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Complaint Codes

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PRODUCT COMPLAINT CODE Comp Code Complaint Description 01 CRANKCASE 01A0 GENERAL 01B1 BLOCK CASTING DEFECT-BLOWHOLE/CRACK BELOW SWJ AREA 01B2 BLOCK CASTING DEF-BLOWHOLE/CRAK BETN SWJ&REAR COVR 01B3 BLOCK CASTING DEF.-BLOWHOLE ON SWJ OPNG.&BETN. SWJ 01B4 BLOCK CASTING DEFECT-BLOWHOLE/CRACK BELOW FIP MTG. 01B5 BLOCK CASTING DEF-BLOWHOL/CRAK CONNTG OIL GLRY&SWJ 01B6 BLOCK CASTING DEFECT-BLOWHOLE/CRACK AT TAPPET BORE 01B7 BLOCK CASTING DEF-BLOWHOLE/CRACK@TAPPET COVER AREA 01B8 BLOCK CASTING DEFECT - BLOCKAGE IN WATER PASSAGE 01B9 BLOCK MACHINING DEFECT 01C3 BLOCK SURFACE CRACK 01D0 CYLINDER PARENT BORE CRACK 01D1 CYLINDER PARENT BORE DISTORTION 01D2 MAIN PARENT BORE CRACK 01D4 CRACKS OTHER AREAS 01D5 BLOCK CRACK AT WATER JACKET WELCH PLUG AREA 01D6 BLOCK CRACK AT ENGINE MOUNTING AREA 01E0 CYLINDER LINER CRACK AT COLLAR AREA 01E1 CYL. LINER CRACK CIRCUMFERENTIAL - MIDDLE OF LINER 01E2 CYLINDER LINER CRACK VERTICAL 01E3 CYLINDER LINER FLAME ARRESTER 01E4 CYLINDER LINER OTHER COMPLAINTS 01F0 CAMSHAFT JOURNALS 01F1 CAMSHAFT LOBE 01F2 CAMSHAFT BUSHES 01F3 CAMSHAFT BUSH PARENT BORE 01F4 CAMSHAFT TIMING GEAR 01F5 CAMSHAFT THRUST PLATE/WASHER 01F6 CAMSHAFT GEAR MOUNTING SET SCREW 01F7 CAMSHAFT GEAR MOUNTING KEY 01F8 CAMSHAFT SHIMS 01F9 CAMSHAFT REAR END PLATE/'O' RING 01G0 IDLER GEAR 01G1 IDLER GEAR BOLT/NUT/SPLIT PIN 01G2 IDLER GEAR SPINDLE 01G3 IDLER GEAR BUSH 01G4 IDLER GEAR THRUST WASHER/PLATE 01G5 ACCESSORY DRIVE GEAR (POWER STEERING) 01G6 ACCESSORY DRIVE GEAR BUSH FRONT 01G7 ACCESSORY DRIVE GEAR BUSH REAR 01G8 IDLER GEAR SPINDLE MOUNTING FASTENERS 01H0 PUSH ROD 01H1 TAPPET 01I0 MAIN BEARING 01I1 MAIN BEARING CAP 01I2 MAIN BEARING CAP BOLT 01I3 MAIN BEARING CAP BOLT AREA IN CRANKCASE 01J0 OIL RELIEF VALVE
Transcript
Page 1: Complaint Codes

PRODUCT COMPLAINT CODE

Comp Code Complaint Description

01 CRANKCASE

01A0 GENERAL

01B1 BLOCK CASTING DEFECT-BLOWHOLE/CRACK BELOW SWJ AREA

01B2 BLOCK CASTING DEF-BLOWHOLE/CRAK BETN SWJ&REAR COVR

01B3 BLOCK CASTING DEF.-BLOWHOLE ON SWJ OPNG.&BETN. SWJ

01B4 BLOCK CASTING DEFECT-BLOWHOLE/CRACK BELOW FIP MTG.

01B5 BLOCK CASTING DEF-BLOWHOL/CRAK CONNTG OIL GLRY&SWJ

01B6 BLOCK CASTING DEFECT-BLOWHOLE/CRACK AT TAPPET BORE

01B7 BLOCK CASTING DEF-BLOWHOLE/CRACK@TAPPET COVER AREA

01B8 BLOCK CASTING DEFECT - BLOCKAGE IN WATER PASSAGE

01B9 BLOCK MACHINING DEFECT

01C3 BLOCK SURFACE CRACK

01D0 CYLINDER PARENT BORE CRACK

01D1 CYLINDER PARENT BORE DISTORTION

01D2 MAIN PARENT BORE CRACK

01D4 CRACKS OTHER AREAS

01D5 BLOCK CRACK AT WATER JACKET WELCH PLUG AREA

01D6 BLOCK CRACK AT ENGINE MOUNTING AREA

01E0 CYLINDER LINER CRACK AT COLLAR AREA

01E1 CYL. LINER CRACK CIRCUMFERENTIAL - MIDDLE OF LINER

01E2 CYLINDER LINER CRACK VERTICAL

01E3 CYLINDER LINER FLAME ARRESTER

01E4 CYLINDER LINER OTHER COMPLAINTS

01F0 CAMSHAFT JOURNALS

01F1 CAMSHAFT LOBE

01F2 CAMSHAFT BUSHES

01F3 CAMSHAFT BUSH PARENT BORE

01F4 CAMSHAFT TIMING GEAR

01F5 CAMSHAFT THRUST PLATE/WASHER

01F6 CAMSHAFT GEAR MOUNTING SET SCREW

01F7 CAMSHAFT GEAR MOUNTING KEY

01F8 CAMSHAFT SHIMS

01F9 CAMSHAFT REAR END PLATE/'O' RING

01G0 IDLER GEAR

01G1 IDLER GEAR BOLT/NUT/SPLIT PIN

01G2 IDLER GEAR SPINDLE

01G3 IDLER GEAR BUSH

01G4 IDLER GEAR THRUST WASHER/PLATE

01G5 ACCESSORY DRIVE GEAR (POWER STEERING)

01G6 ACCESSORY DRIVE GEAR BUSH FRONT

01G7 ACCESSORY DRIVE GEAR BUSH REAR

01G8 IDLER GEAR SPINDLE MOUNTING FASTENERS

01H0 PUSH ROD

01H1 TAPPET

01I0 MAIN BEARING

01I1 MAIN BEARING CAP

01I2 MAIN BEARING CAP BOLT

01I3 MAIN BEARING CAP BOLT AREA IN CRANKCASE

01J0 OIL RELIEF VALVE

Page 2: Complaint Codes

01K0 TIMING BACK PLATE

01K1 TIMING CASE (STANDARD)/FRONT COVER

01K2 TIMING CASE OIL SEAL / GASKET

01K3 TIMING CASE OIL SUPPLY NOZZLE

01K4 FIP GEAR

01K5 FIP GEAR BUSH

01K6 FIP GEAR SHIM

01K7 TIMING CASE SUITABLE FOR POWER STEERING

01K8 FIP FRONT SUPPORT BEARING/SUPPORT BRACKET

01K9 TIMING CASE GASKETS

01L0 STUD STRIPPING ON CRANKCASE

01M0 STUD BREAKAGE BLOCK END

01M1 STUD BREAKAGE NUT END

01M2 CYLINDER HEAD BOLTS

01N0 WATER DRAIN PLUG

01P0 SIDE WATER RAIL

01P1 SIDE WATER RAIL DEFLECTOR

01P2 CRANKCASE FRONT COVER

01P3 CRANKCASE REAR COVER

01P4 CRANKCASE WELCH PLUG/CLOSING BALLS

01P5 CRANKCASE SIDE COVER

01Q1 ENGINE FAILURES DUE TO FOREIGN MATERIAL

01R0 CRANK CASE GASKETS/SEALS.

01R1 CRANKCASE 'O' RINGS

01R2 CRANKCASE SIDE COVER GASKET

01S0 ENGINE BREATHER CUM OIL SEPARATOR

01T1 ALTERNATOR MOUNTING BRACKET

01T2 ALTERNATOR ADJUSTING LINK

02 CYLINDER HEAD

02A0 GENERAL

02B1 CYLINDER HEAD CASTING DEFECT

02B2 CYLINDER HEAD MACHINING DEFECT

02B3 CYLINDER HEAD CORE PLUG/ WELCH PLUG

02C0 CYL HEAD CRACK AT VALVE SEAT/INJ.HOLE

02C1 CYL.HEAD ANGULAR OIL HOLE CRACK

02C2 CYL.HEAD SURFACE CRACKS

02C3 CYL.HEAD CRACK OTHER AREAS

02D0 VALVE FAILURE AT STEM

02D1 VALVE FAILURE AT HEAD/FACE

02D2 VALVE FAILURE AT RADIUS

02D3 VALVE OTHER FAILURES

02E0 VALVE SEAT

02E1 VALVE GUIDE

02E2 VALVE COLLAR

02E3 VALVE SPILT CONES

02E4 VALVE SPRINGS

02E5 VALVE CAP

02E6 VALVE STEM SEAL

02E7 VALVE SPRING SEAT BOTTOM/ABUTMENT WASHER

02F0 ROCKER SHAFT

02F1 ROCKER BRACKET

02F2 ROCKER ARM

02F3 ROCKER BUSH

Page 3: Complaint Codes

02F4 BALL END

02G0 VALVE COVER

02G1 CYLINDER HEAD COVER

02G2 OIL FILLER CAP

02G3 CYLINDER HEAD COVER GASKET

02H0 HEAD GASKET BLOWING FROM CULOT TO RUBBER RINGS

02H1 HEAD GASKET BLOWING BETWEEN CYLINDERS

02H2 HEAD GASKET BLOWING AT SIDE ENDS

02H3 HEAD GASKET BLOWING AT OTHER AREAS

02I0 INJECTOR SLEEVES

02I1 INJECTOR COOLING JET SLEEVE

02J0 VALVE LEAK

02K0 INLET MANIFOLD

02K1 INLET MANIFOLD ELBOW

02K2 INLET MANIFOLD MOUNTING FASTENERS

02K3 EXHAUST MANIFOLD MOUNTING FASTENERS

02K4 EXHAUST ELBOW/DISTANCE PIECE

02L0 EXHAUST MANIFOLD

02M0 GASKETS/ 'O' RINGS

02M1 WELCH PLUG

03 FLYWHEEL AND HOUSING

03A0 GENERAL

03B0 FLYWHEEL HOUSING

03C0 FLYWHEEL

03C1 FLYWHEEL MOUNTING BOLTS

03C2 FLYWHEEL TIMING MARK

03C3 FLYWHEEL DRIVING PEG

03D0 FLYWHEEL FACE PLATE

03E0 ADAPTOR

03E1 CRANKSHAFT ADAPTOR BOLTS

03F0 FLYWHEEL SPIGOT BEARING

03F1 HOUSING - FLYWHEEL SPIGOT BEARING

03G0 RING GEAR

04 CRANKSHAFT

04A0 GENERAL

04B0 CRANKSHAFT WITH FLANGE (FOR SPLIT TYPE OIL SEAL)

04B1 CRANKSHAFT -REGULAR 3 PIECE STANDARD

04B2 UNDERSIZE CRANKSHAFT-REGULAR 3PIECE(RECONDITIONED)

