1 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
03-02-2015 | Tim van Hassel | SASG Meeting | Veghel
Configuration Field Deployment and Commissioning of Vanderlande Loopsorters
2 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
3 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Introduction
gtTim van Hassel (MSc)
gtTUe Electrical Engineering
gt11+ year Vanderlande
gtResearch amp Development
gtSystem Architect Team Leader
gtProject Flow System Controller (FSC)
gtFSC Configurable controls solution for Vanderlande sorter systems
4 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
5 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Family Helixorter (SHE)
SPEED 20 MS
SORT CAPACITY 6000 TRAYSHR
LOOP WITH CARRIERS
1N INFEEDS
1N OUTFEEDS
Infeed Infeed
Merge
Loop
Outfeeds
Sort
6 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Family Crossorter (SCS)
SPEED UP TO 30 MS
SORT CAPACITY (25 MS)
- SCS700 15000 CARRIERS HR
- - SCS1200 12850 CARRIERS HR
- - SCS1500 11250 CARRIERS HR
7 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
8 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
Sort Destination TCPIP XML
Status OPC-DA
Statisticals TCPIP XML
IO Profinet ASi
Barcode TCPIP
Status Commands
UDP
Infrared (IR)
Volume Weight TCPIP
9 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Operator GUI (Main Cabinet Control Room)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Start-Stop-Reset
ndash General system status
ndash Events logging (live and historical)
ndash Problem and solution description
10 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Maintenance GUI (Maintenance Console)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Send unhealthy carriers to maintenance zone
ndash Check and change status of carriers
ndash Test tilt drives divert nodes
ndash SCNCCU software download functions
11 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gtSoftware Windows CNet
gtOptimized for use on laptop
gtReal-time diagnostics
gtFor customer technician and commissioningservice engineers
Diagnostic GUI (Service IPC Laptop)
12 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
13 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Standard Zones amp Objects
Area CCC Central Controls Cabinet
TRZ Transport Zone (Loop)
SDO drive
BSO VSO barcode volume
IFZ Infeed Zone
MGZ Merge zone (multiple IFZ)
PCO product update
OFZ Outfeed Zone
SOZ Sort Zone (multiple OFZ)
PCO product update
MAZ Maintenance Zone M-GUI
IFZ IFZ
MGZ
TRZ
OFZ OFZ
MAZ SOZ
BSO
PCO
SDO PCO
CCC
AREA
14 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Catchbelt
Shortbelts
MultiBelt Junction
Lightgrid
Signal Light
Sorter
Cabinet
Throwbelt
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
2 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
3 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Introduction
gtTim van Hassel (MSc)
gtTUe Electrical Engineering
gt11+ year Vanderlande
gtResearch amp Development
gtSystem Architect Team Leader
gtProject Flow System Controller (FSC)
gtFSC Configurable controls solution for Vanderlande sorter systems
4 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
5 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Family Helixorter (SHE)
SPEED 20 MS
SORT CAPACITY 6000 TRAYSHR
LOOP WITH CARRIERS
1N INFEEDS
1N OUTFEEDS
Infeed Infeed
Merge
Loop
Outfeeds
Sort
6 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Family Crossorter (SCS)
SPEED UP TO 30 MS
SORT CAPACITY (25 MS)
- SCS700 15000 CARRIERS HR
- - SCS1200 12850 CARRIERS HR
- - SCS1500 11250 CARRIERS HR
7 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
8 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
Sort Destination TCPIP XML
Status OPC-DA
Statisticals TCPIP XML
IO Profinet ASi
Barcode TCPIP
Status Commands
UDP
Infrared (IR)
Volume Weight TCPIP
9 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Operator GUI (Main Cabinet Control Room)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Start-Stop-Reset
ndash General system status
ndash Events logging (live and historical)
ndash Problem and solution description
10 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Maintenance GUI (Maintenance Console)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Send unhealthy carriers to maintenance zone
ndash Check and change status of carriers
ndash Test tilt drives divert nodes
ndash SCNCCU software download functions
11 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gtSoftware Windows CNet
gtOptimized for use on laptop
gtReal-time diagnostics
gtFor customer technician and commissioningservice engineers
Diagnostic GUI (Service IPC Laptop)
12 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
13 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Standard Zones amp Objects
Area CCC Central Controls Cabinet
