Compressed Air & Gas Systems -...

ENGINEERED FOR SUPERIOR PERFORMANCE

Compressed Air & Gas Systems

Publication Aippipe – #7/2017/USA Airpipe reserves the rights to modify this documents without prior notice.

U.S. Headquarters - AIRpipe USA

Tel:602.362.PIPE (7473)

6855 S. Kyrene Rd, Suite #101, Tempe, AZ 85283

Email: [email protected]

Web: www.airpipeusa.com

We provide superior performing compressed air

& gas systems with engineered longevity to

reduce operating costs and improve productivity.

01/02www.airpipeusa.com

Engineered for Superior Performance


Highly-durable materials resistant to corrosion,

vibration, thermal variation, and outdoor weather

conditions.

Metal clamshell connectors for all diameters are

stronger and more durable versus polymer fittings.

Unique grab ring design (20-50mm) and lugged

ring (63-200mm) allows for zero risk of

disconnection.

Patented active concentric seals provide leak-free

performance, even in high vibration applications.

Seal lifespan is double that of industry competitors.

Superior Reliability & Longevity

Conventional Pipe

Rust, High Friction Inner Surface, High Pressure Drop, Low Air Quality.

Oxidization

Oil, dust, water in air

The smooth interior design and high-flow

connectors ensures a constant supply of clean air

at a reduced pressure drop, resulting in significant

energy savings.

Guaranteed leak-free performance and superior

longevity versus traditional pipe systems.

Energy & Cost Savings

Complete range of pipe, fittings and accessories

works easily for new projects, renovations &

extensions.

Requires no special tooling, welding, gluing,

brazing, soldering, or thread cutting.

Reusable, lightweight, and modular design allows

for easy modifications.

Quick drops can be added at any time to create

new points of use.

Quick & Easy Modular Installation

Grab Ring(Surface Contact)

Metal Clamshell Connector

Active Concentric Sealing

1 3

42

Dual PerformanceBurst PSI=1,45020year life

Superior reliability

Longevity

Cost savings

Quick & easy install

Superior reliability

Longevity

Cost savings

Quick & easy install

AIRpipe specializes in solutions for compressed air and fluids distribution. Throughout

the last 10 years we have continued to invest in R&D; taking into account market

feedback and real-world conditions. Our products are engineered to be the most

superior available - Advancing the compressed air &

gas piping industry.

AIRpipe maintains a >300,000 sq ft campus for

manufactur ing, R&D, and log is t ics . We are

committed to being your total system solutions

provider.




1 Aluminum Pipe

2 Flanged Connector

3 Quick Connect Butterfly Valve

4 Equal Tee

5 90° Elbow

6 Flexible Hose

7 Reducer Tee

8 Pipe-to-Pipe Connector

Quick Connect Ball Valve

Aluminum Quick Drop

Quick Drop (Female Thread)

Nickel Plated Ball Valve

9

10

11

12

Quick Connect Equal Tee

One-Port Female Wall Bracket

Quick Connect 90° Elbow

Quick Connect End Cap

13

14

15

16

31 2 4 5 6 7 8 11 1210 139 1614

12

3

5 6

410

7

9

13

8

11

12

14

1516

15


Product Range & Features

ALUMINUM PIPE-GRAY

1062

2062

4062

5062

6062

7062

8062

9062

A062

20

25

40

50

63

80

100

150

200

19 ft length

DN

Up to max. 8" diameter.

High-quality powder coating available in blue, green and

gray. Additional colors can also be supplied.

Designed for compressed air, vacuum, and inert gases.

Light-weight & corrosion-free.

Rigid Aluminum Pipe

Quick connection.

Available for NPT thread, flange, and plug-in connection

types.

High-flow design ensures optimal performance.

Ball & Butterfly Valves

Quick-connect design.

Superior reliability & longevity.

Largest selection of fitting configurations.

Modular & reusable.

100% recyclable & non-flammable materials.

Suitable for compressor & equipment outlets to absorb

vibration.

Allows for expansion and contraction of the pipe system.

Bypass obstacles.

Resistant to mineral or synthetic lubricated oils.

Flexible Hoses Pipe Connectors

Quick installation to main ring.

Can be used vertically or horizontally.

Design does not allow water to enter downstream points

of use.

Configurations allow for multiple drop connection types.

e.g., hose reels.

Drop Fittings

Suitable for various pipe systems.

