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CONCRETE SPRAYING EQUIPMENT - Putzmeister · SPM 4210 WETKRET SERIES SPRAYING ARM ... Operation...

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CONCRETE SPRAYING EQUIPMENT
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Page 1: CONCRETE SPRAYING EQUIPMENT - Putzmeister · SPM 4210 WETKRET SERIES SPRAYING ARM ... Operation Manual ... The main components of Putzmeister concrete spraying equipment, ...

CONCRETE SPRAYING EQUIPMENT

Page 2: CONCRETE SPRAYING EQUIPMENT - Putzmeister · SPM 4210 WETKRET SERIES SPRAYING ARM ... Operation Manual ... The main components of Putzmeister concrete spraying equipment, ...

S P R A Y I N G A R M :S T R E N G T H , E R G O N O M I CD E S I G N A N D R E A C HWith a vertical spraying reach of 10 m, the

spraying arm provides the operator with

high-speed reaction and precision in the

telescopic arm opening and closing, rais-

ing and turning movements. The new arm

design is reinforced with a cylinder-ring

gear turning system. The hydraulic cylin-

ders of the telescopic arm have been fitted

externally and covered for full protection. In

this way, easy access is available for main-

tenance without forgoing protection of the

machine.

P U T Z M E I S T E R C O N C R E T E P U M P : 2 0 m 3 / hPutzmeister has been world famous as the

manufacturer of concrete pumps par excel-

lence for over 50 years. Putzmeister is syn-

onymous with top quality, innovation and

reliability. The concrete pump mounted

on the equipment is specially designed for

concrete spraying, guaranteeing high per-

formance, low pulsations and a long life for

the wear parts. The efficiency of the Putz-

meister concrete pump is unique.

A L L C O N T R O L S A V A I L A B L E I N P R O P O R T I O N A L D U A L R E M O T E C O N T R O L , ( R A D I O / C A B L E )The SPM 4210 WETKRET series’ propor-

tional remote control permits full regu-

lation of the concrete output as well as

adjustments to the predefined additive

dosage. In this way, the machine can cope

with the changing working conditions in

mines, where the rock varies in compo-

sition, strength and stability, so the ma-

chine operator must act flexibly in terms

of concrete output and additive dosing, in

accordance with the requirements regard-

ing early strength and drying times in each

specific situation.

All other functions of the machine are

also available by means of remote control,

including automatic spraying sequence

start functions (air, concrete and addi-

tive), facilitating the operator´s work.

O N - B O A R D C O M P R E S S O R F O R T O TA L A U T O N O M YDespite its compact size, the SPM 4210

WETKRET series includes the option of an

electric or diesel worm compressor built

into the chassis, which endows it with

State-of-the-art heavy-duty axles, 4-wheel traction and braking

Turbodiesel engine On-board compressor built into the chassis

Putzmeister SA 10.1 spraying armwith 10 m spraying reach

Transverse cabin,FOPS / ROPS certified

50 / 100 m cable reelwith brake

Control panel

SPM 4210 WETKRET The standard version of the SPM 4210 WETKRET series is operated electrically and is optionally available with an electric air compressor built into the chassis.

SPM 4210 WETKRET DUAL DRIVEThe SPM 4210 WETKRET DUAL DRIVE ver-

sion has a dual drive system so that all the

components can be operated both by diesel

engine and electrically. The unit is equipped

with a catalytic converter as standard and is

optionally available with an electric or diesel

air compressor, built into the chassis.

SPM 4210 WETKRET ROTORThe SPM 4210 WETKRET ROTOR version

is ideal for mechanized dry mix shotcreting

in mining, offering the same level of sturdi-

ness in the chassis as the standard model.

The unit includes the option of an air com-

pressor built into the chassis.

Page 3: CONCRETE SPRAYING EQUIPMENT - Putzmeister · SPM 4210 WETKRET SERIES SPRAYING ARM ... Operation Manual ... The main components of Putzmeister concrete spraying equipment, ...

The SPM 4210 WETKRET series opens

a new chapter in efficient technology for

concrete spraying in mining. Its spray-

ing arm, of Putzmeister in-house design

and manufacture, has a reach of 10 m.

The dual cable and wireless proportional

remote control permits easy handling of

the arm movements, besides regulation

of the concrete flow and adjustment of

the additive dosage. With state-of-the-art

axles, the heavy-duty chassis is suitable

for the toughest working conditions.

At Putzmeister we devote our efforts

to continually presenting the most effi-

cient concrete spraying equipment as a

complete system. With the SPM 4210

WETKRET a new stage in development

has been reached.

SPM 4210 WETKRET SERIES

SPRAYING ARMOF PUTZMEISTERIN-HOUSE DESIGNAND MANUFACTURE PROVIDES 10 M SPRAYING REACH

PUTZMEISTER CONCRETE SPRAYING TECNOLOGY

1

2

3

4

5

6

Proportional remote control for easy handling of arm movements, dual use (radio/cable).

