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Compressed Company Profile Edition 3 - ACOUSTICS...

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INDEX 1.0 About Us 1.0 About Us 1.0 About Us 1.0 About Us ................................ ................................ ................................ ................................................................ ................................ ................................ ................................................................ ................................ ................................ ............................................. ............. ............. ............. 2 2.0 2.0 2.0 2.0 Location Location Location Location ................................ ................................ ................................ ................................................................ ................................ ................................ ................................................................ ................................ ................................ .............................................. .............. .............. .............. 2 3.0. 3.0. 3.0. 3.0. Contact Details Contact Details Contact Details Contact Details ................................ ................................ ................................ ................................................................ ................................ ................................ ................................................................ ................................ ................................ .................................... .... .... .... 2 4.0 Products 4.0 Products 4.0 Products 4.0 Products................................ ................................ ................................ ................................................................ ................................ ................................ ................................................................ ................................ ................................ .............................................. .............. .............. .............. 3 5.0 Product Photographs 5.0 Product Photographs 5.0 Product Photographs 5.0 Product Photographs ................................ ................................ ................................ ................................................................ ................................ ................................ ........................................................... ........................... ........................... ........................... 4 6.0 6.0 6.0 6.0 Facilities Facilities Facilities Facilities................................ ................................ ................................ ................................................................ ................................ ................................ ................................................................ ................................ ................................ ............................................ ............ ............ ............ 23 23 23 23 7.0 Certifications 7.0 Certifications 7.0 Certifications 7.0 Certifications ................................ ................................ ................................ ................................................................ ................................ ................................ ................................................................ ................................ ................................ ..................................... ..... ..... ..... 24 24 24 24 8.0 Man Power 8.0 Man Power 8.0 Man Power 8.0 Man Power ................................ ................................ ................................ ................................................................ ................................ ................................ ................................................................ ................................ ................................ ........................................ ........ ........ ........ 24 24 24 24 9.0 Quality Policy 9.0 Quality Policy 9.0 Quality Policy 9.0 Quality Policy ................................ ................................ ................................ ................................................................ ................................ ................................ ................................................................ ................................ ................................ ..................................... ..... ..... ..... 24 24 24 24 10.0 List of Machinery 10.0 List of Machinery 10.0 List of Machinery 10.0 List of Machinery ................................ ................................ ................................ ................................................................ ................................ ................................ ............................................................... ............................... ............................... ............................... 25 25 25 25 11.0 List of Measuring & Testing Equipments 11.0 List of Measuring & Testing Equipments 11.0 List of Measuring & Testing Equipments 11.0 List of Measuring & Testing Equipments ................................ ................................ ................................ ............................................................. ............................. ............................. ............................. 26 26 26 26 12.0 Creden 12.0 Creden 12.0 Creden 12.0 Credentials tials tials tials ................................ ................................ ................................ ................................................................ ................................ ................................ ................................................................ ................................ ................................ ....................................... ....... ....... ....... 27 27 27 27 13.0 13.0 13.0 13.0 Completion Certificate Completion Certificate Completion Certificate Completion Certificate ................................ ................................ ................................ ................................................................ ................................ ................................ ....................................................... ....................... ....................... ....................... 30 30 30 30 14.0 14.0 14.0 14.0 Design Validation Report Design Validation Report Design Validation Report Design Validation Report ................................ ................................ ................................ ................................................................ ................................ ................................ .................................................... .................... .................... .................... 31 31 31 31 15.0 15.0 15.0 15.0 Associat Associat Associat Associate Companies e Companies e Companies e Companies ................................ ................................ ................................ ................................................................ ................................ ................................ ......................................................... ......................... ......................... ......................... 38 38 38 38 16.0 16.0 16.0 16.0 Catalogues Catalogues Catalogues Catalogues ................................ ................................ ................................ ................................................................ ................................ ................................ ................................................................ ................................ ................................ ........................................ ........ ........ ........ 38 38 38 38 17.0 17.0 17.0 17.0 Our Clientele Our Clientele Our Clientele Our Clientele ................................ ................................ ................................ ................................................................ ................................ ................................ ................................................................ ................................ ................................ ..................................... ..... ..... ..... 39 39 39 39 18 18 18 18.0 .0 .0 .0 ISO Certificate ISO Certificate ISO Certificate ISO Certificate ................................ ................................ ................................ ................................................................ ................................ ................................ ................................................................ ................................ ................................ ................................... ... ... ... 40 40 40 40 19 19 19 19.0 .0 .0 .0 ASME ‘U’ Stamp Certificate ASME ‘U’ Stamp Certificate ASME ‘U’ Stamp Certificate ASME ‘U’ Stamp Certificate ................................ ................................ ................................ ................................................................ ................................ ................................ ................................................ ................ ................ ................ 41 41 41 41 20.0 20.0 20.0 20.0 National Board ‘NB’ Stamp Certificate National Board ‘NB’ Stamp Certificate National Board ‘NB’ Stamp Certificate National Board ‘NB’ Stamp Certificate ................................ ................................ ................................ ................................................................ ................................ ................................ ................................ 42 42 42 42 21.0 21.0 21.0 21.0 National Board ‘R’ Stamp Certificate National Board ‘R’ Stamp Certificate National Board ‘R’ Stamp Certificate National Board ‘R’ Stamp Certificate ................................ ................................ ................................ ................................................................ ................................ ................................ ................................... ... ... ... 43 43 43 43 22.0 22.0 22.0 22.0 Indian Boiler Regulation (IBR) Certificate Indian Boiler Regulation (IBR) Certificate Indian Boiler Regulation (IBR) Certificate Indian Boiler Regulation (IBR) Certificate ................................ ................................ ................................ ............................................................ ............................ ............................ ............................ 44 44 44 44 23.0 23.0 23.0 23.0 Petroleum and Explosive Safety Organization (PESO) Certificate Petroleum and Explosive Safety Organization (PESO) Certificate Petroleum and Explosive Safety Organization (PESO) Certificate Petroleum and Explosive Safety Organization (PESO) Certificate .......................... .......................... .......................... .......................... 47 47 47 47
Transcript
Page 1: Compressed Company Profile Edition 3 - ACOUSTICS …acousticsindia.net/downloads/company-profile-edition-03.pdf · ... Engineering, Manufacture and ... Outer vessel – SA 516 Gr

