Confidential / Property of Danfoss Drives A/S 2007-May-13 Flemming Huusmann DD-KPDD 1 Drives...

Confidential / Property of Danfoss Drives A/S

2007-May-13

Flemming Huusmann DD-KPDD 1Drives Division

MCA121 EtherNet/IP optionMCA121 EtherNet/IP option

Product PresentationProduct Presentation


2007-May-13


Contents

• Main featuresMain features• HardwareHardware• ODVA StandardsODVA Standards• CIP implementationCIP implementation• Additional featuresAdditional features• TopologyTopology• ParametersParameters• Other advanced featuresOther advanced features• EnclosuresEnclosures• Rockwell toolsRockwell tools

MCA 121 EtherNet/IPMCA 121 EtherNet/IP


2007-May-13


MCA121 EtherNet/IP option

Main featuresMain features

Features, in short:Features, in short:

• EtherNet/IP option for FC-series drivesEtherNet/IP option for FC-series drives• High performance: 1 ms APIHigh performance: 1 ms API• Two Ethernet ports for line topologyTwo Ethernet ports for line topology• Advanced switch functionsAdvanced switch functions• Full CIP implementationFull CIP implementation• Build-in web-serverBuild-in web-server• E-mail client for service notificationE-mail client for service notification• Transparent socket channelTransparent socket channel

MCA 121 EtherNet/IP

SW. ver. XX.XX

MS

NS2

NS1

Ethernet Port1 Ethernet Port2

MAC: 00:1B:08:XX:XX:XX

Option A130B1119


2007-May-13


MCA121 Technology, CPU

HardwareHardware

• CPU: NetSilicon NS9360CPU: NetSilicon NS9360• 32-bit, 155 MHz NET+ARM microprocessor32-bit, 155 MHz NET+ARM microprocessor• 0.13 micron CMOS processor0.13 micron CMOS processor• 10/100Base-T Ethernet10/100Base-T Ethernet• Net+Works version 6.3 OSNet+Works version 6.3 OS• Stack: EADK delivered by ODVA (IXXAT ported)Stack: EADK delivered by ODVA (IXXAT ported)• Other stacks availableOther stacks available


2007-May-13


MCA121 Technology, Switch

HardwareHardware

• Micrel KSZ 8893Micrel KSZ 8893• 3-port layer-2 managed switch3-port layer-2 managed switch• High speed non-blocking switchHigh speed non-blocking switch• 10/100 Mbps support10/100 Mbps support• Auto-MDIX (auto crossover)Auto-MDIX (auto crossover)• Advanced traffic diagnosis functionsAdvanced traffic diagnosis functions• TDR based cable diagnosticsTDR based cable diagnostics


2007-May-13


MCA121 EtherNet/IP option

HardwareHardware

• 3 LED’s: One Module Status + one 3 LED’s: One Module Status + one Network Status per. portNetwork Status per. port• Left port = Port 1Left port = Port 1• Right port = Port 2Right port = Port 2

• MAC address printed on labelMAC address printed on label

• Industrial graded RJ-45 connectorsIndustrial graded RJ-45 connectors

• A+B option design A+B option design (later as A-design)(later as A-design)

Ethernet Port 1 Ethernet Port 2

MCA 121 EtherNet/IP

SW. ver. XX.XX

MS

NS2

NS1



Option A130B1119MS LED

NS LED’s


2007-May-13


FC-series option concept

HardwareHardware

• C-option slot for application options (MCO) C-option slot for application options (MCO)

• A-option slot for Fieldbus optionsA-option slot for Fieldbus options

• B-option slot for other options (encoders, B-option slot for other options (encoders, resolvers, I/O)resolvers, I/O)


2007-May-13


A+B in C adaptor

HardwareHardware

• For combining MCA121 with B-optionFor combining MCA121 with B-option• Possibility to add A and B-options in C-slotPossibility to add A and B-options in C-slot