Used for a variety of installation methods,e.g., wall,

beam, roof, channel, rod, etc.

Designed to work best with AIRpipe products.

Tools & Accessories



ALUMINUM PIPE-BLUE

1000

2000

4000

5000

6000

7000

8000

9000

A000

20

25

40

50

63

80

100

150

200

DN

19 ft length

19 ft length

1061

2061

4061

5061

6061

7061

8061

9061

A061

20

25

40

50

63

80

100

150

200

DN

ALUMINUM PIPE-GREEN

EQUAL 90° ELBOW

6003

7003

8003

9003

A003

63

80

100

150

200

*supplied with (2) union connectors

DN

1003

2003

4003

5003

20

25

40

50

EQUAL TEE

1005

2005

4005

5005

DN

20

25

40

50

6005

7005

8005

9005

A005

63

80

100

150

200


6004

7004

8004

9004

A004

63

80

100

150

200


EQUAL 45° ELBOW

DN

1004

2004

4004

5004

20

25

40

50

EQUAL LATERAL TEE

6009

7009

8009

9009

A009

DN

60

80

100

150

200


END CAP

6006

7006

8006

9006

A006

63

80

100

150

200

*supplied with union connector

1006

2006

4006

5006

DN

20

25

40

50




STRAIGHTQUICK DROP

8410

9410

9510

A410

A510

100

150

150

200

200

40

40

50

40

50

DNDN

QUICK DROP

DN DN

2110

4110

4210

5110

5210

6110

6210

7110

7210

8110

8210

9110

9210

A210

25

40

40

50

50

63

63

80

80

100

100

150

150

200

20

20

25

20

25

20

25

20

25

20

25

20

25

25

FEMALE THREADEDQUICK DROP

2011

4011

4111

5011

5111

6011

6111

7011

7111

8011

9011

NPT

½"

½"

¾"

½"

¾"

½"

¾"

½"

¾"

½"

½"

25

40

40

50

50

63

63

80

80

100

150

DN

NICKEL PLATED LOCKING BALL VALVE

NPT

MALE/FEMALE

½"

¾"

0273

1273

0073

0173

2073

4073

5073

½"

¾"

1"

1.½"

2"

FEMALE

1073

1173

½"

¾"

MALE

MALE THREADED QUICK

CONNECT VALVE

NPT

1351

2351

4351

5351

¾"

1"

1.½"

2"

20

25

40

50

DN

METAL PIPE HANGER

4122

5122

6122

7122

8122

9122

A122

40

50

63

80

100

150

200

DN

MALE ELBOW

NPT

1015

1115

2015

2215

4415

5515

½"

¾"

½"

1"

1.½"

2"

20

20

25

25

40

50

DN

FEMALE ELBOW

NPTDN

1013

1113

2013

2213

4413

5513

20

20

25

25

40

50

½"

¾"

½"

1"

1.½"

2"

FEMALE THREADED ADAPTER

NPT

6619

7719

2.½"

3"

1119

1019

2219

2019

4419

5519

DN

20

20

25

25

40

50

¾"

½"

1"

½"

1.½"

2"


63

80

MALE THREADED ADAPTER

DN

1017

1117

2017

2117

2217

4217

4317

4417

4517

5417

5517

20

20

25

25

25

40

40

40

40

50

50

½"

¾"

½"

¾"

1"

1"

1.¼"

1.½"

2"

1.½"

2"

6517

6617

7617

7717

2"

2.½"

2.½"

3"

63

63

80

80

*Supplied With Union Connector

NPT

REDUCING PIPE -TO -PIPE

CONNECTOR

DN DN

2121

4221

5421

5221

6421

6521

7521

25

40

50

50

63

63

80

20

25

40

25

40

50

50


7621

8621

8721

9721

9821

A921

80

100

100

150

150

200

*Supplied With (2) Union Connectors

63

63

80

80

100

150

REDUCING TEE

7607

8607

8707

9607

9707

9807

A607

A707

A807

A907

80

100

100

150

150

150

200

200

200

200

63

63

80

63

80

100

63

80

100

150

*Supplied With (3) Union Connectors

DN DN

2107

4207

5407

6407

6507

7407

7507

8507

25

40

50

63

63

80

80

100

20

25

40

40

50

40

50

50

supplied with (2) union connectors

LATERAL REDUCING TEE

8712

9712

9812

A812

A912

DN

100-80

150-80

150-100

200-100

200-150


PIPE-TO-PIPE

CONNECTOR

1002

2002

4002

5002

20

25

40

50

DN

6002

7002

8002

9002

A002

63

80

100

150

200

*locking handle




ALUMINUM FLANGE

6170

7170

8170

9170

A170

63

80

100

150

200

DN

* supplied with union connector, gasket and bolt kit

ELECTRIC PIPE CUTTER

0344 63-200

DN

HOLE SAW BIT

0043

0143

0343

0443

0543

14MM

19MM

25MM

38MM

51MM

DN

*Consult sizing chart for proper bit selection.

