CONNECTED TO INNOVATION
COMPRESSED AIR NETWORKS,
PPS & ALR CONCEPTS
2
AIR SUPPLY NETWORKS
The PPS and ALR concepts for compressed-air networks guarantee:
Leak-free networks
Optimum flow rate
An appropriate pressure, without turbulence or pressure drops
Lasting installations
Air supply to accessible and ergonomic work stations
High quality air
Tools spared from corrosion and contaminants offer better performance
Quick and easy maintenance
Networks extendable as needed
PPS
ALR
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PPS : SAFETY AND RELIABILITYDesign of lightweight and resistant aluminium products.
Complete leaktightness and alignment of the pipe/coupling assembly thanks to a system for guiding and tightening the couplings on the pipe.
Fire resistance: the compounds have self-extinguishing properties (EN13501-1:2007+A1:2009,
EN ISO 11925-2:2010, EN ISO 13823:2010).
ADVANTAGES OF PPS - ALR NETWORKS
QUICK AND EASY FITTINGSimply insert the tube into the coupling, then tighten using the nut to the recommended torque.
VERY LOW PRESSURE DROPSThe flowrates for the PPS and ALR concepts are optimised thanks to an internal tube surface that is perfectly smooth, with a low coefficient of friction and a large diameter.
UNALTERABLE MATERIALThe aluminium alloy used, associated with an exterior epoxypaint coating and an interior treatment, safeguards the pipe against oxidation.
COMPATIBLE WITH COMPRESSOR OILSAluminium and the technopolymers comprising the ALR system are totally compatible with compressor lubricating oils.
IMPACT RESISTANCEThe materials forming the system guarantee excellent mechanical resistance, withstanding internal pressure and external impacts.
LEAKTIGHTA nitrile gasket between the pipe and coupling, and a system for guiding the tube smoothly in the coupling, ensure that the system is totally leaktight.
TOTALLY FUTURE-PROOFThe materials and the assembly mechanism ensure that the resulting system is flexible, upgradeable, and capable of solving even the most complex equipment issues.
The fitting system is straightforward and does not require heavy or costly tooling.
FLUID CARRIEDCompressed air.
* The warranty is limited to the replacement value of defective products.The products must be used as instructed in the technical manuals (temperature, surrounding pressure, etc.)
Material compliant with Directive 97/23/EC.
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PPS ALR
Ø Ø 20 mm to 80 mm Ø 20 mm to 50 mm
Body Aluminium alloy Polyamide
Nut Aluminium alloy Polyamide
Toothed ring Stainless steel 316 L Stainless steel 316 L
Gasket Nitrile Nitrile
Compatible fluid Compressed air Compressed air
TECHNICAL SPECIFICATIONS PPS - ALR
PPS
ALR
Fluid carried Compressed air
Temperatures: -10°C to + 60°C
Operating pressure: 13 bar
Pipes Material ......................... Ductile aluminium alloy
Density .......................... 2.7 kg/dm3
Coating.......................... Painting epoxy Blue
Compatible fluid ............ Compressed air
Pipe lengths................... 6 metres for all diameters, 4 metres for 20, 32 and 40 mm diameters
Pipe diameters .............. 20, 25, 32, 40, 50, 63, 80 mm
Coupling
The teeth grip into the aluminium to hold the tube inside the coupling.
An internal nitrile gasket ensures that the join is leaktight.
The tube is inserted deeply in the coupling.
The system remains perfectly leaktight even in the harshest conditions.
Curve showing compressed air pressure as a function of temperature
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-10 0 10 20 30 40 50 60 70 80 90 100 110 120 °C
PN
16
14
12
10
8
6
4
2
0
ALR
Ø 20 mm -> Ø 50 mm
PPS
Ø 20 mm -> Ø 80 mm
5
BASIC INSTALLATION RULES
The compressor room should ideally be spacious, well ventilated, well insulated and separated from the rest of the workshops.
In the compressor room, the machines must be connected by flexible hoses to avoid any vibration-related risks and to facilitate maintenance (ref. LEF and LEM).
It is important to install a by-pass between each machine, including the filtration components.
The main network must be in a loop configuration and equipped with shut-off valves.
For safety reasons, it is recommended to install the main compressed-air piping at a minimum height of 2.50 m from the floor.
The diameter of the main pipe (primary pipe) must be large enough to avoid pressure drops and allow for future extensions.
The main pipe must be fixed at a slope of 1% to evacuate condensates to low points (drain tappings).
Pipes must be installed with sufficient sliding clamps to hold them in position whilst allowing for pipe expansion and contraction (ref. AVR CI).
Residual condensates should be evacuated from the main pipe via direct downpipes installed under the pipe and fitted with drain systems.
Tappings carry dry air to user outlets, drawing air from the front of the main pipe.
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u PLANS AND ESTIMATES ON REQUEST for your proposed installation
6
NETWORK CALCULATION
The pipe diameter is calculated taking into account:
- the desired flow rate (max. pressure drop 5% relative to inlet pressure)
- the required length of main pipe
Pipe lengthThe table below can be used to define the pipe diameter (In mm) as a function of the total pipe length and the flow rate (m3/h):
Compressor Flow rate Length
kw Nm3/h Nl/min scfm 50 m 100 m 150 m 300 m 500 m 750 m 1 000 m 1 300 m 1 600 m 2 000 m164 ft 328 ft 492 ft 984 ft 1 640 ft 2 460 ft 3 280 ft 4 265 ft 5 240 ft 6 561 ft
> 1.5 - 7.510 167 6 20 20 20 20 20 20 20 25 25 2530 500 18 20 20 20 25 25 25 25 25 25 3250 833 29 20 25 25 25 25 25 25 25 25 32
> 7. 5 - 30
70 1 167 49 20 25 25 25 32 32 40 40 40 50100 1 667 50 25 25 32 32 32 40 40 50 50 63150 2 500 88 32 32 32 32 40 40 50 63 63 80250 4 167 147 32 32 40 40 50 50 63 63 80 80
> 30 - 75
350 5 883 206 32 40 40 50 50 63 63 63 80 80500 8 333 294 40 50 50 50 50 63 63 80 80 80750 12 500 441 50 50 60 60 60 63 80 80 80 80
1 000 16 667 589 50 50 50 50 63 80 80 80 80 80
> 75 - 3151 500 25 000 833 50 50 63 63 63 80 80 80 80 802 000 29 167 1 030 50 50 63 63 80 80 80 80 80 803 000 50 000 1 766 50 63 63 80 80
Attaching the network The pipe network should be attached to the wall or the ceiling depending on the workshop configuration.