2007-May-13


Hardware conformance

HardwareHardware

• Hardware tests:Hardware tests:• Test with Siemens connector + cable on MCA121Test with Siemens connector + cable on MCA121• Testing durability of RJ-45 connectorsTesting durability of RJ-45 connectors

• Vibrations test in accordance to Danfoss guideline Vibrations test in accordance to Danfoss guideline 500B0432 modification of curve E:500B0432 modification of curve E:

• Frequency : 18 Hz – 1 K HzFrequency : 18 Hz – 1 K Hz

• Acceleration : 3 G RMS (!!)Acceleration : 3 G RMS (!!)

• Exposure : 3 x 2 hrs ( x – y – z )directionExposure : 3 x 2 hrs ( x – y – z )direction

• No loss of communication!No loss of communication!

MCA 121 EtherNet/IP

SW. ver. XX.XX

MS

NS2

NS1



Option A130B1119


2007-May-13


ODVA specifications

ODVA StandardsODVA Standards

• Conform towards: Conform towards:

• EtherNet/IP Adaptation of CIP: EtherNet/IP Adaptation of CIP: Edition 1.2, May 2006Edition 1.2, May 2006• Common Industrial Protocol (CIPTM): Common Industrial Protocol (CIPTM): Edition 3.0, May 2006Edition 3.0, May 2006

• Danfoss Drives is an active member of the ODVADanfoss Drives is an active member of the ODVA

• Participation in EtherNet/IP Implementers Workshop and Plug Participation in EtherNet/IP Implementers Workshop and Plug Fest ensures conformanceFest ensures conformance


2007-May-13


Conformance test

ODVA StandardsODVA Standards

• ODVA Implementers Workshop Plug Fest #6ODVA Implementers Workshop Plug Fest #6

• Dec. 5-7, 2006 Detmold, GermanyDec. 5-7, 2006 Detmold, Germany

• MCA 121 passed all conformance tests:MCA 121 passed all conformance tests:

• EDS File verification testEDS File verification test

• Network Interoperability testNetwork Interoperability test

• Common Interoperability testCommon Interoperability test

• Adaptor Interoperability testAdaptor Interoperability test

• System interoperability testSystem interoperability test

• During development the option is continuously tested During development the option is continuously tested against the ODVA conformance test toolagainst the ODVA conformance test tool


2007-May-13


Build in switch integrated in CIP objectsBuild in switch integrated in CIP objects

CIP ImplementationCIP Implementation

• There are 3 instances of the Link Object:There are 3 instances of the Link Object:

• Instance 1 and 2, relates to the physical port 1 and 2 of Instance 1 and 2, relates to the physical port 1 and 2 of the option the option

• Instance 3 relates to internal interface of the option, after Instance 3 relates to internal interface of the option, after the switchthe switch

• Design lead to enhancement of the CIP-specificationsDesign lead to enhancement of the CIP-specifications

• The various counters can be read out via parameters (12-98 + The various counters can be read out via parameters (12-98 + 12-99), but only as a sum of instance 1 and 2.12-99), but only as a sum of instance 1 and 2.


2007-May-13


HTTP-serverHTTP-server

Additional featuresAdditional features

• The MCA121 option features an integrated web-server.The MCA121 option features an integrated web-server.

• The default WEB-design will allow read-only access to selected parameters.The default WEB-design will allow read-only access to selected parameters.

• It will be possible to download customer-specific WEB-pages with full access It will be possible to download customer-specific WEB-pages with full access to all or selected parameters (feature to come).to all or selected parameters (feature to come).

• The WEB-page is also used for configuration of the e-mail notifier.The WEB-page is also used for configuration of the e-mail notifier.

• The HTTP-server uses an embedded file-serverThe HTTP-server uses an embedded file-server


2007-May-13


FTP-serverFTP-server


• The FTP-server makes is possible easy to download files to the The FTP-server makes is possible easy to download files to the embedded file-server.embedded file-server.