DRILL ARBOR & PILOT BIT

0243

0643

14-30mm

32-152mm

DN

PIPE INSERTIONDEPTH GAUGE

0044

SAMPLE CASE

0146

ALUMINUM PIPE DEBURRER

0141 20-50

DN

HOLE DEBURRER

0042 20-200

DN

ALUMINUM PIPE CUTTER

0240

0340

0040

0140

0040Aluminum pipe cutter blade

0140Aluminum pipe cutter blade

Aluminum pipe cutter,20-63

Aluminum pipe cutter,40-100

DN

TOOL KIT

0045

* ltems supplied in airpipe tool bagBUTTERFLY VALVE(PRE-ASSEMBLED)

6051

7051

8051

9051

A051


63

80

100

150

200

DN

ALUMINUM REDUCING FLANGE

6771

7871

8771

8671

7671

0871

0771

9871

0971

NPT

80

100

80

63

63

100

80

100

150

DN

* supplied with union connector, gasket and bolt kit

PORTABLELUGGING MACHINE

0844Charge type and hand held

hydraulic machine,for 63-200

DN

* Comes With All Jaw Sets

FLEXIBLE HOSES


4155

5155

6155

7155

8155

53"

58"

60"

82"

82"

40

50

63

80

100

Length(in)

30° Angle connection, Rubber

DN

1055

2055

4055

5055

43"

43"

25"

25"

20

25

40

50

Length

(in)

Straight connection, Rubber

DN

6055

7055

8055

9055

A055

28"

28"

28"

45"

66"

63

80

100

150

200

Length(in)

Straight connection, Metal

DN


QUICK CONNECT VALVE

1051

2051

4051

5051

20

25

40

50

DN

ONE-PORT FEMALE WALL BRACKET

NPT

1251

2251

2451

4451

5551

½"

1"

½"

1.½"

2"

20

25

25

40

50

DN

FIXTURE CLIP

1022

2022

4022

5022

6022

7022

8022

20

25

40

50

63

80

100

DN

8"-16 threaded rod port3

TWO-PORT FEMALE WALL BRACKET

NPT

1151

2151

2 outlets ½"

2 outlets ½"

20

25

DN

*locking handle*includes versatile mounting plate and hardware.

ANGLED TWO-PORT FEMALE WALL BRACKET

NPT

1551

2551

2 outlets ½"

2 outlets ½"

20

25

DN

ONE & TWO PORT ANGLED WALL BRACKETS

1123

2123

1023

2023

one port ½"

one port ½"

two ports ½"

two ports ½”

20

25

20

25

DN NPT

*locking handle

*locking handle

*includes versatile mounting plate

and hardware.

*locking handle

*includes versatile mounting plate

and hardware.

*Includes ¼" drip port.

SIZE

63

80

100

100

80

125

125

150

125


Fully tighten the clamp screws.

7 ft-lbs Torque:10Nm.

20 ft-lbs. Torque:44.5Nm,

Clamshell halves should be flush

with each other.

Slide the seal over the edge of

the pipe so that it sits flush with

the lugged edge.

Insert the second pipe into the

seal until the seal and the

lugged edge are flush.

Position the clamp over the

seal.

Pull the pipe back towards the

outside of the clamshell to

complete alignment.

Tighten the pre-fitted screws.

For effective assembly, tighten

the screws in an 'X" pattern. To

disassemble, perform the same

operation in reverse order.

Insertion Depth S For DN20~DN50 Connector

02 Insert the marked pipe into the connector ：

03

01 Mark the pipe with a marker

pen as shown below：

04 A portion of the marked lines should remain

visible after the pipe is inserted into the connector.

