CONDUIT SYSTEMS · 2020. 8. 13. · Parameter BS 4568 BS EN 61386 ZM Grup Conduit System...

• Flexible Conduits

• Adaptors

• Cable Tray

• GI Conduit

• Cable Accessories

• Hot Dip Galvanised

• Cable Management

• Heavy Gauge

• High Quality

CONDUIT SYSTEMS

Index

I. COMPANY OVERVIEW

a. ZM GRUP OVERVIEW……………………………………………………………………………………………………………………………….. p.3

b.ZM GRUP TURKEY…………………………………………………………………………………………………………………............................... p.4

p.5

p.6

II. ZM FLEX Conduit Systems Product Range

a. GI Conduit ………………………………………………………………………………………………………………………………………………

b. Malleable Boxes ……………………………………………………………………………………………………………………………………….

c. ZM Flex Accessories…………………………………………………………………………………………………………………………………..

d. Adaptable Boxes………………………………………………………………………………………………………………………………………

e. Switch and Socket Boxes ……………………………………………………………………………………………………………………………..

f. Flexible Metallic Conduits ………………………………………………………………………………………………………………………….…

g. Flexible Conduit Adaptors……………………………………………………………………………………………………………………………

p.8

p.14

p.15

p.16

p.17

p.18

p.19

III. ZM GRUP MEGA PROJECT EXPOSURES………………………………………………………………………………………………

IV. PICTURE OF SAMPLE BOARDS ………………………………………………………………………………………………………….

V. TEST REPORTS ……………………………………………………………………………………………………………………………

VII. TRADE LICENSE ………………………………………………………………………………………………………………………….

VIII. ISO and CERTIFICATE’s………………………………………………………………………………………………………………….

VI. MATERIAL SAFETY DATA ………………………………………………………………………………………………………………..

p.21

p.22

p.23

p.29

p.38

p.44

CONDUIT SYSTEMS

www.zmgrup.comwww.zmelectricals.com 2

http://www.zmgrup.com/

http://www.zmelectricals.com/

ZM GRUP OVERVIEW

The foundations of the ZM Group were laid in the early 2000’s asa

family business.

ZM GROUP's main fields of activity are "Production and export of Electric Cable Protection

Systems". Positioning its portfolio in sectors with high growth potential, ZM GROUP has adopted

“sustainable growth”, “efficiency” and “stability” as the basic concepts that guide its activities and

business development strategies.

Turkey's 100 percent based on growing domestic capital which operates as a power TOURISM

GROUP, the world's ever been exported to 22 countries, reaching hundreds of customers.

ZM GROUP; self-confidence, strong equity capital, competencein the utilization of

advanced technology, experience on an international scale, intellectual and successes achieved by

adopting moral values are universal standards, "forces" mission,Turkey

aims to become one of the leading companies.




ZM GRUP

• Clients have access to:

→Stocks

→Trained technical salessupport

→Thorough understanding of projectdynamics

→ Quality controls atalllevels

→Responsive, flexible & promptdeliveries

For more information please visit www.zmelectricals.com








ZM GRUP - ISTANBUL / TURKEY

7




PRODUCTS RANGE

ZM Grup Conduit Systems

ZM rigid steel conduit tube andaccessories

Rigid conduit tube, HDG after manufacture BSEN 61386(20mm, 25mm, 32mm, 40mm and 50mm)

Malleable and steel accessories

Switch and socket boxes

ZM Grup flexible steel conduit andaccessories

Bare Metallic flexible conduit

PVC covered metallic flexible conduit

AQ tight flexible conduit

Low smoke zero halogen flexible conduit

All flexible conduits are produced to BS EN 61386 -23

US specifications range (EMT, RMC, RGS) conduit

tube and accessories

Conduit bending machines




• ZM Grup Tubes is manufactured under BSI approved ISO 9001:2008 Quality Management System at approved suppliers inspection and quality checking arrangements

• The ZM Grup Conduit System range includes:

Conduits andAccessories Class 4 (HDG)

Switch and Socket Boxes

Flexible Conduits andAccessories

Bending Machine

Adaptable Boxes

: BS EN 61386

: BS 4662

: BS EN 61386-23

: BS 4568

: BS4568

ZM GRUP CONDUIT SYSTEMS – GI CONDUIT




• Strengths

Hardness :

Ductility :

Adherence :

Toughness :

Impermeable :

Resistance to scratches

Remains in place when tube is bentHigh

Strength

Resists damage caused by rough landing

Even if coating is damaged, the chemical reaction (zinc oxidation process) will

continue to provide protection for the unexposed areas

All ZM Grup conduits are Class 4: Heavy - hot dipped galvanised inside & outside after

manufacturing

Classification of G.I. Conduits:

• Class 1:

• Class 2:

• Class 3:

• Class 4:

Light

Medium

Medium Heavy

Heavy

(Primer Paint)

(Air-drying Paint)

(Pre-Galvanised Zinc)

(Hot Dipped Galvanising)

ZM GRUP CONDUIT SYSTEM – GIConduit




CLASS 4 PROTECTION

Why is it so good?

