67
Product Certification and Inspection Services Mohd Hamim bin Imam Mustain Product Certification and Inspection Department (PCID) 1 November 2018 CONFORMITY ASSESSMENT
Product Certification and
Inspection Services
Mohd Hamim bin Imam Mustain
Product Certification and Inspection Department (PCID)
1 November 2018
CONFORMITY ASSESSMENT
PCID
TechnicalTelecomm
& Multimedia
Electrical
& Electronic
Industrial
& Consumers
International Business
Benefit to Manufacturers……
Improvement & consistency in Product Quality.
Improvement in production efficiency and reduction of
wastage.
CUSTOMER CONFIDENCE and broader markets penetration.
FREE MARKETING through www.malaysiancertified.com.my service directory
WHY Conformity Assessment….
3
Benefit to Consumers / Purchasers…..
Confidence in the Product Compliance to a
specification
REMOVE or REDUCE costly re-testing or re-
inspection.
Enhance confidence in procurement.
4
WHY Conformity Assessment….
5
Benefit to the Society, Nationally
Educate consumers on REGULATEDproducts.
Prevent from dumping of non-quality product.
Promote preservation of green environment.
Protection to consumers.
WHY Conformity Assessment….
6
WHY Conformity Assessment….
Benefit to the COUNTRYs trade,
Internationally
Facilitation of international trade.
Mutual recognition and acceptance (bilateral / Multilateral).
Credentialto
Product Certification SchemeInspection Services
Accredited Certification
BodyFor
PRODUCT CERTIFICATION
SCHEME
(ISO/IEC 17065)
Accredited INSPECTION BODY
to
( ISO / IEC 17020 )
PRODUCT CERTIFICATION
(ISO/IEC 17065)
✓ Product Certification Scheme
✓ PV Module Certification Scheme,
MS IEC 61215 (Crystalline Si), MS IEC 61646 (thin-film)
✓ NGV Workshop Certification Scheme, MS 1096
✓ Ready-Mixed Concrete Certification Scheme, CIS 21
✓ Product Listing Scheme
✓ Modular Coordination Verification Scheme, MS 1064
✓ Eco-Labeling Scheme
✓ Hybrid Products Certification Scheme
Range of SIRIM Product Certification Scheme
SIRIM Gold Hallmarking
MS 1247 : 2005 – Description and Marking of Articles of, or Containing Precious
Metal – Code of Practice (First Revision)
A scheme to show the fineness of the gold bar or
article, the purity of the precious metal content in
parts per 1000.
Example 999 parts per 1000 by weight is equivalent to
the conventional 24 carat gold standard. The alloy
must be at least 999 parts per 1000 to be marked as
such. There is no negative tolerance.
Since 1970s
More than 1500 standards
have been used
More than 7500
certifications have been
granted to local and foreign
applicants
SIRIM Product Certification Marks
( SIRIM Top Mark )
2
PRODUCTS REGULATORY BODY
Consumer & Road Safety Products Road Transport Dept. (JPJ) and
Ministry of Domestic Trade, Co-
operatives and Consumerism
(KPDNHEP)
34 Categories of Electrical Equipment
(Domestic)
Energy Commission (ST)
12 Categories of Fire Safety Products Fire & Rescue Services Dept.
(BOMBA)
14 Categories of Construction Material Construction Industry Development
Board (CIDB)
6 Categories of Water Reticulation and
Plumbing equipmentNational Water Service
Commission (SPAN)
Any apparatus with communication
ability operate within a specific frequency
band
Malaysian Communications and
Multimedia Commission (SKMM)
Regulated Products: Mandatory Compliance to Standards
• Helmet for motorcyclist,
• Safety belt,
• New pneumatic tyres for land vehicles,
• Re-treaded pneumatic tyres for land vehicles,
• Replacement Brake lining for power driven
vehicles,16
Mandatory Compliance to Standards
Road Transport Department (JPJ) and/or Ministry of Domestic Trade and Consumer Affairs (KPDNHEP) stipulates in their respective rules, Consumer & Road Safety products must bear MS Mark, when on sale
Rear & Side
Marking For
Commercial
Vehicle, compliance to
MS 828 , starting
January 2017
Road Transport
Department (JPJ)Certification of
EMERGENCY TRIANGULAR
REFLECTOR FOR MOTOR
VEHICLES
( MS 2294 : 2010 )
New Vehicle : 1 Jan, 2019
Existing Vehicle : 1 Jul, 2019
New Update
Preparation for Mandatory Compliance to Standards
KPDNHEP
Certification of
RECHARGEABLE BATTERY
(MS IEC 62133 : 2017)
TINT FILM ON GLAZING OF
ROAD VEHICLES
(MS 2669 : 2017)
34
PRODUCT
CATEGORIES
UNDER
THE
ENERGY
COMMISION
2
The amendments of the Electricity
Regulations come into operation
on the 3rd Mei 2013
Mandatory MEPS labelling for 6
home appliances
21
(Minimum Energy Performance Standards) MEPS
New Update – Preparation for Mandatory Compliance
to Standards (target date April 2019)
Energy Commission (EC)Certification of DOMESTIC GAS APP (LPG)
(MS 1535 : PART 2 : 2002) or (BS EN 30)
Maximum Marked of
Gas Consumption is
14 kW (Combine burners)
5.8 kW (Individual burner)
23
Mandatory Compliance to Standards
Fire & Rescue Services Department.