04C0 CRANKSHAFT GEAR

04C1 CRANKSHAFT THRUST WASHER

04C2 GEAR OIL PUMP DRIVE ON CRANKSHAFT

04C3 KEY - CRANKSHAFT OIL PUMP DRIVE GEAR

04D0 DAMPER PULLEY

04D1 VISCOUS DAMPER

04D2 KEY FOR DAMPER/CRANKSHAFT PULLEY

04D3 MOUNTING BOLTS FOR VISCOUS DAMPER

04D4 DAMPER/CRANKSHAFT PULLEY FASTENING BOLT/NUT

04E0 OIL SEAL SPLIT TYPE

04E1 OIL SEAL FULL CIRCLE

04E2 OIL SEAL CARRIER

04E3 SLEEVE FOR OIL SEAL ON CRANKSHAFT

Page 4: Complaint Codes

04F3 OIL PLUG ON CRANK SHAFT IVECO

05 PISTON AND CONNECTING ROD

05A0 GENERAL

05B4 PISTON

05B5 PISTON COOLING NOZZLES

05C4 RINGS

05D0 GUDGEON PIN

05D1 CIRCLIP

05E0 CONNECTING ROD BOLT

05E1 CONNECTING ROD NUT

05E2 SPLITPIN-CONNECTING ROD NUT

05F0 CON ROD BREAKAGE AT I SECTION

05F1 CON ROD BREAKAGE THROUGH RIFLE HOLE

05F2 CON ROD BREAKAGE ACROSS BOLT HEAD SEATING

05F3 CON ROD OTHER FAILURES

05F4 CON ROD SERRATION

05F5 CONNECTING ROD SMALL END BREAKAGE

05G0 CONNECTING ROD BEARING

05H0 CONNECTING ROD BUSH

06 WATER PUMP

06A0 GENERAL

06B0 THERMOSTAT HOUSING

06B1 THERMOSTAT HOUSING 'O' RING

06C0 THERMOSTAT

06D0 IMPELLER

06E0 INSERT

06F0 WATER PUMP SEAL

06G0 WATER PUMP SHAFT

06H2 WATER PUMP SEALED BEARING

06H3 WATER PUMP TAPERED ROLLER BEARING

06I0 IMPELLER CASING

06I1 LEAK @ JOINTS-W/P AREA(EXCL. LEAK FROM W/P ITSELF)

06J0 PULLEY HUB

06J1 PULLEY FAN HUB SPACER

06K0 PULLEY

06L0 FAN

06L1 FAN CLUTCH ASSY - VISCOUS

06M0 FAN BELT

06N0 IDLER PULLEY

06N1 IDLER PULLEY BEARING

06N2 IDLER PULLEY MOUNTING BRACKET

06N3 IDLER PULLEY MOUNTING BRACKET FASTENERS

06N4 AUTO BELT TENSIONER

06P1 REMOTE FAN DRIVE BEARING

06P2 RFD FAN BELT-CRANKSHAFT TO IDLER

06P3 REMOTE FAN IDLER BEARING

06P4 RFD FAN BELT-IDLER TO FAN

07 FUEL PUMP AND INJECTORS - INLINE VERSION

07A0 GENERAL

Page 5: Complaint Codes

07B0 BACK LEAK

07B1 CALIBRATION ERROR /EXCESS FUEL CONS. /POOR PICK UP

07C0 FUEL PUMP FLYWHEEL

07C1 FUEL PUMP TIMING

07C2 FUEL PUMP TIMER

07C3 FUEL PUMP TIMER BOLTS

07C4 FIP MOUNTING BRACKET

07C5 TIMER OIL SEAL

07C6 SLEEVE FOR TIMER OIL SEAL

07C7 TIMER DRAIN HOSE

07C8 TIMER DRAIN HOSE ADAPTER/CLIPS

07C9 TIMER HOUSING

07D1 FUEL PIPES - FEED PUMP INLET

07D2 FUEL PIPES - FEED PUMP TO FILTER

07D3 FULE PIPES - FILTER TO FIP

07E0 INJECTOR PIPES

07F0 LEAK OFF PIPES

07F1 FLEXIBLE DIESEL RETURN PIPE

07G0 FIP CAMSHAFT

07H0 BEARING

07I0 INTERMEDIATE BEARING

07J0 PUMP ELEMENT

07J1 DELIVERY VALVE

07J2 DELIVERY VALVE HOLDER

07J3 QUADRANT LOOSE

07J4 PLUNGER SPRING

07J5 ROLLER TAPPET

07K0 CONTROL RACK

07L0 GOVERNOR ASSEMBLY

07L1 SUPPLEMENTARY IDLING ADJUSTING SCREW

07L2 FIP SEALS

07M0 FEED PUMP - PIN FOLLOWER

07M1 HAND PRIMING PUMP

07M2 FEEDPUMP OIL SEAL/'O' RING

07M3 FEED PUMP - ROLLER FOLLOWER

07N0 INJECTOR OPENING PRESSURE

07N1 INJECTOR DRIBBLING

07N2 INJECTOR BODY

07N3 INJECTOR OTHER COMPLAINTS

07N4 NOZZLE

07N5 NOZZLE CAP NUT

07N6 INJECTOR SEALS/O RINGS

07N7 INJECTOR CLAMP

07N8 INJECTOR MOUNTING STUDS

07N9 INJECTOR WASHER

07P0 OFF LEVER CABLE/ARENS CONTROL CABLE

07P1 ENGINE SHUT OFF SOLENOID SWITCH

07P2 ENGINE SHUT-OFF CYLINDER

07Q0 FLEXIBLE DRIVE ASSEMBLY

07Q1 RESITEX PLATE - COUPLING

07Q2 FIP BALL JOINTS

07R0 ACCELERATOR LINKAGES

07R1 ACCELERATOR CABLE

07R2 ACCELERATOR KICKDOWN ARRANGEMENT

07S1 OIL PIPE TO TIMER/PUMP

Page 6: Complaint Codes

08 OIL PUMP AND SUMP

08A0 GENERAL

08B0 OIL PUMP HOUSING

08C0 OIL PUMP SHAFT BOTTOM

08C1 OIL PUMP SHAFT TOP

08C2 OIL PUMP GEAR

08C3 OIL PUMP SPIRAL GEAR ON TOP SHAFT

08C4 OIL PUMP THRUST CAP

08C5 OIL PUMP SPIRAL GEAR ON CAMSHAFT

08C6 OIL PUMP DRIVE GEAR - HINO

08C7 OIL PUMP SHAFT SQUARE DRIVE COUPLING -ANDORIA TYPE

08D0 OIL PUMP DELIVERY PIPE

08E0 SUCTION BRANCH

08E1 STRAINER

08F0 1 IN 1 PUMP DRIVE SHAFT

08F1 1 IN 1 PUMP SUCTION PIPE

08F2 1 IN 1 PUMP DELIVERY PIPE

08F3 1 IN 1 PUMP OTHER COMPLAINTS

08G0 SUMP

08G1 SUMP GASKET

08G2 DRAIN PLUG - OIL SUMP

08H0 DIPSTICK

08H1 DIPSTICK GUIDE

09 FILTERS

09A0 GENERAL

09B0 FUEL FILTER ELEMENT 0.5 LITRE

09B1 FUEL FILTER ELEMENT 1.1 LITRE

09B2 FUEL FILTER COVER

09B3 FEED PUMP FILTER / STRAINER (BANJO TYPE)

09B4 FUEL FILTER BOWL

09B5 OVER FLOW VALVE

09B6 FUEL FILTER MOUNTING BRACKET

09B7 FASTENERS - FUEL FILTER MOUNTING BRACKET

09B8 FUEL FILTER CUM WATER SEPERATOR

09B9 MUD STRAINER

09C0 OIL FILTER ELEMENT

09C1 OIL FILTER BOWL

09C2 OIL FILTER HEAD

09C3 OIL FILTER VALVES

09C4 OIL FILTER BOTTOM CONICAL SPRING

09C5 OIL FILTER BOWL CENTRE STEM/BOLT

09C6 OIL FILTER BOWL O RING

09C7 OIL FILTER BOTTOM O RING

09D0 AIR CLEANER DRY TYPE:ENGINE MOUNTED

09D1 AIR CLEANER WET TYPE

09D2 WIRE MESH

09D3 WING SCREW

09D4 OUTER FELT SEAL -ENGINE MOUNTED AIRCLEANER

09D5 INNER SEAL-FILT.ELEMENT TO TUBE-ENG MTD AIRCLEANER

09D7 PRE FILTER

09D8 AIR CLEANER MOUNTING FASTENERS-ENGINE MT

Page 7: Complaint Codes

09D9 AIRCLEANER SEAL-TOPCOVR TO FILT.ELEMNT(TBLR ENTRY)

09E0 AIR INTAKE HOSE - FLEXIBLE HOSE PVC

09E1 AIR INTAKE PIPES - METALLIC

09F0 REMOTE MOUNTED AIR CLEANER-OIL BATH

09F1 REMOTE MOUNTED AIR CLEANER MOUNTING BRACKET

09F2 REMOTE MOUNTED AIR CLEANER ELEMENT

09F3 REMOTE MOUNTED AIR CLEANER RUBBER SEAL OUTER

09F4 REMOTE MOUNTED AIR CLEANER RUBBER SEAL INNER

09F5 AIRCLEANER DRY TYPE:REMOTE MOUNTED-PRIMARY ELEMENT

09F6 AIR CLEANER DRY TYPE:REMOTE MOUNTED-SAFETY ELEMENT

09F7 VACUUM INDICATOR

09F8 HOSE CONNECTION TO VACUUM INDICATOR

09G0 STACK PIPE ARRANGEMENT CARGO

09G1 UPPER SUPPORT - STACK PIPE

09G2 LOWER SUPPORT- STACK PIPE

09G3 BELLOWS - STACK PIPE

09G4 ELBOW TUBE ON FENDER FOR STACK PIPE

09G5 ELBOW TUBE FITMENT ON FENDER

09G6 HOSE - ELBOW TUBE TO AIRCLEANER

09G7 HOSES - AIR CLEANER TO INLET MANIFOLD

09G8 HOSE CLIPS - AIR INTAKE SYSTEM

09H0 CHARGE AIR COOLER

09H1 CHARGE AIR COOLER BELLOW HOSE

09H2 CHARGE AIR COOLER STRAIGHT HOSE

09H3 CHARGE AIR COOLER MOUNTING AREA

09H4 HEAT SHIELD FOR CONNECTION PIPE TO INLET MANIFOLD

10 COMPRESSOR

10A0 GENERAL

10A1 CRANKCASE

10C0 CYLINDER HEAD

10C1 CYLINDER HEAD GASKET

10C2 VALVES

10C3 CYLINDER HEAD OTHER FAILURES

10D0 CRANKSHAFT

10D1 COMPRESSOR GEAR

10D2 COMPRESSOR GEAR MOUNTING NUT

10D3 COMPRESSOR GEAR KEY

10D4 COMPRESSOR DRIVING FLANGE - REAR END

10D5 COMPRESSOR DRIVE PULLEY

10D6 COMPRESSOR FRONT OIL SEAL

10E0 PISTON

10E1 RINGS

10E2 GUDEON PIN/CIRCLIP

10F0 CONNECTING ROD

10F1 CON ROD BEARING

10F2 CON ROD BUSH

10F3 CON ROD BOLT/NUT

10G0 END COVER

10H0 COMPRESSOR OUTLET PIPE

10H1 HOSE CONNECTION

10H2 OIL FEED PIPE

10H3 OIL RETURN PIPE

10H4 DUMMY PLUG IN INLET MANIFOLD

Page 8: Complaint Codes

10I0 WATER INLET LINE

10I1 WATER OUTLET LINE

10J0 OIL COOLER NIPPLE

11 OIL COOLER / HEAT EXCHANGER

11A0 GENERAL

11B0 HEAT EXCHANGER - MARINE

11C0 OIL COOLER END BRAZING JOINT LEAK

11C1 OIL COOLER LEAK THROUGH O RINGS

11C2 OIL COOLER TUBES/PLATES

11C3 OIL COOLER ZINC ANODES

11C4 OIL COOLER OTHER FAILURES

11D0 OIL COOLER BODY/CASING

11E0 OIL COOLER WATER INLET LINE

11E1 OIL COOLER WATER OUTLET LINE

11F0 AIR BLAST OIL COOLER TUBES

11F1 AIR BLAST OIL COOLER BODY JOINTS

11F2 FLEXIBLE HOSE FOR AIR BLAST OIL COOLER

11F3 TRANSFER BLOCK FOR OIL COOLER

11G0 OIL COOLER 'O' RINGS

11G1 OIL COOLER SEALING GASKET

11H0 OIL FILTER ADAPTOR -SPIN ON TYPE

12 TURBO CHARGER

12A0 GENERAL

12D0 BEARINGS HOUSING

12D1 TURBINE SHAFT

12D2 TURBINE HOUSING

12D3 COMPRESSOR HOUSING

12D4 COMPRESSOR WHEEL

12D5 BACK PLATE

12D6 PISTON RING

12D7 HEAT SHIELD

12D8 TURBOCHARGER OTHER FAILURES

12D9 TURBINE WHEEL

12E0 OIL FEED PIPE

12E1 OIL DRAIN PIPE

12E2 AIR INLET PIPE

12E3 TURBOCHARGER INLET HOSES

12E4 BOOST PRESSURE CONTROL VALVE

12E5 BOOST PRESSURE PIPE

12F0 THRUST BEARING

12F1 OIL DEFLECTOR

12G0 TURBO CHARGER WASTE GATE MECHANISM

13 ENGINE MOUNTING

13A0 GENERAL

13B0 ENGINE MOUNTING FRONT X MEMBER (STANDARD)