The pipes should be assembled such that they are perfectly aligned, ensuring strength and a sleek appearance.
Ø Mounting clamps Spacing between brackets20 AVR CI20 2,5 m25 AVR CI25 3 m32 AVR CI32 3,5 m40 AVR CI40 4 m50 AVR CI50 4 m63 AVR CI63 4 m80 AVR CI80 4 m
Spacing of mounting brackets
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Pipe along wall Pipe offset from the wall Suspended pipe
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3
5
4
1 2
PPS - ALR SYSTEMS: ASSEMBLY PRINCIPLE
CuttingPipes must be cut straight. Use a pipe cutter, ref. ALR CTU.
Chamfer the pipeto facilitate insertion and avoid damaging the gasket.
A slight internal chamfer enables any cutting residues to be eliminated.
Unscrew the nut by a few turns, then insert the tube, rotating slightly to reach the coupling seat.
NB: an assembly fluid (ALR AL) is recommended to facilitate the insertion of the tubes into the couplings.
Mark the tube to indicate its insertion length in the coupling (use assembly jigs, ref. PPS PIM / ALR PIM).
Retighten the nut by hand, then lock in place by turning a further half-turn with the wrench ref. ALR CLE / PPS CLE
For disassemblyunscrew the nut and remove the pipe from the coupling.
(For diameters 63 and 80 mm, use a cut and chamfer tool, ref. ALR CTCHE6380).
Assembly
Wall link Wall link elbows can be used to compensate for centre offsets.
TappingsTappings are used to connect a downpipe to a workstation.
They replace the gooseneck fittings previously used, and enable air with lower water and condensate content to be obtained.
They are easily installed by drilling a single hole.
Low pointsLow points are required to drain condensates properly.
They must be placed at strategic locations along the network.
Condensates may be evacuated by any conventional bleed system (electronic bleed, automatic bleed, valve).
Cut-off valves can be used to isolate parts of the network for maintenance.
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between the tapping and the wall
between the filter device and the network
8
Like all other materials, aluminium can undergo expansion and contraction phenomena due to temperature variations.
To compensate for this expansion, absorption devices should be
fitted to pipes.
Hoses can be used for this purpose.
They can also be used for changes of direction (corners) and to avoid obstacles in the workshop (pillars, beams, etc.).
Expansion of materials
Inserting a fixed point (ref. CPF) ) in the middle of each rectilinear segment is recommended to split the expansion on either side of the point.
Expansion of aluminiumExpansion coefficient: 0.024 mm per metre and per degree Celsius.
Expansion is calculated as follows:C = Expansion coefficient
L = Length of straight line (between two fixed points)
∆T° = Difference between maximum and minimum ambient temperature in °C.
EL = Overall linear expansion
Where EL = C x L x ∆T°
For example, a 20-metre line of 40 mm pipe, installed at an ambient temperature of 15°C and subjected to a maximum temperature of 40°C.
Difference = 25°C.
EL: 0.024 × 20 (m) × 25°C (45° C – 15°C) = 12 mm.
Compensation hoses for network expansion and contractions (due to temperature variations)
Standard male conical
BSP thread
Length (m)
Max. service pressure (bar)
Radius of curvature (mm)
LAM 27 R 3/4 0.75 105 240LAM 34 R 1 0.75 88 300LAM 42 R 1 1/4 1.1 63 420LAM 49 R 1 1/2 1.25 50 500LAM 60 R2 1 40 630
Hoses for connecting the compressor to the networkStandard female
Standard male conical
Safety female
Safety male conical
BSP thread
Length(m)
Service pressure
Radius of curvature
(mm)
LEF 17 LEM 17 LEF 17S LEM 17S 3/8 1.5 180 130LEF 21 LEM 21 LEF 21S LEM 21S 1/2 1.5 160 180LEF 27 LEM 27 LEF 27S LEM 27S 3/4 1.5 105 240LEF 34 LEM 34 LEF 34S LEM 34S 1 1.5 88 300LEF 42 LEM 42 1 1/4 2.2 60 420LEF 49 LEM 49 1 1/2 2.5 50 500LEF 60 LEM 60 2 2 80 630
INSTALLATION
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F L E X IB LE
GUARANTEED 5years
9
Air inlet: G 1/2 or G 3/4
Material: Aluminium alloy
4-point wall mounting
Fitted with a sealed manual drain
Connect to 20 or 25 mm ALR pipes via:
- Straight metal pipe/thread coupling, ref. PPS MM and ALR MM
or
- Union for wall outlet, ref. ALR JF with a pipe/pipe union coupling, ref. PPS UN and ALR UN (single-piece aluminium alloy union)
Air outlet: Two one-push safety couplings
The metal decks, used with attachment systems suitable for HEA beams, enable the following elements to be fastened quickly, safely and in compliance with applicable requirements:
> Open and closed hose reels
> Wall brackets
> ALTO air treatment units
> Universal bracket + accessories
The ideal solution for safe and ergonomic work station organization.
• Installation without drilling or the use of special tools
• Fastening system using two or four steel anchors ensuring compliance with building standards and mechanical properties.
• Quick assembly and time savings
• All screws and nuts required to mount hose reels and accessories are supplied
• Direct wall mounting, the decks can also be fixed using the mounting holes provided.
