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Compressor & Generator Industry Components, Systems and Solutions
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Page 1: Compressor & Generator Industry

Compressor & Generator IndustryComponents, Systems and Solutions

Page 2: Compressor & Generator Industry

INNOVATIVE FLUID POWER

Professional Partner

Houston, TX - Accumulators

Glendale Heights, IL - Cooling Systems

Bethlehem, PA - Accumulators & Accessories

Bethlehem, PA - Filters & Electronics

Your Technical Solution Partner for the Compression and Power Generation Industries.HYDAC was founded in 1963 as a company for hydraulic accessories and is today an internationally active company group with over 6000 employees, 50 branch offices and 500 trade and service partners world-wide.

Our wide range of products, combined with our expertise in development, manufacturing, sales and service enables the compressor and generator industry worlwide to overcome the most diverse problems.

Our quaility and environment certification to ISO 9001/2008 denote first class quality and responsible management of our resources.

Global, yet local.With 50 global subsidiaries and more than 500 distributors and service centers, HYDAC is a reliable global partner.

Complete solution packages.

One supplier.

One point of contact.

Wherever you need HYDAC, we’re there to help you find the best solution.

From components to complete systems.

Worldwide specifications

and approvals

API 614

American Bureauof Shipping

Lloyds Register of Shipping - LR

Page 3: Compressor & Generator Industry

Components and Systems

INNOVATIVE FLUID POWER

HYDAC Canada

HYDAC Brazil

HYDAC Germany

HYDAC China

HYDAC India

Media Temperature

in Systems

Accessories

• Breathers and Filler Breathers

• Suction Strainers

• Carbon and Stainless Steel Ball Valves

• Hose Tube & Pipe Clamps

• Flow Control Valves

• TestPoints

• Gauge Isolators

• Fluid Level Indicators

Plate Heat Exchnager, brazed type

Air cooled oil coolers - OK Series

Plate Heat Exchnager, gasketed

Ball valves and clamps

Breathers & filler breathers

Suction strainers

Page 4: Compressor & Generator Industry

INNOVATIVE FLUID POWER

Compressor & Generator Industry

Condition Monitoring & Sensor Technology

• Sensors for condition monitoring in hydraulic and lubrication oils.

• Changes in initial state (oil cleanliness, water content) can be observed real-time and used to plan maintenance.

• Critical system conditions may be monitored and prevented.

• Comprehensive range of Electronic Sensors for measuring:

– Pressure: -14.5 to 15,000 psig and 0 to 50 psia

– Temperature: -40° to 300°F

– Level: 1” to 30”

– Flow: 0 to 160 gpm

• Differential pressure sensors to indicate clogging of filter elements

Oil Condition Sensor: HYDACLab®

Pressure Switch EDS 1700for wall mounting.

Portable Data Recorder HMG 3000

(10 input channels)

Contamination Sensor: CS 1000 Metallic Contamination Sensor: MCS 1000

Fluid Conditioning

MAFH - explosion-proof water removal

OLF Series -High efficiency off-line filtration systems

OFS - Portable off-line contamination monitor and filtration unit

IXU - ion exchange unit to reduce/remove acid, oxidation products, metals & varnish

OLFC - compact off-line filtration system

Pressure Transducer: HDA 4400 Pressure Switch: EDS 3000 Temperature Switch: ETS 3000

Sensors with multiple approvals for hazardous and marine applications

Page 5: Compressor & Generator Industry

FiltrationStandard and custom designs for compressor and generator support system applications. Single and duplex filters designed for a broad range of hydraulic, lube oil and process water filtration applications.

• Designs compatible with many common standards such as: API 614, ASME, CRN, ABS, PED and more.

• Materials include: Stainless steel, carbon steel, cast steel, cast iron and aluminum

• Wide range of connections: Threaded and flanged ranging from ½” to 36”

• Low and High Pressure Filters Ranging from 90 to 15,000 psi

Duplex Filters

• Flow rates up to 4000 gpm

• Pressures up to 1350 psi

High Pressure Filters

• Flowrates up to 300 gpm

• Pressures up to 15,000 psi

Automatic Self Cleaning Process Filtration

• Flow rates up to 31,000 gpm

• Standard and custom controls available

Elements

• Stainless Steel

• Absolute Rated Fiberglass and Metal Fiber

• Wire Mesh and Paper

• Water Removal

• Static Free Media

FLND Inline Duplex Filter in a gas compressor lube system

Filter Elements:

Chemicron®

Flexmicron

Stat-free

Betamicron®

AFLD - API specific Duplex Filters

DFDK and DF High Pressure Filters

RFLDH Duplex Filter in a steam turbine lube oil circuit

High Pressure Filter using an electronic clogging indicator on the control block of a gas turbine regulator

RFLD Cast Inline Duplex Filter in a turbine lubrication system.