13B1 C 45 FRONT X MEMBER - ENG.MTG.HOLE AREA

13B2 C 45 FRONT X MEMBER - RIVET AREA

13B3 C 45 FRONT X MEMBER - END GUSSET AREA

13C0 ENGINE MOUNTING PAD FRONT

Page 9: Complaint Codes

13D0 METACONE MOUNTING FLANGE BREAKAGE

13D1 METACONE MOUNTING RUBBER SEPARATION

13E0 SUPPORT BRACKET FRONT (LH/RH)

13E1 SUPPORT BRACKET REAR (LH/RH)

13E2 ENGINE MOUNTING BRACKET ON FLYWHEEL HOUSING(LH/RH)

13F0 ENGINE MOUNTING BRACKET ON CRANKCASE -IVECO

13F1 INSULATOR

13F2 FASTENERS- ENGINE MTG BRACKET ON CRANKCASE

13F3 ENGINE MOUNTING FASTENER- BRACKET TO INSULATOR

13F4 FASTENER- FRAME SIDE MEMBER TO INSULATOR

14 RADIATOR

14A0 GENERAL

14B0 TOP TANK JOINT LEAK

14B1 BOTTOM TANK JOINT LEAK

14B2 CORE TUBE LEAK

14B3 TOP INLET ELBOW LEAK

14B4 BOTTOM INLET ELBOW LEAK

14B5 MAKE UP LINE LEAK

14B6 DE-AERATION LINE LEAK

14B7 DE-AERATION TANK

14B8 RADIATOR FRAME

14B9 RADIATOR OTHER FAILURES

14C0 STAY ROD/BRACKET

14C1 RADIATOR MOUNTING BRACKET LH & RH (C45)

14D1 RADIATOR TOP HOSE

14D2 RADIATOR BOTTOM HOSE

14D3 HOSES OTHERS

14D4 HOSE CLIPS - COOLING SYSTEM

14E0 WATER PIPE ELBOW

14F0 ONE WAY VALVE - NON RETURN VALVE

14F1 NON RETURN VALVE BRASS ADAPTOR

14G0 NO LOSS COOLING SYSTEM

14H0 RADIATOR PRESSURE CAP

14H1 RADIATOR FILLER CAP

14I0 RADIATOR COWL

14I1 RADIATOR COWL FASTENERS

14I2 RUBBER O RING - RADIATOR COWL

14I3 FAN RING

14I4 JUBILEE CLIP FOR HOLDING THE RUBBER RING

15 VE / VP FUEL INJECTION EQUIPMENT

15A0 GENERAL

15B0 BACK LEAK

15B1 CALIBRATION ERROR /EXCESS FUEL CONS. /POOR PICK UP

15C0 FUEL PUMP TIMING

15D0 FUEL PIPES

15E1 INJECTOR PIPES

15F0 LEAK OFF PIPES

15G0 FIP COUPLING MALE PIECE

15G1 FIP COUPLING FEMALE PIECE

15G2 FIP COUPLING INTERMEDIATE ADAPTOR

15G3 DRIVE SHAFT SEALING RING

Page 10: Complaint Codes

15G4 FIP DRIVE SHAFT

15G5 FIP DRIVE SHAFT CLAW

15G6 FIP DRIVE SHAFT KEY

15G7 TOOTHED GEAR - GOVERNOR DRIVE GEAR

15G8 CROSS DISC

15G9 FIP DRIVE SHAFT BUSH

15H1 VANE PUMP

15H2 VANE PUMP BACK PLATE

15J1 ROLLER RING - ROLLERS

15J2 ROLLER RING - ROLLERS SEATING RING

15K0 CAM PLATE

15K1 K SHIM

15L1 KSB UNIT

15L2 TIMER PISTON

15L3 TIMER PISTON O RING

15L4 TIMER ACTUATING PIN

15M0 PLUNGER RETURN SPRING

15M1 DISTRIBUTOR PUMP PLUNGER

15M2 PLUNGER - FOOT WASHER

15M3 DISTRIBUTOR HEAD

15M4 DELIVERY VALVE

15M5 DISTRIBUTOR HEAD 'O' RING

15M6 BLEEDER SCREW - TIMING CHECK AREA

15M7 CONTROL COLLAR - PLUNGER ASSY

15N0 STARTING LEVER

15N1 TENSIONING LEVER

15N2 STOP LEVER

15N3 ACCELERATOR LEVER

15N4 ACCELERATOR LEVER BUSH

15N5 ACCELERATOR - O RING

15N6 SHUT OFF PLUNGER

15N7 SHUT OFF SPRING

15P0 OVER FLOW BANJO

15P1 PRESSURE RELIEF VALVE

15Q0 GOVERNOR SPRING

15Q1 FLY WEIGHT ASSY

15Q2 FULCRUM LEVER

15Q3 GOVERNOR SHAFT

15Q4 GOVERNOR DRIVEN GEAR

15Q5 SLIDING SLEEVE - GOVERNOR ASSEMBLY

15V0 SHUT-OFF SOLENOID

15W1 MPC CASING - O RING

15W2 MPC - CASING

15W3 MPC- DIAPHRAGM

15W4 MPC UNIT - OTHER FAILURES

15Y0 PUMP - CASING

VP (BS III) FUEL INJECTION EQUIPMENT

15L5 TIMER SOLENOID

15Q6 FUEL TEMPERATURE SENSOR

15Q7 HDK UNIT

16 CNG COMPLAINTS : OTHER THAN ENGINE

Page 11: Complaint Codes

16A0 GENERAL

16B0 SAFETY VALVE(BURST DISC/FUSIBLE ALLOY)

16B1 RECEPTACLE

16B2 GAS ON/OFF VALVE (TEL)

16B3 FIRST STAGE REGULATOR

16B4 SECOND STAGE REGULATOR

16B5 LOW PRESSURE SOLENOID

16B6 HIGH PRESSURE PIPES (GAS)

16B7 GAS VALVE IN CYLINDER

16B8 GAS VENT LINE

16B9 1" CNG HOSE TO CARBURRETOR

16C0 CARBURRETOR

16C1 3 WAY SOLENOID

16C2 SPEED GOVERNOR RELAY

16C3 VACUUM SWITCH

16C4 AIR - GAS MIXTURE

16C6 IGNITION COIL

16D0 DISTRIBUTOR ROTOR

16D1 DISTRIBUTOR BEARING

16D2 DISTRIBUTOR DRIVESHAFT

16D3 DISTRIBUTOR MOUNTING BRACKET

16D4 SPARK PLUG

16D5 HIGH TENSION CABLE(IG. COIL TO DIST.)

16D6 SPARK PLUG CABLE

16D7 DISTRIBUTOR

16E0 24 V TO 12 V CONVERTOR

16E1 IGNITION COIL

16E2 TRIGGER BOX

16E3 DISTRIBUTOR PICK UP CABLE

16F0 OXYGEN SENSOR

16F1 CATALYTIC CONVERTOR

16F2 FUEL CONTROL VALVE

16F3 COMMANDER

16F4 RELAY- COMMANDER

16F5 LAMDA CONTROL SYSTEM (LCS)

16F6 LCS PROGRAMME NOT HOLDING

16F7 STEPPER MOTOR

16G0 GAS CYLINDER

16G1 GAS PRESSURE GAUGE (MANOMETER)

16G2 POTENTIOMETER(SENSOR UNIT FOR GAS PR.GG)

16G3 GAS LEVEL LED INDICATOR

16G4 CYLINDER STORAGE VALVE

16H0 IGNITION WIRING HARNESS

16K0 3 STAGE REGULATOR

16K1 IDLING SOLENOID (3 STAGE REGULATOR)

16K2 HP SOLENOID (3 STAGE REGULATOR)

16K3 SENSITIVITY SCREW ADJUSTMENT (3 STAGE REGULATOR)

16L0 3/2 VALVE

16L1 PE SWITCH

16L2 PLASTIC TUBE (IGNITION KILL)

16L3 RELAY IGNITION KILL SYSTEM

17 ELECTRONIC DIESEL CONTROL

17A0 GENERAL

Page 12: Complaint Codes

17A1 DC - DC CONVERTER

17B1 ELECTRONIC CONTROL UNIT (ECU)

17B2 ENGINE SPEED SENSOR

17B3 COOLANT TEMPERATURE SENSOR

17B4 BOOST PRESSURE SENSOR

17B5 INSTRUMENTED INJECTOR

17B6 ACCELERATOR PEDAL SENSOR

17B7 VECHICLE SPEED SENSOR

17B8 BRAKE SWITCH

17B9 CLUTCH SWITCH

17D1 HOLD ON RELAY (12 V)

17D2 MAIN RELAY (24 V)

17D3 IGNITION RELAY (24 V)

17D4 DIODE

17E1 ELECTRICAL SHORT CIRCUIT - 5A CIRCUIT

17E2 ELECTRICAL SHORT CIRCUIT - 15A CIRCUIT

17E3 ELECTRICAL SHORT CIRCUIT - 30A CIRCUIT

17E4 ELECTRICAL SHORT CIRCUIT - BATTERY CABLE CIRCUIT

17E5 EDC WIRING HARNESS

17F1 FIP SOLENOID (ELAB)

17F2 TIMER SOLENOID

17F3 FIP ACTUATOR

17G1 IDLING SPEED ADJUSTMENT

17G2 STARTING QUANTITY ADJUSTMENT

17G3 LIMITING QUANTITY ADJUSTMENT

17G4 VEHICLE SPEED ADJUSTMENT

21 AXIAL CLUTCH, CLUTCH DISC & CLUTCH ACTUATION MECHANISM

AXIAL CLUTCH

21A0 GENERAL

21D0 BACK PLATE/ PRESSURE PLATE

21E0 DRIVING PLATE ( PART OF COVER ASSEMBLY)