(PLA documentation on request)
Placed on a secondary pipe, the wall fastener offers quick coupling capability for two connections.
WALL FITTINGS
MOUNTING DECKS FOR NETWORK ACCESSORIES ON IPN/HEA BEAMS
• anti-whiplash couplings compliant with the ISO 4414 standard guarantee user protection
• Swivel body enables button position to be adjusted
• Quick and effortless connection and disconnection for highly flexible use
ALR JF union (optional)
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PPS SYSTEMALL ALUMINIUM RINGMAINS
CompatibleCompressor oils
PressureP.N.13 bar at 40°C
ConstructionPipe : ductile aluminium.
Epoxy coating
ConstructionCouplings: alu. Locking
teeth : St. steel
Vacuum capability- 0,98 bar at 20°C
InstallationEasy
A B C DESCRIPTION REFERENCE
PPS and ALR - Rigid aluminium pipe
Length: 6 m.Minimum order of 3 tubes,All references taken into account.Pipe OD Length
1.3 20 4 m. ALR TU20L4
1.3 20 6 m. ALR TU20L6
1.4 25 4 m. ALR TU25L4
1.4 25 6 m. ALR TU25L6
1.5 32 4 m. ALR TU32L4
1.5 32 6 m. ALR TU32L6
1.8 40 4 m. ALR TU40L4
1.8 40 6 m. ALR TU40L6
2 50 6 m. ALR TU50L6
2 63 6 m. ALR TU63L6
2.4 80 6 m. ALR TU80L6
PPS and ALR - Long bended link pipe
Pipe OD
150 415 20 20 ALR LM20
160 470 25 25 ALR LM25
PPS and ALR - Short bended link pipe
To adapt to a conduit of air pipes.
Pipe OD
90 480 20 20 ALR LMC20
75 485 25 25 ALR LMC25
PPS UN - Aluminium female joiner for tube
Pipe OD
74 38 20 PPS UN20
74 38 25 PPS UN25
115 56 32 PPS UN32
147 66 40 PPS UN40
152 82 50 PPS UN50
238 116 63 PPS UN63
238 116 80 PPS UN80
PPS MM - Aluminium male thread straight coupling
Pipe OD BSPT male thread
52 38 20 R 1/2 PPS MM2012
53,50 38 20 R 3/4 PPS MM2027
64 46 25 R 3/4 PPS MM2527
64 46 25 R 1 PPS MM2534
81 56 32 R 1 1/4 PPS MM3242
93 66 40 R 1 1/2 PPS MM4049
93 66 50 R 2 PPS MM5060
124 98 63 R 2 PPS MM6360
125 98 63 R 2 1/2 PPS MM6376
150 116 80 R 2 1/2 PPS MM8076
153 116 80 R 3 PPS MM8090
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PPS SYSTEMALL ALUMINIUM RINGMAINS
CompatibleCompressor oils
PressureP.N.13 bar at 40°C
ConstructionPipe : ductile aluminium.
Epoxy coating
ConstructionCouplings: alu. Locking
teeth : St. steel
Vacuum capability- 0,98 bar at 20°C
InstallationEasy
A B C DESCRIPTION REFERENCE
PPS MF - Aluminium female thread straight coupling for tube
Pipe OD BSPP female thread
52 38 20 G 1/2 PPS MF2012
53,50 38 20 G 3/4 PPS MF2027
64 46 25 G 3/4 PPS MF2527
64 46 25 G 1 PPS MF2534
82 56 32 G 1 1/4 PPS MF3242
93 66 40 G 1 1/2 PPS MF4049
106 82 50 G 2 PPS MF5060
129 98 63 G 2 1/2 PPS MF6376
PPS 9C - Aluminium equal female 90° elbow for tube
Pipe OD
69 38 20 PPS 9C20
86 46 25 PPS 9C25
106 56 32 PPS 9C32
129 66 40 PPS 9C40
148 82 50 PPS 9C50
177 98 63 PPS 9C63
220 116 80 PPS 9C80
PPS 4C - Aluminium equal female 45° elbow
Pipe OD
59 38 20 PPS 4C20
102,50 45 25 PPS 4C25
127 56 32 PPS 4C32
PPS TE - Aluminium equal female tee piece for tube
Pipe OD
69 100 20 PPS TE20
86 127 25 PPS TE25
106 156 32 PPS TE32
122 192 40 PPS TE40
147 214 50 PPS TE50
176 255 63 PPS TE63
219 322 80 PPS TE80
PPS TT - Aluminium female threaded tee piece for tube
Pipe OD BSPP female thread
100 38 20 G 1/2 PPS TT2012
127 46 25 G 3/4 PPS TT2527
156 56 32 G 1 PPS TT3234
192 66 40 G 1 1/4 PPS TT4042
214 82 50 G 1 1/2 PPS TT5049
255 98 63 G 2 PPS TT6360
323 116 80 G 2 1/2 PPS TT8076
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PPS SYSTEMALL ALUMINIUM RINGMAINS
CompatibleCompressor oils
PressureP.N.13 bar at 40°C
ConstructionPipe : ductile aluminium.
