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k COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF WRIGHT "BENT END" PROPELLERS Xiangyu Wang Robert L. Ash Department of Aerospace Engineering Old Dominion University, Norfolk, VA 23529 and Percy J. Bobbitt Eagle Aeronautics https://ntrs.nasa.gov/search.jsp?R=20020080869 2020-03-10T18:27:47+00:00Z
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Page 1: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

k

COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF

WRIGHT "BENT END" PROPELLERS

Xiangyu Wang

Robert L. Ash

Department of Aerospace Engineering

Old Dominion University, Norfolk, VA 23529

and

Percy J. Bobbitt

Eagle Aeronautics

https://ntrs.nasa.gov/search.jsp?R=20020080869 2020-03-10T18:27:47+00:00Z

Page 2: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Abstract

Computational analysis of two 1911 Wright brothers " Bent End " wooden

propeller reproductions have been performed and compared with experimental

test results from the Langley Full Scale Wind Tunnel. 1 The purpose of the

analysis was to check the consistency of the experimental results and to validate

the reliability of the tests. This report is one part of the project on the propeller

performance research of the Wright "Bent End" propellers, intend to document

the Wright brothers' pioneering propeller design contributions. Two computer

codes were used in the computational predictions. The FLO_MG Navier-Stokes

code 2 is a CFD code based on the Navier-Stokes Equations. It is mainly used to

compute the lift coefficient and the drag coefficient at specified angles of attack at

different radii 3. Those calculated data are the intermediate results of the

computation and a part of the necessary input for the Propeller Design Analysis

Code 4 (based on Adkins and Libeck method), which is a propeller design code

used to compute the propeller thrust coefficient, the propeller power coefficient

and the propeller propulsive efficiency.

Nomenclature

x, y, z = physical direction

x,_, z, = the coordinate of the leading edge at the physical domain

x,=, z,¢ - the coordinate of the trailing edge at the physical domain

2

Page 3: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

z, = an intermediate variable at the physical domain for the convenience of

domain conversion

x b,,, Y b,,, z _,, = computational direction

(_= flow angle

¢ = blade section chord

(_ = angle of attack

R = propeller tip radius

[ = radial coordinate

= nondimensional radius = dR

C_ = blade section lift coefficient

C a = blade section drag coefficient

Cp = propeller power coefficient

CT = propeller thrust coefficient

J = propeller advance ratio

RPM = rotational speed of the propeller

V = forward velocity

P = dynamic pressure

11= propeller propulsive efficiency

Introduction

The Wright brothers spent a great deal of time and resources in trying to design

high efficient, practical wooden propellers. As we approach the 100th anniversary

3

Page 4: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

of the Wright brothers' first controlled, powered flight, it is important to recognize

that perfecting efficient propellers was a key contribution to the Wright brothers'

success. Two Wright brothers bent end wooden propeller reproductions were

built for the testing in the Langley Full Scale wind tunnel. 1 Measurements have

demonstrated the effectiveness of their ingenious use of Wilbur Wright's blade

element theory, exploiting large diameter propellers, turning at low rotational

speeds. Their" optimized = propeller designs utilized rearward blade sweep and

incorporated a type of composite fiber tip covering to produce propellers with

maximum efficiencies above 85 percent at nominal advance ratios slightly above

one. Since the maximum efficiencies are as good as or even better than modern

propeller designs, it is really surprising. To confirm the accuracy of the

experiment results, computational predictions were done for comparison, using

the FLO_MG Navier-Stokes code 2 and the Propeller Design Analysis Code 4

The initial conditions are the same as the test conditions, and most of the critical

intermediate results were checked and corrected to guarantee accuracy of the

subsequent calculations and the final results.

Procedure

A. Calculations on the FLO MG Navler-Stokes code

The FLO_MG is a code used to acquire the blade section lift coefficient and the

drag coefficient. 2,3 The dimensionless coordinates in the computational domain,

the specified angle of attack, Mach numbers, and Reynolds numbers are all

4

Page 5: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

necessary input for the code. The mesh plots are intermediate results, the

accuracy of which will ensure the meaning of the later work.

(1) Dimensionless conversion of the coordinates to computational domain

The original geometric parameters of the propeller were obtained from the careful

measurements at NASA Langley Research Center. They include the coordinates

of the points at the edge of each cross section, the area of each cross section,

and the perimeter of each section. Ten blade cross sections radii were selected

for profile data. Their nondimensional radiuses are 0.20, 0.30, 0.4, 0.5, 0.6, 0.7,

0.8, 0.9, 0.96 and 1.0, while the whole propeller blade radius is 51 in (4.25 ft).