21F0 CLUTCH SPRINGS

21G0 LEVER

21G1 ECCENTRIC PIN

21G2 BRACKET

21G3 BUSH

21G4 PRESSURE PAD

21G5 CLUTCH FINGER SETTING/LUBRICATION

21G6 LEVER RETAINING SPRING

21H0 WITHDRAWAL PLATE

CLUTCH DISC

21B0 LINER

21B1 LINER / CERAMIC BUTTON RIVETS

21C1 CUSHION SPRINGS

21C2 HUB RIVETS

21C3 CLUTCH CENTRE HUB

21C4 RETAINER / CARRIER PLATE

21C5 CERAMIC BUTTONS

CLUTCH ACTUATION MECHANISM

Page 13: Complaint Codes

21I0 WITHDRAWAL BEARING

21I1 WITHDRAWAL BEARING HOUSING

21I2 LUB PIPE - WITHDRAWAL BEARING HOUSING

21J0 WITHDRAWAL SLEEVE

21J1 RETAINER SPRING - WITHDRAWAL SLEEVE

21K0 CLUTCH ROCKING SHAFT

21K1 CLUTCH OPERATING LEVER ON GEAR BOX

21K2 CLUTCH OPERATING PEDAL

21K3 CLUTCH PLAY ADJUSTING ROD

21L0 SLAVE CYLINDER

21L1 PUSH ROD - SLAVE CYLINDER

21M0 MASTER CYLINDER

21M1 RESERVOIR

21M2 RESERVOIR CAP

21N1 HYDRAULIC LINE - FLEXIBLE

21N2 HYDRAULIC LINE- METALLIC

21P0 FLUID FLYWHEEL

21Q0 AIR SYSTEM -CLUTCH ACTUATION

22 DIAPHRAGM CLUTCH

22A0 GENERAL

22C0 DIAPHRAGM TIP WEAR

22C1 DIAPHRAGM TIP BREAKAGE

22C2 DIAPHRAGM TIP RUN OUT

22C3 DIAPHRAGM SETTING HEIGHT

22D1 COVER HOUSING

22E0 PRESSURE PLATE

22F0 CONNECTING RIVETS

22F1 CONNECTING RIVET - PRESSURE PLATE

22F2 CONNECTING RIVET - COVER ASSEMBLY

22G0 DRIVE STRAP KIT

22H0 RELEASE BEARING

22I0 FULCRUM RING DIGGING

26 ALGB 13 GEARBOX

26A0 GENERAL

26B0 GEAR CASING

26C0 MAIN SHAFT

26C1 COUNTER SHAFT

26C2 REVERSE SHAFT

26C3 PINION SHAFT

26C4 MAINSHAFT FIXED ELEMENTS PLAY

26D0 FIRST SPEED GEARS

26D1 SECOND SPEED GEARS

26D2 THIRD SPEED GEARS

26D3 FOURTH SPEED GEARS

26D4 REVERSE GEARS

26D5 CONSTANT MESH GEAR

26E0 NEEDLE ROLLER BEARING FIRST SPEED

26E1 SLEEVE FOR FIRST SPEED GEAR

26E2 SECOND SPEED BUSH

26E3 THIRD SPEED BUSH

Page 14: Complaint Codes

26E4 FOURTH SPEED BUSH

26E5 NEEDLE ROLLER BEARING REVERSE GEAR

26E6 SLEEVE FOR REVERSE GEAR

26F0 SPIGOT BEARING

26F1 PINION SHAFT BEARING

26F2 MAIN SHAFT REAR BEARING

26F3 COUNTER SHAFT FRONT BEARING

26F4 COUNTER SHAFT REAR BEARING

26F5 PINION SHAFT BALL BEARING

26G0 SLIDING/FIXED DOG CLUTCH

26H0 MAINSHAFT THRUST WASHER

26H1 COUNTERSHAFT THRUST WASHER

26I0 PINION SHAFT BRACKET

26I1 PINION SHAFT BEARING CIRCLIP

26J0 OIL SEAL

26K0 MAINSHAFT REAR NUT

26K1 COUNTERSHAFT SPECIAL NUT/SPLIT PIN

26K2 IDLER SPINDLE LOCK PLATE

26K3 COUNTERSHAFT REAR BEARING LOCK PLATE/BOLT

26L0 SPEED CHANGE CASING

26L1 TOP COVER

26M0 SPEED CHANGE SPINDLE 1ST AND REVERSE

26M1 SPEED CHANGE SPINDLE 2ND AND 3RD SPEED

26M2 SPEED CHANGE SPINDLE 4TH AND 5TH SPEED

26N0 SPEED CHANGE FORK 1ST AND REVERSE

26N1 SPEED CHANE FORK 2ND AND 3RD SPEED

26N2 SPEED CHANGE FORK 4TH AND 5TH SPEED

26N3 PINCH BOLT FOR FORKS

26N4 INTERLOCKING PIN/BALL/SPRING

26P0 SPEED CHANGE LEVER HOUSING

26P1 SPEED CHANGE LEVER BOTTOM HALF

26P2 GEAR LEVER TOP

26P3 SPEED CHANGE LEVER OTHER PARTS

26Q0 SPEEDO DRIVE UNIT

26Q1 SPEEDO DRIVE GEAR

26Q2 REVERSE WARNING SWITCH

26R0 OVER SPEED GEAR DISTANCE PIECE

26R1 DISTANCE PIECE IN LIEU OF PTO GEAR

26R2 PRESENCE OF FOREIGN MATERIAL

26S0 CLUTCH HOUSING

26S1 CLUTCH HOUSING STUD

28 ZF S5-36 AND S6-36 GEARBOX / OVER DRIVE GEARBOX

28A0 GENERAL

28B0 GEAR CASING - MAIN

28B1 GEAR CASE - FRONT

28C1 COUNTER SHAFT

28C2 REVERSE SPINDLE

28C3 PINION SHAFT

28C4 MAIN SHAFT FAILURE AT OUTPUT FLANGE END

28C5 M/S CIRCLIP GROOVE @ 4&5TH GEAR(S6)/3&4TH GEAR(S5)

28C6 MAIN SHAFT OTHER FAILURES

28D0 1ST SPEED GEARS

28D1 2ND SPEED GEARS

Page 15: Complaint Codes

28D2 3RD SPEED GEARS

28D3 4TH SPEED GEARS

28D4 5TH SPEED GEARS

28D5 REVERSE GEARS

28D6 CONSTANT MESH GEAR

28D7 OVER DRIVE GEAR

28E0 NEEDLE ROLLER BEARING 1ST SPEED GEARS

28E1 NEEDLE ROLLER BEARING 2ND SPEED GEARS

28E2 NEEDLE ROLLER BEARING 3RD SPEED GEARS

28E3 NEEDLE ROLLER BEARING 4TH SPEED GEARS

28E4 NEEDLE ROLLER BEARING 5TH SPEED GEARS

28E5 NEEDLE ROLLER BEARING REVERSE GEAR

28E6 SLEEVE FOR NEEDLE ROLLER BRG.3RD GEAR

28E7 SLEEVE FOR NEEDLE ROLLER BRG.REVERS GEAR

28F0 SPIGOT BEARING - MAINSHAFT

28F1 PINIONSHAFT BEARING

28F2 MAINSHAFT REAR BEARING

28F3 COUNTER SHAFT FRONT BEARING

28F4 COUNTER SHAFT REAR BEARING

28F5 SPIGOT BEARING SLEEVE

28G0 SYNCHRONISER HUB

28G1 SLIDING DOG CLUTCH

28G2 SYNCHRO RING

28G3 SYNCHRO CONE

28G4 LOCKING RING

28G5 BALL PIN

28G6 SPRING

28G7 PLUNGER/PRESSURE PIECE

28H0 PINIONSHAFT COVER

28H1 PINIONSHAFT BEARING SNAP RING

28I1 GB REAR END OIL SEAL LEAK

28I2 GB FRONT END OIL SEAL LEAK

28J0 MAIN SHAFT REAR NUT

28J1 REVERSE SPINDLE LOCK WASHER

28K0 FORK 1ST AND REVERSE GEARS

28K1 FORK 2ND AND 3RD GEARS

28K2 FORK 4TH AND 5TH GEARS

28K3 FORK REVERSE GEAR (S636)

28K4 FORK 1ST AND 2ND GEARS (S636)

28K5 FORK 3RD AND 4TH GEARS (S636)

28K6 FORK 5TH AND 6TH GEARS (S636)

28K7 SELECTOR PAD

28K8 PIVOT SCREW

28K9 FORK - OVERDRIVE GEAR

28L0 SELECTOR PLATE 1ST AND REVERSE

28L1 SELECTOR PLATE 2ND AND 3RD

28L2 SELECTOR PLATE 4TH AND 5TH

28L3 SELECTOR PLATE REVERSE GEAR(S636)

28L4 SELECTOR PLATE 1ST AND 2ND(S636)

28L5 SELECTOR PLATE 3RD AND 4TH (S636)

28L6 SELECTOR PLATE 5TH AND 6TH (S636)

28L7 SELECTOR PLATE FOR OVERDRIVE GEAR

28M0 REVERSE SELECTOR SHAFT

28N0 SELECTOR HOUSING

28N1 NEEDLE ROLLER BEARING SELECTOR HOUSING

Page 16: Complaint Codes

28N2 OUTER LEVER

28N3 SELECTOR LEVER

28N5 SELECTOR SHAFT

28N6 ROLLER PINS

28N7 SELECTOR OTHER PARTS

28N8 S/A DETEND PLUNGER

28Q0 REVERSE WARNING SWITCH

28Q1 SPEEDO DRIVE UNIT

28Q2 SPEEDO DRIVE GEAR

28R0 FILLER ELBOW

28R1 BREATHER

28S0 CLUTCH HOUSING

28S1 CLUTCH HOUSING STUD

REFER TO 36 CODE SERIES FOR REMOTE GEAR SHIFT PARTS.

FOR CARGO REMOTE SHIFTING MECHANISM REFER 66 SERIES.

