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www.compex.org.uk
CompEx Scheme Update
to
Engineers Ireland Dublin
Martin Jones
CompEx Operations Manager
28th January 2016
www.compex.org.uk
The CompEx Competency Scheme
Ensuring safer working in explosive
atmospheres through a proven
approach to competency
development and certification.
www.compex.org.uk
Content
1. What is CompEx?
2. Operation, Ownership & Delivery
3. Accreditation
4. Asset Protection
5. Modules, Requirements & Numbers
6. New - Ex 14 Responsible Person Module
7. Where we operate now
www.compex.org.uk
What is CompEx?
An International Scheme
(based upon IEC 60079 Standard Parts 14 & 17)
to recognise
Core Competency for safe working
in
Explosive atmospheres
Over 60,000 CompEx Certificates of Core Competency
issued since 1994.
www.compex.org.uk
Why CompEx was developed
• North Sea (Piper Alpha) Offshore Rig Disaster in 1988 (and other incidents)
• 106 Safety recommendations from the resulting (Lord Cullen) Report in 1990
• Requirements for Competent Workers introduced into legislation
• Problem - how to measure Competency?
www.compex.org.uk
Ownership, Operation and Delivery
• EEMUA, the Engineering Equipment and Materials Users’
Association, involved in the development of CompEx
• CompEx Scheme Committee – a unique pan-industry
representation including HSE Regulator; OGUK - Oil & Gas Offshore
Operators; EEMUA User Members; International centre
representatives; APEA; ECA; Unite & JTLimited Certification Body
Managers
• JTLimited – the CompEx Certification Body (Scheme Owner)
which exclusively operates the CompEx Scheme through licensed
centres and is accredited to ISO 17024 : 2012 – Conformity
Assessment: General Requirements for Certification Bodies
providing the Certification of Persons
www.compex.org.uk
A sample of Plant owners and operators in EEMUA membership
Typical selection of EEMUA Members
www.compex.org.uk
Ownership, Operation and Delivery
• CompEx Core technical content: - IEC 60079 : Parts 14 & 17 referenced in EEMUA Publication 186: -
A Practitioner’s Handbook for Electrical Installation, Inspection and Maintenance in Potentially Explosive Atmospheres
• All CompEx Instructors & Assessors are certified and registered
• All official CompEx centres are approved and licensed by the certification body, JTLimited and visited annually for QA purposes
• There are 51 CompEx Licensed Centres around the world in various stages of maturity (24 on UK mainland; 27 overseas)
www.compex.org.uk
CompEx Certification Body
Accredited by UKAS for IEC/ ISO 17024 :
2012 Conformity Assessment - General
Requirements for Certification Bodies who
provide Certification of Persons
Schedule of Accreditation
www.compex.org.uk
Schedule of Accreditation
www.compex.org.uk
EEMUA Publications - Ex Industry
A Practitioner’s Handbook - Electrical installation,
inspection and maintenance in potentially
explosive atmospheres
EEMUA Publication No. 186, 6th edition, 2014
ISBN 0 85931 178 6, (130 Euros)
Toolbox Guide - Electrical installation,
inspection and maintenance in potentially
explosive atmospheres.
EEMUA Publication No. 214, 6th Edition, 2015
ISBN 0 85931 177 9, (20 Euros)
www.compex.org.uk
Asset Protection
• IEC Standards – creates international conformity
ATEX Directives in Europe
NEC Codes in U.S.