Figures 1.01 to 1.08 are plots of various blade cross section from _ = 0.2 to

= 0.0 (The coordinate where _ = 0.96and _ = 1 is not available). Each blade

section was represented as pairs of x and z coordinates in a data file, which is

described by these x i, z i "points". The local chord length is computed by

calculating all combinations of _/(x_ - x j) 2 + (z, - zj) 2 for all i and j, and

finding the maximum length from these calculations. The relevant two points

making the chord represented the position of the leading edge and trailing edge.

To change the two-dimensional propeller blade cross-sections into dimensionless

airfoils, with a chord length of unity and with the chord reference plane aligned

with the x b,,- y__,, plane (z_b,, =0), the equations (1)-(5) were used to effect

the conversion.

c = _(z, - z..) 2 + (x_. - xt.) 2 .................. (1)

Page 6: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

¢ = tan ! z_e - z,0X_e - Xte

z, = (x- x,_) * tan_ + z_

(x_- x )/cos - (z - z.) * sineX bar -_

- C

(Z-Z)*COS Zba r

- C

................. (2)

................. (3)

................. (4)

................. (5)

Figures 2.01 to 2.08 are the converted plots of the cross sections for _ =0.2 to

=0.9 based on Equations (1)-(5). In the new plots, the dimensionless top and

bottom surface are located at the positions according to functions of the new

dimensionless horizontal x-coordinate (Xbar). Since in the new coordinate

system, each section was of unit length and no longer used the airflow direction

as the reference horizontal direction, the flow approached the section with an

angle of attack corresponding to the actual orientation of the propeller section to

the original coordinate system. The angles at which the air will strike each airfoil

section had to be specified.

(2) Reynolds number and Mach number

Eagle Aeronautics provided the Mach number vs. Reynolds number in plot,

shown in Figure 3.01 and Figure 3.02. From Figure 3.01, the Mach number at

each cross section can be gotten directly. From the Figure 3.02, the Reynolds

number over the chord length can be calculated. Multiplying the unit Reynolds

number by the chord length at each section results in the Reynolds number. Like

most CFD codes, FLO_MG has stability problems when the Mach number is too

low, as is the case for most sections. Considering the fact that compressibility

Page 7: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

effects do not come into play until Mach - 0.3, it is safe to assume that the

results will still be satisfactory if the Mach number is increased to computationally

acceptable values. So Mach = 0.106 (the value for the airfoil section at _ = 0.6)

for airfoil sections at _ = 0.1 to _ = 0.5 was used to permit stable calculations and

keep correct values of the respective Reynolds number.

Besides the dimensionless geometrical coordinates, the Mach number, and the

Reynolds number, additional information was needed to create the input file,

such as the angle of attack, which is -4, -2, 0, 2, 4, 6, 8, and the specified

number of grid points in computational domain, which is 321"64.

(3) Mesh

The mesh is the intermediate output of FLO_MG. 2 A good mesh is necessary to

guarantee meaningful numerical results. All the input information should be

written into the FLO_MG requested input format. There are several shapes for

grids around two-dimensional bodies: C-grids, H-grids, and O-grids etc. C-grids

work best when the airfoils have sharp trailing edges, and O-grids are best for

airfoils having blunt, rounded trailing edges. Unfortunately, the grid generator of

FLO_MG is not designed to handle airfoils like the ones in the project (O-grids),

i.e., having a concave lower surface and a blunt trailing edge. It was designed to

generate C-grids only. So, to get a reasonable mesh, either a different grid

generator had to be used, or the shape of the trailing edge had to be altered. The

latter method was chosen in this computational project to get rid of the

generation problem: a few points around the trailing edge on both sides were

removed to sharpen the trailing edges, while all other parameters in the input

Page 8: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

files remained the same. The corresponding mesh with 321"65 grid points was

very good. Figures 4.01 to 4.08 are the mesh plots of each cross section (from

=0.2 to _ =0.9).

(4) The blade section lift coefficient and the blade section drag coefficient

All flow solvers, including FLO_MG, work on the principle that the relevant

equations, usually some form of the Navier-Stokes or Euler equations, are

iterated until a satisfactory solution is obtained. For all the project cases--

depending on the Mach number, Reynolds number, and angle of attack -- one

would want the solution to run long enough so that the flow around the airfoil is

reasonably stable, i.e., it doesn't change with time (time, of course, being

represented by number of iterations), or the changes are periodic. One program

of FLO_MG named exflomg is used to extract the convergence history for C_and

Cd. 2,3 In the first instance, one would expect a plot of, say, lift coefficient (C_), to

look like the ones in Figure 5.01. Note from the first plot that the Ct fluctuates

initially, but eventually reaches a value that remains constant regardless of the

number of additional iterations. This solution is converged, and it represents a

steady state for the flow (the discontinuous breaks in the convergence plot

represent the places where the density of the grid points was increased. The

number of iterations at which this occurs is specified in the input file for program).