29 ALGB4 GEAR BOX

29A0 GENERAL

29B0 GEAR CASING

29C0 MAIN SHAFT

29C1 COUNTER SHAFT

29C2 REVERSE SHAFT

29C3 PINION SHAFT

29D0 1ST SPEED GEARS

29D1 2ND SPEED GEARS

29D2 3RD SPEED GEARS

29D3 4TH SPEED GEARS

29D4 REVERSE GEARS

29D5 CONSTANT MESH GEARS

29D6 IDLER GEAR ON REVERSE SHAFT

29E0 1ST SPEED THRUST SLEEVE

29E1 2ND SPEED BEARING SLEEVE

29E2 3RD SPEED BEARING SLEEVE

29E3 4TH SPEED BEARING SLEEVE

29E4 REVERSE GEAR BEARING SLEEVE

29F0 PINIONSHAFT BALL BEARING

29F1 PINIONSHAFT ROLLER BEARING

29F2 MAINSHAFT BEARING

29F3 COUNTERSHAFT BEARING

29G0 SLIDING/FIXED DOG CLUTCH

29H0 MAINSHAFT THRUST WASHER

29H1 COUNTERSHAFT THRUST WASHER

29I0 PINIONSHAFT HOUSING

29I1 PINIONSHAFT CIRCLIP

29I2 CLUTCH THROW OUT BEARING

29I3 CLUTCH THROW OUT SEAL

29J0 OIL SEAL

29K0 MAIN SHAFT REAR NUT

29K1 COUNTERSHAFT SPECIAL SET SCREW

29L0 SPEED CHANGE CASING

29M0 SPEED CHANGE SPINDLE 1ST AND REVERSE

29M1 SPEED CHANGE SPINDLE 2ND AND 3RD GEARS

29M2 SPEED CHANGE SPINDLE 4TH AND 5TH GEARS

29M3 SPEED CHANGE SPINDLE CONSTANT MESH GEARS

Page 17: Complaint Codes

29N0 SPEED CHANGE FORK 1ST AND REVERSE

29N1 SPEED CHANGE FORK 2ND AND 3RD SPEED

29N2 SPEED CHANGE FORK 4TH AND 5TH SPEED

29N3 SPEED CHANGE FORK CONSTANT MESH GEARS

29N4 SELECTOR ARM SHAFT

29N5 PINCH BOLT

29Q0 ZF LINKAGES IN LIEU OF CSO

29R0 SPEEDO METER PINION

29R1 INSTRUMENT DRIVE HOUSING

29R2 INSTRUMENT DRIVING SPINDLE BRACKET

31 ECOMET 6HP600 GEARBOX

31A0 GENERAL

31B0 CLUTCH DISC

31C0 HYDRAULIC VALVE BODY

31D0 SOLENOID

31E0 INDUCTIVE TRANSMITTER

31F0 RELAY

31G0 ELECTRONIC CONTROL UNIT

31H0 RANGE SELECTOR

31I0 ZF CABLE

31J0 HOSUR WIRING

31L0 PTO

31M0 OIL LEAK

31N0 ACCELERATOR INTERLOCK

31P0 OIL TEMPERATURE GAUGE

31Q1 LOAD SENSOR

32 ALLISON HT 750 DRG GEAR BOX / MT 643

32A0 GENERAL

32B0 MODULATOR

32D0 LOCKUP CLUTCH

32E0 TORQUE CONVERTER

32E1 TORQUE CONVERTER OIL SEAL

34 AUXILIARY GEAR BOX

34A0 GENERAL

34B0 GEAR CASING

34C0 GEARS

34D0 SHAFTS

34E0 BEARINGS

34F0 MOUNTING

34G0 OIL SEALS

34H0 OTHER COMPONENTS

35 POWER TAKE OFF

SIDE MOUNTED - CONSTANT MESH GEAR BOX

35A0 GENERAL

35B0 OPERATING LEVER INNER AL PTO

35B1 OPERATING LEVER OUTER AL PTO

Page 18: Complaint Codes

35B2 OPERATING LINKAGES (CABIN)

35C0 HOUSING AL PTO

35D0 GEARS AL PTO

35D1 SLIDING DOG

35D2 FORKS

35D3 SPINDLE

35D4 BUSHES

35D5 OTHER PARTS

35E0 CLUTCH DISC

35F0 SWITCH

35G0 SOLENOID VALVE

35H0 BEARINGS

35I0 OIL SEALS/SEAL RINGS

SIDE MOUNTED - ZF PTO

35K0 SHIFT CYLINDER BODY

35K1 SPRING SHIFT CYLINDER

35K2 SELECTOR SHAFT

35K3 SELECTOR FORK

35K4 PISTON SHIFT CYLINDER

35K5 O' RING

35K6 SHIFT CYLINDER COVER

35K7 INTERMEDIATE GEAR

35K8 INTERMEDIATE GEAR NEEDLE ROLLER BEARING

35K9 INTERMEDIATE SHAFT

35L0 TAPER ROLLER BEARINGS

35L1 OUTPUT SHAFT

35L2 OUTPUT GEAR

35L3 OUTPUT SHAFT NUT

35L4 DRIVE GEAR KEY

35L5 BRACKET FOR INPUT SHAFT

35L6 INPUT SHAFT GEAR

35L7 DISTANCE PIECE - PTO TO GEAR CASING

REAR MOUNTED PTO - ZF

35M0 NRB FOR INPUT SHAFT

35M1 PTO HOUSING

35M2 ACTUATOR SHAFT

35M3 WEAR PAD

35M4 COLLARED BUSH

35M5 ACTUATOR LEVER

35M6 GEARS

35M7 SHAFTS

35M8 BEARINGS

35M9 CIRCLIP

PTO ACTUATION

35N0 CONTROL VALVE

35N1 FLEXIBLE PIPELINES

35N2 METALLIC PIPELINES

35N3 ACTUATING CYLINDER FOR REAR MOUNTED PTO

35N4 EXTERNAL MECHANICAL LINKAGE FOR ALGB13

Page 19: Complaint Codes

36 GEAR BOX REMOTE SHIFTINGS

FOR CARGO REMOTE SHIFTING MECHANISM REFER 66 SERIES.

36A0 GENERAL

36B0 SPEED CHANGE LEVER BOTTOM HALF

36B1 SPEED CHANGE LEVER BRACKET AT FLYWHEEL HOUSING

36B2 SPEED CHANGE LEVER BRACKET AT FRAME

36B3 SPEED CHANGE LEVER BRACKET AT EXHAUST MANIFOLD

36C0 CONTROL TUBE

36D0 OPERATING SHAFT

36E0 BALL JOINT REACTION ROD

36E1 BALL JOINT GEAR SHIFT LEVER

36F0 REACTION ROD

36G0 UNIVERSAL JOINT ASSEMBLY

36H0 KNUCKLE

36I0 CONNECTION FLANGE

36J0 BEARING HOUSING

36K0 HOUSING FOR SPEED CHANGE LEVER

36L0 CONNECTION PIECE

36M0 GEAR LEVER REMOTE TYPE

36N0 SPHERICAL BEARING

36P0 SHACKLE

36Q1 GEAR SHIFT LEVER GAITER

41 PROPELLER SHAFT

41A0 GENERAL

41B0 PROPELLER SHAFT TUBE FRONT

41B1 PROPELLER SHAFT TUBE MIDDLE

41B2 PROPELLERSHAFT TUBE REAR

41C0 YOKE

41D0 STUB SHAFT

41E0 UNIVERSAL JOINT CROSS

41E1 UNIVERSAL JOINT STRAP- SIL VERSION

41E2 UNIVERSAL JOINT STRAP BOLTS- SIL VERSION

41F0 CENTRE JOINT BEARING ORDINARY

41F1 CENTRE JOINT BEARING RUBBER CUSHION TYPE

41F2 CENTRE BEARING MOUNTING BRKT/BOLTS - PUNCHED FRAME

41F3 MUDFLINGER - RUBBER CUSHION TYPE BEARING

41F4 CENTRE BEARING HOUSING

41G0 COMPANION FLANGE

41G1 FASTENERS - PROPELLERSHAFT FLANGE

41G2 GREASE NIPPLE

41H0 PROPELLER SHAFT INTER AXLE

41I0 PROPELLER SHAFT PTO

41J0 PROPELLER SHAFT 4 X 4 GEAR BOX TO AGB

41J1 PROPELLER SHAFT AGB TO REAR AXLE

41J2 PROPELLER SHAFT AGB TO FRONT AXLE

41K0 LAY RUB COUPLING

42 DIFFERENTIAL GROUP

42A0 GENERAL

Page 20: Complaint Codes

42B0 AXLE TUBE LH/RH

42B1 AXLE CASING/TUBE END THREADS/CHECK NUT

42B2 AXLE CASING DOME WELDING CRACK

42B3 AXLE CASING SEAM WELDING CRACK

42B4 AXLE CASING BRAKE CHAMBER MOUNTING BRACKET CRACK

42B5 AXLE CASING SPRING SEAT WELDING

42B6 AXLE CASING OTHER FAILURES

42B7 AXLE CASING SPINDLE

42B8 AXLE CASING BRAKE CARRIER FLANGE

42B9 AXLE CASING INTEGRAL BOTTOM CLAMPS

42C0 AXLE SHAFT SPLINES CHIPPING

42C1 AXLE SHAFT BREAKAGE AT SPLINE END

42C2 AXLE SHAFT BREAKAGE AT FLANGE END

42C3 AXLE SHAFT BREAKAGE AT STEM AREA

42C4 SPRING DOWEL AXLE SHAFT

42D0 DIFF CARRIER (NOSE BRG.AREA)

42D1 DIFF CARRIER (SIDE BRG.AREA)

42D2 DIFFERENTIAL BEARING CAP/BOLT

42D3 DIFFERENTIAL CARRIER OTHER FAILURES

42D4 DIFFERENTIAL CARRIER JOINT LEAKAGE

42E0 CROWN WHEEL PINION 43/7

42E1 CROWN WHEEL PINION 41/7

42E2 CROWN WHEEL PINION 35/6

42E3 CROWN WHEEL PINION 37/6

42E4 CROWN WHEEL PINION 37/6 (R149)

42E5 CROWN WHEEL PINION 37/7 (C100)

42E7 CWP 6.83 Q109/RS 145

42E8 CWP 6.17 Q109/ RS 145/DANA

42E9 CWP 5.83 Q109 / RS145

42F3 CROWN WHEEL PINION 38/15

42F4 CROWN WHEEL PINION 38/17

42F5 CROWN WHEEL PINION 4.56 : 1

42F6 CROWN WHEEL PINION 5.29 : 1

42F7 CROWN WHEEL PINION 6.14 : 1

42F8 CWP 6.83 R149

42F9 CWP R158

42G0 CWP 6.5 : 1 DANA

42G1 CWP 5.57 : 1 DANA

42G2 CWP SQR109 / DANA DSHO44 FIRST AXLE

42G3 CWP SQR109 / DANA DSHO44 SECOND AXLE

42H0 PINION TAPER ROLLER BEARING

42I0 CROWN WHEEL TAPER ROLLER BRG.

42J0 PINION NOSE BEARING/SPIGOT BEARING

42K0 DIFFERENTIAL CAGE LH/RH

42K1 DIFFERENTIAL CAGE BOLTS

42K2 CROWN WHEEL TO CAGE BOLT

42K3 BEVEL WHEEL AND PINION

42K4 TRUNNION

42K5 THRUST WASHER

42K6 ADJUSTING NUT WORKING LOOSE

42K7 LOCKING PLATE

42K8 THRUST BUTTON - CROWN

42K9 RING SCREW LOCKING DOWEL

42M0 PINION OIL SEAL

42M1 COMPANION FLANGE

Page 21: Complaint Codes

42M2 COMPANION FLANGE NUT

42N0 OUTPUT SHAFT

42N1 OUTPUT SHAFT BEARING

42N2 OUTPUT SNAP RING

42N3 OUTPUT SHAFT SEAL

42P0 INPUT SHAFT

42P1 INPUT SHAFT BEARING

42P2 INPUT SHAFT SEAL

42Q0 THIRD DIFFERENTIAL UNIT

42Q1 THIRD DIFFERENTIAL LOCK

42Q2 MAIN DIFFERENTIAL LOCK

42Q3 DIFFERENTIAL LOCK ACTUATING CYLINDER

42R0 TWO SPEED AXLE

42S0 RETRACTABLE AXLE

42U0 DUMMY AXLE CASING 6 X 2 VERSION

45 REAR AXLE HUB GROUP

45A0 GENERAL

45B0 REAR HUB

45B1 REAR HUB CHECK NUT

45C0 DRIVING FLANGE

45D0 BRAKE DRUM CIRCUMFERENTIAL CRACK

45D2 BRAKE DRUM CRACK ACROSS THE WIDTH

45D3 BRAKE DRUM - OTHER FAILURES

45E0 REAR WHEEL OUTER BEARING

45F0 REAR WHEEL INNER BEARING

45G0 DISTANCE PIECE

45H0 HUB OIL SEALS

45I0 REAR WHEEL STUDS

45I1 WHEEL NUT - STUD VERSION

45I2 LOCKING PEG SHEARING

45J0 REAR WHEEL BOLTS

45J1 WHEEL CONES DIGGING ON BRAKE DRUM

45J5 WHEEL NUT - BOLT VERSION

45K0 BRAKE SHOE

45L0 BRAKE LINING

45M0 PULL OFF SPRING

45M1 BRAKE SHOE RETAINING SPRING

45M2 WEARING PAD

45N0 BRAKE CAM SHAFT

45N1 CAMSHAFT HOUSING/BRACKET

45N2 NEEDLE ROLLER BEARING/BUSH

45N3 ABUTMENT BLOCK

45N4 ABUTMENT BLOCK RETAINING PLATE/BOLTS

45N5 CAMSHAFT WASHER

45N6 CAMSHAFT CIRCLIP

45N7 CAM END ROLLER

45N8 ANCHOR END ROLLER

45N9 SHOE ROLLER RETAINER CLIP

45Q0 COVER TUBE

45R0 DUST COVER

45S0 TORQUE PLATE/BRAKE CARRIER ASSEMBLY

45S1 BRAKE CARRIER MOUNTING BOLTS

45S3 BRAKE EXPANDER ASSEMBLY

Page 22: Complaint Codes

45S4 ANTI ROTATION CLIP

45S5 RUBBER BOOT FOR EXPANDER ASSEMBLY

45U0 ANCHOR PIN

45U1 ANCHOR PIN BUSH

45U2 GUIDED ADJUSTER BRAKE - UNIQUE PARTS

45V0 WHEEL CYLINDER

45V1 MASTER CYLINDER

45V2 RESERVOIR

45V3 HYDRAULIC PIPES/HOSES

45V4 BRAKE CHAMBER - MASTER CYLINDER ACTUATION

45W0 HAND BRAKE CABLE

45W1 BRACKET FOR HB CABLE

45W2 HAND BRAKE BOOT

47 FRONT AXLE

47A0 GENERAL

47B0 I BEAM CRACK BETN.SPG.PAD @ TOP SURFACE

47B1 I BEAM CRACK BETN.SPG.PADS @ BOT.SURFACE

47B2 I BEAM CRACK BETN.SPRING PAD AND KP BOSS

47B3 I-BEAM CRACK AT I BOLT MOUNTING HOLE

47B4 I-BEAM CRACK AT KING PIN BOSS AREA

47B5 I-BEAM OTHER FAILURES (INCLUDING BEND AND TWIST)