Epoxy coating
ConstructionCouplings: alu. Locking
teeth : St. steel
Vacuum capability- 0,98 bar at 20°C
InstallationEasy
A B C DESCRIPTION REFERENCE
PPS BO - Aluminium female cap for tube
Pipe OD
58 38 20 PPS BO20
69 46 25 PPS BO25
89 56 32 PPS BO32
106 66 40 PPS BO40
112 82 50 PPS BO50
132 98 63 PPS BO63
162 116 80 PPS BO80
PPS BP - Tapping flange for tube
Main network pipe OD Downpipe OD
104 69,5 25 20 PPS BP2520
104 69,5 32 20 PPS BP3220
114 84 40 20 PPS BP4020
120 85 40 25 PPS BP4025
136 115,5 50 20 PPS BP5020
142 115,5 50 25 PPS BP5025
136 115,5 63 20 PPS BP6320
142 115,5 63 25 PPS BP6325
142 115,5 63 32 PPS BP6332
201 164,5 80 20 PPS BP8020
207 165 80 25 PPS BP8025
225 170 80 32 PPS BP8032
AVR BT - Threaded tapping flange
Main network pipe OD BSPP female thread
113 25 G 1/2 AVR BT2512
113 32 G 1/2 AVR BT3212
125 40 G 1/2 AVR BT4012
125 40 G 3/4 AVR BT4027
145 50 G 1/2 AVR BT5012
145 50 G 3/4 AVR BT5027
145 63 G 1/2 AVR BT6312
145 63 G 3/4 AVR BT6327
145 63 G 1 AVR BT6334
148 80 G 1/2 AVR BT8012
220 80 G 3/4 AVR BT8027
220 80 G 1 AVR BT8034
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29
ACCESSORIES FOR PPS RINGMAIN ASSEMBLING
CompatibleCompressor oils
PressurePN 13 bar at 40 °C
Vacuum capability- 0,98 bar at 20°C
ConstructionPipe : ductile aluminium.
Epoxy coating
ConstructionCouplings: alu. Locking
teeth : St. steel
InstallationEasy
A B C D E DESCRIPTION REFERENCE
A3T - 3-pieces female swivel equal socket
BSPP female thread
48.5 53 G 1 A3T 01
59 65 G 1 1/4 A3T 42
63.5 73 G 1 1/2 A3T 49
75.5 89 G 2 A3T 60
ALR JFT - Union for wall outlet
Mounting on the piping ALR with a fitting for tubereference ALRUN20, ALR UN25 or ALR MR2520.Pipe OD BSPP male thread
80 31,8 20,2 16 27 20 G 3/4 ALR JF3420
80 31,8 25,2 16 27 25 G 3/4 ALR JF3425
PPS RSI - PPS piping ball valve
Inlet for pipe
124 168 45 25 PPS RSI25
138 265 56 32 PPS RSI32
138 269 62 40 PPS RSI40
147 308 81 50 PPS RSI50
175 376 97 63 PPS RSI63
200 483 116 80 PPS RSI80
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ACCESSORIES FOR PPS RINGMAIN ASSEMBLING
CompatibleCompressor oils
PressurePN 13 bar at 40 °C
Vacuum capability- 0,98 bar at 20°C
ConstructionPipe : ductile aluminium.
Epoxy coating
ConstructionCouplings: alu. Locking
teeth : St. steel
InstallationEasy
A B C D E DESCRIPTION REFERENCE
PPS PIM - Piping insertion template
Jig for pipe diameters 20 to 110 mm.The notches on the jig correspond to the depthto which the ALR pipe should be inserted in thecoupling.
PPS PIM
PPS CLE - Tightening key
For coupling Ø
1. 20 - 25 PPS CLE25
1. 32 - 40 PPS CLE40
2. 50 PPS CLE50
2. 63 PPS CLE63
2. 80 PPS CLE80
PPS GB - Locking teeth and ring
For coupling Ø
20 PPS GBJ20
25 PPS GBJ25
32 PPS GBJ32
40 PPS GBJ40
50 PPS GBJ50
63 PPS GBJ63
80 PPS GBJ80
PPS E - Aluminium nut
For coupling Ø
20 PPS E20
25 PPS E25
32 PPS E32
40 PPS E40
50 PPS E50
63 PPS E63
80 PPS E80
ALR AL - Liquid for assembly
Anti-adhesion agent for easier insertion of ALRpipes into couplingsCapacity: 750 mlContenance : 750 ml
ALR AL
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ALR SYSTEM - ALUMINIUM PIPECOMPOSITE FITTINGS
CompatibleCompressor oils
PressureP.N.13 bar at 40°C
ConstructionPipe : ductile aluminium.
Epoxy coating
ConstructionCoupling : polyamide
Locking teeth : St. steel
Vacuum capability- 0,98 bar at 20°C
InstallationEasy
A B C D E DESCRIPTION REFERENCE
PPS and ALR - Rigid aluminium pipe
Length: 6 m.Minimum order of 3 tubes,All references taken into account.Pipe OD Length
1.3 20 4 m. ALR TU20L4
1.3 20 6 m. ALR TU20L6
1.4 25 4 m. ALR TU25L4
1.4 25 6 m. ALR TU25L6
1.5 32 4 m. ALR TU32L4
1.5 32 6 m. ALR TU32L6
1.8 40 4 m. ALR TU40L4
1.8 40 6 m. ALR TU40L6
2 50 6 m. ALR TU50L6
2 63 6 m. ALR TU63L6
2.4 80 6 m. ALR TU80L6
PPS and ALR - Long bended link pipe
Pipe OD
150 415 20 20 ALR LM20
160 470 25 25 ALR LM25
PPS and ALR - Short bended link pipe
To adapt to a conduit of air pipes.
Pipe OD
90 480 20 20 ALR LMC20
75 485 25 25 ALR LMC25
ALR UN - Equal female joiner
Pipe OD
103 47 20 ALR UN20
104 53 25 ALR UN25
122 65 32 ALR UN32
138 80 40 ALR UN40
150 93 50 ALR UN50
ALR MR - Pipe reducing fitting
Pipe OD Pipe OD
98 53 25 20 ALR MR2520
114 65 32 25 ALR MR3225
123 80 40 32 ALR MR4032
146 93 50 40 ALR MR5040
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ALR SYSTEM - ALUMINIUM PIPECOMPOSITE FITTINGS
CompatibleCompressor oils
PressureP.N.13 bar at 40°C
ConstructionPipe : ductile aluminium.
