Gas Electric Partnership 2018
Compression / Driver Selection and Strategy Roundtable
Gas Electric Partnership 2018
Gas Electric Partnership 2018
Kinder Morgan –Compression Fleet as a Company
• Includes gathering, midstream, and transmission mainline compressor units from 1945 – current.
• Over 2000 units currently online and operating
• Over 5000 MW of compression available.
• Around 600 units offline and still active throughout U.S.
• Distribution includes low and high speed reciprocating units, turbine-driven centrifugal units and electric motor driven compression.
• Horsepower breakdown: Approx. 45% turbines, 45% reciprocating engines at a 2:1 LS /HS ratio, 10% electric motor driven units.
143332
900
645
Kinder Morgan Compression –by type
Electric Motor
Turbines
Low SpeedRecips
High SpeedRecips
Gas Electric Partnership 2018
Kinder Morgan Natural Gas Pipelines
• Major intrastate pipelines include: • TGPL• NGPL• SNG• EPNG• CIG
• Other interstate / gathering and midstream systems include: • KM Tejas• KM Texas
(Midstream)• Copano• Hiland Partners• ScissorTail Energy
Gas Electric Partnership 2018
Natural Gas Pipeline Company (Chicago area to Texas / Louisiana)
NGPL Compression: HP Breakdown
ElectricMotor
GasTurbine
LS Recip
HS Recip
0 50 100 150 200
ElectricMotor
GasTurbine
LS Recip
HS Recip
Number of Mainline Units
Gas Electric Partnership 2018
Tennessee Gas Pipeline System(NE US to Texas / Louisiana, three parallel lines)
0 200 400 600
Electric Motor
Gas Turbine
LS Recip
HS Recip
Number of Mainline Units
TGPL Compression: HP Breakdown
ElectricMotor
GasTurbine
LS Recip
HS Recip
Gas Electric Partnership 2018
Colorado Interstate Gas Company (Colorado outward to WY, TX, UT, KS)
CIG Compression: HP Breakdown
ElectricMotor
GasTurbine
LS Recip
HS Recip
0 25 50 75 100
ElectricMotor
Gas Turbine
LS Recip
HS Recip
Number of Mainline Units
Gas Electric Partnership 2018
El Paso Natural Gas Company (Legacy El Paso from West Tx to California)
EPNG Compression: HP Breakdown
ElectricMotorGasTurbineLS Recip
HSRecip
0 100 200 300
Electri…
Gas…
LS…
HS…
Number of Mainline Units
Gas Electric Partnership 2018
Southern Natural Gas System(FL & GA to Texas )
SNG Compression:HP Breakdown
ElectricMotor
GasTurbine
LS Recip
HS Recip
0 50 100 150 200
Electric…
Gas…
LS Recip
HS Recip
Number of Mainline Units
Gas Electric Partnership 2018
Kinder Morgan Compressors –Historical Perspective
0 200 400 600
Electric Motor
Gas Turbine
LS Recip
HS Recip
Number of Mainline Units
TGPL Compression: HP Breakdown
ElectricMotor
GasTurbine
LS Recip
HS Recip
NGPL Compression: HP Breakdown
ElectricMotor
GasTurbine
LS Recip
HS Recip
0 50 100 150 200
ElectricMotor
GasTurbine
LS Recip
HS Recip
Number of Mainline Units
EPNG Compression: HP Breakdown
ElectricMotorGasTurbineLS Recip
HSRecip
0 100 200 300
Electri…
Gas…
LS…
HS…
Number of Mainline Units
CIG Compression: HP Breakdown
ElectricMotor
GasTurbine
LS Recip
HS Recip
0 25 50 75 100
ElectricMotor
Gas Turbine
LS Recip
HS Recip
Number of Mainline Units
SNG Compression:HP Breakdown
ElectricMotor
GasTurbine
LS Recip
HS Recip
0 50 100 150 200
Electric…
Gas…
LS Recip
HS Recip
Number of Mainline Units
Gas Electric Partnership 2018
Efficiency Still Matters !*Because it affects both fuel and available HP*
𝐻𝑃𝑖𝑛 ≥ ሶ𝑚 ∗ ∆ℎ𝑖𝑠𝑒𝑛 ∗1
𝑛𝑡𝑜𝑡𝑎𝑙= 𝜌 ∗ 𝑄 ∗ ∆ℎ𝑖𝑠𝑒𝑛 ∗
1
𝑛𝑡𝑜𝑡𝑎𝑙
𝑛𝑡𝑜𝑡𝑎𝑙 = 𝑛𝑚𝑒𝑐ℎ ∗ 𝑛𝑖𝑠𝑒𝑛 ∗ 𝑛𝑐𝑝
h mech = Mechanical efficiency of converting power from driver to compressor, will be 0.90-0.98, depending upon age of engine / motor and gearbox / coupling combinationh isen = Isentropic efficiency of compression, governed by compressor design, large range from 0.65-0.88.
𝑛𝑖𝑠𝑒𝑛 =ℎ2𝑠 − ℎ1
ℎ2𝑎𝑐𝑡𝑢𝑎𝑙 − ℎ1
h cp = Compressor package efficiency = 0.90-0.98, affects recips more than centrifugals because of valve losses and pulsation control system
Example of combined efficiency (new centrifugal):hmech = 0.98
hisen = 0.87
hcp = 0.98
htotal = 0.98*.87*.98 = 0.83
Example of new reciprocating compressor:hmech = 0.95
hisen = 0.87
hcp = 0.93
htotal = 0.95*.87*.93= 0.76
Example of combined efficiency (older centrifugal, change in operating conditions):hmech = 0.98
hisen = 0.75
hcp = 0.97
htotal = 0.98*.75*.97 = 0.71 (12% less!)
Example of older reciprocating compressor:hmech = 0.93
hisen = 0.72
hcp = 0.90
htotal = 0.93*.72*.90= 0.60 (Over 16 % less!)
Gas Electric Partnership 2018
When to Consider Alternatives to New CompressionCost : Total cost of retrofit
project should be less cost and risk than new compressor
Emissions: Older units at site may limit feasibility of
retrofit projects. May be better to retire /
replace and buy new
Power: New Power Required ~ 20% of
Rated Site Compressors –
difficult to uprate more than this.
New operating
point mustbe on redesigned
compressor map AND below HP rating of
final driver configuration
Gas Electric Partnership 2018
Thank you for your time and attention.
• Marybeth McbainKinder Morgan, Sr. Pipeline [email protected]
Gas Electric Partnership 2018
Comparison of Parallel vs Series options for Centrifugal Compressors
3 units in parallel 2 units in series 2 units in parallel
MOST COSTLY $$ MID RANGE COST LEAST COST $$
MOST AVAILABILITY / REDUNDANCY LEAST REDUNDANCY
Disadvantages:
MAX ABILITY TO MATCH 100% PIPELINE FLOW IF ONE UNIT IS DOWN
IF ONE UNIT DOWN, CAN BE ONLINE ONLY AT < 60% PIPELINE FLOW
IF ONE UNIT DOWN, CAN BE ONLINE ONLY AT < ~75% PIPELINE FLOW
FLEXIBILITY TO MATCH HIGHLY VARIABLE FLOWS
GREATEST FLEXIBILITY TO MATCH HIGHLY VARIABLE FLOWS
LEAST FLEXIBILITY TO MATCH HIGHLY VARIABLE FLOWS < 50% DESIGN FLOW
BEST FOR INLET AND OUTLET STATIONS
BEST FOR MIDPOINT STATIONS ON PIPELINE WITH 70-100% PIPELINE DESIGN FLOW