The solution in Figure 5.02 is not as steady as Figure 5.01, but it is acceptable. In

the second instance, the flow may become unsteady, i.e., it is time dependent.

In this project, the prime reason for this is that the flow separated from the

surface of the airfoil. This behavior is manifested as oscillations in the

8

Page 9: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

convergence histories of parameters like C_and Cd, as can be seen in Figure

5.03 and Figure 5.04. Some times the amplitude of the oscillations remains

constant, and sometimes it increases, as is the case in the Figure 5.04. If the

flow is separated, then the value for the force coefficients changes with time. If

the solution doesn't change with time, then the output values of C_and C_ are the

correct values, since these are the ones corresponding to the last iteration. If the

solution changes with time, then the output values do not necessarily represent

the "true" values. In this case, the average of the last 150 values for C_and C_

found in the convergence history are used to obtain a average value steady-

stats, which is a more appropriate representation of the true coefficient. Tables

1.01 to 1.10 are C_ and Cd vs. angle of attack at different cross sections (using

the same values at _ =0.9 for the values at _ =0.96 and _ =1). Figures 6.01 to

6.10 are the relevant plots respectively (using the same values at _ =0.9 for the

values at _ =0.96 and _ --1). Figures 7.01 to 7.10 are the relevant plots

respectively (using the same values at _ =0.9 for the values at _ =0.96 and F==1 ).

B. Calculation on Propeller Design Analysis Code

(1) The Input

The input should also be written into the code specified format. There are two

input files for the Propeller Design Analysis Code. 4 The first one is a common

input file, which is the basic input for all test cases. It includes all the C, and C_

gotten from FLO_MG at normalized span locations, the number of blades (which

is 2); blade radius (which is 4.25ft); the number of specified angles of attack

9

Page 10: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

(which is 7), and the specified angle of attack (which are -4, -2, 0, 2, 4, 6, 8), etc.

These parameters keep constant for all test cases. The second input file is a

special input file, which includes the propeller design RPM, design forward

velocity, the dynamic pressure, and the relaxation parameter that can be played

to ensure convergence. These parameters are case dependent. There are two

primary sets of computational runs. In the first group, the Propeller RPM was

specified as 400, with the design speed ranging from 8.69 knots to 43.45 knots.

In the second group, the design velocity was specified at 34.76 knots, with the

design RPM ranging from 325 to 2000.

(2) The Output

The thrust coefficient, CT, power coefficient, Cp, and the efficiency, Xl,are the final

output of this project. Table 2.01 supplies the calculated advance ratio J, the CT,

Cp, and 11from the propeller code output with specified RPM equal to 400. Table

2.02 supplies the calculated advance ratio, J, the CT, Cp, and 1] from the code

output with specified velocity equal to 34.76. Figure 8.01 shows CT VS. J of the

two parametric groups. Figure 8.02 shows Cp vs. J of the two groups. Figure 8.03

shows _1vs. J for the two groups of occasions.

Analysis of the result

Table 3.01 is a comparison of CT between experiment and computation. Table

3.02 is a comparison of Cp between experiment and computation. Table 3.03 is a

comparison on _1between experiment and computation. The Figures 9.01 to 9.03

are the relevant plots for the comparison. From the comparison, it can be seen

10

Page 11: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

that from J=0.6 to J=1.15, the computed results complied with the experimental

results very well. In fact, from J=0.6 to J=1.15 (the stalled advance ratio of

experiment), the computational values are a little higher than the experimental

ones. There are obvious differences when J is below 0.6. This is mainly because

of the unreliability of the computational results when J is too low (The angle of

attack in the output is far outside the specified range, which is from -4d to 8d). In

the experiment, stall occurred at J=1.15, while in the computation the stall

occurred at J=1.29. In the other words, the computational _1values still increased

from j=1.15 to j=1.29, but the experimental values decreased. In the experiment,

max efficiency is 0.87 at j=1.15 (in the computational result, at J=1.15, 11=0.894);

In the computational result, the maximum efficiency was 0.93 at j=1.29.

According to the empirical expectation, the stall advance ratio should not be as

high as 1.29 in the computation. The main reason of the computational result

may be on the sharpen of the trailing edge in order to generate C-grids for

FLO_MG. This alteration brought inaccuracy on the lift coefficient and drag

coefficient, which changed the final stall position. The relaxation coefficient in the

input file of the Propeller code may be another factor to influence the stall. The

proper relaxation coefficient should be given other than 10 to all the cases.

Anyway, the fault on the difference is because of some approximation in the

computation. So it can be concluded that the experimental results from Langley

is quite reliable, and the Wright " Bent end" propeller does have a very high

propulsive efficiency that is as good as or better than modern propeller.

11

Page 12: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Acknowledgements

The author would like to acknowledge the support from the Eagle Aeronautics,

Inc, and the Aerospace Engineering Department, Old Dominion University.