47C0 AXLE ARM

47D0 KING PIN

47D1 KING PIN BUSHES

47D2 KING PIN SEALS

47D4 KING PIN THRUST BEARING

47E0 FRONT HUB

47F0 BRAKE DRUM - CIRCUMFERENTIAL CRACK

47F2 BRAKE DRUM CRACK ACROSS THE WIDTH

47F3 BRAKE DRUM - OTHER FAILURES

47G0 FRONT WHEEL OUTER BEARING

47H0 FRONT WHEEL INNER BEARING

47I0 DISTANCE PIECE

47I1 CASTLE NUT/SPLIT PIN

47J0 HUB SEALS

47K0 FRONT WHEEL STUDS

47K1 WHEEL NUT - STUD VERSION

47K2 LOCKING PEG SHEARING

47L0 FRONT WHEEL BOLTS

47L1 WHEEL NUT - BOLT VERSION

47M0 FRONT BRAKE SHOE

47N0 BRAKE LINING

47P0 PULL OFF SPRING

47P1 BRAKE SHOE RETAINING SPRING

47P2 WEARING PAD

47Q0 BRAKE CAMSHAFT

47Q1 CAMSHAFT HOUSING/BRACKET

47Q2 NEEDLE ROLLER BEARING/BUSH

47Q3 ABUTMENT BLOCK

47Q4 ABUTMENT BLOCK RETAINING PLATE/BOLTS

47Q5 CAMSHAFT WASHER

47Q6 CAMSHAFT CIRCLIP

47Q7 CAM END ROLLER

Page 23: Complaint Codes

47Q8 ANCHOR END ROLLER

47Q9 SHOE ROLLER RETAINING CLIP

47S0 COVER TUBE

47T0 DUST COVER

47U0 TORQUE PLATE/BRAKE CARRIER ASSEMBLY

47U1 BRAKE CARRIER MOUNTING BOLTS

47U3 BRAKE EXPANDER ASSEMBLY

47U4 ANTI ROTATION CLIP

47U5 BRAKE EXPANDER RUBBER BOOT

47V0 WHEEL CYLINDER

47V1 HYDRAULIC PIPE/HOSES

47W0 ANCHOR PIN

47W1 ANCHOR PIN BUSH

48 FRONT DRIVING AXLE (4X4) WITH MAGIRUS ENDS

48A0 GENERAL

48E0 FRONT AXLE DIFFERENTIAL UNIT

48F0 FRONT AXLE SHAFT OUTER

48F1 FRONT AXLESHAFT NEEDLE BEARING

48F2 OILSEAL -FRONT AXLESHAFT

48H0 4X4 FRONT HUB

48H1 HUB OIL SEAL

48I0 FRONT AXLE CASING

48I1 STUB AXLE

48I2 DRIVING FLANGE

48L1 DRIVING SHAFT

48L2 YOKE ASSEMBLY

48M1 STEERING ARM

48M2 TRACK ARM

48M3 KINGPIN NEEDLE ROLLER BEARING

48M4 OILSEAL -KINGPIN

48N0 FAILURES DUE FOREIGN MATERIAL

48P0 BRAKE SPIDER

48P1 BRAKE SHOE

48P2 BRAKE SHOE RETAINING SPRING

48P3 BRAKE GUIDE SCREW

48P4 BRAKE SHOE RETAINING CLIP

48P5 BRAKE DRUM

50 STEERING

50A0 GENERAL

50D0 RANE STEERING ROCKER SHAFT

50D1 RANE INNER COLUMN /RIGID STEERING

50D2 RANE INNER COLUMN UJ APPLICATION

50D3 RANE STEERING BOX HOUSING

50D4 RANE STEERING TAPER ROLLER BEARING

50D5 RANE OUTER TUBE

50D6 RANE DROP ARM

50D7 RANE STEERING COLUMN BUSHES

50D8 RANE MAIN NUT ASSEMBLY

50D9 RANE STEERING OTHER PARTS

50E0 STEERING BEVEL BOX

50G0 POWER STEERING PUMP SHAFT/GEAR (VANE TYPE)

Page 24: Complaint Codes

50G1 POWER STEERING PUMP (VANE)

50G2 POWER STEERING PUMP KEY

50G3 POWER STEERING PUMP GEAR MOUNTING SET SCREW

50G4 POWER STEERING UJ CROSS SHAFT

50G5 POWER STEERING OTHER COMPLAINTS

50G6 POWER STEERING PUMP DRIVE PULLEY

50G7 POWER STEERING PUMP DRIVE BELT

50G8 POWER STEERING OIL SEAL

50H0 STEERING WHEEL

50I0 STEERING LEVERS

50I1 STEERING LEVER BOLTS

50I2 TRACK ROD LEVER

50J0 DRAG LINK

50J1 TRACK ROD

50J2 STEERING PLAY ADJUSTMENT

50J3 DRAG LINK SOCKET

50J4 DRAG LINK BALL PIN

50J5 DRAG LINK SOCKET PINCH BOLT

50J6 TRACK ROD SOCKET

50J7 TRACK ROD BALL PIN

50J8 TRACK ROD SOCKET PINCH BOLT

50K0 STEERING BOX MOUNTING STUDS

50K1 STG.MOUNTING BRACKET-FRAME MTG TYPE

50K2 STG.MOUNTING BRACKET-OUTRIGGER TYPE

50K3 POWER STEERING BOX INPUT SHAFT SEAL

50K4 POWER STEERING BOX ROCKER SHAFT SEAL

50K5 POWER STEERING BOX LIMITER VALVE

50L0 UNIVERSAL JOINT CROSS

50M3 POWER STEERING RESERVOIR

50M4 POWER STEERING HOSES

50M5 POWER STEERING OIL FILTER

50M6 POWER STG.RESERVOIR MOUNTING BRACKET

50M7 POWER STEERING METALLIC PIPES

50N0 STEERING OUTER COLUMN SUPPORT BRACKET

50P0 STEERING COLUMN ASSEMBLY (CARGO)

52 BRAKES

52A0 GENERAL

52B0 AIR PIPES

52B1 AIR HOSES

52C0 AIR TANK/SENSING TANK

52C1 AUXILLARY TANK

52C2 AIR TANK BRACKET

52D0 AIR INLINE FILTER

52F0 UNLOADER VALVE WITH TYRE INFLATOR

52G0 STOP LIGHT SWITCH

52H0 BRAKE CHAMBER FRONT

52I0 SLACK ADJUSTER AND LINKAGES

52I1 AUTOMATIC SLACK ADJUSTER

52J0 BRAKE OPERATING PEDAL STD

52J1 BRAKE OPERATING PEDAL C45

52K0 E2 BRAKE VALVE

52K1 SYSTEM PROTECTION VALVE

52K2 GRADUATED HAND CONTROL VALVE

Page 25: Complaint Codes

52L0 SPRING BRAKE CHAMBER REAR

52M0 QUICK RELEASE VALVE

52M1 RELAY VALVE

52M2 TC2 VALVE

52M3 TRAILER CONTROL VALVE

52N0 PALM COUPLING SERVICE LINE

52N1 PALM COUPLING EMERGENCY LINE

52P0 LOW PRESSURE WARNING SWITCH

52Q0 EXHAUST BRAKE VALVE - SLIDING TYPE

52Q1 EXHAUST BRAKE VALVE - BUTTERFLY TYPE

52Q2 BALL JOINT FOR BUTTERFLY VALVE LEVER

52Q3 EXHAUST BRAKE - SOLENOID VALVE

52Q4 EXHAUST BRAKE FOOT OPERATED SWITCH ON FLOOR

52Q5 EXHAUST BRAKE FOOT OPERATED SWITCH ON PEDAL

52Q6 EXHAUST BRAKE OPERATING CYLINDER

52Q7 ISOLATOR SWITCH FOR EXHAUST BRAKE

52R0 AIR PRESSURE REDUCER VALVE

52S0 AIR DRIER

52S1 AUTO DRAIN VALVE

52S2 DRYING AND DISTRIBUTION UNIT

53 FRAME AND SUSPENSION

53A0 GENERAL

53A1 DIFFERENCE IN WHEEL BASE

53A2 FRAME HEIGHT VARIATION/TWIST

53B0 FRAME BEND/BUCKLING

53B1 SUB FRAME

53B2 TURN TABLE BEAM (ARTIC)

53B3 OUTRIGGER/END GUSSETS

53B4 TRACTA SAURER COUPLING (VEST BUS)

53B5 FRAME FLITCH INTERNAL

53B6 FRAME FLITCH EXTERNAL

53C0 FRAME CRACK FRONT X MEMBER GUSSET AREA

53C1 FRAME CRACK 2ND X MEMBER BOLT HOLES

53C2 FRAME CRACK BET. FSRB AND 2ND X MEMBER

53C3 FRAME CRACK CJ BRG X MEMBER GUSSET AREA

53C4 FRAME CRACK RSFB X MEMBER GUSSET AREA

53C5 FRAME CRACK RSRB X MEMBER GUSSET AREA

53C6 FRAME CRACK REAR SPRING BUFFER AREA

53C7 FRAME CRACK AT FRONT SPRING FRONT BRACKET AREA

53C8 FRAME CRACK @ HELPER SPG.FRONT BRKT.AREA

53C9 FRAME CRACK @ HELPER SPG.REAR BRKT.AREA

53D0 FRAME CRACK STG.MOUNTING BRACKET AREA

53D1 FRAME CRACK OUTRIGGER MTG.BRACKET AREA

53D2 FRAME CRACK AT FUEL TANK MTG.AREA

53D3 FRAME CRACK AT TRUNNION MTG.AREA

53D4 FRAME CRACK AT OTHER AREA

53D5 FRAME CRACK AT CABIN REAR SUPPORT AREA

53D6 FRAME CRACK DUE TO BODY BUILDING DEFECT

53E0 CENTRE BEARING X MEMBER

53E1 TUBULAR X MEMBER

53E2 CROSS MEMBER OTHERS

53E3 SOLE MEMBER

53E4 REAR SPRING FRONT X MEMBER (STANDARD)

