32890---------------------airbus-kid-page-start
COMPONENT MAINTENANCE MANUALWITH
ILLUSTRATED PARTS LIST
Panel Light
8400-1
COMPONENT MAINTENANCE MANUAL
PNR 8400-1
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Initial Issue:
JUN 15/2005 33-34-01 Jun 15/2005
Copyright © 2005 Luminescent Systems Inc.
The information contained in this document is Luminescent Systems
Inc. proprietary information. It is disclosed in confidence and is
intended for internal use only by Luminescent Systems Inc.
authorized owner/lessee operators and repair stations. It is the
property of Luminescent Systems Inc. and shall not be altered,
reused, disclosed to others or reproduced for distribution or
redistribution in any form, paper or electronic, without the express
written consent of Luminescent Systems Inc. This includes but is not
limited to its use in the creation, manufacture, development, or
derivation of any repairs, modifications, spare parts, design, or
configuration changes or to obtain FAA or any other government or
regulatory approval to do so. If consent is given for reproduction in
whole or part, this notice shall appear in any such reproduction in
whole. Luminescent Systems Inc. assumes no liability whatsoever,
whether contractual, warranty, tort or otherwise, for unauthorized
alteration or alterations not performed in accordance with
Luminescent Systems Inc. approved procedures.
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On receipt of revisions, insert revised page in the manual and enter
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SUBJECT PAGE DATE
TITLE PAGE
TITLE 1 Jun 15/2005
TITLE 2 Jun 15/2005
RECORD OF REVISIONS
ROR 1 Jun 15/2005
ROR 2 blank
RECORD OF TEMPORARY REVISIONS
ROTR 1 Jun 15/2005
ROTR 2 blank
SERVICE BULLETIN LIST
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SBL 2 blank
LIST OF EFFECTIVE PAGES
LEP 1 Jun 15/2005
LEP 2 Jun 15/2005
TABLE OF CONTENTS
TOC 1 Jun 15/2005
TOC 2 Jun 15/2005
INTRODUCTION
INTRO 1 Jun 15/2005
INTRO 2 Jun 15/2005
DESCRIPTION AND OPERATION
1 Jun 15/2005
2 Jun 15/2005
SUBJECT PAGE DATE
TESTING AND FAULT ISOLATION
1001 Jun 15/2005
1002 Jun 15/2005
SCHEMATICS AND WIRING DIAGRAMS
2001 Jun 15/2005
2002 blank
DISASSEMBLY
3001 Jun 15/2005
3002 blank
CLEANING
4001 Jun 15/2005
4002 Jun 15/2005
CHECK
5001 Jun 15/2005
5002 blank
REPAIR
6001 Jun 15/2005
6002 blank
ASSEMBLY
7001 Jun 15/2005
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FITS AND CLEARANCES
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SUBJECT PAGE DATE
SPECIAL TOOLS, FIXTURES,
EQUIPMENT AND CONSUMABLES
9001 Jun 15/2005
9002 blank
ILLUSTRATED PARTS LIST
IPL-TP 10001 Jun 15/2005
IPL-TP 10002 blank
INTRODUCTION
INTRO 10001 Jun 15/2005
INTRO 10002 Jun 15/2005
INTRO 10003 Jun 15/2005
INTRO 10004 blank
NUMERICAL INDEX
NI 10001 Jun 15/2005
NI 10002 blank
DETAILED PARTS LIST
DPL 10001 Jun 15/2005
FIGURE 1: PANEL LIGHT
10001 - 0 Jun 15/2005
10001 - 1 Jun 15/2005
10001 - 2 blank
SPECIAL PROCEDURES
11001 Jun 15/2005
11002 blank
REMOVAL
12001 Jun 15/2005
12002 blank
SUBJECT PAGE DATE
INSTALLATION
13001 Jun 15/2005
13002 blank
SERVICING
14001 Jun 15/2005
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STORAGE INCLUDING
TRANSPORTATION
15001 Jun 15/2005
15002 blank
REWORK
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TABLE OF CONTENTS
INTRODUCTION .............................................. INTRO 1
1. GENERAL ............................................. INTRO 1
2. PRODUCT SUPPORT ..................................... INTRO 1
3. MANUAL LAYOUT ....................................... INTRO 1
4. REVISION SERVICE .................................... INTRO 1
5. SHOP VERIFICATION ................................... INTRO 2
6. WARNINGS, CAUTIONS, NOTES ........................... INTRO 2
7. LIST OF ABBREVIATIONS ............................... INTRO 2
DESCRIPTION AND OPERATION ...................................... 1
1. GENERAL .................................................. 1
2. DESCRIPTION AND OPERATION ................................ 1
TESTING AND FAULT ISOLATION ................................. 1001
1. GENERAL ............................................... 1001
2. PREPARATION FOR THE TEST .............................. 1001
3. TESTING ............................................... 1002
A. TEST PROCEDURE .................................... 1002
SCHEMATICS AND WIRING DIAGRAMS .............................. 2001