• Password protection and user management possible.Password protection and user management possible.


2007-May-13


E-Mail notifierE-Mail notifier


• Can be configured to send e-mail (SMTP) messages triggered by any Can be configured to send e-mail (SMTP) messages triggered by any alarm or warning in the drive.alarm or warning in the drive.

• Configuration is done via the WEB-interface.Configuration is done via the WEB-interface.

• Several receivers can be configured.Several receivers can be configured.

• Possibility to trigger message if warning/alarm has clearedPossibility to trigger message if warning/alarm has cleared


2007-May-13


Transparent Socket ChannelTransparent Socket Channel


• The option features an transparent socket channel, that makes is The option features an transparent socket channel, that makes is possible to send FC-telegrams (default Danfoss protocol) transparent on possible to send FC-telegrams (default Danfoss protocol) transparent on Ethernet via TCP.Ethernet via TCP.

• This will enable MCT-10, Motion Control Tool to connect to drives, via This will enable MCT-10, Motion Control Tool to connect to drives, via Ethernet (feature to come)Ethernet (feature to come)

• The socket port-number is free configurable.The socket port-number is free configurable.

MCT10

AutomationDriveVLT

EIP port 2222

FC/MCT-10 port xxxx


2007-May-13


Motion Control ToolMotion Control Tool


• Auto device discoveryAuto device discovery

• Easy network commissioningEasy network commissioning

• Connectivity via TCP/IPConnectivity via TCP/IP

• Parameter handling in all setupsParameter handling in all setups

• Easy device recoveryEasy device recovery

• Powerful project toolPowerful project tool

• ......


2007-May-13


IP addressingIP addressing

TopologyTopology

• Several methods for IP-addressing is possible:Several methods for IP-addressing is possible:

• Manual (via parameter)Manual (via parameter)

• BOOTPBOOTP

• DHCPDHCP

• MCT-10 (feature to come)MCT-10 (feature to come)

• The use of Ethernet based network for industrial automation purposes, The use of Ethernet based network for industrial automation purposes, calls for careful and thorough network design.calls for careful and thorough network design.

• Especially the use of active network components like switches and Especially the use of active network components like switches and routers requires detailed know-how about the behaviour of IP traffic.routers requires detailed know-how about the behaviour of IP traffic.


2007-May-13


Build-in switchBuild-in switch

TopologyTopology

• Build-in 2-port switch makes it possible to connect Build-in 2-port switch makes it possible to connect the drives in a traditional line-topology.the drives in a traditional line-topology.

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

½

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

Line:Line: Star:Star:


2007-May-13


Build-in switchBuild-in switch

TopologyTopology

• Saves cost for central network switches.Saves cost for central network switches.

• The prize level for an industrial graded Ethernet switch is aprox. 100 € per. portThe prize level for an industrial graded Ethernet switch is aprox. 100 € per. port

• Less complicated cabling.Less complicated cabling.

• Advanced switch diagnosis functions.Advanced switch diagnosis functions.

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

½

AutomationDriveVLT

AutomationDriveVLT


2007-May-13


AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

½

AutomationDriveVLT

AutomationDriveVLT

Redundant topologyRedundant topology

TopologyTopology

• The build-in switch will require power to operateThe build-in switch will require power to operate

• Either via mains or 24V DC backup optionEither via mains or 24V DC backup option


2007-May-13


Redundant topology: Spanning treeRedundant topology: Spanning tree

TopologyTopology

• For an Ethernet network to function properly, only one active path can exist For an Ethernet network to function properly, only one active path can exist between two nodes. between two nodes.

• Spanning-Tree Protocol is a link management protocol that provides path Spanning-Tree Protocol is a link management protocol that provides path redundancy while preventing undesirable loops in the network. redundancy while preventing undesirable loops in the network.