Product Certification is required as a condition for renewal
of BOMBA’s Sijil Perakuan Bahan
9 Product Categories
1 “KELUAR / EXIT” Sign light
2 “KECEMASAN / EMERGENCY” Sign light
3 Fire Door Set
4 Fire Roller Shutter Set
5 Bricks
6 Insulation Materials ( Class 0 Material )
7 Hollow Concrete Blocks
8 Fire Alarm Panels
9 Fire Extinguishers
24
Mandatory Compliance to Standards
Product Certification is required as a condition for obtaining
Perakuan Pematuhan Standard (PPS) by CIDB
Product Category
1 Sanitary Wares
2 Ceramic Tiles
3 Ceramic Pipes & Fittings
4 Cement
5 Pre-Fabricated Timber Roof Truss System
6 Precast Concrete Piles
7 Insulation Materials & Radiant Barrier
8 Architectural glass ( Low E, Reflective, Solar, laminated, Tempered )
9 Asbestos-free Fibre Cement Flat Sheet
10 Iron & Steel Products ( Scaffolding, Reinforcement Bar, Tin plate )
11 Aluminium
12 Ready-Mix Concrete
13 Reinforced Concrete Components
25
Mandatory Compliance to Standards
Product Certification / Inspection / Testing Report is required as
condition to be listed as Pembekal Prodak Bekalan Air by the National
Water Service Commission (SPAN)
Product Category
1 PRODUCT FOR WATER TREATMENT ( Coagulant, Flocculant, Softening
Agent, PH Adjustment, Disinfection & Flouridation)
2 PRODUCTS USED FOR THE CONVEYANCE OF WATER ( Pipes, Tubes
and Fitting )
3 PRODUCT FOR STORAGE OF WATER ( Water tanks )
4 OTHER WATERWORKS MECHANICAL EQUIPMENT AND
INSTALLATION ( Valves, Penstock, Meter )
5 SANITARY FITTINGS ( Taps, Cistern , Sanitary Appliance)
6 SEWERAGE SYSTEM (PreFab Septic Tank, Small Sewerage Treatment
System, Package Plant & Std Sewage Treatment Plant)
7 Categories
of
Personal
Protective
Equipment
(PPE)
Mandatory Compliance to Standards
Department of
Occupational, Safety
and Health (DOSH)
Witness testing and
SIRIM Mark as
condition for PPE
approval
Regulation 14 CMA 1998 and Communication and
Multimedia (Technical Standards) Regulations 2000 –
“All communications equipment which are required to be
certified under these Regulations shall be so certified”
Mandatory Compliance to Standards
Devices which is integrated with Communications Module for
connecting to public communications network or for radio
communications utilizing band up to 420 THz, hence is subjected to
multiple regulations and requirements.
It covers a range of devices such as, but not limited to, electrical
appliances, computer products, medical devices and toys.
Effective date: 1st October 2015
Hybrid Products Certification
What is Hybrid Product?
DEVICES + COMMUNICATION MODULES
Electrical &
Electronics
(13 items)
Medical
Devices
(4 items)
Remote
Controlled Toys &
Games
(2 items)
Computers &
others
(9 items)
Communications Modules
HYBRID PRODUCTS CERTIFICATION
30
- Labelling –an additional Mark of
Certification
31
SIRIM Label
32
SIRIM Label
e-Labelling
• Incorporated with built-in display
• Supported by firmware or operating system (OS) which can be displayed, stored and retrieved from the product
• Cannot be erased.