INDEX

1.0 About Us1.0 About Us1.0 About Us1.0 About Us .................................................................................................................................................................................................................................................................................................................................................................................................................................................... 2222

2.02.02.02.0 LocationLocationLocationLocation ........................................................................................................................................................................................................................................................................................................................................................................................................................................................ 2222

3.0.3.0.3.0.3.0. Contact DetailsContact DetailsContact DetailsContact Details ................................................................................................................................................................................................................................................................................................................................................................................................................ 2222

4.0 Products4.0 Products4.0 Products4.0 Products........................................................................................................................................................................................................................................................................................................................................................................................................................................................ 3333

5.0 Product Photographs5.0 Product Photographs5.0 Product Photographs5.0 Product Photographs ............................................................................................................................................................................................................................................................................................................................................................................ 4444

6.0 6.0 6.0 6.0 FacilitiesFacilitiesFacilitiesFacilities................................................................................................................................................................................................................................................................................................................................................................................................................................................ 23232323

7.0 Certifications7.0 Certifications7.0 Certifications7.0 Certifications .................................................................................................................................................................................................................................................................................................................................................................................................................... 24242424

8.0 Man Power8.0 Man Power8.0 Man Power8.0 Man Power ................................................................................................................................................................................................................................................................................................................................................................................................................................ 24242424

9.0 Quality Policy9.0 Quality Policy9.0 Quality Policy9.0 Quality Policy .................................................................................................................................................................................................................................................................................................................................................................................................................... 24242424

10.0 List of Machinery10.0 List of Machinery10.0 List of Machinery10.0 List of Machinery ............................................................................................................................................................................................................................................................................................................................................................................................ 25252525

11.0 List of Measuring & Testing Equipments11.0 List of Measuring & Testing Equipments11.0 List of Measuring & Testing Equipments11.0 List of Measuring & Testing Equipments .................................................................................................................................................................................................................................................... 26262626

12.0 Creden12.0 Creden12.0 Creden12.0 Credentialstialstialstials ............................................................................................................................................................................................................................................................................................................................................................................................................................ 27272727

13.013.013.013.0 Completion CertificateCompletion CertificateCompletion CertificateCompletion Certificate ............................................................................................................................................................................................................................................................................................................................................................ 30303030

14.014.014.014.0 Design Validation ReportDesign Validation ReportDesign Validation ReportDesign Validation Report ................................................................................................................................................................................................................................................................................................................................................ 31313131

15.0 15.0 15.0 15.0 AssociatAssociatAssociatAssociate Companiese Companiese Companiese Companies .................................................................................................................................................................................................................................................................................................................................................................... 38383838

16.0 16.0 16.0 16.0 CataloguesCataloguesCataloguesCatalogues ................................................................................................................................................................................................................................................................................................................................................................................................................................ 38383838

17.0 17.0 17.0 17.0 Our ClienteleOur ClienteleOur ClienteleOur Clientele .................................................................................................................................................................................................................................................................................................................................................................................................................... 39393939

18181818.0 .0 .0 .0 ISO CertificateISO CertificateISO CertificateISO Certificate ............................................................................................................................................................................................................................................................................................................................................................................................................ 40404040