Toughness (Resistance to scratch, thick paint) Ductility

(Remains in a place when the tube is bent) Adherence

(High Strength)

Toughness (Resists damage caused by rough handling)

Impermeable (Even if coating is damaged, the chemical reaction will continue to provide protection for the unexposed areas)

ZM GRUP working average zinc thickness is 50μm and competitors are using 25μm plus other surface finishes to

boost performance.




SPECIFICATIONS OF STEEL CONDUITSParameter BS 4568 BS EN 61386 ZM Grup Conduit System

SpecificationClassification Assembly:

1.Method of assembly with the fittings- Plainand Screwed

2. Type of protection:Class 1-Class 4

Specified on basisof:

1. Mechanical properties

2. Electrical characteristic

3. Resistance to externalinfluences

BS 4568 and BS EN61386

Marking 1. Manufacturer’smark

2. Number of this BritishStandard

3. Class of finish

1. Manufacturer’smark

2.ClassificationCode (four digit code based on

resistance and temperaturecharacteristics)


Dimensions Well defined outside diameter, wall thickness and

tolerances for all conduitsizes.

NIL BS 4568 and BS EN61386

Construction General: No sharp edges, burrs or surface

projections.

Conduits:Solid drawn steel or ERW welded tube

Fittings: Malleable caseIron

General: No sharp edges, burrs or surface

projections.


Mechanical

Properties

Compliance is checkedby:

1. Inspection

2. Bending Test

Compliance is checkedby:

1. Inspection 2. BendingTest

3. Compression Test 4. ImpactTest

5. Bending Test 6. FlexingTest

7. Collapse Test 8. Tensile

Test 9.Suspended Load Test


13

Resistance to

Corrosion

Same as BS EN61386. Same as BS 4568. BS 4568 and BS EN61386

Electrical

Properties

BondingTest consistingof 10 lengths and fittings,

checked for continuityof assembly ≤ 0.05Ω.

Bonding Test: As BS4568

InsulatingTest: Resistancebetween electrode in

the salt water emersion for sample shallbe >

100MΩ.


Fire Resistance Steel conduit is a non-flamepropagatingconduit. Steel conduit is a non-flamepropagatingconduit. BS 4568 and BS EN61386




ZM GRUP – CONDUIT TUBE MARKING ID of

Class of FinishManufacturer Standard Number Batch Code

Batch Code: A unique batch coding 1s4ystem

→ This denotes when the tube was made & the cast analysis

of the steel

Why have we done this ?

→ Traceability, identification, quality control & the

prevention of counterfeit.




PACKAGING

• ZM Grup conduits are produced in 3.75 meter length

with both ends threaded

• They are supplied with a coupler on one end• The exposed threaded portion of each conduit is protected• with a plastic endcap

• Every bundle is wrapped in plastic packaging

• Conforms to BS 31 (imperial sizes 1 ½’’& 2’’) & BSEN

• 61386 (Metric sizes 20mm, 25mm, &32mm)




ZM GRUP – MALLEABLEBOXES

Produced to BSEN 61386 (20mm, 25mm and 32mm which are all metric sizes)

Hot dipped galvanized

ZM Grup offers a wide range of conduit fitting and accessories suchassmall circular covers, largecircular covers, extension boxes, junction boxes.




ZM FLEX ACCESSORIES

Coupler

Spacer Bar Saddle

Distance SaddleHexagon Locknut

Solid Elbow Bush - Male Dome Cover




ADAPTABLE BOXES

Produced to BS 4568: PART 2 standards

Box body is hot dipped galvanized. Flanged lid is manufactured from pre-

galvanised steel Plain sides or with knock-outs

75mm to 300mm, steel thickness 1.2 mm nominal.

Special thickness and sizes on request

Rubber gaskets available on request (F415), popular sizes in stock.