References

1. S.J. Miley, Ft. L. Ash, K. W. Hyde, D. Landman, A. K. Sparks., "Propeller

Performance Test of Wright Brothers' 'Bend End' Propellers", Journal of

Aircraft, Vol. 39, No. 2. March--April 2002

2. R.C. Swanson., "Artificial Dissipation and Central Difference Schemes For

the Euler and Navier - Stokes Equations" AIAA-87-1107, AIAA 8 _

computational Fluid Conference, June 1987

3. Percy J Bobbitt, Anna. Tinetti., "Global Aircraft Corporation Quasi-constant

Speed fixed-Pitched Composite Propeller" Project No. 94-1-01.04-2800,

May 1996

4. C. N. Adkins, R. H. iiebeck., "Design of Optimum Propellers" AIAA-83-

0190, AIAA 21st Aerospace Sciences Meeting, January 1983

]2

Page 13: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Appendix: the Important figures and tables

Original Plot(r/R=0.2)

"11..! I

il JI.II..II.rIII.

I:I

(Area 4.605, Perimeter

Figure 1.01 Blade contour at _ =20%

12.238, )_. =1.742, Zlo =6.615, Xt. =-0.997, Zto =1.554, C=5.7546, 4=61.5779d)

Odglnal Plot (r/Tl_0_)

I ._f /

;/// /

/ /

/:/

J

.I ii ! I

x

(Are8 4.184, Perimeter

Figure 1.02 Blade contour at _ =30%

13.367, X_, =2.488,Z_. = 6_524, Xt. =-1.377, Zto =1.427, C= 6.3967, _- 52.8274d)

13

Page 14: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Original Plot (r/R--0.4)

rI

N • / i

, I

-3 -2 -1 0 1 2 3 4

X

Figure 1.03 Blade contour at _ =40%

(Area =4.330, Perimeter = 15.489, X_e=3.441, z_. =6.483, xt, =-1.852, zte =1.223, c= 7.4621, _= 44.8208d)

Original Plot (r/R=0.5)

I

f

L/I

-3 -2 -1 o I

X

E

Ei

2 3 4

Figure 1.04 Blade contour at _ =50%

(Area --4.647, Perimeter = 18.004, )q. --4.39, z_ =6.458, xt. =-2.41, z,. =1.036, c= 8.6970, _= 38.5672d)

14

Page 15: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Original Plot(r/R=0.6)

r

6

ri

-4 -3 -2 -1 0

r f ]

7

I

JI . J

i J1 2 3 4 5

X

Figure 1.05 Blade contour at _ =60%

(Area =4.895, Perimeter = 20.630, x_.=5.265, z_. =6.476, xt. =-3.04, zt. =0.891, c= 10.0083, _p=33.9203d)

Original Plot(r/R=0.7)

N

A

///4

(/

i N

-4 -3 -2 -1 0

[ I

J

L

1 2 3 4 5 6

X

Figure 1.06 Blade contour at _ =70%

(Area =4.985, Perimeter = 22.973, x_. --5.957, z_e=6.288, xt, =-3.783, zt. =0.746, c= 11.2063, _=29.6396d)

]5

Page 16: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Original Plot(r/R=0.8)

N

5

rt I

-5 -4 -3 -2 -1 0 1 2 3 4 5 6

Figure 1.07 Blade contour at _ =80%

(Area =4.170, Perimeter = 22.397, xt, --5.157, z_ =5.501, xt_ =4.657, z_ --0.606, c= 10.9670,//=26.5090d)

Original Plot(r/R=0.9)

N

-6 5

N

-5 -4 -3 -2 -1 0 1 2 3 4

X

Figure 1.08 Blade contour at _ =90%

(Area =3.350, Perimeter = 21.834, x4. =4.28, z4o =4.721, Xto =-5.564, zt. =0.482, c= 10.7179, c_= 23.2976)

16

Page 17: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Converted Plot (r/R=0.2)

_' ° • _ o_, o,_41.2 '

X l_l"

Figure 2.01 Dimensionless, reoriented blade at _ =20%

Converted Plot(r/R=0.3)

02 1_,o _ o, oo o. j

-0.2

X_b,w

Figure 2.02 Dimensionless, reoriented blade at _ =30%

Converted Plot(r/R=0.4)

0.2

0 4 0t6 O, 8

L-0.2

)(_bar

Figure 2.03 Dimensionless, reoriented blade at _ =40%

]7

Page 18: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Converted Plot (r/R=0.5)

0.2

f

02 04

-0.2

X_bar

i8 0tSI

Figure 2.04 Dimensionless, reoriented blade at _ =50%

Converted Plot (r/R=0.6)