1. GENERAL ............................................... 2001
2. SCHEMATICS AND WIRINGS ................................ 2001
DISASSEMBLY ................................................. 3001
CLEANING .................................................... 4001
1. GENERAL ............................................... 4001
2. LIST OF MATERIALS ..................................... 4001
3. PROCEDURE ............................................. 4001
CHECK ....................................................... 5001
1. GENERAL ............................................... 5001
2. LIST OF EQUIPMENT ..................................... 5001
3. PROCEDURE ............................................. 5001
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REPAIR ...................................................... 6001
ASSEMBLY .................................................... 7001
FITS AND CLEARANCES ......................................... 8001
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES .......... 9001
1. LIST OF MATERIALS ..................................... 9001
ILLUSTRATED PARTS LIST ............................... IPL-TP 10001
INTRODUCTION ....................................... INTRO 10001
1. IPL INTRODUCTION ............................ INTRO 10001
2. LIST OF VENDORS ............................. INTRO 10003
NUMERICAL INDEX ....................................... NI 10001
DETAILED PARTS LIST .................................. DPL 10001
FIGURE 1: PANEL LIGHT ................................ 10001
SPECIAL PROCEDURES ......................................... 11001
REMOVAL .................................................... 12001
INSTALLATION ............................................... 13001
SERVICING .................................................. 14001
STORAGE INCLUDING TRANSPORTATION ........................... 15001
1. GENERAL .............................................. 15001
2. PROCEDURE ............................................ 15001
REWORK ..................................................... 16001
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INTRODUCTION
TASK 33-34-01-99F-801-A1
1. GENERAL
This manual has been written in accordance with the ATA
iSpec2200. It includes the maintenance and repair instructions
of the unit.
TASK 33-34-01-99F-802-A1
2. PRODUCT SUPPORT
The Panel Light is product supported by:
Luminescent Systems Inc.
4 Lucent Drive
Lebanon, NH 03766-1439
USA
CAGE: 32890
Tel: 603-643-7766
Fax: 603-643-5947
E-mail: [email protected]
TASK 33-34-01-99F-803-A1
3. MANUAL LAYOUT
You will find the sections that follow in this manual:
– Description and Operation
– Testing and Fault Isolation
– Wiring Diagrams
– Disassembly
– Cleaning
– Check
– Repair
– Assembly
– Fits and Clearances
– Special Tools, Fixtures and Equipment
– Illustrated Parts List
– Special Procedures
– Removal
– Installation
– Servicing
– Storage (incl. Transportation)
– Rework
TASK 33-34-01-99F-804-A1
4. REVISION SERVICE
This manual will be changed as necessary by revisions because of
Service Bulletins for example.
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33-34-01INTRO
PAGE 1
Jun 15/2005
TASK 33-34-01-99F-805-A1
5. SHOP VERIFICATION
The sections within this manual are approved. The applicable
tasks of disassembly, testing and assembly were done at
Luminescent Systems Inc.
TASK 33-34-01-99F-806-A1
6. WARNINGS, CAUTIONS, NOTES
A. WARNING
Warnings give instructions to the use of materials,
processes, methods, procedures or limits. Obey the
instructions accurately, if not, this can cause injury or
death of persons.
B. CAUTION
Cautions give instructions to the use of materials,
processes, methods, procedures or limits. Obey the
instructions accurately, if not, this can cause damage to
the equipment.
C. NOTE
Notes give instructions which make the job easier.
7. LIST OF ABBREVIATIONS
A AMPERE
A/C AIRCRAFT
ATA AIR TRANSPORT ASSOCIATION OF AMERICA
C CELSIUS
DC DIRECT CURRENT
hPa HECTO PASCAL
in. INCH
IPL ILLUSTRATED PARTS LIST
lb. POUND
mA MILLIAMPERE
mm MILLIMETER
R REVISED
RF REFERENCE
VDC VOLT DIRECT CURRENT
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33-34-01INTRO
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DESCRIPTION AND OPERATION
TASK 33-34-01-870-806-A1
1. GENERAL
The Panel Light is part of the lighting system of the A/C. Refer
to (FIGURE 1) for a view of the Panel Light.