Slow moving items made to order (minimum quantity 100)




ZM GRUP – SWITCH AND SOCKETBOXES

All ZM Grup Switch and Socket boxes comply with

British Standard BS 4662

Some of the main features are:

Earthing

Strength

Resistance to heat

Resistance to corrosion

Marking

Additional features:

Adjustable Lug and Regulation Brass Earth terminal

standard

4 different sizes/configurations available at all times

Manufactured from controlled grade pre-coated

galvanized steel strip

Conforms to the requirements of the standard BS 4662




ZM GRUP – FLEXIBLE METALLICCONDUITS

• Flexible conduits are available in 20mm, 25mm, 32mm,

1½”(40mm) and 2”(50mm) sizes

• Complies to BS EN 61386 and the popular range includes:

Standard Flexible Metallic Conduit Tube

Flame retardant PVC Covered Flexible Metallic Conduit Tube

PVC Covered Liquid Tight Flexible Metallic Conduit Tube

Low Smoke Zero Halogen (LSZH) Flexible Metallic Conduit

Tube




ZM GRUP – FLEXIBLE CONDUIT ADAPTORS

• ZM Grup flexible metallic conduit systems have a high IP rating and give excellent

protection against dust and water ingress

• Low smoke/fire hazard variations are specifically designed for use in hazardous areas,

transportation networks (under-ground and over-ground), aviation, nuclear and defense

applications

• FEATURES:

No hazardous sharp edges or burrs

Smooth inside for easier wire pulling

Will not damage conductors

Oil and water resistant




WHY ZM GRUP

Steel conduit made from competitively sourced high quality

strips

Efficient and controlled manufacturing process: repeatable

and reliable

Ability to manufacture and supply for large projects on large

batch production

Near zero QC complaints eliminate the need for re-working /

rectification

Excellent corrosion resistance in tough environmental

conditions

Excellent service resulting of strong commitment to the

MENA market

Lower lifetime costs with competitive pricing

Compatible coefficient of expansion with most construction

materials

Excellent Health and Safety characteristics




INDUSTRYAIRPORTHIGHWAY

METROPORT

ZM GRUP MEGA PROJECT EXPOSURES

BU ILDINGS




Pictures of Sample Boards




Test Reports

www.zmelectricals.com www.zmgrup.com 23



Trade License ZM Grup Turkey

29

30

TRADEMARK REGISTRATION CERTIFICATE

28

Document Date: 23.01.2019 Document No: 731 466 Tax No: 9990947844Reason of Issue : First Reg

INDUSTRIAL REGISTRY CERTIFICATE

Tittle: ZM GRUP PAZARLAMA İHRACAT İTH. TİC. LTD. ŞTİ.

Address:CentralOffice:D-100KarayoluÜzeri İstilliKöyüÇiçekçiMevkiiDüzce TicaretBorsası Karşısı Düzce /Merkez

Factory Address: İkitelli OSB Tümsan 1. Kısım 7. Blok No:27 Başakşehir/İstanbul

Chamber of ProfessionWhere

Registeredİstanbul Chamber of

Commerce

Founding date

and trade reg.

no18.01.2019 534454

Capacity reportunion

approval date andno18.01.2019 1873

Date number of

Trade Registry

Gazette

18.01.2019 6152

Subject of

Production

Steel Conduits and Accessories

Connectors and Adaptors

…..YEAR VISA …..YEAR VISA…..YEAR VISA…..YEAR VISA…..YEAR VISA

The above-mentionedenterprise has been registered in accordance with the second article of Law No. 6948 dated 24.04.1957.

Visa must be issued every two years as of the date of issue of this document.

ZM GRUP PAZARLAMA İTH. İHR. SAN. VE TİC. LTD.ŞTİ

QUALITY PROCEDURE LETTER

Date: September 28, 2019

To: ZM Grup

Our Ref No:

To: Whom it my concern

We hereby certify that our ZM Grup Conduits are produced and pass the

process quality procedure as attached herewith.