19191919.0 .0 .0 .0 ASME ‘U’ Stamp CertificateASME ‘U’ Stamp CertificateASME ‘U’ Stamp CertificateASME ‘U’ Stamp Certificate ................................................................................................................................................................................................................................................................................................................................ 41414141

20.0 20.0 20.0 20.0 National Board ‘NB’ Stamp CertificateNational Board ‘NB’ Stamp CertificateNational Board ‘NB’ Stamp CertificateNational Board ‘NB’ Stamp Certificate ................................................................................................................................................................................................................................................................ 42424242

21.0 21.0 21.0 21.0 National Board ‘R’ Stamp CertificateNational Board ‘R’ Stamp CertificateNational Board ‘R’ Stamp CertificateNational Board ‘R’ Stamp Certificate ............................................................................................................................................................................................................................................................................ 43434343

22.0 22.0 22.0 22.0 Indian Boiler Regulation (IBR) CertificateIndian Boiler Regulation (IBR) CertificateIndian Boiler Regulation (IBR) CertificateIndian Boiler Regulation (IBR) Certificate ................................................................................................................................................................................................................................................ 44444444

23.0 23.0 23.0 23.0 Petroleum and Explosive Safety Organization (PESO) CertificatePetroleum and Explosive Safety Organization (PESO) CertificatePetroleum and Explosive Safety Organization (PESO) CertificatePetroleum and Explosive Safety Organization (PESO) Certificate ........................................................................................................ 47474747

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1.0 About Us

Acoustics India Private Limited was founded in the year 1988. An ISO 9001: 2008 certified

company. AIPL specializes in Design, Engineering, Manufacture and supply of Industrial

Noise Control Products, Pressure Vessels and Heat Exchangers and Multidisciplinary

Turnkey Engineering Projects. We have the state of art computerized design facility to

analyze noise Problems and arrive at a solution to achieve the desired performance. We

have supplied products to most of the major industries like petrochemical refineries,

fertilizers, oil and gas, power, steel and engineering sector. We have the longest experience

in the field of noise control.

2.0 Location

Office Address : 377, Rajaram Salai, K.K.Nagar,

Tiruchirapalli – 620021.

TamilNadu, India.

Ph: + 91 431 4044900

Fax No. +91 431 2456148.

Works : 9/1, Kumaramangalam Industrial Estate,

Pakkudi Road, Mathur, Pudukkottai District

Tamilnadu, India.

3.0. Contact Details

Noise Control

Contact Person : Mrs. M. Pavithra – Deputy Manager - Sales

Phone Number : + 91 431 4044900

Mobile Number : +91 93667 99910

Fax Number : + 91 431 2456148

E-Mail : [email protected];[email protected]

Website : www.acousticsind.com ; www.acousticsindia.net

Process Equipments - Pressure Vessels, Heat Exchangers etc.

Contact Person : Mr. K. Gopalakrishnan - Deputy General Manager - Technical

Phone Number : + 91 431 4044905

Mobile Number : +91 93629 55558

Fax Number : + 91 431 2456148

E-Mail : [email protected];

Website : www.acousticsind.com ; www.acousticsindia.net.

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Multi disciplinary Turnkey Engineering Projects

Contact Person : Mr. S. Santhosh Velmurugan – Deputy Manager - Projects

Phone Number : + 91 431 4044920

Mobile Number : +91 93667 99909

Fax Number : + 91 431 2456148

E-Mail : [email protected]

Website : www.acousticsind.com ; www.acousticsindia.net.

4.0 Products

4.1. Noise Control

4.1.1 All Types of Industrial Silencer

4.1.2 Acoustic Enclosure for compressors, Turbines, Blowers etc.

4.1.3 Building Acoustic Treatment

4.1.4 Sound Proof Cabin

4.1.5 Noise Survey

4.1.6 Reverberation Study

4.2 Pressure Vessels

4.2.1 Pressure Vessels as per ASME Sec VIII Div. 1 with or Without ‘U’ Stamp

4.2.2 Heat Exchangers as per ASME Sec VIII Div. 1, TEMA

4.2.3 Storage Tanks as per API 650, IS 803

4.2.4 Air Receivers

4.2.5 Separators

4.2.6 Reactor Vessels

4.3. Multi disciplinary Turnkey Engineering Projects

We specialize in handling Multi – Disciplinary Turnkey Engineering Projects. Some

of them are:

4.3.1 Engine Test Bed Project.

4.3.2 Compressor Test Bed Project.

4.3.3 Fan / Blower Test Bed Project.

4.3.4 Car Test Chamber.

4.3.5 Cooling Water System.

4.3.6 Lube Oil System.

4.3.7 Skid Mounted Package with Piping, Valves, Electricals and Instruments.

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5.0 Product Photographs

5.1.1 Silencers

through Mitusi Babcock Energy Limited, UK.