0.2 I

0 _ I 08

02 4 06-0.2 'f

X_bar

Figure 2.05 Dimensionless, reoriented blade at _ =60%

0.2

Converted Plot (r/R=0.7)

N_ _

012 04 06 (_

-0.2

X_bar

Figure 2.06 Dimensionless, reoriented blade at _ =70%

18

Page 19: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

0.2

Converted Plot (r/R=0.8)

NI

v

0 ...--

02

-0.2

04 0 6 08

X_bar

Figure 2.07 Dimensionless, reoriented blade at _ =80%

Converted Plot(r/R=0.9)

0.2

N_I 0 J_0--2 04

-0.2

06 08

/

X_bar

Figure 2.08 Dimensionless, reoriented blade at _ =90%

19

Page 20: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Mach Vs r/R

J

0 0.2 0.4

I

//

I

!f

/

Il

0.o 0.8 1 1.2

r_

Figure 3.01 Variation of Mach number with blade location; Input for FLO_MG

1441000(

12Q000(

IOOGO0

8OOO0

|eOOOO

4OOOC

2000_

Rey/¢ V8 r/R

//

f

I0.2 0.4 0.6

r_

O.6 1 1.2

Figure 3.02 Unit Reynolds number as a function of blade location

20

Page 21: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Ix.)

0

o03

Cmm

0..I

Q.

IIf_0

V20 0 _) o o o o o

0

01

-11

t-eD

0.--L

o03CI1)m

0-I

mQ.

II

0

0

_ c5V2

o'' 0

0 0 0 0

Page 22: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

m

003c

0

m

m

O.

II

U_

V2

0

0

U1

"ntQt-

O

003C

u

0

tQm

Q.

0

II

0

0

6 6 _V2

"" 0

0 o 0 0 0

Page 23: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

b_

"11

o_|0

_Em

Q.

_TrI!

0

0

V2_ _ _ o o o o o o

¢0C

001

003

m

0-I

w

0

II

5

6 0 P

Page 24: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

/ " 0.25 0.5 0.75

l Vl

Figure 4.07 Computational grid for _ =80%

_w_M

I

r

OA

/ 025 05 0]5

| Vl

Figure 4.08 ComputaUonal grid for _ =90%

24

Page 25: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

!

Convergence history

4-1

3

2

01 ,

0 50 100 150 200 250 300 350

Cycles

Figure 5.01 Representative C_ convergence history for a well behaved

convergence

Convergence history

0.8

0°6

0.4

0.2

0

-0.2

i i _ i i i

I 50 100 150 200 250 300

Cycles

3 i0

Figure 5.02 RepresentaUve C, convergence history for a weakly stable

convergence

25

Page 26: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Convergencehistory

G

32.5

21.5

10.5

i _ r i i i

0 50 1O0 150 200 250 300 350

Cycles

Figure 5.03 Representative C_ convergence history for an unstable convergence,

showing a growing oscillation

Convergence history

0.040.0350.03

0.0250.02

0.0150,01

0.0050

0 350J 1 = i i

50 1O0 150 200 250 300

Cycles

Figure 5.04 Representative C d convergence history for an unstable convergence

26

Page 27: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

lift coefficient VS. angle of attack

(r/R=02)

v,v f

f -,-

n

-6 -4 -2 0 2

4

/

I

4 6 8

Figure 6.01 Lift coefficient VS. angle of attack at _ =20%

lift coefticlent VS angle of attack(r/R=0.3)

I "'" Ii1.3

/

f -.-

-8 -4 -2 0 2

//

f

/

4 6 8 lo

Figure 6.02 Lift coefficient VS. angle of attack at _=30%

27

Page 28: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

lift O(NRIIcie_ VS. angJe of attack (r/R-0.4)

/

/

/

/^J

f

0.3

n

-6 -4 -2 0 2 4 6 8 10

Figure 6.03 Lift coefficient VS. angle of attack at _ =40%

Ilfl coeffl©kmt VS. angle of atta©k (r/R-0.5)

J "" i

, /" I. //l

" Io_

-8 -4 -2 0 2 4 e 8 10

Figure 6.04 Lift coefficient VS. angle of attack at _ =50%

28

Page 29: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

lln ooQffl_mt VS. _nole of _'lack (r_.e)

1.4 _,.

!

/

//

/ I/ -'_ l I

nl

4 -4 -2 o 2 4 6 8 lO

Figure 6.05 Uft coefficient VS. angle of attack at _ =60%

lift¢oofflclentVS. angle of attack (r/R--0.7)

;.2

1

v_ #r

/f-.-

_,.

O.3

/

]

I

f

l

I2 4

n

-6 -4 -2 0 O 8 10

Figure 6.06 Uff coefficient VS. angle of attack at _ =70%

29

Page 30: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Uft eo_flofe_ V6. luqlle of IKUN:k (r_=0.8)

:.2 J

/I/

_,.