Bring the second pipe to the connector and

slide up to the marked insertion depth

Use 0141 for DN20-DN50 to chamfer the outer

edges and also deburr the inner end.

Use a file for DN63-DN200 to chamfer the outer edges；make use of a deburring tool to debur the inside of the pipe end.

Deburr & Chamfer The Outer and Inner Edges Before InstallationSuperior Reliability!Quick and Easy Installation

Installation Guide for DN20~DN50

Installation Guide for DN63~DN200



"S" denotes the insertion depth of the pipe into the connector.

06 Tighten the screws in an "X" pattern.To disassemble, perform the same operation in reverse order.

05 Torque the pre-fitted screws

Sizing Chart for Quick Drops

Insertion depth S (IN)DN

20

25

40

50

1.14"

1.14"

1.53"

1.53"

0243

Arbor Bit（mm） Part Numner

0643

Φ14

Φ19

Φ38

Φ51

2110

4110

5210

6110

7111

8410

9410

2011

4210

5011

6210

8110

9510

4011

5111

6011

8210

A410

4111

A210

6111

8011

A510

5110

7110

9110

7210

9210

1 3

4 2

01 02 03

040506

07

Φ25 7011

9011

2014/68/EU, ASME B31.1, TUV, GB/T4437.1-2000,EN755-8, TS,UL 94 ISO 8573-1


Standards


We are committed to provide superior products and service.

R&D is a continuous process linked to real-world conditions & market feedback.

Always customer oriented, from design production to sales and service.

we are at your SERVICE

Max. working pressure: 232 psi.

Vacuum:3.8 inches of mercury (absolute pressure)

Working temperature: -4 up to +176.

Suitable fluids: compressed air, oil-free or lubricated, vacuum, inert gases.Fireproof. and suitable for outdoor applications.

Technical Specifications



*Max. working pressure for DN200 is 188 psi.

Closed loop system at 116 psi with 5% allowable pressure drop.

FLOW RATE Length

SCFM

6

19

31

44

62

93

156

218

312

467

623

779

935

1090

1246

1558

1869

2181

2492

2804

3115

3427

3738

4050

4673

4984

5296

6231

7477

20

20

20

25

25

25

40

40

40

40

50

50

50

63

63

63

80

80

80

80

80

100

100

150

150

200

200

200

200

20

20

25

25

25

40

40

40

40

50

50

50

63

63

80

80

80

80

100

100

100

100

100

150

150

200

200

200

200

20

20

25

25

25

40

40

40

50

50

63

63

63

80

80

80

80

100

100

100

100

100

150

150

150

200

200

200

200

20

25

25

25

40

40

40

50

50

50

63

63

80

80

80

80

100

100

100

150

150

150

150

150

150

200

200

200

200

20

25

25

40

40

40

50

50

63

63

63

63

80

80

100

100

100

150

150

150

150

150

150

150

150

200

200

200

200

200 400 500 1000 1500 2500 3000 4000 5000 650020

25

25

40

40

40

50

50

63

63

80

100

100

100

100

100

150

150

150

150

150

150

150

150

150

200

200

200

200

20

25

40

40

40

40

50

63

63

63

80

100

100

100

100

100

150

150

150

150

150

150

150

150

150

200

200

200

200

25

25

40

40

40

50

50

63

63

80

100

100

100

100

100

150

150

150

150

150

150

150

150

150

200

200

200

200

200

25

25

40

40

40

50

50

63

63

80

100

100

100

100

150

150

150

150

150

150

150

150

150

150

200

200

200

200

200

25

40

40

40

50

50

50

63

63

80

100

100

100

150

150

150

150

150

150

150

150

150

150

200

200

200

200

200

200

Hand-held hydraulic lugging machine operation requirements

Manually open the jaws of the

clamp and insert the aluminum pipe

into the clamp as far as possible.

Release the jaws.Press the

trigger and crimp the pipe until

a“snap”sound is heard.

Re-open the two jaws to

remove the pipe and rotate

the pipe slightly.

Renew the operation until

the required minimum

number of lugs for each

diameter is finished.

Min. number of lugs

7 4

DN100 D3DN150 DN200

9 12

Note:��Do�not�overlap�the�lugs!

6

DN80

5

DN63

6

DN H(mm)

63

80

100

150

200

3.0~3.3

3.0~3.3

3.0~3.3

3.0~3.3

3.0~3.3

2014/68/EU

Date post:	17-Mar-2018
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