Liquid additive pump, synchronized with the concre-te flow.

Optional automatic lubrication system for proper machi-ne maintenance.

Putzmeister concrete pump PM 1507 with maximum theoretical flow of 20 m3/h.

Agitator in hopper and grill with adjustable electric vibrator, for steel or polymer fibre pumping. Easy to open for maintenance and cleaning.

Control system with multilingual colour display, indi-cating concrete flow, additive dosage, faults, diagno-ses and alarms.

1 Proportional remote control

2 3Additive pump Automatic lubricationof the concrete pump

4 Concrete pumpPM 1507

5 Hopper designed for concrete spraying

6 Control panel display

Page 4: CONCRETE SPRAYING EQUIPMENT - Putzmeister · SPM 4210 WETKRET SERIES SPRAYING ARM ... Operation Manual ... The main components of Putzmeister concrete spraying equipment, ...

high mobility and the option of autono-

mous operation, an added value which is

highly demanded.

A U T O M AT I C S Y N C R O N I Z AT I O N O F A D D I T I V E D O S A G E A N D C O N C R E T E F L O WThe hydraulically-operated synchronized

peristaltic additive pump is regulated by

closed loop and controlled electronically.

It is equipped with an automatic dosing

device proportional to the concrete flow,

thereby assuring spraying accuracy and

quality.

H E A V Y - D U T Y C H A S S I SW I T H S TAT E - O F - T H E - A R T A X L E SThe chassis is designed to meet mining de-

mands and made of high-resistance steel to

stand the harshest working conditions. The

SPM 4210 WETKRET incorporates innova-

tive, state-of-the-art axles as well as a rein-

forced turning system. Central articulated

turning and the small size of the machine

endow it with magnificent manoeuvrability,

which is a must particularly in low-profile

mines. Its four driving wheels and the four-

wheel braking system increase the manoeu-

vrability of the machine in difficult terrain

even more. Its excellent climbing capacity

and great ground clearance facilitate off-road

driving.

C O N F I G U R AT I O N O F T H E E Q U I P M E N T A C C O R D I N G T O T H E W O R K I N G E N V I R O N M E N TPutzmeister offers its customers a series

of optional equipment perfectly studied to

provide the best possible configuration ac-

cording to the characteristics of the working

environment.

SPRAYING ARM REACH DIAGRAMS

DIMENSIONS AND TURNING RADIUS

SPRAYING AREA

4m

4m4m

2,5m

13m8m

1m

16m

10m

TRANSPORT DIMENSIONS

MAXIMUM TRANSVERSE GRADIENT WHILE DRIVING

7.100 mm

16º 18º

TURNING RADIUS

3.835 mm

300 mm

2.000 mm

2.50

0 mm

10%

MAXIMUM LONGITUDINALGRADIENT WHILE DRIVING

35%

R 6.65

0 mm

R 3.950 mm

0m

0m

1

2

3

4

5

6

-6

-5

-4

-3

-2

-1

7

8

9

10

11

1 2 3 4 5 6 7 8 9

R 3.000

R 4.50

0

R 7.000

R 8.500

R 3.000

R 4.50

0

R 7.000

R 8.500

0m

0m

1

2

3

4

5

6

-6

-5

-4

-3

-2

-1

7

8

9

10

11

1 2 3 4 5 6 7 8 9

metersmeters

TRANSPORT DIMENSIONS

MAXIMUM TRANSVERSE GRADIENT WHILE DRIVING

7.100 mm

16º 18º

TURNING RADIUS

3.835 mm

300 mm

2.000 mm

2.50

0 mm

10%

MAXIMUM LONGITUDINALGRADIENT WHILE DRIVING

35%

R 6.65

0 mm

R 3.950 mm

0m

0m

1

2

3

4

5

6

-6

-5

-4

-3

-2

-1

7

8

9

10

11

1 2 3 4 5 6 7 8 9

R 3.000

R 4.50

0

R 7.000

R 8.500

R 3.000

R 4.50

0

R 7.000

R 8.500

0m

0m

1

2

3

4

5

6

-6

-5

-4

-3

-2

-1

7

8

9

10

11

1 2 3 4 5 6 7 8 9

metersmeters

Page 5: CONCRETE SPRAYING EQUIPMENT - Putzmeister · SPM 4210 WETKRET SERIES SPRAYING ARM ... Operation Manual ... The main components of Putzmeister concrete spraying equipment, ...