-6 -4 -2 0 2 4 iS 6 10

Figure 6,07 Lift coefficient VS. angle of attack at _ =80%

Figure 6,08 Lift

coefficient VS, angle

of attack at _ =90%

llft ¢oefllcleftt VS. mng_e of attack (r/R-0.9)

I

, /

f

a

.o -4 -2 o 2 4 6 6 lO

3O

Page 31: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Figure 6.09 Uft

coefficient VS. angle

of attack at _ =96%

(Same as _ =90%)

Figure 6.10 Lift

coefficient VS. angle

of attack at _=100%

(Same as _ =90%)

lift coefficient VS. angle of

attack (r/R:0.96)

t,4' iI

j I/ i

/Ii

I in • ;

I/ - !, o.`1 ! i

l I i

lift coefficient VS. angle of

attack (r/R=1)

1"1

! I ,! _m

2Joo

I-4 -2

/!J

2 4 6

31

Page 32: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

dmo co_flc_nt WS.*ngl* of ,tt,_k (r/R_.2)

"6 10

0,01

!

"4 -2 0 2 4 6 8

Figure 7.01 Drag coefficient VS. angle of attack at _ =20%

dflsg ¢oefll¢leJlt VS. angle of attack (r/R=0.3)

J" I

o I-6 "4 -2 0 2 4 6 8 10

k_e oe*t_k

Figure 7.02 Drag coefficient VS. angle of attack at _ =30%

32

Page 33: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

drag coefficient VS. angle of attack(r/R--0.4)

^ MJ

J

! !0,01

' 1

-6 -4 -2 0 2 4 6 0 10

Figure 7.03 Drag coefficient VS. angle of attack at _ =40%

drag coefficient VS. angle of attack(r/R=0.S)

i ..... !I I III

.4

n

-6 -2 0 2 4 6 8 10

Figure 7.04 Drag coefficient VS. angle of attack at _ =50%

33

Page 34: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

drag coefficient YS. engie of _ck (r/R=0.6)

\ I ....

\ i.... I i

i Io J !

-IS .4 -2 O 2 4 6 6 10

Figure 7.05 Drag coefficient VS. angle of attack at _ =60%

drag coefficient VS, angle of attack (r/1R=0.7)

u_, ! I

\- /

/

/

-4 -2 0 6 8-6 2 4 10

Figure 7.06 Drag coefficient VS. angle of attack at _ =70%

34

Page 35: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

drag coefficient VS. angle of attack(r/R=0.8)

-6 -4

v,_

0.01

_,_---_ _

-2 0 2 4

/iJ

8 10

Figure 7.07 Drag coefficient VS. angle of attack at _ =80%

drag coefficient VS. angle of attack

(r/R=0.9)

v,v._ I I

.... !

/

\- I_'E

i J^_

o L4 -4 -2 0 2 4 6 8 10

Figure 7.08 Drag coefficient VS. angle of attack at _ :90%

35

Page 36: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

drag coefficient VS. angle ofattack (r/R:0.96)

\ -22 _ ]\.y. /

.6 4 -2 0 2 4 6

I

/

//r

8 10

Figure 7,09 Drag coefficient VS. angle of attack at _ =96%

(Same as _ =90%)

drag coefficient VS. angle ofattack (r/R=1)

i .....

\- /\-- /

__.__,_

n

-6 +4 -2 O 2 4 6 8 10

Figure 7.10 Drag coefficient VS. angle of attack at _ =100%

(Same as _ =90%)

36

Page 37: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Thrust coefficient VS advance ratio

0.3

0.25

0.2

0.15

0.1

0.05

0

J i

I

Ji

Ib

0 0.2 0.4 0.6 0.8 1 1.2 1.4

J

[_ Specified RPM= 400 --B--Specified velocity=34.76 knots ]

Figure 8.01 Comparison of fixed rotational speed and fixed flow-speed CFD

predictions of thrust coefficient VS. advance ratio

Power coefficient VS advance ratio

0.2

0.18

0.16

0,14

0.12

0.1

0.08

0.06

0.04

0.02

0

i

"_k.