Taichang Power company, Taiwan

(World’s Largest Vent Silencer)

A Blow Off Silencer will be normally a vent silencer installed in discharge by pass line of

compressors. In the case of discharge silencer the air / gas enters through the diffuser and

passes through the straight air path between annular acoustic cylinder and escapes into the

atmosphere. Normally such vent silencer is provided with a weather cowl.

Blow Off Silencer Oxygen Vent Silencer

BHEL - Hyderabad, Vizag Steel LINDE/BOC

Process Gas Vent Silencers (SS 304)

LINDE/BOC

We have supplied the complete steam

silencing package which also includes two

numbers of the world’s largest Steam Vent

Silencers each handling 1800TPH of steam

and weighing 22000Kgs each for 2x 550

MW thermal power project to Taichung-

Power Station, Taiwan through Mitusi-

Babcock Energy Limited, UK.

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Sinter Fan Silencer - Howden Cooling Air Fan Silencer - Howden

Vent Silencer with 5 Tangential Nozzles Vent Silencer for SIEMENS

UDHE Germany

Both Suction and Discharge Silencers shall be supplied either in circular or rectangular

construction for fan/ blower and turbo blowers. The rectangular silencer shall be of

absorptive type installed either at suction side or at discharge side of fan/ blower. The

internals of the silencer comprises a series of acoustic splitter elements arranged in parallel

inside the rectangular steel casing. This would ensure the flow of air/gases through the

rectangular air gap between acoustics splitters and thus offering a minimum pressure drop.

The leading and trailing edge of the acoustic splitters will be designed aerodynamically to

offer minimum resistance to the flow medium.

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Discharge Silencer Suction Silencer

Bhilai Steel Plant

DG Exhaust silencers are offered in reactive type, absorptive type or the combination of

both reactive and absorptive type. For large capacity Diesel Generator we also offer

Silencers with soot collecting chamber and spark arresting arrangement. The reactive

silencers will be of resonance type or multi-chamber type or combination of both.

20 MW Engine Exhaust Silencer SS 316 L Silencer

Kerala Electricity Board SABIC

Vent Silencer with Condensate Separator Exhaust Silencer for

L & T SIEMENS

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5.1.2 Enclosures

Acoustic Enclosure for Air Compressor consists of free standing acoustic enclosure with

doors, double glazed glass windows and ventilation system comprising of ventilation air

intake silencer, ventilation air exhaust silencer and ventilation blowers. While designing the

acoustic enclosures the maintenance requirement and ventilation requirement are

considered. The openings required for suction and discharge pipelines on the acoustic

enclosure are acoustically sealed to prevent noise leakages.

Acoustic Enclosure for Compressor

Bhilai Steel Plant

The Acoustic Enclosure for Fan / Blower consists of suction silencer, discharge silencer

and acoustic enclosure. The acoustic enclosure is used to reduce the casing radiated noise of

the Fan/ Blower.

Acoustic Enclosure for Turbo Blower

JSW Plant

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The Acoustic Enclosure for Steam Turbine comprises of collapsible type Acoustic Wall

and Roof Panels assembled on bolted structure. The enclosure will be provided with

soundproof doors and glass windows in adequate numbers. The openings that are required

for piping, cables etc., will be acoustically sealed.

Acoustic Enclosure for Steam Turbine

Vasvadatta Cements Limited

The Acoustic Enclosure for PRDS Valve is designed to reduce the noise casing radiated

noise of the PRDS valve.

Acoustic Enclosure for PRDS Line DG Acoustic Enclosure

Diesel Generator Acoustic Enclosure consists of the following,

• Free Standing Acoustic Enclosure for both indoor and outdoor applications

• Sound Proof Doors

• Double Glazed glass Windows.

• Ventilation Intake and Exhaust Silencer

• Ventilation air Blowers.

• Turbo Charger Intake Silencer (for Large Capacity)

• Engine Exhaust Silencer

• Acoustic Insulation of Engine Exhaust Piping

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Acoustics Enclosure for Automobile Plant are available for range of application, one of

them is acoustic chamber for roller testing of cars. It is designed to limit the noise level

within 75 dBA. The chamber was provided with forced ventilation system consisting of

centrifugal blowers and the exhaust ducted to out side. The acoustic chamber is provided

with automatic sliding doors at both ends to facilitate the movement of cars in and out of the

chamber. After installing the system, a noise survey was conducted and the noise level was

found to be within the specified limits.

