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Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1:...

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Composite Materials: Analysis and Design Vahab Toufigh, Ph.D., P.E. 1
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Page 1: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Composite Materials: Analysis

and Design

Vahab Toufigh, Ph.D., P.E.

1

Page 2: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1:

Introduction to Composite

Materials

Composite Materials: Analysis and Design

2

Page 3: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

3

Definition of Composite Materials

FRP Composite Constituent Materials

• Fibers

• Matrices

Characteristics of FRP Materials

Application of FRP Composites

Outline

Type of Composites

Page 4: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

4

1

Definition of Composite Materials?

Materials created by

Page 5: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

5

2

Definition of composite materials?

• Reinforcing phase:

• Matrix phase:

In the case of advanced composite materials

Page 6: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Composite Materials:

6

Fibers

Improved properties over parent

constituent materials are the

most desirable characteristic of

composites:

C

G

A

Serves to bind the reinforcement

together, transfers loads to the

reinforcement,

Matrix

Composite

P thermosets thermoplastics

M

C

Page 7: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Description of Constituent Materials

7

Page 8: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

FRP Materials: Matrix + Fiber= FRP

Combing fibers and matrix gives a composite material

with superior properties 8

Page 9: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Fiber Choice for Different Matrix Materials

9

Page 10: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Fiber Components:

3 fibers commonly used in infrastructure applications

Factors influencing fiber suitability:

● S ● S

● C ● A

● En

10

Page 11: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Fibers VS. Human Hair:

11

Page 12: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Glass Fibers :

● Inexpensive

● Most commonly used

● Several grades available:

● High strength, moderate modulus, medium density

● Used in non weight/modulus critical applications.

12

Page 13: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Typical Composition of Different Types of Glass

Fibers:

13

Page 14: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Typical Properties of Glass Fibers :

14

Page 15: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Carbon Fibers :

● Significantly higher cost than glass

● Several grades available:

•Standard modulus → GPa

•Intermediate → GPa

•High → GPa

•Ultra-high → GPa

● High strength, high modulus, low density

● Superior durability and fatigue characteristics

● Used in weight/modulus critical applications. 15

Page 16: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Typical Properties of Carbon Fibers:

16

Page 17: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Aramid (Organic) Fibers

● Moderate to high cost

● Verity grades available:

K29, K49, K149

● High

● Low

● Some durability concerns:

•Potential

•Potential 17

Kevlar is the most commercially recognized brand:

Page 18: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Typical Properties of Aramid Fibers :

18

Page 19: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Thermal Stability of Fibers:

19

Steel melting point ≈ 1000 ℃

Page 20: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Stress–strain behavior of various fibers:

20

Page 21: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Fibrous Reinforcement:

21

The theoretical longitudinal strength of a fiber is

approximately:

The typical measured strength of a fiber is

approximately:

where E is a fiber’s longitudinal modulus of elasticity.

Page 22: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Matrix Constituents: The selection of matrix material is often influenced by the

required temperature performance of the composite.

22

Polymers

Ceramics

Temperature range for different matrix materials.

Metals

Page 23: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Matrix Constituents:

Metal and ceramic matrices have not been used in civil infrastructure

applications because of cost. Polymers are the most commonly used

form of matrix in civil infrastructure applications.

23

Advantages of polymer matrices :

Page 24: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Polymers: Polymer matrices are classified into thermosets and thermoplastics:

24

Thermosets

Thermosets are

Typical

Page 25: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Thermosets:

25

Page 26: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Thermoplastics:

26

Thermoplastics are

Typical thermoplastics include

Page 27: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Characteristics of FRP Materials?

27

Page 28: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Fatigue

● Fatigue:

● Carbon FRPs:

● Glass FRPs:

● Aramid FRPs:

28

Page 29: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Creep and Creep-Rupture

●Creep:

●Fibers:

●Matrix:

29

●For Unidirectional FRPs

Creep not a

Glass

Aramid

Carbon

Page 30: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Temperature

30

Page 31: Composite Materials: Analysis and Design - Sharifsharif.edu/~toufigh/cources/Lec1.pdf · Chapter 1: Introduction Composite Materials: 6 Fibers Improved properties over parent constituent

Chapter 1: Introduction

Fire

31


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