3289
0_C
3334
01_D
OP
01_R
00.c
gm
PANEL LIGHT
FIGURE 1
TASK 33-34-01-870-810-A1
2. DESCRIPTION AND OPERATION
A. Description
(1) The Panel Light is connected to the 28 VDC power
supply.
(2) The LEDs are a permanent part of the light assembly and
are not replacable.
(3) The Panel Light housing is made of aluminium.
(4) Refer to Table 1 for the technical data of the Panel
Light.
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33-34-01 PAGE 1
Jun 15/2005
Dimensions Height: 25.4 mm (1.00 in.)
Width: 79.5 mm (3.13 in.)
Depth: 34.4 mm (1.35 in.)
Weight max. 60 g (0.13 lb)
Operating Voltage 28 VDC
Operating Current < 107 mA
Cable length incl.
Connector
132.5 +/- 6.4 mm (5.22 +/-
0.25 in.)
TECHNICAL DATA
TABLE 1
B. Operation
(1) Electrical Operation
(a) Connect the Panel Light to the 28 VDC power supply
to operate it.
(b) The maximum current is less than 107 mA.
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TESTING AND FAULT ISOLATION
TASK 33-34-01-700-811-A1
1. GENERAL
A. This section gives procedures for testing the Panel Light.
B. Unit testing is required if a unit is received from the line
maintenance personnel with no definite fault localization
or after unit repair.
C. For internal wiring and pin designation of the unit refer to
(FIGURE 2001).
TASK 33-34-01-700-812-A1
2. PREPARATION FOR THE TEST
A. Test Conditions
Carry out testing and fault isolation at ambient room
conditions:
Temperature 18 to 28 °C (64.4 to 77 °F)
Atmospheric Pressure 880 to 1080 hPa
Relative Humidity 20 to 90 %
TEST CONDITIONS
TABLE 1001
B. Test Equipment and Materials
Description Source
Power Supply (5 - 30 VDC, +/-
1 %, Imax = 1 A)
Locally Available
DC Voltmeter (0 - 50 VDC, +/-
1 %)
Locally Available
Ohmmeter (20 mΩ - 10 MΩ, 10%)
Locally Available
Amperemeter (0 - 200 mA DC) Locally Available
TEST EQUIPMENT AND MATERIALS
TABLE 1002
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Jun 15/2005
TASK 33-34-01-700-813-A1
3. TESTING
SUBTASK 33-34-01-700-111-A1
A. TEST PROCEDURE
For the electrical test procedure refer to Table 1003.
Step/Procedure Set Value Required Value
1. Bonding Resistance
Perform a bonding
resistance test.
Measure the
resistance between:
– J1.C and the
metallic housing.
R </= 20 mΩ
2. Current Supply
Apply the supply
voltage between J1.A
(28 VDC) and J1.B (DC
RETURN).
28 VDC
Measure the supply
current.
< 107 mA
3. Functional Test
Apply the supply
voltage between J1.A
(28 VDC) and J1.B (DC
RETURN).
28 VDC Make sure that the
Panel Light
operates
correctly.
TEST PROCEDURE
TABLE 1003
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SCHEMATICS AND WIRING DIAGRAMS
TASK 33-34-01-99F-821-A
1. GENERAL
This section contains schematics and wiring diagrams for the
unit.
TASK 33-34-01-990-821-A
2. SCHEMATICS AND WIRINGS
For internal wiring and pin designation of the unit refer to
(FIGURE 2001).
3289
0_C
3334
01_W
SD
01_R
00.c
gm
28 VDC
GND BND
DC RETURN
A
C
B
J1
PR
OT
EC
TIO
NC
IRC
UIT
PANEL LIGHT 8400-1
FIGURE 2001
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CLEANING
TASK 33-34-01-100-841-A1
1. GENERAL
This section gives procedures to clean the unit.
TASK 33-34-01-94A-841-A
2. LIST OF MATERIALS
The following materials are used in this section.
NOTE: Equivalent substitutes may be used for listed items.
ITEM SUPPLIER'S CODE
APRON LOCALLY AVAILABLE
GLOVES LOCALLY AVAILABLE
GOGGLES LOCALLY AVAILABLE
ISOPROPYL ALCOHOL LOCALLY AVAILABLE
LINT-FREE CLOTH LOCALLY AVAILABLE
MASK LOCALLY AVAILABLE
NON METALLIC BRUSH LOCALLY AVAILABLE
SOFT-BRISTLED BRUSH LOCALLY AVAILABLE
LIST OF MATERIALS
TABLE 4001
TASK 33-34-01-100-843-A1
3. PROCEDURE
WARNING: DO NOT BREATH IN VAPOR AND FUMES OF ISOPROPYL ALCOHOL.