Roller Test Chamber

BMW Car Plant

Portable Sound Proof Cabin

Sound Proof Cabins can be supplied as portable

cabins or a fixed cabin. The cabin will have glass

windows on three sides enabling the operator to

maintain close monitoring of the plant. These cabins

can be readily installed in turbine halls, blower halls,

process plants etc. Large custom-built soundproof

cabin can be constructed at site as per customer

specification. Generally these cabins are designed to

maintain a noise level of 65-70 dBA inside the cabin.

Higher attenuation will be offered based on customer

requirement.

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5.1.3 Pressure Vessels

We are an ASME U stamp and R Stamp certified company for manufacturing, repairing and

altering pressure vessels, storage tanks, Air receivers etc. We are well versed with ASME

Sec VIII Div.1 and other reference standards. We have qualified welders and an in-house

Quality Control Department. We have fabricated Carbon Steel, Low Alloy steel, Stainless

Steel equipments.

U Stamp Demo Vessel Vessel for RINL

Double Column

Vessel for BHEL - Hyderabad Vessel for Elliott Ebara, Japan

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Fuel Gas Heater & Condensate Heater

PPU Dryer Vessel

Black Start Electric Heater

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Cold Box

5.1.4 Storage Tanks

We design and manufacture pressure vessels which meet customer specification and

requirements. All the equipments are designed and manufactured as per ASME Code

requirements.

100KL LDO Storage Tank

Reactor Vessel Reactor with hot gas chamber

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5.1.5 Cryogenic Vessels

40 Kl Liquid Nitrogen Storage Tank

Construction details:

Inner vessel – SS 304

Outer vessel – SA 516 Gr 70

Vacuum pressure – 3.82 x 10-5

mbar

Our scope also includes perlite filling

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Lean Teg Electric Heater Electrical Reactivation Heater

Cryogenic Vessels Under Fabrication

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5.1.6 Heat Exchangers

We offer design and fabrication of shell and tube Exchangers in accordance with ASME sec

VIII div 1 TEMA and other reference standards

Heat Exchanger Bundle Closed Loop Heat Exchanger

Compressor Test Facility - SIEMENS

Heat Exchanger for DLW-Varanasi, Lube Oil Cooler for SIEMENS

Indian Railways project

EHA Column Reboiler

Electrical Heater Tube Bundles – Hastelloy Impeller Water Wash System

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5.1.7 Multidisciplinary Turnkey Engineering Projects

Engine Test Bed Project

DLW, Varanasi

The engine test bed project is a facility for testing the Loco Engines of capacity 2600HP &

1350 HP. Our scope is to Design, Engineering, Manufacturing, supply, installation &

commissioning of fuel oil system, lube oil system, cooling system, complete electrical &

instrumentation, acoustic enclosure for the test beds, sound proofing of control room, engine

exhaust silencers, air washer plant, air filtration unit, data acquisition system.

Heat Exchangers Cooling Water System

Motor Control Centre Panel Lube Oil Centrifuge

Engine Starting and Excitation panel with Air Handling Unit

Data Acquisition System

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Oil Gas Separation Skid and Storage Plant – Early production Test Facility (EPT)

ONGC

A skid used to separate water particles from the crude oil extracted from deep oil wells in

cauvery river basin. The oil which is separated are stored in over head tanks before being

transported to the refineries in trucks.

Separator Skid Acoustic Cabin

Storage Tank Motor Control Centre Panel

with Loading and Unloading System

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Compressor Noise Control

Bhilai Steel Plant

A facility to reduce the noise generated by the compressor. This project includes design,

engineering, manufacturing, erection and commissioning of acoustic enclosure with intake

and exhaust silencers, suction silencer, discharge silencer, piping and blow off silencer.

Acoustic Enclosure Tube Bundle Removal Arrangement

Suction Silencer Discharge Silencer

Blowoff Silencer

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Compressor Test Bed

Siemens India Limited

A facility for testing different types of industrial air & process gas compressors driven by 5

MW motor. From concept to commissioning the test bed includes sound proof acoustic

enclosures with motorized doors, air intake & exhaust system, lubrication & cooling water

system with associated pipelines, instrument air system, complete driveline and complete

electrical and instrumentation. A portion of the front wall of size 22m long x 10 m height

weighing 40T moves to and fro for a span of 35 m to allow access for the cranes for

handling of compressors,, motor etc inside the test bed. The noise criterion of the test

facility was satisfactorily achieved.

Overall Test Bed View

Cooling Water System Lube Oil System

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Air Intake System with Silencer

Exhaust Stack with Silencer

Motorized Acoustic Door (7m Width x 8m Height) Movable Wall

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Portable Lube Oil Skid Exhaust Plenum

Aero Piping Closed Loop Gas Piping System

Piping, Valves and Fittings Mechanical Drive Line Alignment of

Compressor, Gearbox and Motor

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Electrical MCC Panel with UPS Control Room with CCTV

Testing of 5000 KW Motor Driven Compressor

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6.0 Facilities

6.1 Engineering

We have in-house design facility with the following software.