Epoxy coating
ConstructionCoupling : polyamide
Locking teeth : St. steel
Vacuum capability- 0,98 bar at 20°C
InstallationEasy
A B C D E DESCRIPTION REFERENCE
ALR 9C - Equal female 90° elbow
Pipe OD
83 47 20 ALR 9C20
88 53 25 ALR 9C25
109 65 32 ALR 9C32
129 80 40 ALR 9C40
ALR 4C - Equal female 45° elbow
Pipe OD
100 47 20 ALR 4C20
113 53 25 ALR 4C25
135 65 32 ALR 4C32
158 80 40 ALR 4C40
180 93 50 ALR 4C50
ALR BO - Female cap
Pipe OD
56 47 20 ALR BO20
58 53 25 ALR BO25
65 65 32 ALR BO32
76 81 40 ALR BO40
83 93 50 ALR BO50
ALR TE - Equal female tee piece
Pipe OD
124 83 47 20 ALR TE20
132 88 53 25 ALR TE25
158 107 65 32 ALR TE32
182 129 80 40 ALR TE40
206 150 93 50 ALR TE50
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ALR SYSTEM - ALUMINIUM PIPECOMPOSITE FITTINGS
CompatibleCompressor oils
PressureP.N.13 bar at 40°C
ConstructionPipe : ductile aluminium.
Epoxy coating
ConstructionCoupling : polyamide
Locking teeth : St. steel
Vacuum capability- 0,98 bar at 20°C
InstallationEasy
A B C D E DESCRIPTION REFERENCE
ALR TR - Reducing tee piece
Pipe OD Pipe OD
132 47 25 20 ALR TR2520
158 47 32 20 ALR TR3220
158 107 32 25 ALR TR3225
182 52 40 25 ALR TR4025
182 65 40 32 ALR TR4032
205 65 50 32 ALR TR5032
205 80 50 40 ALR TR5040
ALR TT - Female threaded tee piece
Pipe OD BSPP female thread
124 85 42 20 G 1/2 ALR TT2012
132 92 42 25 G 1/2 ALR TT2512
ALR PM - Polyamid male thread straight coupling
Pipe OD BSP Gas thread
66 47 20 R 1/2 ALR PM2012
66 47 20 R 3/4 ALR PM2027
71 53 25 R 1/2 ALR PM2512
71 53 25 R 3/4 ALR PM2527
74 53 25 R 1 ALR PM2534
82 65 32 R 1 ALR PM3234
86 65 32 R 1 1/4 ALR PM3242
97 80 40 R 1 1/4 ALR PM4042
97 80 40 R 1 1/2 ALR PM4049
104 93 50 R 1 1/2 ALR PM5049
108 93 50 R 2 ALR PM5060
ALR MM - Aluminimum male thread straight coupling with polyamid nut
Pipe OD BSP Gas thread
66 47 20 R 1/2 ALR MM2012
66 47 20 R 3/4 ALR MM2027
73 53 25 R 1 ALR MM2534
ALR MF - Aluminium female thread straight coupling with polyamid nut
Pipe OD BSPP female thread
68 47 20 G 1/2 ALR MF2012
68 47 20 G 3/4 ALR MF2027
73 53 25 G 1 ALR MF2534
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ALR SYSTEM - ALUMINIUM PIPECOMPOSITE FITTINGS
CompatibleCompressor oils
PressureP.N.13 bar at 40°C
ConstructionPipe : ductile aluminium.
Epoxy coating
ConstructionCoupling : polyamide
Locking teeth : St. steel
Vacuum capability- 0,98 bar at 20°C
InstallationEasy
A B C D E DESCRIPTION REFERENCE
ALR BP - Tapping flange for tube
Main network pipe OD Downpipe OD
110 70 25 20 ALR BP2520
110 70 32 20 ALR BP3220
121 83 40 20 ALR BP4020
121 87 40 25 ALR BP4025
145 111 50 20 ALR BP5020
145 111 50 25 ALR BP5025
147 118 63 20 ALR BP6320
147 118 63 25 ALR BP6325
147 118 63 32 ALR BP6332
222 168 80 20 ALR BP8020
222 168 80 25 ALR BP8025
222 168 80 32 ALR BP8032
AVR BT - Threaded tapping flange
Main network pipe OD BSPP female thread
113 25 G 1/2 AVR BT2512
113 32 G 1/2 AVR BT3212
125 40 G 1/2 AVR BT4012
125 40 G 3/4 AVR BT4027
145 50 G 1/2 AVR BT5012
145 50 G 3/4 AVR BT5027
145 63 G 1/2 AVR BT6312
145 63 G 3/4 AVR BT6327
145 63 G 1 AVR BT6334
148 80 G 1/2 AVR BT8012
220 80 G 3/4 AVR BT8027
220 80 G 1 AVR BT8034
A3T - 3-pieces female swivel equal socket
BSPP female thread
48.5 53 G 1 A3T 01
59 65 G 1 1/4 A3T 42
63.5 73 G 1 1/2 A3T 49
75.5 89 G 2 A3T 60
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ALR SYSTEM - ALUMINIUM PIPECOMPOSITE FITTINGS
CompatibleCompressor oils
PressureP.N.13 bar at 40°C
ConstructionPipe : ductile aluminium.
Epoxy coating
ConstructionCoupling : polyamide
Locking teeth : St. steel
Vacuum capability- 0,98 bar at 20°C
InstallationEasy
A B C D E DESCRIPTION REFERENCE
ALR JFT - Union for wall outlet
Mounting on the piping ALR with a fitting for tubereference ALRUN20, ALR UN25 or ALR MR2520.Pipe OD BSPP male thread
80 31,8 20,2 16 27 20 G 3/4 ALR JF3420
80 31,8 25,2 16 27 25 G 3/4 ALR JF3425
ALR System - Nut
20 ALR ECG20
25 ALR ECG25
32 ALR ECG32
40 ALR ECG40
ALR JTB - Spacer and seal
20 ALR JTB20
25 ALR JTB25
32 ALR JTB32
40 ALR JTB40
50 ALR JTB50
ALR JAB - Strut and seal
For coupling
63 ALR JAB63
80 ALR JAB80
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ACCESSORIES FOR ALR RINGMAIN ASSEMBLING
CompatibleCompressor oils
PressurePN 13 bar at 40 °C
Vacuum capability- 0,98 bar at 20°C
ConstructionPipe : ductile aluminium.
