC.1.06 Introduction to Pressure Testing Safety CSS-PTC Customer Specific Systems

Course Type Safety Training – pressure testing technician competency series

Audience All personnel planning, managing or conducting pressure testing in product or process systems for onshore and offshore energy industry. The course is designed to meet competency training requirements of the International Association of Drilling Contractors (IADC) Competency Program, and The Safety & Environmental Management System (SEMS) Plan requirements outlined by the United States Bureau of Safety and Environmental Enforcement (BSEE).

Objective To manage the risks, and to gain the required level of awareness, knowledge, and understanding of pressure testing and the associated safety methods for hydrostatic and pneumatic tests up to 60,000 psi.

Learning Targets Fluid Power – Introduction to Static Fluids (FPIT-PTC.1.01) 1. Principles of fluid power as related to Pressure Testing

a. Explain basic physics of static fluid systems and the correlation between force, pressure and area b. Explain Pascal’s Law, Charles’ Law and Boyle’s Law as they are related to pressure testing c. Explain the characteristics and differences between hydrostatic and pneumatic systems d. Explain the basic system components for fluid power systems including pumps, compressors,

pressure control and relief valves e. Demonstrate the ability to discuss the characteristics of static pressurized fluid systems f. Demonstrate the ability to discuss basic hazards and their control in static pressurized fluid systems

Integrity Testing Standards (FPIT-PTC.1.02) 1. ASME, ANSI and ASTM Standards 2. TQM Documentation and Customer Requirements 3. Safety requirements in one or more of the following; the International Association of Drilling Contractors

(IADC), the American Petroleum Institute (API), the European Directorate, the Petroleum Safety Authority Norway, the Norwegian Petroleum Directorate, the National Offshore Petroleum Safety and Environmental Management Authority Australia (NOPSEMA), the Canadian Association of Petroleum Producers (CAPP), the Netherlands Oil and Gas Exploration and Production Association (NOGEPA), the Danish Energy Agency (DEA), and the United Kingdom Offshore Petroleum Industry Training Organization (OPITO).

4. Demonstrate the ability to discuss applicable standards and regulations

Competency Training Pressure Testing Series

Juler Group Incorporated 11782 Jollyville Rd, Suite 203 ■ Austin, Texas 78759 ■ (512) 346-4800

11811 North Freeway, Suite 500 ■ Houston, Texas 77060 ■ (281) 436-7316

Confidentiality Notice: This document is confidential and is for the sole use of the Juler Group Incorporated and its clients. Unauthorized use, reading, dissemination, distribution, copying or storage of this information is strictly prohibited unless prior written approval is granted by Juler Group Incorporated.

Learning Targets (continued)

Hydrostatic Testing (FPIT-PTC.1.03) 1. Principles of hydrostatic testing 2. Hydrostatic test calculations 3. Test equipment certification and management 4. Pre-cleaning and pre-testing 5. Filling, Pressurizing 6. Strength Test and Leak Test 7. Depressurizing, Dewatering and Drying 8. Pre-commissioning and Commissioning 9. Demonstrate the proper inspection and installation of hydrostatic test systems

Pneumatic Testing (FPIT-PTC.1.04) 1. Principles of pneumatic testing 2. Pneumatic test calculations 3. Test equipment certification and management 4. Pre-cleaning and pre-testing 5. Filling, Pressurizing 6. Strength Test and Leak Test 7. Depressurizing, degassing 8. Pre-commissioning and Commissioning 9. Demonstrate the proper inspection and installation of pneumatic test systems

Pressure Testing Safety (PTS-PTC.1.05)

1. Risk Management 2. Personal Protective Equipment (PPE) 3. Safety Equipment 4. Emergency Response 5. Demonstrate the proper use of safety equipment during a pressure test

Process Mapping and Hazard Assessment & Control (PMHC-PTC.1.06)

1. Introduction to Process Mapping a. Process Mapping Symbols, Charts and Relationships b. Time-Frequency-Position (Time-Motion) Analysis of Tasks c. Communicating Process Maps

2. Introduction to Hazard Recognition, Assessment, and Control a. Introduction to Process Hazard Analysis Techniques b. Creating Job Hazard Analysis that leads the to Job Safety Analysis

3. Demonstrate the ability to map a process and perform a hazard assessment 4. Demonstrate the ability to identify and correct hazards

Customer Specific Systems Module (CSS-PTC)

1. Overview of Application and System Specifics 2. Overview of Specific System Process Map 3. Overview of Specific System TQM Documentation 4. Overview of Specific System Hazard Assessment and the JHA/JSA 5. Overview of Specific System Hazard Controls and Risk Management

Juler Group Incorporated 11782 Jollyville Rd, Suite 203 ■ Austin, Texas 78759 ■ (512) 346-4800

11811 North Freeway, Suite 500 ■ Houston, Texas 77060 ■ (281) 436-7316

Confidentiality Notice: This document is confidential and is for the sole use of the Juler Group Incorporated and its clients. Unauthorized use, reading, dissemination, distribution, copying or storage of this information is strictly prohibited unless prior written approval is granted by Juler Group Incorporated.

Duration 3-4 days for modules PTC 1.01 to 1.06

1 - TBD days for customer specific system modules

Assessment Modules PTC.1.01, 1.02, 1.03, 1.04, 1.05, and 1.06

A written examination and/or oral assessment of the theoretical knowledge gained in each sub-module prior to apprenticeship. A final summary assessment (post-apprenticeship) including written examination and practical evaluation for each sub-module. A pass will result with a passing score of 85% for the written examinations and practical exercises. A pass will result with a passing score of 100% for apprenticeship portions of each module.

Module CSS-PTC A written examination and/or oral assessment of the theoretical knowledge gained, and a practical evaluation for each CSS. A pass will result with a passing score of 100% for the written examinations and practical exercises. A pass will result with a passing score of 100% for apprenticeship portions of each module, and for the final summary assessment.

Assessor Training

Assessors must be trained in the credible and effective administration of the apprenticeship program. Assessors must attend the ½-day Assessor training session after they have completed the standard module training series.

Recordkeeping A training certificate, wallet card and identifying shirt will be issued upon successful completion and passing of all required elements, and a certified record entered in the learning management system. The examinations, practical evaluations, observation checklists, module workshops, apprenticeship worksheets, forms and checklists, and all summary assessment documentation shall be scanned and uploaded to learning management system.

Apprenticeship and Assessment Coordination

Juler Group provides competency apprenticeship and assessment oversight to ensure the collection of authentic, unbiased, and appeal-free documentation highlighting the successful completion of all elements required of the trainee leading to the competent pressure testing personnel status.

Interactive e-learning

Juler Group provides interactive e-learning modules during the apprenticeship portion of the competency training series to enhance and cement knowledge and its application by each candidate. This is an integral part of the competency training process that benefits the candidate and the organization by ensuring the candidates application of knowledge gained into real world working situations.


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