Page 6: Compressor & Generator Industry

Gas Filters GCF

for Dry Gas Seal Systems

• Modular filter – cyclone pre-separator is available as an option

• Compact filter design, optimized for pressure and flow

• Duplex seals without exception throughout the whole filter

• All flow paths throughout the filter are “fullport” – no cross-sections in the filter are restricted relative to the inlet cross-section

• Efficient pre-separation of liquids and particles through the use of integrated cyclone – even under increased flow rates

• Redundant, patented pre-separator, tailored to the particular process and the filter stage downstream

• Sufficiently large chambers for collecting fluids, can be adapted to customer requirements

• High quality ball change-over valve which is easy-to-operate, with maximum negative overlap, gas-tight in all port directions, spindle has an anti blow-out device and encapsulated springs

The advantages of

the patented cyclonecompared to other pre-separators:

The cyclone is self-cleaning because the flow continually directs the contamination into the trap.

The separated fluids do not flow against the main gas flow which rules out any re-intrainment.

Even when volumes are increased, separation in the cyclone is assured.

The cyclone is practically wearfree and cannot release material which could damage the filter element downstream.

Redundant pre-separator perfectly matched to the downstream filter system.

Fig. 1: Flow simulation

HYDAC Gas Filter GCF-D-25-0 without cyclone

Filter Elements CF-15 to CF-50

V (hig

h)

V (lo

w)

Page 7: Compressor & Generator Industry

INNOVATIVE FLUID POWER

Compressor & Generator Industry

AccumulatorsApplications:

• Maintain turbine control (oil

pressure during servo control

transients)

• Maintain lube or seal oil pressure

• Shaft-sealing systems

• Turbo expanders

Hydro Proof Testing Process:

• 1.5 times design pressure for 30 min. per API requirements

• Test can be preformed with water or oil, (if water HYDAC can provide

proof of chlorine content)

Flushing:

• Optimal for meeting specific cleanliness requirements of assemblies

Low Pressure Bladder Accumulators

Accumulator Skid

Lubrication Skid with stainless steel bladder and piston accumulator. (Source: Atlas Copco Mafi-Trench Company)

SB40.70 SB16.100 SB40.130 SB16.150 SB16.200 SB16.300

Accumulator Station. Stainless steel welded accumulator - pressures to 1350 psi - 1 to 15 gallon.

API 614

Page 8: Compressor & Generator Industry

Accumulators

Filters

Process Filtration

Filter Systems

Valves

Clamps

Accessories

Electronics

Cooling Systems

Compact Hydraulics

Mobile Directional Control Valves

Mobile Systems

Cylinders

USA www.HYDACusa.com

HYDAC TECHNOLOGY CORPORATION HYCON Division, Filter Division, Electronic Division

2260 City Line Road Bethlehem, PA 18017

+1.610.266.0100

HYDAC CORPORATION Accumulator Division

2204 Avenue C Bethlehem, PA 18017

+1.610.266.0100

HYDAC TECHNOLOGY CORPORATION Hydraulic Division Compact Hydraulic Division

450 Windy Point Drive Glendale Heights, IL 60139

+1.630.545.0800

HYDRO POWER HYDAC Cylinder Division

540 Carson Road N Birmingham, AL 35217

+1.205.520.1220

HYDAC TECHNOLOGY CORPORATION Hydraulic Division Cooling System Division

445 Windy Point Drive Glendale Heights, IL 60139

+1.630.545.0800

HYDAC TECHNOLOGY CORPORATION Cooling System Division

3539 Denver Drive Denver, NC 28037

+1.610.266.0100 x1805

HYDAC CORPORATION HYDAC TECHNOLOGY CORPORATION Mobile Hydraulic Division Sales Office

1660 Enterprise Parkway • Suite E Wooster, OH 44691

+1.610.266.0100 x1902

HYDAC CORPORATION HYDAC TECHNOLOGY CORPORATION Sales Office

1718 Fry Road • Suite 100 Houston, TX 77084

+1.281.579.8100

HYDAC CORPORATION HYDAC TECHNOLOGY CORPORATION Sales Office

12606 NE 95th Street Building VC, Suite 100 Vancouver WA 98682

+1.360.882.0977

HYDAC CORPORATION HYDAC TECHNOLOGY CORPORATION Sales Office

9836-B Northcross Center Court Huntersville, NC 28078

+1.610.266.0100 x1803

Canada www.HYDAC.ca

HYDAC CORPORATION

14 Federal Road Welland, Ontario, Canada L3B 3P2

+1.905.714.9322

HYDAC CORPORATION Sales Office

101 - 18207 114 AVE W Edmonton, Alberta, Canada T5S 2P6

+1.780.484.4228

HYDAC CORPORATION Sales Office

Montreal, Québec, Canada J2M 1K9

+1.877.539.3388

Mexico www.HYDACmex.com

HYDAC INTERNATIONAL SA DE CV

Av. Industria No. 102 Nave V Los Reyes Ixtacala Tlalnepantla De Baz Edo. de Mexico, Mexico 54090

+52.5.55565.8511

© Copyright 2011 HYDAC CORPORATION • HYDAC TECHNOLOGY CORPORATION • Compressor/Generator Brochure #2095494 / HYD1107-1365


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