Yours sincerely,

ZM Grup

ZM Electricals

Zafer Seyyar

General Manager

Production

Process Quality Control List

Production

Process Quality Control List

Production

Process Quality Control

List

Production

Process Quality

Control ListProcedure Procedure Procedure Procedure

1. Examine The

Steel Raw

-Width and thickness 3. Examine the Ordered

Pipe

-Pipe O/D Size 11. Examine Zinc

Thickness

-Zinc Surface Thickness 18. Epoxy -Spraying Pipe

Thread

Materials -Iron Surface -Pipe Wall Thickness -Pipe Surface

-Pipe Length

-Pipe Surface 19. Werehouse

Stocking

-Branded spray

-Pipe Weld Seam 12. Threading -Threading Setting -Pipe Structure

12.1 Threading with

WAVIS Machine

-Attendance

2. Forming -Change the roll to correct

by type and size

4. Cutting -Pipe Size as Required

2.1 Roll Change

Sizing

Pararell Path of Pipeline -Cutting Line must be vertical 20. Final

Inspection before

-Outside

Diameter

with complexion Delivery -General

Structure

5. Cuttingf Inspection -Pipe Length -Zinc

Thickness

-Pipe Surface -Length

2.2 Set Up and

Performance

-Welding Machine

Adjustment

-Pipe Weld Seam -Pipe Wall

Thickness

-Pressure Adjustment -Pipe O/D Size 13. Threading with

MANUAL Machine

-Threading Setting -Zinc Merging

-Welding Heat Adjustment 6. Bead Removing -Seam must be straight with

tube concavity

-Thearding Test

-Blade Sharpness -Mass per 10

Unit

-Blade High - Low Level

-Scrap-Iron in slotting

Machine

2.3 Work Piece

Testing

-Pipe O/D & Pipe

Roundness

14. Pipe Thearding

Inspection

-Threading Dept

-Head-Tube Expanation 7. Work Piece

Inspection

-Pipe Surface -Threading Length

Bead Removing -Pipe Weld Seam -Threading Feature

-Pipe Seam line -Threading Inside Wall

Area

-Both Pipe End

15. Finishing -Smelting Size

8. Cleaning black Pipe -Pipe Quantity -Rasp Using

2.4 Work Piece

Inspection

-Pipe O/D Size -Hydrochloric acid Density

-Pipe Length -Magnetic flux Density 16. Examine Finishing -Both Pipe End

-Pipe Weld Seam -Inside Seam

-Sharpness/According to the

curvature

-Pipe flatening Both Inside

and Outside

QUALITY PROCEDURE

ISO and Certificates

38

28

28

Material Safety Data Sheet

44

Material Safety Data Sheet CONDUIT TUBE and other cable

management systems

Company nameZM Grup Conduit Systems

D-100 Karayolu Üzeri İstilli Köyü Çiçekçi Mevkii

Düzce Ticaret Borsası Karşısı Düzce / Merkez

Trade Name (Common Name or Synonym) Chemical NameFormERW hot rolled steel tubeZM Grup CLASS 4 HOT DIPPED GALVANISED RIGID CARBON

STEEL CONDUIT TUBE

GENERAL

Base Metal OSHA PEL(mg/m3) ACGIH TLV(mg/m3)

Iron (Fe) Balance 10 (Fe2O3 Fume) 5.0 (Fe2O3 Fume)

7439-89-6

Alloying Elements

Aluminum(Al) 0.02–0.08 NoneListed 5.0 as weldingfume

7429-90-5

Carbon(C) 0.02–0.06 NoneListed NoneListed

7440-44-0

Chromium(Cr) 0.10 max 1.0 aschrome 0.5 aschrome

7440-47-3

Cobalt (Co) 0.002 max 0.1 as cobaltandfume 0.05 as fume

7440-48-4Copper (Cu) 0.10 max 0.2as copper; 1.0asdust 0.2 as fume; 1.0

asdust7440-50-8

Lead (Pb) - 0.05 as fume &dust 0.15 as dustandfume

7439-92-1

Manganese (Mn) 7439-96-5 0.18–0.28 5 as manganese 5 as dust; 1asfume

Molybdenum(Mo)7439-98-7 0.05 max 15 asinsoluble 10 asinsoluble

compounds compounds

Nickel (Ni) 0.15 max 1.0 asNickel 1.0 asNickel

7440-02-0

Phosphorous (P) 0.024 max. 0.1 asPhosphorous 0.1 asPhosphorous

7723-14-0

Silicon(Si) 0.03 max NoneListed 10 totaldust

7440-21-3

Sulphur(S) 0.025 max 13 sulphurdioxide 5 sulphurdioxide7704-34-9

Tungsten(W) - NoneListed 5insolublecompounds

7440-33-7

Vanadium(V) 0.05 max 0.5 dust; 0.1fume 0.05 dust andfume

7440-62-2

Zinc (Zn)coating 50-80microns 5.0 asfume 5.0 asfume

7440-66-6

(coatingthickness)

Zinc coating 50-80 microns 5.0 asfume 5.0 asfume

14-13-2Oxidised(ZnO) (coatingthickness)

ZM Grup Conduit tube and other ZM Grup cable management systems are designed to protect electrical cabling installations. ZM Grup conduit systems are

manufactured in accordance with the relevant British Standard. They should be installed by a competent and qualified installerand are subject to

recommendationsdefined in the IEE Wiring Regulations (BS7671).