Page 26: Complaint Codes

53E5 REAR SPRING FRONT X MEMBER - FULL DEPTH

53E6 REAR SPRING MIDDLE X MEMBER (2516)

53E7 REAR SPRING REAR X MEMBER

53E8 FRONT CROSS MEMBER

53E9 SECOND CROSS MEMBER

53F0 U BOLT/I BOLT

53F1 SPRING U CLAMP

53G0 FRONT SPRING MAIN LEAF

53I0 REAR SPRING MAIN LEAF

53K0 HELPER SPRING

53L0 SHOCK ABSORBER FRONT

53L1 SHOCK ABSORBER REAR

53M0 SHOCK ABSORBER BRACKET FRONT

53M1 SHOCK ABSORBER BRACKET REAR

53N0 SPRING BRACKETS FRONT SPRING

53N1 SPRING CHAIR REAR SPRING

53N2 SPRING BRACKET REAR SPRING

53N3 HELPER BRACKET

53N4 HELPER BRACKET WEAR PADS

53N5 HANGER BRACKET WEAR PADS

53P0 SPRING BUFFERS FRONT

53P1 SPRING BUFFERS REAR

53Q0 SPRING SHACKLE

53Q1 SHACKLE PIN

53Q3 SPRING EYE BOLT

53Q4 SPRING EYE BUSH - FRONT SPRING FRINT

53Q5 SPRING EYE BUSH - FRONT SPRING REAR

53Q6 SPRING EYE BUSH - REAR SPRING FRONT BUSH

53Q7 SPRING EYE BUSH - REAR SPRING REAR BUSH

53Q8 SPRING EYE BUSH - REAR MOST SPRING REAR BUSH

53Q9 SHACKLE PIN - MAV REAR

53R0 BELL CRANK LEVER

53R1 V SEAL FOR SHACKLE PIN

53S0 TIE RODS

53S1 LINK ARMS

53S2 METALLASTIC BUSHES

53S3 SPHERICAL BEARINGS

53T0 TORQUE STABILIZER

53T1 ANTI ROLL BAR

53U0 RADIUS ROD

53U1 RADIUS ROD BRACKETS/BOLTS

53U2 RADIUS ROD BUSHES

53U3 SILENT BLOCK BUSH

53V0 CROSS TUBE

53W0 BOGIE CROSS SHAFT

53W1 BOGIE BRACKET

53X0 AIR SUSPENSION BELLOW -FRONT

53X1 AIR SUSPENSION BELLOW -REAR

53X2 LEVELLING VALVES

53X5 AIR SUSPENSION BEAM

53X6 REAR LOCATION LINK -AIR SUSPENSION

53X7 PANHARD ROD

53X8 CROSS BEARER -AIR SUSPENSION

53X9 AIR SUSPENSION PIPES

53Y0 FRAME CRACK AT FRONT SPRING REAR BRACKET

Page 27: Complaint Codes

53Z0 WEWELLER RUBBER ELEMENTS

53Z1 WEWELLER SPRINGS -FRONT 4"

53Z2 WEWELLER SPRINGS -REAR

53Z3 FRONT WEVELLER BRACKETS

53Z4 REAR WEVELLER BRACKETS

53Z5 PARABOLIC SPRINGS

53Z6 AUTOROLA FRONT SUSPENSION

53Z7 AUTOROLA REAR SUSPENSION

53Z8 WEWELLER SPRING - FRONT 3"

55 ACCESSORIES

55A0 GENERAL

55B0 SPARE WHEEL CARRIER

55B1 SPARE WHEEL CARRIER OPERATING CABLE

55B2 SPARE WHEEL CARRIER BRACKET

55C0 WHEEL DISC DEFECTS - MTG.HOLES AREA

55C1 WHEEL DISC DEFECTS - FIXED FLANGE AREA

55C2 WHEEL DISC DEFECTS - WELDED AREA

55C3 WHEEL DISC DEFECTS - LOCKING RING AREA

55D0 TYRES AND TUBES

55E0 FUEL TANK

55E1 FUEL TANK GAUGE MECHANICAL

55E2 FUEL TANK GAUGE ELECTRICAL - AT FUEL TANK

55E3 FUEL TANK MOUNTING

55E4 WATER SEPARATOR - MECHANICAL TYPE

55E5 FUEL TANK CAP

55E6 FUEL TANK CAP LOCK

55F0 SILENCER

55F1 SILENCER INLET/OUTLET PIPES

55F2 EXHAUST PIPE MOUNTING BRACKET(AT F/W HOUSING AREA)

55F3 SILENCER MOUNTING CLAMPS

55F4 TAIL PIPE MOUNTING BRACKET

55F5 TAIL PIPE CLAMPS

55G0 EXHAUST FLEXIBLE PIPE

55G1 EXHAUST PIPE LINE CARGO

55H0 CAB BODY STRUCTURE CRACK

55H1 CAB FLOOR CRACK

55H2 ERGOMATIC CAB

55H3 CAB OTHER FAILURES

55H4 BONNET

55H5 BONNET INSULATION

55H6 BONNET SEALING RUBBER

55I0 FRONT END STRUCTURE (810/STAG)

55J0 FRONT END STRUCTURE (SFC)

55J1 SEMI FORWARD CONTROL BONNET

55J2 SEMI FORWARD CENTRE LOCK

55J3 SEMI FORWARD CONTROL BONNET HINGES

55J4 INTEGRAL BUS BODY STRUCTURE

55J5 SFC CAB MOUNTING LONG MEMBER (LH/RH)

55J6 SEMI FORWARD CONTROL CAB MOUNTING BRACKET.

55J7 A POST - SFC

55K0 TIPPING BODY TAIL GATE

55L0 DUMPER BODY

55M0 FULLY BUILT CABIN

Page 28: Complaint Codes

55N0 BUMPER AND ITS MOUNTING

55P0 GRILLE

55P1 GRILLE HINGES

55P2 GRILLE LOCK

55P3 GRILL LOCKING MECHANISM

55P4 FRONT OPENING PANEL STAY ROD

55P5 STAY ROD GROMMET

55Q0 FRONT WINDSCREEN GLASS

55Q1 FRONT WINDSCREEN GLASS RUBBER

55Q2 FRONT WINDSCREEN GLASS RUBBER

55Q3 REAR VIEW MIRROR LH / RH

55Q4 REAR VIEW MIRROR MOUNTING BRACKET LH / RH

55R0 CAB MOUNTING BRACKET

55S0 PANTHER FRP FRONT PANEL

55S1 PANTHER FES STEEL STRUCTURE

55T0 HYDRAULIC JACK

55U0 WIPER MOTOR

55V0 DRIVERS SEAT

55V1 DRIVER SEAT ADJUSTING MECHANISM

55W0 C45 CAB

55W1 G45 MARK II

55W2 G45 MARK III

55X0 MUD GUARD

55X1 REAR UNDER RUN PROTECTION DEVICE (RUPD)

55X2 LATERAL PROTECTION DEVICE (LPD/SUPD)

55Y0 RUBBER CONES/MOUNTING BRACKET

55Z0 AC DRIVE IDLER PULLEY

55Z1 AC DRIVE IDLER PULLEY MOUNTING BRACKET

55Z2 AC UNIT DRIVE IDLER PULLEY BEARING

55Z3 ENGINE TO IDLER PULLEY DRIVE BELT

55Z4 FAN BELT TENSIONER ARRANGEMENT IN IDLER PULLEY

55Z5 AC COMPRESSOR MOUNTING BRACKET

56 CARGO CAB

56A0 GENERAL

56B0 CAB PANEL FLOOR

56C0 CAB PANEL FRONT

56D0 CAB PANEL ROOF

56E0 CAB DOOR

56E1 DOOR LOCK MECHANISM

56E2 CAB LOCKING MECHANISM

56E3 STRIKER PIN FOR CABLOCK

56E4 ANTIRATTLE SPRING IN CABLOCK

56E5 HANDLE -DOOR LOCK

56E6 KEY -DOOR LOCK

56E7 LOCK BARREL

56E8 REMOT LOCK-DOOR

56F0 WIND SCREEN & VISOR

56F1 WIND SCREEN WASHER

56G0 DOOR GLASS

56G1 QUARTER GLASS/QUARTER GLASS LOCK

56G2 WINDOW WINDING MECHANISM

56I0 TORSION BAR

56I1 TORSION BAR PAD

Page 29: Complaint Codes

56J0 CAB MOUNTING BRACKET FRONT

56J1 CAB MOUNTING BOLT - CAB TO BRACKET

56J2 CAB MOUNTING BOLT - BRACKET TO CHASSIS

56K0 FUSE MODULE

56L0 SEATS

56M0 CAB PAINT

56M1 CAB PAINT UNDER BODY

56N0 CAB MOUNTING BUSH FRONT

56N1 CAB MOUNTING BUSH REAR

56P0 FENDER

56P1 BUMPER

56P2 GRILLE

57 ELECTRICALS

57A0 GENERAL

57B0 BATTERY

57B1 BATTERY CARRIER/FITMENT DEFECT

57B2 MAIN CABLE

57B3 BATTERY ISOLATOR SWITCH

57C0 WIRING

57C1 FUSE BOX

57C2 FUSE - CAPSULE TYPE

57C3 FUSE - BLADE TYPE

57D0 STARTER MOTOR AUXILIARY FIELD COIL

57D1 STARTER MOTOR COMMUTATOR SOLDERING

57D2 STARTER MOTOR CLUTCH SLIP

57D3 STARTER MOTOR PINION END CUSHIONING

57D4 STARTER MOTOR OTHER COMPLAINTS

57D5 STARTER RELAY

57E0 ALTERNATOR REGULATOR

57E1 ALTERNATOR ROTOR

57E2 ALTERNATOR DIODE

57E3 ALTERNATOR BRUSHES

57E4 ALTERNATOR STATOR

57E5 ALTERNATOR FUSE

57E6 ALTERNATOR KEY/KEYWAY

57E7 ALTERNATOR CHARGING

57E8 ALTERNATOR OTHER COMPLAINTS

57F0 DYNAMO

57G0 REGULATOR

57H0 HEAD LAMP

57H1 HEAD LAMP RELAY

57H2 CAB INTERIOR LAMP

57I0 TAIL LAMP

57J0 PARKING/SIDE INDICATOR LAMP

57K0 PILOT LAMP

57L0 LAMPS OTHERS

57M0 AIR CONDITIONING UNIT

57N0 SOLENOID

57P0 OIL PRESSURE TRANSDUCER

57Q0 STARTER MOTOR SOLENOID

58 DASH BOARDS

Page 30: Complaint Codes

58A0 GENERAL

58B0 COMBINATION SWITCH

58C0 KEY TYPE SWITCH

58D0 INDICATOR SWITCH

58E0 STARTER BUTTON

58F0 AIR PRESSURE BUZZER

58F1 HAZARD WARNING SWITCH

58G0 FLASHER UNIT STANDARD

58G1 FLASHER UNIT ELECTRONIC

58G2 FLASHER INDICATOR ON PANEL BOARD - CARGO

58G3 MAIN BEAM INDICATOR

58H0 HORN

58I0 SPEEDO METER

58J0 SPEEDO CABLE

58K1 ELECTRICAL TEMPERATURE GAUGE

58L0 MECHANICAL OIL PRESSURE GUAGE

58L1 OIL PRESS GAUGE FLEX. PIPE

58L2 ELECTRICAL OIL PRESSURE GAUGE

58L3 BUNDY PIPE OIL PRESSURE GAUGE

58M0 AIR PRESSURE GAUGE

58N0 AMPERE METER

58N1 VOLTMETER

58N2 CLUSTER INST. PANEL-GLASS / SEALING RING / HOUSING

58P0 RPM INDICATOR DIGITAL

58P1 RPM INDICATOR DIAL TYPE

58Q0 ELECTRONIC HOUR METER

58R0 PULL AND PUSH SWITCH - HEAD LAMP

58R1 PULL AND PUSH SWITCH - IGNITION

58S0 PIANO TYPE SWITCH

58T0 PARKING BRAKE WARNING LAMP (PANEL BOARD)