Putzmeister telescopic spraying arm SA 10.1

Maximum spraying reach

vertical / horizontal

10 m / 8 m

Minimum unfolding section

vertical / horizontal

2.5 m / 3.3 m

Number of arm extensions 4 sections (3 telescopic),

proportional hydraulic drive

Telescopic stroke 4 m

Number of axles / degrees of freedom 6

Maximum arm angle +65º / -40º

Lights 2 Xenon 24 V 45W spotlights

Spraying Head

Rotation 360º

Inclination +120º / -120º

Nutation 10°

Nozzle DN40

Putzmeister proportional remote control

Drive Electric, dual use (radio/cable)

Cable length 20 m

Putzmeister concrete pump PM 1507

Type Double-piston, hydraulic drive

Max. flow (theor.) 20 m3/h (variable 4 - 20 m3/h)

Transport cylinder diameter 150 mm

Max. pressure (theor.) on concrete 65 bar

Max. aggregate size 16 mm

Electric motor power 37 kW

Power at 400V 50 Hz or at 440V 60 Hz

Hopper

Full hopper capacity 250 l

Filling height 1.300 mm

Spotlight 24 V/70 W

Additive pump synchronized with concrete pumping

Adjustment range 60 – 500 l/h

Maximum working pressure 7,5 bar

Additive tank 400 l

Control system PLC

High pressure water pump for cleaning

Max. pressure 140 bar

Flow 10.8 l/mm

Hose 15 m

Cable reel

Operation Manual

Cable length 50 m

Power at 400 V 50 Hz or at 440 V 60 Hz

Diameter 900 mm

putzmeister articulated off-road vehicle, 4-wheel drive

Engine Turbodiesel, 4 cylinders

Engine power 54,7 kW at 2.600 rpm

Engine emissions According to EU-Stage III A / EPA-Tier 3

Transmission Hydrostatic

Gearbox 2-speed in both directions

Steering Hydraulic, articulated steering

Traction 4 WD

Speed Max. 20 km/h

Braking system 4-wheel multi-disc service brakes in oil bath, negative parking brake with mechanical release

Working lights 4 x 24 V 25 W LED spotlights

Driver cabin FOPS/ROPS certified. Adjustable driver’s seat with mechanical suspension and safety belt

Oil tank 70 l

Electrical equipment 2 batteries, 12 V / 70 A

Diesel tank 65 l

Weight

9.500 kg / 8.850 kg without compressor

OPTIONAL EQUIPMENTElectric Compressor

Power 37 kW

Max. working pressure 7,5 bar

Max. air flow 6,8 m3/min

Diesel Compressor (dual drive version)

Power 54,7 kW

Max. working pressure 7 bar

Max. air flow 6,8 m3/min

fire extinguishing system, dual agent (powder)

Drive Manual, 6 diffusers

Tank 11.3 kg of dry powder

Full wheels for mining

Tyres MICHELIN X Mine D2 10.00 R 15

Rim size 7,5 x 15”

Catalytic converter (standard on dual drive version)

Max. reduction CO -90%; HC -80%; black smoke -30%

Particle Filter

Max. reduction CO: -90%; HC: 60-80%; black smoke/particles: -99%

Other

Automatic lubrication system

Stainless steel control panel

Special low-profile hopper (1.150 mm)

Additional 50 m of cable

Special Voltages

Power at 660 V 50/60 Hz or at 1.000 V 50/60 Hz

Consult Putzmeister for special configurations

DATA SHEET

Page 6: CONCRETE SPRAYING EQUIPMENT - Putzmeister · SPM 4210 WETKRET SERIES SPRAYING ARM ... Operation Manual ... The main components of Putzmeister concrete spraying equipment, ...

PUTZMEISTER IBÉRICA S.A., PUTZMEISTER UNDERGROUND DIVISION.

Although the contents of this document have been designed with the utmost care, neither the absolute accuracy of the information nor the absence of errors can be assured. This document cannot therefore be considered binding but merely informative. All orders are accepted according to current terms and conditions of sale and supply. We reserve the right to make technical and constructional changes. The values stated herein express performance in theoretical conditions. Please consult the technical documentation on maintenance and operating instructions.

PUTZMEISTER IS A MEMBER OF:

Strategic alliance for the development of concrete spraying technology

CERTIFIED COMPANY:

DISTRIBUTED BY:

For over 30 years Putzmeister has been designing, developing and producing concrete spraying equipment for mines and tunnels. The experience acquired over these years together with ongo-ing investment in research and development have made Putzmeister a leading company in this field of application. It is this experience and search for added value for our customer that makes us different.

The main components of Putzmeister concrete spraying equipment, spraying arm, concrete pump, chassis and control software, are designed, developed and produced in-house in order to offer perfectly synchronized equipment, tailored to our customer’s needs and the toughest work-ing conditions.

Putzmeister:

CONCRETE SPRAYING TECHNOLOGY

EXPER TS ON SPRA YED CONCRETE

putzmeisterunderground.com

[email protected]

U0

02

-EN

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