TRZ Transport Zone (Loop)
SDO drive
BSO VSO barcode volume
IFZ Infeed Zone
MGZ Merge zone (multiple IFZ)
PCO product update
OFZ Outfeed Zone
SOZ Sort Zone (multiple OFZ)
PCO product update
MAZ Maintenance Zone M-GUI
IFZ IFZ
MGZ
TRZ
OFZ OFZ
MAZ SOZ
BSO
PCO
SDO PCO
CCC
AREA
14 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Catchbelt
Shortbelts
MultiBelt Junction
Lightgrid
Signal Light
Sorter
Cabinet
Throwbelt
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
3 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Introduction
gtTim van Hassel (MSc)
gtTUe Electrical Engineering
gt11+ year Vanderlande
gtResearch amp Development
gtSystem Architect Team Leader
gtProject Flow System Controller (FSC)
gtFSC Configurable controls solution for Vanderlande sorter systems
4 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
5 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Family Helixorter (SHE)
SPEED 20 MS
SORT CAPACITY 6000 TRAYSHR
LOOP WITH CARRIERS
1N INFEEDS
1N OUTFEEDS
Infeed Infeed
Merge
Loop
Outfeeds
Sort
6 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Family Crossorter (SCS)
SPEED UP TO 30 MS
SORT CAPACITY (25 MS)
- SCS700 15000 CARRIERS HR
- - SCS1200 12850 CARRIERS HR
- - SCS1500 11250 CARRIERS HR
7 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
8 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
Sort Destination TCPIP XML
Status OPC-DA
Statisticals TCPIP XML
IO Profinet ASi
Barcode TCPIP
Status Commands
UDP
Infrared (IR)
Volume Weight TCPIP
9 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Operator GUI (Main Cabinet Control Room)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Start-Stop-Reset
ndash General system status
ndash Events logging (live and historical)
ndash Problem and solution description
10 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Maintenance GUI (Maintenance Console)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Send unhealthy carriers to maintenance zone
ndash Check and change status of carriers
ndash Test tilt drives divert nodes
ndash SCNCCU software download functions
11 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gtSoftware Windows CNet
gtOptimized for use on laptop
gtReal-time diagnostics
gtFor customer technician and commissioningservice engineers
Diagnostic GUI (Service IPC Laptop)
12 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
13 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Standard Zones amp Objects
Area CCC Central Controls Cabinet
TRZ Transport Zone (Loop)
SDO drive
BSO VSO barcode volume
IFZ Infeed Zone
MGZ Merge zone (multiple IFZ)
PCO product update
OFZ Outfeed Zone
SOZ Sort Zone (multiple OFZ)
PCO product update
MAZ Maintenance Zone M-GUI
IFZ IFZ
MGZ
TRZ
OFZ OFZ
MAZ SOZ
BSO
PCO
SDO PCO
CCC
AREA
14 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Catchbelt
Shortbelts
MultiBelt Junction
Lightgrid
Signal Light
Sorter
Cabinet
Throwbelt
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
4 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
5 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Family Helixorter (SHE)
SPEED 20 MS
SORT CAPACITY 6000 TRAYSHR
LOOP WITH CARRIERS
1N INFEEDS
1N OUTFEEDS
Infeed Infeed
Merge
Loop
Outfeeds
Sort
6 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Family Crossorter (SCS)
SPEED UP TO 30 MS
SORT CAPACITY (25 MS)
- SCS700 15000 CARRIERS HR
- - SCS1200 12850 CARRIERS HR
- - SCS1500 11250 CARRIERS HR
7 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
8 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
Sort Destination TCPIP XML
Status OPC-DA
Statisticals TCPIP XML
IO Profinet ASi
Barcode TCPIP
Status Commands
UDP
Infrared (IR)
Volume Weight TCPIP
9 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Operator GUI (Main Cabinet Control Room)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Start-Stop-Reset
ndash General system status
ndash Events logging (live and historical)
ndash Problem and solution description
10 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Maintenance GUI (Maintenance Console)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Send unhealthy carriers to maintenance zone
ndash Check and change status of carriers
ndash Test tilt drives divert nodes
ndash SCNCCU software download functions
11 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gtSoftware Windows CNet
gtOptimized for use on laptop
gtReal-time diagnostics
gtFor customer technician and commissioningservice engineers
Diagnostic GUI (Service IPC Laptop)
12 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
13 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Standard Zones amp Objects
Area CCC Central Controls Cabinet
TRZ Transport Zone (Loop)
SDO drive
BSO VSO barcode volume
IFZ Infeed Zone
MGZ Merge zone (multiple IFZ)
PCO product update
OFZ Outfeed Zone