WARNING: USE ISOPROPYL ALCOHOL UNDER A VENTILATED HOOD. WEAR A
SUITABLE MASK WHEN NECESSARY.
WARNING: AVOID CONTINUOUS CONTACT WITH ISOPROPYL ALCOHOL. USE
GOGGLES, GLOVES AND AN APRON TO PREVENT IRRITATION
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FROM PROLONGED CONTACT. CHANGE CLOTHING UPON WHICH
ISOPROPYL ALCOHOL HAS BEEN SPILLED.
WARNING: ISOPROPYL ALCOHOL IS FLAMMABLE. OBSERVE ALL FIRE
PRECAUTIONS FOR FLAMMABLE MATERIALS AND OBEY THE
MANUFACTURERS' PRECAUTIONS.
WARNING: WARN OTHER PERSONS TO KEEP AWAY FROM HAZARDOUS AREA
WORKING ENCLOSURE.
A. Metal Parts
(1) Remove surface grease with a lint-free cloth.
(2) Blow dust from surfaces, holes and recesses with air
jet.
(3) Clean casing with isopropyl alcohol. Work isopropyl
alcohol over surfaces and into holes and recesses with
non metallic brush.
(4) Rinse casing with isopropyl alcohol. Position casing so
that isopropyl alcohol is not trapped in holes or
recesses and drain until dry. If positioning will not
permit complete draining, use air jet to blow out
trapped isopropyl alcohol.
(5) Protect casing from dust and moisture.
B. Non-Metal Parts
(1) Use a lint-free cloth soaked with mild soap and water
solution or equivalents and clean away dirt and grime
from the surfaces of the unit.
(2) Remove residues of sealing compound and adhesives from
non-metal parts and make sure that the surfaces are
clean.
(3) Dry the parts with a clean lint-free cloth.
C. Connectors
(1) CAUTION: DO NOT USE METAL TOOLS TO REMOVE FOREIGN
MATTER FROM THE SOCKETS OF THE CONNECTORS.
DAMAGE TO CONTACT PLATING CAUSES CORROSION.
Wipe dust and dirt from bodies with a lint-free cloth
moistened with isopropyl alcohol.
(2) Clean sockets with a small, soft-bristled brush
moistened with isopropyl alcohol.
(3) Wipe dry with a clean, dry, lint-free cloth and dry by
air jet.
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CHECK
TASK 33-34-01-210-851-A1
1. GENERAL
This section gives procedures to check the unit for damages.
TASK 33-34-01-210-852-A1
2. LIST OF EQUIPMENT
Equipment Source
Strong Light Locally Available
CHECK EQUIPMENT
TABLE 5001
TASK 33-34-01-210-853-A1
3. PROCEDURE
A. General Check
(1) Check the configuration and identification of the unit.
(2) Check the weight of the unit.
(3) Check all components and parts with a strong light for
the following:
– Breakage, dirt accumulation, grease, loose wiring or
foreign materials, sharp edges and burrs
– Corrosion, dents, chipped or scraped painted surfaces
and other evidences of physical damage
– Legible identification markings
– Proper mounting and alignment of detail parts
B. Metal Parts
Inspect metal parts for corrosion, dents, chipped or
scraped painted surfaces and other evidences of physical
damage such as broken or loose connectors, worn or defective
wiring and damaged parts.
C. Connectors
Inspect connectors for dirty or corroded contacts, bent or
broken pins and other physical damage.
D. Wiring
Check wiring for loose or poor connections and insulation
for burned, worn and broken areas.
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SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
TASK 33-34-01-94A-891-A
1. LIST OF MATERIALS
The listed consumables are required to maintain the component.
NOTE: Equivalent substitutes may be used for listed items.
ITEM SUPPLIER'S CODE USE
C
L
E
APRON LOCALLY AVAILABLE X
GLOVES LOCALLY AVAILABLE X
GOGGLES LOCALLY AVAILABLE X
ISOPROPYL ALCOHOL LOCALLY AVAILABLE X
LINT-FREE CLOTH LOCALLY AVAILABLE X
MASK LOCALLY AVAILABLE X
NON METALLIC BRUSH LOCALLY AVAILABLE X
SOFT-BRISTLED BRUSH LOCALLY AVAILABLE X
LIST OF MATERIALS
TABLE 9001
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ILLUSTRATED PARTS LIST
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INTRODUCTION
TASK 33-34-01-99F-901-A1
1. IPL INTRODUCTION
A. General Information
This ILLUSTRATED PARTS LIST (IPL) contains all replaceable
parts of the Panel Light.
B. Organization
(1) The IPL has the following sections:
(a) Introduction
The introduction gives the basic data that is
necessary to use the IPL.