5.1.1 AutoCAD

5.1.2 AutoCAD INVENTOR

5.1.3 PVElite

5.1.4 STAAD PRO

5.1.5 HTFS

5.1.6 HYSYS

5.1.7 ACOL Thermal Design Outsourced from our group company

5.1.8 AutoPLANT

5.1.9 ALGOR Pipe Plus

6.2 Manufacturing

Unit – I

Total Area – 2,00,000 Sq. Ft Covered Area – 40,000 Sq. Ft

Unit – II

Total Area – 4,35,600 Sq. Ft Covered Area – 60,000 Sq. Ft

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6.3 Material Handling

5.1.1. Maximum weight handled : 50200kgs in a single piece of maximum

dimension with Diameter – 2820 mm; Length – 21500 mm

5.1.2. Largest Diameter Handled : 5 m

5.1.3. Longest Length Handled : 22 m

6.4 Welding

In-house Welding Engineering department with more than 47 qualified welders.

Welding Qualification is as per ASME Sec VIII Div. 1 and ASME Sec IX. WPS,

PQR & WPQR are available for the following:

P1 to P1 P1 to P8 P4 to P8 P8 to P5A (Grade 22)

P1 to P4 P4 to P4 P8 to P8 P4 to P8 (Using Inconel Electrode)

P43 to P8 P43 to P43 (Hastelloy)

6.5 Testing

5.5.1 Qualified NDE Level III and LEVEL II

5.5.2 Liquid Penetrant Examination

5.5.3 Magnetic Particle Examination

5.5.4 Radiography Testing

5.5.5 Ultrasonic Testing

5.5.6 RT Film Processing Facility

5.5.7 NDE will be as per ASME Sec VIII Div. 1 and ASME Sec V.

7.0 Certifications

6.1 ISO 9001 : 2008

6.2 ASME ‘U’ Stamp

6.3 The National Board of Boiler and Pressure Vessel Inspectors

‘NB’ Certificate

6.4 The National Board of Boiler and Pressure Vessel Inspectors

‘R’ Stamp Certificate

6.5 Indian Boiler Regulation (IBR) Certificate

8.0 Man Power

We have man power of 340 Employees including 90 Engineers.

9.0 Quality Policy

We, Acoustics India Private Limited are committed to deliver the product designed to

perfection, manufactured to the quality standards and to perform to the satisfaction of the

market we serve.

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10.0 List of Machinery

Sl. No. Description

Production Machinery

1. Shearing M/C

2. NC Shearing M/C

3. CNC Press Brake

4. Press Brake

5. Punching M/C

6. Perforation M/C

7. Rolling M/C - Upto 25mm Thick

8. Rolling M/C - Upto 55 mm Thick, (Outsourced from nearby factory)

9. Pipe Cutting M/C

10. PUG Cutting M/C

11. Plasma Cutting M/C

12. Oil Cleaning M/C

13. Magnetic Drilling M/C

14. Post Column Drilling M/C

15. Portable Drilling M/C

16. Hand Drilling M/C

17. Jumper Drilling M/C

18. Grinding M/C AG4, AG7, AQ4

19. Pencil Grinding M/C

20. Bench Grinding M/C

21. Welding Rectifier M/C

22. Co2 Welding M/C

23. Baking Oven

24. Flask Oven

25. Holding Oven

26. UPS

27. Diesel Generator - (1 x 125 KVA), (1 x 40 KVA), (3X 62.5 KVA)

28. Heat Treatment Furnace (6.5m Lengthx3m Widthx4m Height) (Outsourced from nearby factory)

29. Dishing upto 5m Diameter (Outsourced)

30. Grit Blasting Facility

Material Handling

1. EOT Crane - (2x5 Ton), (2x10 Ton)

2. EOT Crane - (1x25 Ton) at Unit II

3. Mobile Crane - (3x12 Ton)

4. Mobile Crane - (1x40 Ton) (On Lease)

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11.0 List of Measuring & Testing Equipments