SOZ Sort Zone (multiple OFZ)
PCO product update
MAZ Maintenance Zone M-GUI
IFZ IFZ
MGZ
TRZ
OFZ OFZ
MAZ SOZ
BSO
PCO
SDO PCO
CCC
AREA
14 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Catchbelt
Shortbelts
MultiBelt Junction
Lightgrid
Signal Light
Sorter
Cabinet
Throwbelt
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
5 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Family Helixorter (SHE)
SPEED 20 MS
SORT CAPACITY 6000 TRAYSHR
LOOP WITH CARRIERS
1N INFEEDS
1N OUTFEEDS
Infeed Infeed
Merge
Loop
Outfeeds
Sort
6 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Family Crossorter (SCS)
SPEED UP TO 30 MS
SORT CAPACITY (25 MS)
- SCS700 15000 CARRIERS HR
- - SCS1200 12850 CARRIERS HR
- - SCS1500 11250 CARRIERS HR
7 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
8 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
Sort Destination TCPIP XML
Status OPC-DA
Statisticals TCPIP XML
IO Profinet ASi
Barcode TCPIP
Status Commands
UDP
Infrared (IR)
Volume Weight TCPIP
9 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Operator GUI (Main Cabinet Control Room)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Start-Stop-Reset
ndash General system status
ndash Events logging (live and historical)
ndash Problem and solution description
10 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Maintenance GUI (Maintenance Console)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Send unhealthy carriers to maintenance zone
ndash Check and change status of carriers
ndash Test tilt drives divert nodes
ndash SCNCCU software download functions
11 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gtSoftware Windows CNet
gtOptimized for use on laptop
gtReal-time diagnostics
gtFor customer technician and commissioningservice engineers
Diagnostic GUI (Service IPC Laptop)
12 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
13 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Standard Zones amp Objects
Area CCC Central Controls Cabinet
TRZ Transport Zone (Loop)
SDO drive
BSO VSO barcode volume
IFZ Infeed Zone
MGZ Merge zone (multiple IFZ)
PCO product update
OFZ Outfeed Zone
SOZ Sort Zone (multiple OFZ)
PCO product update
MAZ Maintenance Zone M-GUI
IFZ IFZ
MGZ
TRZ
OFZ OFZ
MAZ SOZ
BSO
PCO
SDO PCO
CCC
AREA
14 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Catchbelt
Shortbelts
MultiBelt Junction
Lightgrid
Signal Light
Sorter
Cabinet
Throwbelt
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
6 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Family Crossorter (SCS)
SPEED UP TO 30 MS
SORT CAPACITY (25 MS)
- SCS700 15000 CARRIERS HR
- - SCS1200 12850 CARRIERS HR
- - SCS1500 11250 CARRIERS HR
7 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
8 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
Sort Destination TCPIP XML
Status OPC-DA
Statisticals TCPIP XML
IO Profinet ASi
Barcode TCPIP
Status Commands
UDP
Infrared (IR)
Volume Weight TCPIP
9 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Operator GUI (Main Cabinet Control Room)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Start-Stop-Reset
ndash General system status
ndash Events logging (live and historical)
ndash Problem and solution description
10 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Maintenance GUI (Maintenance Console)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Send unhealthy carriers to maintenance zone
ndash Check and change status of carriers
ndash Test tilt drives divert nodes
ndash SCNCCU software download functions
11 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gtSoftware Windows CNet
gtOptimized for use on laptop
gtReal-time diagnostics
gtFor customer technician and commissioningservice engineers
Diagnostic GUI (Service IPC Laptop)
12 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
13 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Standard Zones amp Objects
Area CCC Central Controls Cabinet
TRZ Transport Zone (Loop)
SDO drive
BSO VSO barcode volume
IFZ Infeed Zone
MGZ Merge zone (multiple IFZ)
PCO product update
OFZ Outfeed Zone
SOZ Sort Zone (multiple OFZ)
PCO product update
MAZ Maintenance Zone M-GUI
IFZ IFZ
MGZ
TRZ
OFZ OFZ
MAZ SOZ
BSO
PCO
SDO PCO
CCC
AREA
14 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Catchbelt
Shortbelts
MultiBelt Junction
Lightgrid
Signal Light
Sorter
Cabinet
Throwbelt
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
7 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
8 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
Sort Destination TCPIP XML
Status OPC-DA
Statisticals TCPIP XML
IO Profinet ASi
Barcode TCPIP
Status Commands
UDP
Infrared (IR)
Volume Weight TCPIP
9 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Operator GUI (Main Cabinet Control Room)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Start-Stop-Reset