Epoxy coating
ConstructionCoupling : polyamide
Locking teeth : St. steel
InstallationEasy
A B DESCRIPTION REFERENCE
ALR RIM - ALR piping ball valve
175 46 20 ALR RIM20
195 51.5 25 ALR RIM25
ALR PIM - Gabarit d'emboîtement
Jig for pipe diameters 20 to 80 mm.The notches on the jig correspond to the depth to which the ALR pipeshould be inserted in the coupling.
ALR PIM
ALR CLE - Tightening key
For coupling
20 to 32 ALR CLE32
40 to 63 ALR CLE63
63 and 80 ALR CLE80
ALR AL - Liquid for assembly
Anti-adhesion agent for easier insertion of ALR pipes into couplingsCapacity: 750 mlContenance : 750 ml
ALR AL
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PREVO S1 WALL FASTENERS
PressurePN 12 bar
ConstructionXall fastener :
aluminium alloy
Safetyavoids hose whip
Installation4 fastening holes
DrainManual drain
Swivel body
A B C D E DESCRIPTION REFERENCE
Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ID passage 6 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6,5 G 1/2 F 2 ISI 06 couplers ISI 068103WF
71 57 38 70 6,5 G 3/4 F 2 ISI 06 couplers ISI 068104WF
Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ID passage 8 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6,5 G 1/2 F 2 ISI 08 couplers ISI 088103WF
71 57 38 70 6,5 G 3/4 F 2 ISI 08 couplers ISI 088104WF
Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ID passage 11 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6.5 G 3/4 F 2 ISI 11 couplers ISI 118104WF
Female threaded double wall fastener - 2 couplings and drain - European High Flow Profile - ID passage 7.4 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6,5 G 1/2 F 2 ESI 07 couplers ESI 078103WF
71 57 38 70 6,5 G 3/4 F 2 ESI 07 couplers ESI 078104WF
Female threaded double wall fastener - 2 couplings and drain - European High Flow Profile 10.4 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6.5 G 3/4 F 2 ESI 11 couplers ESI 118104WF
Female threaded double wall fastener - 2 couplings and drain - British Profile - ID passage 6 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6,5 G 1/2 F 2 BSI 06 couplers BSI 068103WF
71 57 38 70 6,5 G 3/4 F 2 BSI 06 couplers BSI 068104WF
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PREVO S1 WALL FASTENERS
PressurePN 12 bar
ConstructionXall fastener :
aluminium alloy
Safetyavoids hose whip
Installation4 fastening holes
DrainManual drain
Swivel body
A B C D E DESCRIPTION REFERENCE
Female threaded double wall fastener - 2 couplings and drain - ISO C Profile - ID passage 6 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6,5 G 1/2 F 2 CSI 06 couplers CSI 068103WF
71 57 38 70 6,5 G 3/4 F 2 CSI 06 couplers CSI 068104WF
Female threaded double wall fastener - 2 couplings and drain - ISO C Profile - ID passage 8 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6,5 G 1/2 F 2 CSI 08 couplers CSI 088103WF
71 57 38 70 6,5 G 3/4 F 2 CSI 08 couplers CSI 088104WF
Female threaded double wall fastener - 2 couplings and drain - ARO Profile - ID passage 6 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6,5 G 1/2 F 2 ASI 06 couplers ASI 068103WF
71 57 38 70 6,5 G 3/4 F 2 ASI 06 couplers ASI 068104WF
Female threaded double wall fastener - 2 couplings and drain - Truflate Profile - ID passage 6 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6,5 1/2 FNPT 2 USI 06 couplers USI 068203WF
71 57 38 70 6,5 3/4 FNPT 2 USI 06 couplers USI 068204WF
Female threaded double wall fastener - 2 couplings and drain - Truflate Profile - ID passage 8 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6,5 1/2 FNPT 2 USI 08 couplers USI 088203WF
3/4 FNPT 2 USI 08 couplers USI 088204WF
Female threaded double wall fastener - 2 couplings and drain - Truflate Profile - ID passage 10 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6.5 3/4 FNPT 2 USI 11 couplers USI 118204WF
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PREVO S1 SINGLE WALL FASTENERS
PressurePN 12 bar
ConstructionXall fastener :
aluminium alloy
Safetyavoids hose whip
Installation4 fastening holes
DrainManual drain
Swivel body
A B C D E DESCRIPTION REFERENCE
Female threaded single wall fastener - 1 coupling and drain - ISO B Profile - ID passage 6 mm
BSPP Inlet Outlet: 1 coupling
51 50 38 69,5 6,5 G 1/2 F ISI 06 ISI 061103WF
Female threaded single wall fastener - 1 coupling and drain - ISO B Profile - ID passage 8 mm
BSPP Inlet Outlet: 1 coupling
51 50 38 69,5 6,5 G 1/2 F ISI 08 ISI 081103WF
Female threaded single wall fastener - 1 coupling and drain - ISO B Profile - ID passage 11 mm
BSPP Inlet Outlet: 1 coupling
51 50 38 73 6,5 G 1/2 F ISI 11 ISI 111103WF
Female threaded single wall fastener - 1 coupling and drain - European High Flow Profile - ID passage 7.4 mm
BSPP Inlet Outlet: 1 coupling
51 50 38 69,5 6,5 G 1/2 F ESI 07 ESI 071103WF
Female threaded single wall fastener - 1 coupling and drain - European High Flow Profile 10.4 mm
BSPP Inlet Outlet: 1 coupling
51 50 38 72,50 6,5 G 1/2 F ESI 11 ESI 111103WF