l'b

0 0.2 0.4 0.6 0.8 1 1.2 1.4

.--4k--Specified RPM=400 --B--Specified velocity=34.76 knots I

Figure 8.02 Comparison of fixed rotational speed and fixed flow-speed CFD

predictions of power coefficient VS. advance ratio

37

Page 38: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

TheefficiencyVSadvanceratio

/

I

r Fi

I

J bE

0 0.2 0,4 0.6 0.8 1 1.2 1.4

J

I--4),-- Specified RPM=400 .--B--- Specified Velocity=34.76 knots I

Figure 8.03 Comparison of fixed rotaUonal speed and fixed flow-speed CFD

predictions of efficiency VS. advance ratio

CT VSJ

0.3

0.25

0.2

0.15

0.1

0.05

0

I JI

L I

v

I

0 0.2 0.4 0.6 0.8 1 1.2 1.4

I-e-- Experimental Values -.B-- Computational Values I

Figure 9.01 Comparison between numerical predictions and experimental

measurements of thrust coefficient VS. advance ratio

38

Page 39: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

Cp VS J

Q.(J

0.25

0.2

0.15

0.1

0.05

0

0

I i

0.2 0.4 0.6 0.8 1 1.2 1.4

J

I--e-- experimental Values --II-- Computational Values 1

Figure 9.02 Comparison between numerical predictions and experimental

measurements of power coefficient VS. advance ratio

1

0.8

0.6

E 0.4

0.2

0

Efflclency VS J

0 0.2 0.4

I

0.6

J

0.8 1 1.2 1.4

---4,-- Experimental Values ---B-- Computational Values I

Figure 9.03 Comparison between numerical predictions and experimental

measurements of efficiency VS. advance ratio

39

Page 40: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

4.00E+0OCl

1.53E-01_d

2.51 E-02

•2.00E+00 3.50E-01 2.54E-0_

0.00E+00 5.49E-01 2.60E-0;

2.00E+00 7.38E-01 2.76E-0_

4.00E+00 9.22E-01 2.99E-0_

8.00E+00 .10E+00 3.31 E-tY2

1.26E+008.00E+O0 3.72E-02

Table 1.01 Lift coefficient and Drag coefficient VS. angle of attack at_ =20%

( Mach=0.106, Rey= 206000)

_,.00E+(K91

1.33E-01[_d

2.25E-02-2.00E+0_ 3.34E-01 2.19E-02

0.00E+0C 5.63E-01 2.20E-022.00E+0(] 7.33E-01 2.32E-02

4.00E+00 9.28E-01 2.45E-026.00E+0(] 1.11 E+00 2.70E-028.00E+0(] 1.29E+0_ 2.99E-02

Table 1.02 Lift coefficient and Drag coefficient VS. angle of attack at_ =30%

(Mach=0.106, Rey= 267000)

4.00E+00 2.55E-01Cd

2.16E-0_•2.00E+0(_ 4.64E-012.01E-0_0.00E+0¢ 6.65E-012.01 E-0;2.00E+0¢ 8.62E-012.12E-024.00E+0(] 1.05E+00 2.29E-02

6.00E+0¢ 1.24E+00 2.50E-028.00E+0(_ 1.41 E+00 2.81 E-02

Table 1.03 Lift coefficient and Drag coefficient VS. angle of attack at_ =40%

(Mach=0.106, Rey=354000)

4O

Page 41: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

4.00E+00 3.20E-01Cd

2.58E-02•2.00E+00 5.40E-01 1.95E-020.00E+00 7.46E-01 1.89E-02

2.00E+00 9.44E-01 1.98E-024.00E+00 1.14E+00 2.15E-026.00E+00 1.32E+00 2.38E-028.00E+00 1.49E+00 2.70E-02

Table 1.04 Uft coefficient and Drag coefficient VS. angle of attack at_ =50%

(Mach=0.106, Rey= 478000)

-4.00E+O0C!

2.79E-01_d

4.07E-02-2.00E+00 5.35E-01 2.02E-02

0.00E+00 7.49E-01 1.80E-022.00E+00 9.47E-01 1.86E-024.00E+00 1.14E+0C 1.99E-02

6.00E+00 1.32E+0C 2.18E-028.00E+00 1.49E+0C 2.49E-02

Table 1.05 Uft coefficient and Drag coefficient VS. angle of attack at_ =50%

(Mach= 0.106, Rey= 625500)

4.00E+00Ci

2.47E-01_d

3.29E-02•2.00E+00 5.00E-01 1.78E-020.00E+00 7.14E-01 1.65E-02

2.00E+0_ 9.17E-01 1.68E-024.00E+0( 1.11E+00 1.83E-026.00E+001.27E+00 2.40E-028.00E+00 1.38E+00 3.35E-02

Table 1.06 Uft coefficient and Drag coefficient VS. angle of attack at_ =70%

(Mach=0.121, Rey=794000)

41

Page 42: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

-4.00E+O0 1.77E-01Cd

2.91E-O_-2.00E+Oq 4.12E-01 1.60E-0;O.OOE+O0 6.24E-01 1.53E-0_2.00E+O0 8.23E-01 1.56E-024.00E+O0 1.03E+00 1.68E-0"_

6.00E+O0 1.21E+00 2.02E-028.00E+O0 1.32E+00 3.00E-02

Table 1.07 Lift coefficient and Drag coefficient VS. angle of attack at_ =80%

(Mach= 0.134, Rey= 868000)