ndash General system status
ndash Events logging (live and historical)
ndash Problem and solution description
10 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Maintenance GUI (Maintenance Console)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Send unhealthy carriers to maintenance zone
ndash Check and change status of carriers
ndash Test tilt drives divert nodes
ndash SCNCCU software download functions
11 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gtSoftware Windows CNet
gtOptimized for use on laptop
gtReal-time diagnostics
gtFor customer technician and commissioningservice engineers
Diagnostic GUI (Service IPC Laptop)
12 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
13 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Standard Zones amp Objects
Area CCC Central Controls Cabinet
TRZ Transport Zone (Loop)
SDO drive
BSO VSO barcode volume
IFZ Infeed Zone
MGZ Merge zone (multiple IFZ)
PCO product update
OFZ Outfeed Zone
SOZ Sort Zone (multiple OFZ)
PCO product update
MAZ Maintenance Zone M-GUI
IFZ IFZ
MGZ
TRZ
OFZ OFZ
MAZ SOZ
BSO
PCO
SDO PCO
CCC
AREA
14 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Catchbelt
Shortbelts
MultiBelt Junction
Lightgrid
Signal Light
Sorter
Cabinet
Throwbelt
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
8 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Host
Routing SCADA
Reporting amp
Trending (BPI)
Flow System Controller
gtConfigurable equipment controls solution for Vanderlande sorter systems (1 x FSC Sorter)
ndash FSC v7 Loopsorters
gtControls and monitors the core processes Transporting InfeedingMerging and Sorting
gtShort response times (lt4 ms) required for accurate induction and sortation
gtFull Tracking amp Tracing
gtExtensive realtime diagnostics
gt Industrial PC QNX realtime OS
gtReferences
ndash FSC v7 Crossorter 50 Helixorter 30
ndash FSC (general) gt500
Sort Destination TCPIP XML
Status OPC-DA
Statisticals TCPIP XML
IO Profinet ASi
Barcode TCPIP
Status Commands
UDP
Infrared (IR)
Volume Weight TCPIP
9 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Operator GUI (Main Cabinet Control Room)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Start-Stop-Reset
ndash General system status
ndash Events logging (live and historical)
ndash Problem and solution description
10 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Maintenance GUI (Maintenance Console)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Send unhealthy carriers to maintenance zone
ndash Check and change status of carriers
ndash Test tilt drives divert nodes
ndash SCNCCU software download functions
11 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gtSoftware Windows CNet
gtOptimized for use on laptop
gtReal-time diagnostics
gtFor customer technician and commissioningservice engineers
Diagnostic GUI (Service IPC Laptop)
12 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
13 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Standard Zones amp Objects
Area CCC Central Controls Cabinet
TRZ Transport Zone (Loop)
SDO drive
BSO VSO barcode volume
IFZ Infeed Zone
MGZ Merge zone (multiple IFZ)
PCO product update
OFZ Outfeed Zone
SOZ Sort Zone (multiple OFZ)
PCO product update
MAZ Maintenance Zone M-GUI
IFZ IFZ
MGZ
TRZ
OFZ OFZ
MAZ SOZ
BSO
PCO
SDO PCO
CCC
AREA
14 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Catchbelt
Shortbelts
MultiBelt Junction
Lightgrid
Signal Light
Sorter
Cabinet
Throwbelt
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
9 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Operator GUI (Main Cabinet Control Room)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Start-Stop-Reset
ndash General system status
ndash Events logging (live and historical)
ndash Problem and solution description
10 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Maintenance GUI (Maintenance Console)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Send unhealthy carriers to maintenance zone
ndash Check and change status of carriers
ndash Test tilt drives divert nodes
ndash SCNCCU software download functions
11 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gtSoftware Windows CNet
gtOptimized for use on laptop
gtReal-time diagnostics
gtFor customer technician and commissioningservice engineers
Diagnostic GUI (Service IPC Laptop)
12 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
13 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Standard Zones amp Objects
Area CCC Central Controls Cabinet
TRZ Transport Zone (Loop)
SDO drive
BSO VSO barcode volume
IFZ Infeed Zone
MGZ Merge zone (multiple IFZ)
PCO product update
OFZ Outfeed Zone
SOZ Sort Zone (multiple OFZ)
PCO product update
MAZ Maintenance Zone M-GUI
IFZ IFZ
MGZ
TRZ
OFZ OFZ
MAZ SOZ
BSO
PCO
SDO PCO
CCC
AREA
14 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Catchbelt