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PREVO S1 SINGLE WALL FASTENERS
PressurePN 12 bar
ConstructionXall fastener :
aluminium alloy
Safetyavoids hose whip
Installation4 fastening holes
DrainManual drain
Swivel body
A B C D E DESCRIPTION REFERENCE
Female threaded single wall fastener - 1 coupling and drain - British Profile - ID passage 6 mm
BSPP Inlet Outlet: 1 coupling
51 50 38 69,5 6,5 G 1/2 F BSI 06 BSI 061103WF
Female threaded single wall fastener - 1 coupling and drain - ISO C Profile - ID passage 6 mm
BSPP Inlet Outlet: 2 couplings
51 50 38 69,5 6,5 G 1/2 F CSI 06 CSI 061103WF
Female threaded single wall fastener - 1 coupling and drain - ARO Profile - ID passage 6 mm
BSPP Inlet Outlet: 1 coupling
51 50 38 69,5 6,5 G 1/2 F ASI 06 ASI 061103WF
Female threaded single wall fastener - 1 coupling and drain - Truflate Profile - ID passage 6 mm
BSPP Inlet Outlet: 1 coupling
51 50 38 69,5 6,5 FNPT 1/2 USI 06 USI 061203WF
Female threaded single wall fastener - 1 coupling and drain - Truflate Profile - ID passage 8 mm
BSPP Inlet Outlet: 1 coupling
51 50 38 69,5 6,5 1/2 FNPT USI 08 USI 081203WF
Female threaded single wall fastener - 1 coupling and drain - Truflate Profile - ID passage 10 mm
BSPP Inlet Outlet: 1 coupling
51 50 38 63 6,5 1/2 FNPT USI 11 USI 111203WF
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PREVO S1 MIXED WALL FASTENERS
PressurePN 12 bar
ConstructionXall fastener :
aluminium alloy
Safetyavoids hose whip
Installation4 fastening holes
DrainManual drain
Swivel body
A B C D E DESCRIPTION REFERENCE
Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ID passage 8 and 6 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6.5 G 3/4 F ISI 08 ISI 06 ISI 088104WFI6
Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ID passage 11 and 6 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6.5 G 3/4 F ISI 11 ISI 06 ISI 118104WFI6
Female threaded double wall fastener - 2 couplings and drain - ISO B Profile - ISG - ID passage 11 mm and - British Profile - ID passage 6 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6.5 G 3/4 F ISG 11 BSI 06 ISG 118104WFB6
Female threaded double wall fastener - 2 couplings and drain - European Profile - ID passage 7.4 mm and ARO 210 profile - ID passage 6 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6.5 G 3/4 F ESI 07 ASI 06 ESI 078104WFA6
Female threaded double wall fastener - 2 couplings and drain - European Profile - ID passage 7.4 mm and British profile - ID passage 6 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6.5 G 3/4 F ESI 07 BSI 06 ESI 078104WFB6
Female threaded double wall fastener - 2 couplings and drain - European Profile - ID passage 10.4 mm and 7.4 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6.5 G 3/4 F ESI 11 ESI 07 ESI 118104WFE7
Female threaded double wall fastener - 2 couplings and drain - ISO C Profile - ID passage 8 mm and 6 mm
BSPP Inlet Outlet: 2 couplings
71 57 38 70 6.5 G 3/4 F CSI 08 CSI 06 CSI 088104WFC6
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WALL MANIFOLDS FOR ALR AND PPS SYSTEMS
CompatibleDry air / Lubrificated air
PressureMax. 13 bar
InstallationEasy
Construction
A B C D E DESCRIPTION REFERENCE
1 outlet 45° manifold
BSPP female thread1 inlet 1 outlet
34 78 35 G 1/2 G 1/2 AVR MF12S1
4 outlets 45° manifoldBSPP female thread1 inlet 4 outlets
88 71 88.24 74,24 35 G 1/2 4 x G 1/2 AVR MF12S4
5 outlets 45° manifoldBSPP female thread1 inlet 5 outlets
125,7 108,7 88,24 74,24 35 G 3/4 G 1/2 x3 G 3/4 x2 AVR MF27S5
7 outlets 45° manifoldBSPP female thread1 inlet 7 outlets
201,10 184,10 88,24 74,24 35 G 3/4 G 1/2 x5 G 3/4 x2 AVR MF27S7
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ALR WALL FASTENER
CompatibleCompressor oils
PressurePN 13 bar at 40 °C
Vacuum capability- 0,3 bar at 20°C
ConstructionPipe : ductilealuminium.
Epoxy coating
Shockproof
ConstructionCoupling :
polyamide Lockingteeth : St. steel
InstallationEasy
A B C D DESCRIPTION REFERENCEALR Y - Female threaded double wall fastener
Inlet for pipe 2 outlets100 52 7 79 Ø 20 G 1/2 ALR Y20100 52 7 79 Ø 25 G 1/2 ALR Y25100 52 7 79 Ø 20 G 1/2 with drain ALR YP20100 52 7 79 Ø 25 G 1/2 with drain ALR YP25
ALR M - Wall fastener with 1 inlet for pipe and 1 female threaded outletInlet for pipe Outlet
81 45 8 77 Ø 20 G 1/2 ALR M2012
ACCESSORIESFOR ALR AND PPS RINGMAINS
CompatibleCompressor oils
PressurePN 13 bar at 40°C Shockproof Installation
Easy
A B C D DESCRIPTION REFERENCEAVR Y - Female threaded double wall fastener
Female threaded inlet 2 outlets100 52 7 79 G 1/2 G 1/2 AVR Y1212R100 52 7 79 G 3/4 G 1/2 AVR Y2712R
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ACCESSORIESFOR ALR AND PPS RINGMAINS
CompatibleCompressor oils
PressurePN 13 bar at 40°C Shockproof Installation
Easy
A B C D DESCRIPTION REFERENCEAVR CI - Piping clamp
- Housing for 8 mm hex head inside clip- Delivered with one M8 nut for securing the clip to athreaded rod or for holding the head of the VBA screw.