Sl. No. Description Inspection and Testing Equipments

1. Measuring Tapes

2. Vernier Caliper

3. Flow Meter

4. Digital Thermometer

5. Ultrasonic Thickness Gauge

6. Universal Gauge

7. Combination Set

8. Steel Rule and Engineering Square 9. Feeler Gauge

10. Digmatic Indicator

11. Dial Caliper Gauge

12. Bore Gauge

13. Leeb Hardness Tester

14. Clamp Meter

15. Dial Indicator

16. Weld Gauge

Surface Preparation and Painting 1. Paint Coat Meter

2. Humidity Meter

3. Profile Gauge

4. Pull-Off Adhesion Tester

5. Whirling Hygrometer

6. Thermo Hygrometer

7. Digital Dew Point Meter

8. Bresle Test Kit (For Testing Chloride and Surface Contamination)

Hydro test and Pneumatic Test Equipments

1. Hydro Pump (220 Kg / Sq. Cm)

2. Pressure Gauge (Upto 700 KG/Cm2)

3. Air Compressor (12 Kg/Cm2)

Noise Level Testing Equipments 1. B & K Precision Integrated Sound Level Meter

2. B & K Sound Level Calibrator

3. Larson & Davis Precision Integrated Sound Level Meter

4. CAL Sound Level Calibrator

5. Sound Source Generator with Amplifier & Speakers

6. RT Measurement System

Non Destructive Examination 1. LUX Meter

2. Magnetic Field Indicator

3. X- Ray Camera (250 KV)

4. Gamma Ray with Iridium 192 and upto 60 Curie (Outsourced)

5. Radiography Film Processing Facility

6. Flaw Detector-Krautkamer USM 35 Modsonic Einsten TFT

Mechanical Testing 1.

PMI (Outsourced)

2. Chemical Testing (Outsourced)

3. Physical Testing (Outsourced)

4. Leeb Hardness Test

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12.0 Credentials

The following are some of the credentials:

20th January 1999

Acoustics India Pvt Ltd

Noise Pollution Control Dinv,

377, Rajaram Salai

KK Nagar, Tiruchirapalli - 620 021.

Fax No : 0431 - 459146

Attn : S.Thayala Moorthy

Sub : Acoustic Hoods for Fans

In our Project, you have supplied acoustic hoods for convertor blower, which is found to be

satisfactory. We have some more requirement for acoustic hoods for various fans in

different areas. We request you to depute your representative, who can evaluate our

requirement and make an offer. Meanwhile, we request you to send us your product

brochure. Please inform us the date of your representative's visit.

Regards,

(Sd/-)

K.C.D. Khandelwal

Vice President(Smelter)

BOKARO STEEL PLANT

Ref No : S/AQ/4/59-358 Date : 01/6/95

From :Superintendent

A.C.V.S (Compressor Plant) To : D.G.M.(P)/HRM

Attn: Sri. R.L.Prasad

Sub: Final acceptance certificate inrespect of Acoustic system at CCP-2.

Ref: Agreement No. TC/M/Agt-730,731 & 732 dt.28-12-94.

IRU case no : TIP/C/03-10/89.01/1051.

It is intimated that Acoustic system of CCP-2 has been commissioned on 03-05-95 and

taken over by us on 26-5-95. The system installed as a whole is working satisfactorily since

then. It was supposed to bring down the noise level within 85dba as per our Tender

specification. After testing by Environment control department on 03-05-95 its noise level

was below 85dba. Also in many places noise level was found 80dba and average so this

system is finally acceptable to us.

(Sd/-)

A.Tiwari

Supt,. A.C.V.S

Compressor Plant

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No.PBS/2-16/91/556

Bhilai, Dt. 8th March, 91

To

M/S Acoustics India

Tiruchirappally.

Sub: Installation and performance test of sound Proof Cabin against A/T No. B/Pur-

90/95.0(2)/30643 dated 31/10/1990.

Dear Sirs,

This is to certify that 1 No. Sound Proof Cabin supplied by you against order under

reference has been received and installed satisfactorily. The cabin conforms to all technical

details stipulated. The noise level inside the cabin during performance test has also been

found to be within stipulated level of 70 to 75 dBA.

Thanking You,

(Sd/-)

Yours faithfully,

for SAIL, Bhilai Steel Plant

(V.Shyamsundar)

Sr.Manager I/C

Power & Blowing station

TRAVANCORE TITANIUM PRODUCTS LIMITED

21.6.1990

TO WHOM SO EVER IT MAY CONCERN

This is to certify that M/s. ACOUSTICS INDIA, TRICHIRAPALLY, undertook Design,

Engineering, manufacture, supply and Acoustic Treatment of Boiler Feed Pump house and

the Noise level was brought down from 105.2 dBa to 74.4 dBa as against a guranteed Noise

level of 85 dBa.

(Sd\-)

Head of Commercial Dept

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19th May, 1990

TO WHOM SO EVER IT MAY CONCERN

This is to certify that the Discharge Silencer manufactured by Acoustics India for the waste

Gas Fan of 0.928 million m3/hr at 1600 capacity, is working satisfactorily at our Sinter

Plant No.2. The noise level after installation of the Silencer is measured as 83.6 dBa as

against a guranteed Noise level of 85 dBa.

(Sd\-)

For The Tata Iron & Steel Co.Ltd..