Shortbelts
MultiBelt Junction
Lightgrid
Signal Light
Sorter
Cabinet
Throwbelt
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
10 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Maintenance GUI (Maintenance Console)
gtHardware Industrial PC Touchpanel
gtSoftware Windows CNet
gtFunctions
ndash Send unhealthy carriers to maintenance zone
ndash Check and change status of carriers
ndash Test tilt drives divert nodes
ndash SCNCCU software download functions
11 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gtSoftware Windows CNet
gtOptimized for use on laptop
gtReal-time diagnostics
gtFor customer technician and commissioningservice engineers
Diagnostic GUI (Service IPC Laptop)
12 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
13 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Standard Zones amp Objects
Area CCC Central Controls Cabinet
TRZ Transport Zone (Loop)
SDO drive
BSO VSO barcode volume
IFZ Infeed Zone
MGZ Merge zone (multiple IFZ)
PCO product update
OFZ Outfeed Zone
SOZ Sort Zone (multiple OFZ)
PCO product update
MAZ Maintenance Zone M-GUI
IFZ IFZ
MGZ
TRZ
OFZ OFZ
MAZ SOZ
BSO
PCO
SDO PCO
CCC
AREA
14 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Catchbelt
Shortbelts
MultiBelt Junction
Lightgrid
Signal Light
Sorter
Cabinet
Throwbelt
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
11 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gtSoftware Windows CNet
gtOptimized for use on laptop
gtReal-time diagnostics
gtFor customer technician and commissioningservice engineers
Diagnostic GUI (Service IPC Laptop)
12 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
13 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Standard Zones amp Objects
Area CCC Central Controls Cabinet
TRZ Transport Zone (Loop)
SDO drive
BSO VSO barcode volume
IFZ Infeed Zone
MGZ Merge zone (multiple IFZ)
PCO product update
OFZ Outfeed Zone
SOZ Sort Zone (multiple OFZ)
PCO product update
MAZ Maintenance Zone M-GUI
IFZ IFZ
MGZ
TRZ
OFZ OFZ
MAZ SOZ
BSO
PCO
SDO PCO
CCC
AREA
14 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Catchbelt
Shortbelts
MultiBelt Junction
Lightgrid
Signal Light
Sorter
Cabinet
Throwbelt
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
12 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
13 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Standard Zones amp Objects
Area CCC Central Controls Cabinet
TRZ Transport Zone (Loop)
SDO drive
BSO VSO barcode volume
IFZ Infeed Zone
MGZ Merge zone (multiple IFZ)
PCO product update
OFZ Outfeed Zone
SOZ Sort Zone (multiple OFZ)
PCO product update
MAZ Maintenance Zone M-GUI
IFZ IFZ
MGZ
TRZ
OFZ OFZ
MAZ SOZ
BSO
PCO
SDO PCO
CCC
AREA
14 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Catchbelt
Shortbelts
MultiBelt Junction
Lightgrid
Signal Light
Sorter
Cabinet
Throwbelt
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
13 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Standard Zones amp Objects
Area CCC Central Controls Cabinet
TRZ Transport Zone (Loop)
SDO drive
BSO VSO barcode volume
IFZ Infeed Zone
MGZ Merge zone (multiple IFZ)
PCO product update
OFZ Outfeed Zone
SOZ Sort Zone (multiple OFZ)
PCO product update
MAZ Maintenance Zone M-GUI
IFZ IFZ
MGZ
TRZ
OFZ OFZ
MAZ SOZ
BSO
PCO
SDO PCO
CCC
AREA
14 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Catchbelt
Shortbelts
MultiBelt Junction
Lightgrid
Signal Light
Sorter
Cabinet
Throwbelt
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
14 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Catchbelt
Shortbelts
MultiBelt Junction
Lightgrid
Signal Light
Sorter
Cabinet
Throwbelt
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
15 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
SCS Infeed Zone (IFZ)
Mechanical Typical
EM Typical
FSC Software Typical (Predefined Settings)
User Parameters (Config Template)
Release contains
Consistent Package
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
16 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering
RampD Product Development
Mechanical EM building blocks FSC Software Release
(incl Config Templates)
Project Engineering
Project Specific Mech Layout EM Drawings and FSC Configuration
Customer Site Installation amp
Commissioning
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
17 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Site Installation Site Commissioning
Loopsorter Site Installation amp Commissioning
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Project Mech amp EM Engineering
FSC Software Release
RampD Product Development
Mech amp EM Typicals
FSC Config
Templates
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
18 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
IO
Check
Measure Sensor Positions
(Photocell ProxSwitch hellip)
Download SCNCCU Software
Measure SCN Communication
