CompuSpot 180ALCompuSpot 180AL

Available Through:Pro Line Systems International Inc.

305-793-9503http://prolinesystems.net

1. Introduction to the CompuSpot180AL

Presentation ContentsPresentation Contents

2. Function of the CompuSpot180AL

3. Other Features of the CompuSpot180AL

4. Technical Specifications

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1.1 Introduction to the CompuSpot 180AL

CompuSpot 180 ALCompuSpot 180 AL is a compact dent pulling system is a compact dent pulling system for for aluminum panel repairaluminum panel repair..

The machine is The machine is designed for rugged usedesigned for rugged use in a collision in a collision repair environment. repair environment.

The system comes The system comes complete with everything complete with everything needed for attaching and needed for attaching and pulling with threaded pulling with threaded studs.studs.

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CompuSpot 180AL CompuSpot 180AL can weld threaded pulling studs on a can weld threaded pulling studs on a panel surface without damaging the back sidepanel surface without damaging the back side..

Types of Materials:Types of Materials:

■ ■ AluminumAluminum

■ ■ Mild SteelMild Steel

■ ■ Galvanized SteelGalvanized Steel

■ ■ Stainless SteelStainless Steel

1.2 Introduction to the CompuSpot 180ALC

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The system is supplied with a welding gun and two ground The system is supplied with a welding gun and two ground clamps. These two clamps distribute the current uniformly on clamps. These two clamps distribute the current uniformly on the surface to produce strong, consistent welds with a the surface to produce strong, consistent welds with a minimum of heat distortion.minimum of heat distortion.

Current Current

1.3 Introduction to the CompuSpot 180ALC

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2.1 Function of the CompuSpot 180AL

CompuSpot 180ALCompuSpot 180AL utilizes spot welding technology utilizes spot welding technology based on based on capacitive dischargecapacitive discharge. .

When capacitors are discharged When capacitors are discharged (within a few milliseconds) a high (within a few milliseconds) a high intensity current produces metal intensity current produces metal fusion.fusion.

This technology makes it possible to This technology makes it possible to weld threaded studs and washersweld threaded studs and washers (steel or aluminum) (steel or aluminum) without damaging without damaging surfacessurfaces. It is also possible to . It is also possible to weld weld pinspins for special applications. for special applications.

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Three rods are fixed at the head of the gun Three rods are fixed at the head of the gun to position the to position the pulling stud exactly perpendicular to the panel surface. An pulling stud exactly perpendicular to the panel surface. An adjustable spring loaded system maintains uniform pressure adjustable spring loaded system maintains uniform pressure on the stud.on the stud.

2.2 Function of the CompuSpot 180AL

The three rods guaranty alignment of the stud.

Base of the gun

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2.3 Function of the CompuSpot 180AL

Key pad selection of the power level (Voltage setting scroll speed increases if the button is held in).

ON/OFF switch located on the front of the welder for easy access.

Keyboard and Indicator LightsKeyboard and Indicator Lights

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High Voltage Indicator LIghts

Off Capacitors Discharged

Green Capacitors Charged and Ready

Red Voltage Limit Warning Light

2.4 Function of the CompuSpot 180AL

Keyboard and Light IndicatorsKeyboard and Light Indicators

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Overheating Indicator

Protection against overheating of power components (SCR, transformer, capacitor, etc.)

Green Normal operating temperature

Red Warning: Risk of overheating

2.5 Function of the CompuSpot 180AL

Keyboard and Light IndicatorsKeyboard and Light Indicators

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Start up & weld processOff Reload Stud

Green Charging Completed, Ready to Weld

Orange Surface Contact Made with Stud*

Red Gun’s Trigger ON – Welding in Progress

2.6 Function of the CompuSpot 180AL

Keyboard and Light IndicatorsKeyboard and Light Indicators

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*Discharge cannot take place without contact. The risk of an accidental discharge is eliminated. This light progression is duplicated on the base of the welding gun so that the operator does not have to glance repeatedly from the work to the control panel.

CompuSpot 180AL CompuSpot 180AL is certified for an is certified for an IP24IP24 level of protection level of protection provided by cabinets or covers to prevent fouling of electrical provided by cabinets or covers to prevent fouling of electrical equipment by foreign objects, dust, and moisture.equipment by foreign objects, dust, and moisture.

Grade «Grade «22» as the first » as the first digit of the code IP24 digit of the code IP24 means that the means that the equipment equipment is protected is protected against solid foreign against solid foreign objectsobjects of 12,5 mm of 12,5 mm diameter and greaterdiameter and greater

Grade «Grade «44» as the second digit of the code IP24 means that » as the second digit of the code IP24 means that the equipment is the equipment is protected protected against fluids splashedagainst fluids splashed from from any direction. any direction.

4 rubber supports located under the spot welder provide 4 rubber supports located under the spot welder provide stability on a cart or benchstability on a cart or bench..

3.5 Other FeaturesC

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4. Technical Specifications

Input Voltage 115/230 VAC Auto Detection*

Frequency 50/60 Hz

Circuit Breaker 15 A/30 A

Weight 20 Kg (44 lbs)

Dimensions 35x21x21 cm (14x 8 ¼ x8 ¼ in)

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*CompuSpot 180 will operate on either 115 or 230 volt. The microprocesor will detect and automatically adjust for the incoming voltage. The unit is shipped without a plug so that the operator may exercise this voltage option.

Available Through:Pro Line Systems International Inc.

305-793-9503http://prolinesystems.net

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