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Registered & Administrative Office: 1406, 14th Floor, Dalamal Towers, Nariman Point. Mumbai - 400 021. INDIA +91 (22) 6637 1095 / 6637 1096 +91 (22) 2283 4046 / 4002 3682 Email: [email protected] Website: http://www.conexmetals.com
Factories : • Plot 10-B, GIDC Shanker Tekri, Jamnagar – 361 004. INDIA • Plot C-2/452, GIDC Phase 2, Dared, Jamnagar – 361 005. INDIA • Special shed, GIDC , Jamnagar – 361 005. INDIA
• High volume Indian manufacturer of Brass turned parts / fasteners • Fully integrated manufacturing set up employing 190 people • Multiple processes like Brass / Bronze casting, Brass extrusion, Brass machining, stamping, threading, milling and sub-assembly of Brass components • Focus on quality and timely deliveries • 3 star export house with a 100% EOU (export orientated unit) status from the Govt. of India • 28 years of experience in the Brass industry
About Us
• To provide cost effective solutions in the field of non ferrous metal components to the exacting needs of our customers and thereby achieving symbiotic growth
Our Mission
• Open Indian economy now growing at about 9% p.a.
• No language barrier, Largest pool of English speaking people in the world
• Serious cost advantage
• Vibrant democracy with younger demographics
• Traditional Indian skills with engineering and metallurgy
• India has evolved as a proven global supplier of Brass components and
Jamnagar has carved a niche in the world market as a hub for Brass
components
Why India?
• Financially sound and technically competent manufacturer
• Competitive pricing (We supply parts to AB Electronics China!)
• 3 manufacturing units with expansion capacity
• Lightening fast communication and quick turnaround of orders
• Exports to 39 countries with focus on UK and Western Europe
• ISO 9001:2000 certified, ROHS compliant, stringent quality control
• Supplies to leading UK / European OEM manufacturers of electrical products
• Well versed with ISO, BSEN, DIN, ASTM, JIS standards
• Excellent track record with many customer appreciation letters including those from UK govt. bodies
• Transparent pricing matrices based on international metal indices
• Cost efficient lean manufacturing, no taxes / duties due to 100% EOU status
• Ability to hold stocks for call-offs
• Flexible manufacturing schedules to provide a rapid response to spikes in customer’s demands.
• Quick quotes / samples based on engineering drawings
• Regular overseas customer visits to get live feedback
Why Conex ?
• 3 freehold units in Jamnagar Gujarat admeasuring 1,30,000 sq ft and a head office in Nariman point Mumbai the premier business district of India
Locations
• 1980 - Initiated as a trading unit supplying Copper and Brass
components to electrical industries in India
• 1992 - Ventured into manufacturing in Jamnagar to have
better control over cost, quality and deliveries
• 1994 - The company diversified into exports
• 2003 - Obtained a 100% EOU status (export orientated unit)
from the Government of India
• 2007 - Achieved a 3 star export house award
Chronology
• Low cost conversion of Brass /Bronze scrap into Brass rods /
castings and subsequently into Brass components
• Cost efficient special machinery facilitating high volume
manufacturing
• ‘Out of the box’ thinking and offering of simple solutions on
local machines for seemingly complicated products
Core Competencies
• Automatic bar turning machines from 3mm to 35mm
• Automatic screw turning / threading machines
• Special purpose machines
• Drilling and tapping machines
• Wire drawing machines
• Semi automatic lathes
• Traubs
• Centerless grinders
• CNC machining centers
• Shot blasting machine
• Metal cleaning and polishing plant
• Power Presses
Machinery
Production Process Flow
Chart
• Electrical • Brass cable gland systems / cable accessories • Brass bushes , Brass plugs and thread converters • Brass terminals for switchgears, fusegears • Brass neutral links and earth bars • Brass split bolt connectors for overhead lines • Brass conduit fittings • Bespoke Brass turned parts for switchgears, transformers, fusegears, street lighting, control gear, panel boards, insulators, relays etc. • Bronze / Brass / Copper grounding connectors / clamps to UL standard • Brass lamp and lighting components • Brass battery terminals / battery lugs • Brass / Bronze Earth clamps • Brass plug pins and switch / socket pins • Brass earth tags and pressed components • Brass studs / hardware for electrical transformers
Products
• Hydraulics / Plumbing:
• Brass hose tails and hose fittings
• Brass / Bronze pipe fittings
• Plumbing fittings
• Water meter fittings
• Bronze and DZR (dezincification resistant) fittings
• Pipe couplings and unions
• Brass tank connectors
• Brass compression fittings
Products
• Fasteners:
• Brass machine screws
• Brass hex nuts
• Brass washers and Brass pressings
• Brass cap nuts
• Brass anchor fasteners
• Brass spacers / stand offs
• Brass threaded rods / allthreads
• Brass grub screws
• Specials - Brass fasteners to customers drawings / specs.