58U0 WATER SEPARATOR LEVEL WARNING LAMP

58V0 BULB TESTING SWITCH

58W0 LOW AIR PRESSURE ALARM

58X0 LOW OIL PRESSURE WARNING LAMP

58X1 LOW OIL PRESSURE SWITCH

58X2 FUEL TANK GAUGE ON DASHBOARD

58Y0 CAB SEATING WARNING LAMP

58Z1 ELECTRICAL TEMPERATURE SENSOR

58Z2 REVERSE LIGHT - TIPPER

58Z3 REVERSE BEEPER

60 TRAILER UNIT

60A0 GENERAL

60B0 MAHINDRA OWEN AXLE

60B1 TRAILER INDIA AXLE

60B2 TRAILER AXLE OTHER MAKE

60C0 MAHINDRA OWEN FRAMES

60C1 TRAILER INDIA FRAMES

60C2 TRAILER FRAME OTHER MAKE

60D0 MAHINDRA OWEN 5TH WHEEL/SUB FRAME

60D1 TRAILER INDIA 5TH WHEEL/SUB FRAME

60D2 HAULWEL 5TH WHEEL/SUB FRAME

60D3 OTHER MAKE 5TH WHEEL/SUB FRAME

60E0 TURN TABLE KINGPIN

Page 31: Complaint Codes

60E1 KINGPIN OFFSET

61 TIPPING UNIT

61A0 GENERAL

61B0 HOSES/PIPE

61C0 RAMS PISTON/RINGS

61C1 PIVOT PINS

61C2 TRUNNION ARM

61C3 TRUNNION ARM MOUNTING X MEMBER

61C4 OIL SEALS

61D0 INNER/OUTER LEVERS

61E0 PUMPS

61F0 HYDRAULIC TANK

61F1 BREATHER- HYDRAULIC TANK

61G0 VALVE

61H0 POWER TAKE OFF U/T

61H1 PNEUMATIC OPERATING SWITCH - PTO

61H2 PUSH PULL CABLE

61H3 SOLENOID SWITCH

61I0 PTO OPERATING LEVER (CABIN)

61J0 SUB-FRAME ASSEMBLY

61J1 LOAD BODY RUBBER BUFFER

61K0 FRONT END TIPPING SYSTEM

62 MARINE / INDUSTRIAL ENGINE

62A0 GENERAL

62B0 SEA WATER PUMP

62C0 ENGINE MOUNTING

62D0 CLUTCH ASHOK

62D1 CLUTCH KPC

62D2 CLUTCH GPL

62D3 ASHOK CLUTCH FORWARD

62D4 ASHOK CLUTCH REVERSE

62D5 BACK PLATE

62D6 CLUTCH FINGER ASSEMBLY

62D7 WITHDRAWAL ASSEMBLY

62D8 WITHDRAWAL SLEEVE

62D9 WITHDRAWAL BEARING HOUSING

62E0 GEAR CASING ASHOK

62E1 GEAR CASING KPC

62E2 GEAR CASING GPL

62E3 ASHOK END COVER

62E4 FRONT OIL SEAL

62E5 REAR OIL SEAL

62F0 GEARS ASHOK GEAR BOX

62F1 GEARS KPC GEAR BOX

62F2 GEARS GPL GEAR BOX

62F3 LAYSHAFT FORWARD GEAR

62F4 LAYSHAFT REVERSE GEAR

62F5 IDLER GEAR

62F6 IDLER GEAR BUSH

62G0 SHAFT ASHOK GEAR BOX

62G1 SHAFT KPC GEAR BOX

Page 32: Complaint Codes

62G2 SHAFT GPL GEAR BOX

62G3 INPUT SHAFT FORWARD - ASHOK

62G4 INPUT SHAFT REVERSE - ASHOK

62G5 LAYSHAFT - ASHOK

62G6 OUTPUT SHAFT FLANGE - ASHOK

62H0 BEARING ASHOK GEAR BOX

62H1 BEARING KPC GEAR BOX

62H2 BEARING GPL GEAR BOX

62H3 BEARING - FORWARD INPUT SHAFT - ASHOK

62H4 BEARING - REVERSE INPUT SHAFT - ASHOK

62H5 BEARING LAYSHAFT FRONT

62H6 BEARING LAYSHAFT REAR

62I0 GEAR SHIFT ASHOK

62I1 GEAR SHIFT KPC

62I2 GEAR SHIFT GPL

62I3 SELECTOR SHAFT - ASHOK

62I4 SELECTOR FORK - ASHOK

62I5 SELECTOR LEVER - ASHOK

62J0 COUPLING

62K0 PROPELLER

64 SUPER STRUCTURE FOR GOODS / DEFENCE VEHICLES

64A0 SUPER STRUCTURE GENERAL

64B0 WATER PUMP

64C0 PNEUMATIC VALVES

64D0 PNEUMATIC CYLINDER (ACCL. CONTROL)

64E0 HYDRAULIC VALVES

64F0 PRIMING UNIT

64G0 MONITOR

64H0 AIR LEAK

64I0 ELECTRICALS

64J0 CREW CABIN: BABBAR WRECKR LRV

64J1 CREW CABIN: PERFECT MFR.INDUSTRIES LRV

64K1 WINCH GEARBOX LRV

64K2 WINCH GEAR BOX OPERATING LINKAGES

64L1 WRECKER BOOM LRV

64L2 BOOM/WINCH CABLE : LRV

64M0 MEASURING GAUGES (VENDOR)

64N0 WATER TANK

64N1 FOAM TANK

64N3 DEMISTER TANK/CONNECTION

64O1 DOOR SHUTTER

64O2 ALL PIPING AND PLUMBINGS

64O3 ALL HOSES / RUBBER ITEMS IN CIRCUIT

64O4 ATTACHMENTS/ACCESSORIES

64P0 PTO ACTUATING MECH (MANUAL)

64P1 EXHAUST PRIMING MECH

64P2 PROPELLER SHAFT FOR WATER PUMP

64P3 ACTUATING LEVERS

64P4 CHAIN

64P5 OVER LOAD CLUTCH

64P6 PROPELLER SHAFT (PTO)

64Q0 PLASTIC/RUBBER ITEM (VENDOR)

64Q1 OTHER MOUNTINGS

Page 33: Complaint Codes

64Q3 FIT AND FINISH

64R0 SERVICE DRUM ASSY

64R1 SERVICE DRUM RING GEAR

64R3 SERVICE DRUM CABLES

64S0 TOWING HITCH ASSY

64S1 STIFF LEG BLOSTER ASSY

64S2 OUT BOARD LEG ASSY

64S3 CABLE HOOK

64T0 MAST SHEAVE YOKE ASSY

64T1 BOOM SHEAVE YOKE ASSY

64T2 SERVICE PINION SHAFT ASSY

64T3 IDLER SPROCKET YOKE ASSY

64V1 BRAKE ASSCENTRIC ASSY

64W1 OPERATING LEVER ASSY

64X1 REAR JACK

64Z0 WRECKER PLAT FORM BODY

65 FULLY BUILT BUS

65A0 GENERAL

AIR CONDITIONING UNIT RELATED

65B0 SLAVE ENGINE FOR AC UNIT

65B1 AC DUCTING IN PASSENGER COMPARTMENT

65B2 AC UNIT COMPRESSOR

65B3 AC COMPRESSOR DRIVE BELT

65B4 AC UNIT EVAPORATOR

65B5 AC UNIT EVAPORATOR FAN / BLOWER

65B6 AC UNIT EXPANSION VALVE

65B7 AC UNIT CONDENSOR

65B8 AC UNIT CONTROLS (SWITCHES & RELAYS)

65B9 AC UNIT WIRING HARNESS

BODY STRUCTURE RELATED

65C0 FLOOR STRUCTURE AT PASSENGER AREA

65C1 DRIVER SEAT PLATFORM AREA

65C2 SIDE STRUCTURE LH / RH

65C3 ROOF STRUCTURE

65C4 FRONT STRUCTURE

65C5 REAR STRUCTURE

65C6 FOOT STEP FRONT

65C7 FOOT STEP REAR

65C8 WHEEL ARCH FRONT LH/ RH

65C9 WHEEL ARCH REAR LH/ RH

65D0 DRIVER DOOR

65D1 EMERGENCY DOOR

65D2 PASSENGER DOOR

65D3 PNEUMATIC ACTUATION MECHANISM FOR PASSENGER DOOR

65D4 DOOR LOCK

65D5 DOOR HINGES

65D6 PASSENGER OVERHEAD LUGGAGE COMPARTMENT

65D7 LUGGAGE COMPARTMENT - UNDER BODY

65D8 INTEGRATION BETWN BODY&OUTRIGGER @ REAR SUSPN AREA

Page 34: Complaint Codes

65D9 INTEGRATION BETWEEN BODY & OUTRIGGER @ OTHER AREAS

65E0 WINDOW

65E1 WINDOW GLASS

65E2 WINDOW HANDLE

65E3 WINDOW LOCK

65E4 REAR WINDSCREEN GLASS

65E5 REAR WINDSCREEN GLASS RUBBER

65E6 REAR WINDSCREEN APERTURE

65E7 ROOF VENTILATION DOOR

65E8 SUN VISOR - FRONT WINDSCREEN GLASS

65E9 ROOF TAR MAT

65F0 PASSENGER SEAT

65F1 PASSENGER SEAT ADJUSTMENT MECHANISM

66 CARGO CAB TILT & GEAR SHIFT MECHANISM

66A0 GENERAL

66B0 GEAR LEVER SEATING BLOCK/DISTANCE PIECE

66B1 GEAR LEVER CONNECTOR FLANGE

66B3 SEALING PAD ASSEMBLY-FOR FLOOR MOUNTED

66C0 GEAR SHIFT TELESCOPE NYLON END BLOCK

66C1 TELESCOPIC LOCK RELEASE CABLE

66C5 RELEASE CABLE PULLEY

66C6 RELEASE CABLE SPRING

66C7 RELEASE CABLE CAM

66C8 RELEASE CABLE SPINDLE

66D0 CAB TILT KEY HOUSING

66D1 CAB LIFTING : GENERAL STALLION/LRV

66D2 CAB LIFTING PUMP STALLION/LRV

66D3 CAB LIFTING RAM STALLION/LRV

66E0 CONTROL ROD SUPPORT LH

66E1 CONTROL ROD SUPPORT RH

66E2 CONTROL ROD

66F0 TELESCOPIC SPHERICAL BEARING

66F1 SPHERICAL BEARING -FLOOR MOUNTED CSO

66G0 SELECTOR FORK DETENT SPRING

66G1 SELECTOR FORK DETENT BALL

66G2 DETENT PLATE

66G3 SELECTOR FORK NEEDLE ROLLER BEARING

66H1 REMOTE OPERATING DOOR CLOSING MECHANISM

FOR FLOOR MOUNTED ARRANGEMENT

66J0 CSO BRACKET -LOWER

66J1 CSO BRACKET -UPPER

66J2 GAITER FOR GEAR SHIFT LEVER

66J3 GEAR SHIFT LEVER

66J4 KNUCKLE FOR GEAR SHIFT LEVER

66J5 BALL JOINT AND NUT FOR GEAR SHIFT LEVER

66J6 CSO TUBE ASSEMBLY

66J7 FORK SUPPORT LEVER

66J8 PIVOT SUPPORT BRACKET

66J9 GEARSHIFT ROD

72 AMC

Page 35: Complaint Codes

72A0 AMC SCHEDULED SERVICE


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