• Equipment Design – Approved by Certification Bodies
• Application Design Engineers & Practitioners –
Competency Validation & Certification with the CompEx
Scheme
• All Linked together = Asset Protection
www.compex.org.uk
A Global Solution for the Competency Route to Safety
Directives
(e.g. EU ATEX) &
Regulations Equipment
&
Materials
Workplace
Area / Systems
Design &
Management
Inspect Enhances
Safety
across the
Lifecycle
User Group
participation
Product Testing
& Certification
Hazard Analysis
& Systems
Engineering CompEx Certification
of Personnel
Safety Linkage – CompEx validates the competency of people
designing, installing, maintaining and managing workplaces where
dangerous explosive (‘Ex’) atmospheres may be present
Technical Management / User’s Duty of Care
Install Maintain
Enhance
Replace International
Standards
(e.g. IEC)
www.compex.org.uk
Modules • Ex F – Foundation Module (Written examination only)
• Ex 01-Ex 04 Preparation and Installation and Inspection and Maintenance of both Ex and Ex ‘i’ Intrinsically Safe equipment
• Ex 05-Ex 06 Dust Modules
• Ex 07-Ex 08 Fuel Filling Modules
• Ex 09-Ex 10 Water Industry Modules
• Ex 11 – Mechanical Module (from 2011)
• Ex 12 – Application Design Engineer Module (from 2012)
• Ex 14 – Responsible Person / Duty Holder (from February 2016)
• Candidates are practically assessed by a series of competency validation tests and are individually examined by knowledge examination , for core competency certification purposes
Ask to see the worker’s CompEx certificate to check which modules they have passed
www.compex.org.uk
What are the requirements?
In order to receive the CompEx Core Competency Certificate the candidate must pass the entry eligibility criteria and both a written examination and a practical assessment :-
• ENTRY CRITERIA - Qualified Craftsman’s Certificate / Employer’s
Supporting Letter
• KNOWLEDGE EVIDENCE REQUIRED – Written End test No: EX01JK
• PERFORMANCE EVIDENCE REQUIRED - CVT (Competence Validation Test EX01-Ex04 CVT)
• CompEx is much more than just a training course with a certificate of attendance, the candidate’s underpinning knowledge and practical ability is developed and assessed to determine core competency to work safely in a workplace containing explosive atmospheres
www.compex.org.uk
Candidate Numbers
• Ex 12 Design Eng. = 538 (3 Years)
• Ex 11 Mechanical = 1795 (5 Years)
• Ex07 & 08 Fuel = 791 (8 years)
• Ex01-04 Gas & Vapour = 53855 (20 Years)
• NEC 505 Ex01-04 = 48 (1.5 years)
www.compex.org.uk
NEW MODULE
Ex 14 Responsible Persons Course
Designed by CompEx Working Group; Major
User representation and HSE Regulator
www.compex.org.uk
EX14 Module
Missing piece of the jigsaw
** Responsible Person **
Designer
Technician/ operative
IEC 60079-14
www.compex.org.uk
EX14 Module Knowledge and skills
• General understanding of relevant electrical engineering
• Practical understanding of explosion protection principles
and techniques
• Understanding and ability to read and assess
engineering drawings
• Working knowledge of the relevant standards: IEC
60079-10-1 & 10-2, IEC 60079-14, IEC 60079-17 and
IEC 60079-19
• Basic knowledge of quality assurance, including the
principles of auditing, documentation, traceability of
measurement and instrument calibration
www.compex.org.uk
EX14 Module
Course Objective
• To ensure that the responsible person has the
necessary tools to resolve, influence and
prioritise management issues such as:
Management of change
Hazardous Area Classification
Equipment inspections – type, grade and frequency
Remedial repairs
Resources (employees and sub-contract)
www.compex.org.uk
Key Dates
• First Pilot Course – 19th - 23rd Oct 2015
• Centre Instructors – WC 9th Nov 2015
WC 11th Jan 2016
• Commercially Available – Q1 2016
onwards
www.compex.org.uk
51 CompEx Licensed Centres
UK Centres • Aberdeen (3) • Falkirk • North East England (5) & Yorkshire & Humber(4) • Lowestoft & Basildon • Southampton & Yeovil • Neath & Pembroke • Chester, Wrexham, Ellesmere Port & Manchester International Centres • Houston; Texas (3) • Holland: Zwolle & Goes • Poland; Norway; Baku; Azerbaijan & Kazakhstan • Doha, Qatar; Dubai & Abu Dhabi UAE; Oman (2) & Iraq • North Africa, Nigeria (2) & Sasolburg; South Africa • Singapore (3) Philippines & South Korea • Cork, Ireland
Other international centres currently in development in Nigeria, India, Indonesia, Jordan, Myanmar
www.compex.org.uk
Centre Locations
www.compex.org.uk
The CompEx Competency Scheme
Ensuring safer working in explosive
atmospheres through a proven
approach to competency
development and certification.
www.compex.org.uk
Any Questions