CHIEF ENGINEER

(MODERNISATION)

TO WHOM SO EVER IT MAY CONCERN

M/s. ACOUSTICS INDIA, has supplied and erected a sound proof enclosure for 110KVA

DG set at our works and the performance of the enclosure is found to be satisfactory since

18 months of installation. We have achieved 84.6dBA (averaged over six samples) noise

level at a distance of 1 meter around the DG set as against guaranteed noise level of 85dBA.

(Sd\-)

for L & T Gould Limited

(R.S. MADHAVA MURTHY)

Date: 13-10-1992

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13.0 Completion Certificate

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14.0 Design Validation Report

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DEFENCE RESEARCH AND DEVELOPMENT LABORATORY

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DEFENCE RESEARCH AND DEVELOPMENT LABORATORY

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15.0 Associate Companies

SISCO Projects Private Limited:

Specializing in EPC Projects.

Website: www.siscoprojects.com

KAVIN Engineering and Services Private Limited:

Specialized in process design of Oil and Gas production plant for both Onshore &

Offshore projects.

Website: www.kavinengg.com

SAR Energy Private Limited:

Specializing in manufacture of sound proof diesel generators ranging from

5 to 320 KVA.

Website: www. sarenergy.in ; www.gensetmall.com

KEAS Control Systems India Private Limited:

Specialized in Industrial Automation for power plants and Oil & Gas production for

both onshore and offshore projects.

Website: www.keascontrols.com

16.0 Catalogues

Our product catalogues can be downloaded under the following link.

Compressor Noise Control

http://acousticsindia.net/downloads/compressor_noisecontrol.pdf

Diesel Generator

http://acousticsindia.net/downloads/diesel_generator.pdf

Acoustic Enclosure

http://acousticsindia.net/downloads/acoustic_enclosures.pdf

Fan Noise Control

http://acousticsindia.net/downloads/fan_noisecontrol.pdf

Sound Proof Cabin

http://acousticsindia.net/downloads/soundproof_cabin.pdf

Vent Silencer

http://acousticsindia.net/downloads/vent_silencer.pdf

Gas Turbine

http://acousticsindia.net/downloads/gas_turbine.pdf

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17.0 Our Clientele

Steel & Power Engineering Chemical &

Fertilizers

Oil

Tata Steel

IISCO

Visag/ Bokaro/ Bhilai Steel

Jindal Steel

Durgapur Steel

BHEL -

/BPL/HYD/HWR/TRY

NTPC

MSEB/ KSEB/ TNEB

Korea Heavy Ind.

Alstom Projects

BSES

Deutsche Babcock

Thermax Babcock

Mitusi Babcock

IJT

Torrent power

ESSAR Steel

METSO Power

Belleli Energy

Deutz

Mazagon Dock

Stewards & Llyods

GIPCL

Hindalco

INOX Air Products

BGR Energy

Caterpillar

DF/TD Power Systems

CVL

GE

EIL

RIL BECHTEL

Andrew Yule & Co

LINDE/BOC India

L&T/L&T MHI

UDHE/UDHE GMBH

Technimont ICB

BHPV

KTI

MECON

Indian Railways

Howden

Siemens

Atlas Copco

Air Liquide

Thyssen Krupp

Praxair India Pvt Ltd

Copes-Vulcan

Jubail chemicals

Ansaldocaldaie Boilers

Tata Motors Ltd

SPX Process Equipment

Downer Energy Systems

GALFAR -

Engineering / PDO

TOPS Technologies

ABB

Bateman Engineering

DRDL

Punj Llyod

Spirax Marshal

Samsung Engineering

Demag Kirloskar

Sundaram Fasteners

Elliot Ebara, Japan.

FEDO

HFCL

CFCL

SPIC

RCF

MFL

EID Parry

GNFC

Indo-Gulf

IFFCO

TPL

GFCL

GSFC

GPIC , Bahrain

FLSmidth

Sudha Agro

Shree Cements

Tata Chemicals

Ultra Tech Cements

Heidelberg Cements

Jubilant Organosys

Ranbaxy Labaratories

Saurashtra Chemicals

GAIL

KRL

HPCL

BPCL

BRPL

MRPL

IPCL

ONGC

Reliance

IOCL

SABIC

ESSAR Oil

Adyard Abu Dhabi

Quippo Infrastructure

PetroFac International

Southern Petrochemical

Heurtey Petrochemicals

Numaligarh Refinery

Gulf Riyadh, Al-Khobar

Daelim Industrial -

Corporation

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18.0 ISO Certificate

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19.0 ASME ‘U’ Stamp Certificate

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20.0 National Board ‘NB’ Stamp Certificate

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21.0 National Board ‘R’ Stamp Certificate

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22.0 Indian Boiler Regulation (IBR) Certificate

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23.0 Petroleum and Explosive Safety Organization (PESO) Certificate


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