I. INGREDIENTS (Modified)

Material CAS Number % Weight Exposure Limits

Note: Trace elements may also be present in minuteamounts.

II. PHYSICAL DATAMaterial is (At Normal Conditions)Appearanceand Odour

Gray-Black with metallic lustre – odourless

pH=NAN/A

907°C

SolidMelting Point (Steel)Melting Point (Zinc)

Specific Gravity (H20 =1)Length

DiameterWeight (per length) Zinc thickness

1370°C Boiling Point420°C BoilingPoint7.8 (Steel) 7.1(Zinc) 3750mm 20-50mm

2.9 – 9.7 kg (depending on diameter) 50-80 µm

Identification NumberMSDS issue Date

21st September 2019 CTUBEMSDS2301/2019

Contact Phone Number:

+9 0380 536 5069

III. PERSONAL PROTECTIVEEQUIPMENTRespiratory Protection:

Eyes and Face: Hands,

Arms, Body:

It is not recommended to weld or burn conduit tube.Safety glasses should always be worn when grinding or cutting. Appropriate protective should beworn when grinding or cutting.

Other Clothing/Equipment: As required by local regulations.

IV. EMERGENCYMEDICALPROCEDURESInhalation: Eye Contact:

SkinContact:

Remove to fresh air; if condition continues, consult physician.Immediately flush well with running water to remove particulate; get medicalattention.If irritation develops,remove clothing and wash well with soap and water. If condition persists, seek medical attention. If significant amounts of metal are ingested, seek medical attention.

Ingestion:

V. HEALTH/SAFETY INFORMATIONHEALTHMetal conduit and their associated fittings in the natural state do not present air inhalation, ingestion, or contact health hazards.However, operations such as welding, burning, sawing, brazing, grinding and other processes which elevate the temperature of the product to or above its melting point or result in the generation of airborne particulatesmay present hazards.These operationsshould be performed in well-ventilated areas. The major exposure hazard is inhalation.

Effects ofoverexposure:Acute:

Typicalsymptoms:

Chronic:

Excessive inhalation of metallic fumes and dusts may result in irritation ofeyes, nose and throat. Also

high concentrations of fumes and dusts of iron oxide, manganese, copper, & selenium may result in

metal fume fever.

Consistof a metallictaste in the mouth, dryness and irritation of the throat, chills and fever, and usuallylast from 12 to 48 hours.Chronic and prolonged inhalation of high concentrations of fumes or dust of the following elements may lead to the conditions listed oppositetheelement:

Flash Point Auto IgnitionTemperature Flammable Limits inAir

nguishingMedia

N/A

Conditions to Av

N/A

oid Non-ventilated areas when

N/A

cutting orgrinding.

A

FIRE AND EXPLOSIONMetal conduit and their associated fittings in the natural state do not present a fire or explosion risk. However, ZM Grup Conduit Tube

is designed to protect electrical cables in a rigid and static manner. They must not be used for other purposes eg conveying fluids,

support structures etc. Only cables in good condition should be drawn through conduit tube and the quantity of cables must not

exceed the IEE Wiring Regulations (BS7671) as overloading can result in abrasion of the insulating material, which in extreme cases may

result in the conduit becoming ‘live’ or energised’ Should this occur, the source supplying electrical power must first be properly isolated

before attempting a repairs.

REACTIVITY

Stability Incompatibility Metal conduit is stable and if it comes into contact with strong acids, it may react and form

VI. ENVIRONMENTALMetal conduit is manufactured from steel which is one of the most sustainable of the major structural materials. It has numerous sustainability benefits, which are guaranteed to be realised whenever steel is used. These include low waste, flexibility, offsite manufacture,speed, resource efficiency, adaptability, long lasting appeal, safety,reusability andrecyclability.Spill or leak procedures Use good housekeeping practices to prevent accumulation of dust.Disposal procedures Follow the regulations stipulatedat the international, national,federal and local levels.

VIl. ADDITIONALINFORMATIONDisclaimerThe information in this MSDS was obtained from sources that we believe are reliable. However, the information is provided without anyrepresentation or warranty, express or implied, regarding the accuracy or correctness. The conditions or methods of handling, storage, use

and disposal of the product are beyond our control and may be beyond our knowledge. For this and other reasons, we do not assume anyresponsibility and expressly disclaim liability for loss, damage or expense arising out of or in any way connected with the handling,storage,

use or disposal of the product.

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CONDUIT SYSTEMS · 2020. 8. 13. · Parameter BS 4568 BS EN 61386 ZM Grup Conduit System...

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