(b) List of Vendors
The List of Vendors (LOV) lists the manufacturer
codes, the names and the addresses.
(c) Numerical Index
This section lists part numbers in alphanumerical
sequence with reference to the figure and item
numbers and units per assy.
The structure of the part numbers is as follows
(from the left side to the right side):
- A through Z (without ’O’ as zero)
- 0 to 9
For subsequent rows, the order is:
- a dash
- A through Z (without ’O’ as zero)
- 0 to 9
(d) Detailed Parts List
1 Column ”FIG. / ITEM”
The first number in the first line of a page
shows the number of the figure that shows the
part. The second number shows the item number
by which the part is identified on the
illustration. A dash in front of the item
number shows that the part is not illustrated.
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2 Column ”PART NUMBER”
The part number column has the original
manufacturers’ part numbers. When standard
part numbers are used, the standard part
number is listed in this column.
3 Column ”AIRLINE STOCK NO.”
This column is blank for airline internal use.
4 Column ”NOMENCLATURE”
a Assembly Sequence Indenture
The names of the parts in the
Nomenclature column of the IPL are
indented to show which parts are
installed in other parts. The level of
indenture is shown by the number of dots
at the left edge of the Nomenclature
column. For example, the top assembly for
a parts list figure is at the left margin.
The names of its parts and subassemblies
are indented by one dot. Subsequent
subassemblies and parts are indented with
more dots.
b Attaching Parts
Attaching parts are written ATTACHING
PARTS and are listed immediately after
the parts which they attach. The ***
symbol follows the last item of the
attaching parts group.
c Vendor Codes
Parts made by companies other than
Luminescent Systems Inc. are identified
by an applicable vendor code after the
nomenclature.
Vendor codes are written with current
issues of U.S. Federal Supply Codes for
Manufacturer Handbooks H4-1, H4-2 and
H4-3 and have the letter ’V’.
5 Column ”EFF CODE”
The effectivity column shows parts connections
to units or assemblies which are almost the
same but have small differences. These units
or assemblies have reference letters such as
1A, 1B, 1C, etc.
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Parts which are not the same in all
configurations but are related to one or more
of the next higher assy, are identified with
the letter or letters of the top item.
When a component is part of all top items, the
effectivity column is blank.
6 Column ”UNITS PER ASSY”
This column contains the quantity of a part
required in the sequence of only one next
higher assembly. For items with variable
quantities, the letters ’AR’ are put in the
quantity column to show ’As Required’. When
items are recorded for reference purposes,
they are identified with ’RF’.
C. How to use the IPL
(1) If the part number is known
(a) Find the part number in the numerical index and
record the figure and the item number.
(b) Turn to the figure.
(c) Find the part on the illustration and in the parts
list by the item number.
(2) If the part number is unknown
(a) Refer to Figure 1 and find the figure item number
of the part.
(b) Record the figure item number.
(c) Turn to the figure parts list and find the related
part number.
2. LIST OF VENDORS
MFR VENDOR ADDRESS
32890 LUMINESCENT SYSTEMS INC.
4 LUCENT DRIVE
LEBANON, NH 03766-1439
USA
LIST OF VENDORS
TABLE 10001
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NUMERICAL INDEX
PART NUMBERAIRLINE
STOCK NUMBERFIG. ITEM
TTL
REQ
8400-1 1 1 RF
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3289
0_C
3334
01_I
PL0
1_R
00.c
gm
1
PANEL LIGHT
FIGURE 1
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FIG.
ITEMPART NUMBER
AIRL.
STOCK
NO.
NOMENCLATURE
1234567
EFF
CODEUPA
1
- 1 8400-1 LIGHT, PANEL RF
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STORAGE INCLUDING TRANSPORTATION
TASK 33-34-01-550-951-A1
1. GENERAL
A. This section gives instructions for the storage of the unit.
B. Before storage, the unit should be thoroughly cleaned as
described in Cleaning.
C. Ensure that any parts which are not installed before storage
of the unit, such as attachment parts are clearly identified
in plastic bags and stowed together with the unit.
TASK 33-34-01-550-952-A1
2. PROCEDURE
A. Do not stack the unit.
B. Keep the unit in a clean room which has good ventilation, at
a temperature between 10 and 21 °C (50 and 70 °F) and ahumidity level of not more than 65 %.
C. Store the unit in its original packaging.
D. Do not store the unit near to corrosive fluids, heat, or
ozone generating sources.
E. Place the unit in a position which allows the identification
label to be easily read.
F. After the unit has been in storage for 1 year:
Inspect the unit and its component parts for damage.
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