• Spanning-Tree Protocol operation is necessary if the FC 300’s are running in Spanning-Tree Protocol operation is necessary if the FC 300’s are running in a ring/redundant line topology.a ring/redundant line topology.

• Not a part of the build-in switch. Not a part of the build-in switch.

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

½

AutomationDriveVLT

AutomationDriveVLT


2007-May-13


Recommended design rulesRecommended design rules

TopologyTopology

• Max. no of drives in a line...Max. no of drives in a line... [RIP in ms]

[No. of drives in line]

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDrive

VLT

AutomationDriveVLT

AutomationDriveVLT

Max. 10 Drives in a line @ 1 ms RPI


2007-May-13


Multicast trafficMulticast traffic

TopologyTopology

• Multicast traffic is traffic that is addressed to Multicast traffic is traffic that is addressed to a number ofa number of recipients. recipients.

• Each host processes the received multicast packet to determine if it is the Each host processes the received multicast packet to determine if it is the target for the packet. If not, the IP package is discarded.target for the packet. If not, the IP package is discarded.

•This causes an excessive network load of each node in the network since This causes an excessive network load of each node in the network since they are flooded with multicast packages.they are flooded with multicast packages.

• The nature of EtherNet/IP traffic is that all Originator-to-Target traffic is The nature of EtherNet/IP traffic is that all Originator-to-Target traffic is Unicast (point-to-point) but Target-to-Originator traffic is optional Multicast. Unicast (point-to-point) but Target-to-Originator traffic is optional Multicast. This enables that several This enables that several listen onlylisten only -connections can be made to a single -connections can be made to a single host.host.

• In switched networks hosts also has the risk of become flooded with In switched networks hosts also has the risk of become flooded with multicast traffics.multicast traffics.


2007-May-13


A1 & A2 enclosuresA1 & A2 enclosures

MountingMounting

• Straight/upwards connectorsStraight/upwards connectors


2007-May-13


A1 & A2 enclosuresA1 & A2 enclosures

MountingMounting

• Angled/backwards connectorsAngled/backwards connectors


2007-May-13


> IP 21 enclosures> IP 21 enclosures

MountingMounting

• Angled connectorsAngled connectors • Tight outletsTight outlets


2007-May-13


Integration in Rockwell toolsIntegration in Rockwell tools

Rockwell toolsRockwell tools

• EDS-file is available, but currently not supported in Rockwell RSNetworxEDS-file is available, but currently not supported in Rockwell RSNetworx

• All non-Rockwell products must be handled as generic EtherNet/IP devicesAll non-Rockwell products must be handled as generic EtherNet/IP devices

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT

AutomationDriveVLT


2007-May-13


Integration in Rockwell toolsIntegration in Rockwell tools


• For configuring a FC 300 with MCA121 for operation with a Rockwell For configuring a FC 300 with MCA121 for operation with a Rockwell (Allen-Bradley) master via EtherNet/IP, the FC 300 must be added as a: (Allen-Bradley) master via EtherNet/IP, the FC 300 must be added as a: “Generic Ethernet Module”“Generic Ethernet Module”..


2007-May-13


Integration in Rockwell tools, cont.Integration in Rockwell tools, cont.


• Under the Under the GeneralGeneral Tab, enter information about: IP Address, Assembly Tab, enter information about: IP Address, Assembly Instance and Data size.Instance and Data size.

• Under the Under the ConnectionConnection Tab, enter information about: PRI and fault Tab, enter information about: PRI and fault conditions.conditions.


2007-May-13


Integration in Rockwell tools, cont.Integration in Rockwell tools, cont.


• The The Module InfoModule Info Tab, holds general information of the drive. Tab, holds general information of the drive.

• Here is also a possibility to reset the drive.Here is also a possibility to reset the drive.

Date post:	28-Dec-2015
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Confidential / Property of Danfoss Drives A/S 2007-May-13 Flemming Huusmann DD-KPDD 1 Drives...

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