Positions
Fine-tune commissioning
parameters
System Commissioning
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
19 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
20 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
21 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC v7 Configurable Platform
gtConfig file related to System Layout
gtConfig file related to Network Layout
gtConfig file related to EM Layout
gtProduct type related settings (SCSSHE)
gtDomain related settings (BaggageWPP)
gtFeature related settings
gtProjectSite related settings
gtCommissioning settings (fine tuning)
gtResult is a lot a variability settings
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
22 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Goal Generate FSC Configuration
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
Contains all FSC software user
parameters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
23 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Generator
Suite
gt= 2015
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
24 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration files from scratch
gtFault-sensitive (all manual)
gtTime-consuming (lot of files)
gtComplex (lot of expertdomain knowledge)
gtSteep learning curve (due to complexity)
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
25 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Configuration Evolution
Engineering
Efficiency
Manual Generation
High
Low
Fsc
Config
Files
Fsc Config Files
ltltxmlgtgt
Create FSC config files from scratch
2008
Copy
Paste-able
Snippets Fsc Config Files
ltltxmlgtgt
Snippets
ltltxmlgtgt Create FSC config files based on
templates (snippets)
2010
Generate
Config Generate FSC config files based on
project defintion with parameters
CURRENT WAY-OF-WORKING
2013
Generator
Suite
gt= 2015
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
26 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Generate FSC config files based on project defintion
Generator Suite (Vanderlande Tooling)
Mechanical Layout
Material Flow
Diagram
EM Params
Controls Params
E-Plan Drawings
FSC Config
SCADA Config
System Layout
Emulation Config
Project Definition
Gen Tool
Gen Tool
Gen Tool
Gen Tool
UNDER CONSTRUCTION for loopsorters Edit FSC
software user parameters
manually
E-Plan Drawings
SCADA Config
Emulation Config
Gen Tool
Gen Tool
Gen Tool
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
27 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
gt Introduction Loopsorter amp FSC
gtLoopsorter Engineering amp Commissioning
gtFSC Config Generation
gtFSC Deployment with Web Portal
Agenda
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
28 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Loopsorter Engineering amp Commissioning Process
Mech EM installation
Installation Safety System
Installation Sorter Drives
Mechanical running test
Installation FSC amp GUIs
System Commissioning
Project FSC Configuration
Project Engineering
Site Installation
FSC Software Release
RampD Product Development
Mech amp EM Typicals
Project Mech amp EM Engineering
Site Commissioning
FSC Config
Templates
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
29 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSC Deployment
gtCentralized controls solution
ndash Loopsorter software deployed on the central controller IPC
ndash GUIs deployed on seperate IPCs
gtFSC release is lsquototal packagersquo
ndash FSC controller binaries
ndash GUI installers (Operator GUI Maintenance GUI Diagnostic GUI)
gtAfter deployment the complete package is available at the Sorter Controller
ndash Servicecommissioning engineer can always retrieve matching Diagnostic GUI
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
30 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment Controller IPC
1) Create bootable USB Stick with the USB Installer setup
2) Put USB Stick in IPC and boot QNX OS and Portal will be installed on CF card
3) After reboot FSC Portal is available
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
31 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
Deployment OGUIMGUI and Service IPC
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
32 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
FSCv7 Portal Access
FSC Portal = Web-interface to FSC v7 (like router)
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
33 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters
OS version and installation date
FSC Software version slots (1 ndash 5) Update amp Retrieve
FSC Configuration version slots (1 ndash 5) Update amp Retrieve
GUI installer downloads
(of selected software version)
OGUI MGUI DGUI
FSC StartShutdown buttons
FSCv7 Portal
34 03-02-2015 Configuration Deployment and Commissioning of Vanderlande Loopsorters