• Brass tamperproof fasteners
• Brass nuts / components for lead acid batteries
Products
• Inserts:
• Brass PPR moulding inserts for water fittings
• Brass injection molding inserts for PVC sockets and switches
• Brass Tappex type inserts
• Brass roto molding inserts
• Brass helical inserts
• Brass wood inserts and composite inserts
• Brass thermoplastic inserts
• Brass pressing inserts
Products
• General Engineering Parts
• Brass castings and parts for pumps
• Bronze castings
• Brass parts for domestic appliances / white goods
• Brass furniture parts
• Brass building hardware parts
• Stainless Steel hose tails / barbs
• Stainless Steel unions / couplings
• Stainless Steel pipe fittings
• Stainless Steel CNC screw machine parts
Products
S ales by Area UK 28%
US A 19%
F rance 5%
G ermany 6%
R uss ia 12%
S weden 7%
Italy 7%
C anada 3%
Australia 4%
R est of the world 9%
Market Reach
Conex exports to 39 countries with a strong presence in quality conscious markets of Europe and America.
P roduc t Mix
E lectrical P roducts 48%
F asteners / Inserts 22%
Hydraulics / P lumbing 16%
G eneral P arts 14%
Product Mix
Schneider Electric Ltd
Thomas and Betts Ltd
ABB group
Davico Industrial Ltd
Anixter Group UK
G E Transportation Systems
Leading International Customers
• We are solemnly committed to delivery of defect-free, price competitive
products promptly on time-every time to our customers
• We strive to achieve market leadership by exceeding customer
expectations and outperforming competitors in quality, delivery and cost
Quality Policy
• ISO 9001:2000 certified company by BSI UK
• Special gauges for critical dimensions of Products
• Sampling plan as per ISO
• Consistent quality control techniques at every stage of manufacturing
• Tight control over dimensional and thread accuracy, metallurgy,
physicochemical properties
• Material certification and batch traceability
• Technically sound quality control engineers with vast experience
• Calibrated measuring instruments from renowned suppliers
Quality Features
• Digimatic Micrometers and Calipers
• Thread Ring gauges / Plug gauges
• Surface finish tester
• Coating thickness gauge
• Digital portable hardness tester
• Height gauge
• Bevel Protractor
• Adjustable Snap gauges
• Slip gauges and Ring gauges for calibration
• Torque wrenches and torque screw drivers
• Special depth, bore and diameter gauges as per customer drawings
Measuring Instruments
• Inner packing:
• Cardboard boxes with description, item code, size and quantity on each box. The inner boxes are covered with a big plastic bag making the cargo water proof
• Outer packaging:
• Strong seaworthy cartons laminated with tar coated Hessian cloth. Properly marked with destination, lot size and number of individual carton
We can package our parts to meet your production floor requirements. We can custom package , label and barcode parts to meet the material flow requirements on the plant floor
Packaging
• We can create, read and edit most commonly used engineering drafting formats like AutoCAD, Solid works and Pro- E
• We can convert drawings from paper to CAD
Cad /Digitization Capabilities
Our Team
• The company is committed to pollution prevention and will comply with relevant environmental legislations and regulations
• In pursuit of excellence, the company will adopt practices that support conservation and sustenance of energy, environment and natural resources
Environment Policy
• We were one of the first few companies in the area to become compliant
with National Pollution Control Board norms by installing a waste fume
filtering system for our foundries
• The slag generated is transported to Govt. authorized dumping grounds in
special vehicles rather than being discharged in the open
• We do not buy Ammunition scrap generated from War / Strife torn areas
• The company strictly does not employ child labour directly or indirectly
Green Measures
• Conex Metals (I) Jamnagar :
• Manufacturers of Brass components and turned parts for electro mechanical use
• J S Industries Mumbai:
• Manufacturer of Stainless Steel CNC parts for hydraulics
• Prime Developers Mumbai :
• Road builders, Real estate developers, Municipal civil contractors
• Hitech Extrusion LLP Jamnagar : (www.htextrusion.com)
• Manufacturing of Brass , Bronze, Copper Billets, Rods, Tubes, Wires and Ingots.
The Family
• The company plans to buy a metal scrap yard in UK / Europe to fully complete its backward integration
• To have an interactive website module wherein customers can login and check their order /shipment /sample request status any time
• Add CNC turning centers for close tolerance products
• To acquire related engineering companies in or outside India for strategic inorganic growth
Future Plans
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