4.OOE+O¢91

1.25E-01Cd

2.85E-02•2.00E+0¢ 3.65E-01 1.61E-02O.OOE+OO 5.82E-01 1.47E-022.00E+O0 7.93E-01 1.51E-02

4.00E+O0 9.92E-01 1.64E-026.00E+O0 1.16E+00 2.34E-028.00E+O0 1.26E+00 3.83E-02

Table 1.08 Lift coefficient and Drag coefficient VS. angle of attack at_ =90%

(Mach= 0.148, Rey= 938000)

_,.00E+00El

1.25E-019¢

2.85E-02•2.00E+O0 3.65E-01 1.61E-02O.OOE+O0 5.82E-01 1.47E-022.00E+O0 7.93E-01 1.51E-024.00E+O0 9.92E-01 1.64E-026.00E+O0 1.16E+00 2.34E-028.00E+O0 1.26E+00 3.83E-02

Table 1.09 Lift coefficient and Drag coefficient VS. angle of attack at_ =96%

(CI, and Cd are same to _ =0.9)

42

Page 43: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

a Ci Cd4.00E+00 1.25E-01 2.65E-02•2.00E+00 3.65E-01 1.61E-020.00E+00 5.82E-01 1.47E-02

2.00E+00 7.93E-01 1.51E-024.00E+00 9.92E-01 1.64E-0;6.00E+00 1.16E+00 2.34E-0;8.00E+00 1.26E+00 3.83E-0;

Table 1.10 Uft coefficient and Drag coefficient VS. angle of attack at_ =100%

(C_,and Cd are same to _ =0.9)

DynamicV (knots) Pressure J ? _ Cp

8.68_, 0.255941 0.258753 0.382007 0.236711 0.16033717.378 1.02376_ 0.517506 0.611981 0.206244 0.174406

21.7221 1.59962_ 0.646882 0.691934 0.18885; 0.17555626.067 2.30346E 0.776259 0.758318 0.16813_ 0.172117

30.411! 3.135277 0,905635 0.813726 0.145244 0.1616534.75 4.095051 1.035012 0.860441 0.12045 ¢, 0.144898

36.92825 4.622929 1.0997 0.881003 0.107694 0.13442g39.1005 5.182799 1.164388 0.900194 0.094497 0.12223

41.2727! 5.774661 1.229077 0.9182 0.08076E 0.10811443.445 6.398517 1.293765 0.935567 0.066127 0.091444

Table 2.01 CFD prediction of thrust coefficient, power coefficient and

fixed rotational speed (Specified RPM=400)

efficiency at

43

Page 44: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

RPM2OOO

DynamicPressure4.0950510.207106 0.3199

CT0.2435_

_p

0.157681

1500 4.095051 0.276141 0.400486 0.236301 0.1629331000 4.095051 0.414212 0.53247 0.220689 0.171597

700 4.095051 0.591731 0.659026 0.197824 0.177624600 4.095051 0.690353 0.71458 0.183564 0.17734

500 4.095051 0.828424 0.780643 0.150659 0.170492400 4.095051 1.035529 0.659551 0.12173_ 0.146658375 4.095051 1.104565 0.88147 0.108042 0.135387350 4.095051 1.183462 0.904623 0.091769 0.120082325 4.095051 1.274498 0.929373 0.071972 0.098699

Table 2.02 CFD prediction of thrust coefficient, power coefficient and efficiency at

fixed flow speed (Specified Velocity=34.76 knots)

J0.2

0.4O.E0._

11.1

1.1E1.21.7

ExperimentalCT

ComputationalCT

0.22 0.2440.198 0.2210.165 0.192

0.168 0.1620.1220.1020.092

0.080.05

0.12E0.10_O.09E0.08_O.06Zl

Table 3.01 Comparison between numerical predictions and experimental

measurements of thrust coefficient VS. advance ratio

44

Page 45: COMPUTATIONAL PREDICTIONS OF THE PERFORMANCE OF … · compute the lift coefficient and the drag coefficient at specified angles of attack at different radii 3. Those calculated data

0.2

ExperimentalCr

0.212

ComputationalCp

0.158

0.4 0.185 0.170.6 0.175 0.1780.8 0.163 0.171

1 0.143 0.147

0.131.10.115

0.136

0.1241.151.2 0.108 0.113

1.3 0.082 0.088

Table 3.02 Comparison between numerical predictions and experimental

measurements of power coefficient VS. advance ratio

Experimental ComputationalJ ? ?

0,2 0.2 0.30.4 0.412 0.5150.6 0.63 0.6610.8 0.752 0.76

1 0.83(3 0.8511.1 0.859 0.881

1.15 0.87 0.8941.2 0.854 0.9081.3 0.79 0.938

Table 3.03 Comparison between numerical predictions and experimental

measurements of efficiency VS. advance ratio

45


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