50 31 20 AVR CI2054 39 25 AVR CI2559 49 32 AVR CI32
100 61 40 AVR CI40107 76 50 AVR CI50114 93 63 AVR CI63155 119 80 AVR CI80
M8 threaded hanger64 51 20 CPF 2070 52 25 CPF 2578 60 32 CPF 3291 67 40 CPF 40
100 73 50 CPF 50102 83 63 CPF 63124 116 80 CPF 80
Metal support bracketLength Max load
180 180 mm 133 kg (1) CS 180L300 300 mm 80 kg (1) CS 310L420 420 mm 56,4 kg (1) CS 420L510 510 mm 75 kg (2) CS 500
- - Screw M8 (3) on metal support CS 500 CS VIS- - Screw (4) for metal support CS 180L - CS 310L - CS 420L CS VIS2
M8 Beam clip47 45 3 to 8 mm (1) CP 3853 45 8 to 14 mm (1) CP 81458 45 14 to 20 mm (1) CP 142030 34 0 to 16 mm M6 or cross-piece (2) CP 016
Screw Ø 6 mm60 Length 60 mm TVB 66090 Length 90 mm TVB 690
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ACCESSORIESFOR ALR AND PPS RINGMAINS
CompatibleCompressor oils
PressurePN 13 bar at 40°C Shockproof Installation
Easy
A B C D DESCRIPTION REFERENCEThreaded screw M8
60 Length 60 mm TVM 860
M8 threaded hanger galvanized studFor use with all construction materials
50 Length 50 mm PV 8080 Length 80 mm PV 880
Hexagonal screw Ø 8 mm50 Length 50 mm TTF 85080 Length 80 mm TTF 880
Stud M877 M8 TL M8
M8 threaded stud100 Length : 1m - M8 TF M810030 Union for M8 threaded stud TL RM8- Nut M8 TE M8
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TOOLS FOR ALR AND PPS RINGMAINS
CompatibleCompressor oils
PressurePN 13 bar at 40°C Shockproof Installation
Easy
DESCRIPTION REFERENCEDrill for taping flange
Boring through for flange Drill diameterOD pipes Ø 25 and 32mm 14 mm AVR SP14OD pipes Ø 40 to 80 mm 17 mm AVR SP17
Pipe cutterPipe O.D.1 - 20 to 40 mm - Pipe cutter for PVR tube PVR CTU402 - 50 to 110 mm - Pipe cutter for PVR + ALR tube PVR CTU1102 - 20 to 63 mm - Pipe cutter for ALR + PVR tube ALR CTU63
AVR CHE - Pipe chamfering and deburring toolsPipe O.D.1 - 20 to 50 mm AVR CHE502 - 20 to 50 mm AVR CHE50P3 - Deburring inside / outside AVR CHERAP4 - 20 to 110 mm PVR CHE110
ALR CTCHE - Pipe cutting and chamfering toolPipe O.D.63 and 80 mm ALR CTCHE6380
Chamfering tool for hammer drillWith adaptor for drillsPipe O.D.10 to 40 mm AVR EBA
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CONNECTION HOSES
ConstructionSynthetic rubber, steel braid
StandardISO 4413 - 1998
ConnectionSwivel
ResistanceOils, abrasion, ozone
Lengthm.
Temperature°C
PressureMax. service
pressure (bar)
ThreadGaz BSP
Bend radiusat 20°C(mm)
REFERENCE
Flexible hoses to compensate for network expansion and contraction - Tapered male swivel connections
0.75 -40° +70° C 105 R 3/4 240 LAM 27
0.75 -40° +70° C 88 R 1 300 LAM 34
1.1 -40° +70° C 63 R 1 1/4 420 LAM 42
1.25 -40° +70° C 50 R 1 1/2 500 LAM 49
1 -40° +70° C 40 R 2 630 LAM 60
Connection hoses - Female swivel connections
1.5 -40° +110° C 180 G 3/8 130 LEF 17
1.5 -40° +110° C 160 G 1/2 130 LEF 21
1.5 -40° +110° C 105 G 3/4 240 LEF 27
1.5 -40° +110° C 88 G 1 300 LEF 34
2.2 -40° +110° C 63 G 1 1/4 420 LEF 42
2.5 -40° +110° C 50 G 1 1/2 500 LEF 49
2 -40° +110° C 80 G 2 630 LEF 60
Connection hoses with steel safety cable - Female swivel connections
1.5 -40° + 110°C 180 G 3/8 130 LEF 17S
1.5 -40° +110° C 160 G 1/2 130 LEF 21S
1.5 -40° +110° C 105 G 3/4 240 LEF 27S
1.5 -40° +110° C 88 G 1 300 LEF 34S
Connection hoses - Male swivel connections
1.5 -40° +110° C 180 R 3/8 130 LEM 17
1.5 -40° +110° C 160 R 1/2 180 LEM 21
1.5 -40° +110° C 105 R 3/4 240 LEM 27
1.5 -40° +110° C 80 R 1 300 LEM 34
2.2 -40° +110° C 63 R 1 420 LEM 42
2.5 -40° +110° C 50 R 1 1/2 500 LEM 49
2 -40° +110° C 80 R 2 630 LEM 60
Connection hoses with steel safety cable - Male swivel connections
1.5 -40° +110° C 180 R 3/8 130 LEM 17S
1.5 -40° +110° C 160 R 1/2 180 LEM 21S
1.5 -40° +110° C 105 R 3/4 240 LEM 27S
1.5 -40° +110° C 88 R 1 300 LEM 34S
Thisdocument may not be deemed contractually binding. To provide better service for customers, Prevost reserves the right to alter product characteristics without notice. Published by Prevost - March 2015.
ALRPPS DOC15E
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