Surface Labelling
• Engraved or embossed or printed or any method of marking.
• Shall be legible, durableand readily visible.
* The method to retrieve the certification mark shall be published in the documentation that accompanies the product.
* If printed or using adhesive sticker, the ink shall be permanent / indelible i.e. cannot be smeared or rubbed off.
Self Labelling Program (SLP)
1. MCMC Logo (from Guideline)
3. Unique ID – CID/HID (from e-ComM )
8 mm (minimum size) 8
mm
(m
inim
um
siz
e)
2. Word “MCMC” (from Guideline)
ABC CID-Common ID orHID-Certificate Holder ID
D Manufacturer : M-Local, F-Foreign
12 Year
345678 Running Number
* Certification Mark can be resized proportionally
* Example: CIDF15000001
Self Labelling Program (SLP)
e-Labelling
Surface Labelling
Self Labelling Program (SLP)
36
Sectors Involved are
Building & Construction
Chemical
Water Supply
Lamp and Accessories
Office Equipment
Metal Fabrication
Fire Protection Product
Agriculture
Packaging
Consumer Product
Food Serving
89 ECO-
LABELLING
CRITERIA
AVAILBLE IN SIRIMhttp://standards.sirimsts.my
124 LICENSES
ISSUED
Eco-Labelling Scheme
Global Eco-Labelling Network (GEN)
MALAYSIA
UN Marking Scheme
Applied on packaging to imply complying with the UN Marking Requirements in
MS 1513 series - “Recommendation on the Packaging of Dangerous Goods”,
AND safe to contain DG
24 Licenses have been issued - malaysiancertified.com.my
un
9 CLASSICIATION OF HAZARDOUS SUBTANCES
Class 1 – Explosive
Class 2 – Gas
Class 3 – Flammable Liquids
Class 4 – Flammable Solid
Class 5 – Oxidizing Substances & Peroxides
Class 6 – Toxic & Infectious Substances
Class 7 – Radioactive Materials
Class 8 – Corrosive Substances
Class 9 – Other Hazardous Substances
Need packaging with un
46
NAN0Verify Program
• A voluntary verification program for products with claims to
have nano-elements in the range of 1 to 100 nm(nanometer)
• NANOVerified is the mark that will be awarded upon
successful completion of NANOVerify program
• The mark is applied on finish products or smallest packaging
unit to signify it has been verified and characterized to
contain nanomaterials.
47
• NANOVerify program is operated in collaboration
with Nano Verify Sdn. Bhd.
• The certificate is valid for 2 years and
surveillance audit will be conducted yearly to
maintain the certification.
• Benefits of NANOVerify program
- Helps genuine products in the market
- Increase public trust in nanotechnology
- Facilitate trade
- Certifies the presence of nanomaterials
based products
NAN0Verify Program
NAN0Verify Program
2
Step 1
application
Step 2
evaluation
Step 3
approval
Step 4
licensing
Step 5
surveillance
Route to
compliance
53
LICENSING
FACTORY & MARKET
SURVEILLANCES
COMPLY?
SUSPENSION
RENEWAL YES
NO
Corrective Action
accepted ?
YES
NO
REVOCATION
Surveillance
Post Certification
Activities
54
INSPECTION SERVICES
(ISO / IEC 17020)
1. Lloyd's Register Verification Limited, London.
2. Bureau Veritas International Register of
Shipping,Paris.
3. Plant Safety Limited, United Kingdom.
4. Royal & Sun Alliance Insurance plc, Manchester.
5. Zurich Risk Services, United Kingdom.6. Contract Inspection Services, OneBeacon America
Insurance Company, Boston, U.S.A.
7. HSB Of Connecticut, U.S.A.
8. Bataafse Internationale Petroleum Maatschappij NV.,
Holland.
9. HSB Inspection Quality Limited, United Kingdom.
10. International Business & Mercantile Reassurance
Company.
11. Intertek Testing Services (Japan) K.K.
12. Crown Agent for Oversea Governments and
Administration, London.
13. New Zealand Marine Department.
14. Technical Standards and Safety Authority, Ontario,
Canada.
15. All members of the Vereinigung der Technishen
Uberwachungs- Vereine e.V.
16. Groupement des APAVE, Paris, France.
17. Association des Industriels de Belgique (A.I.B),
Brussels, Belgium.
18. Associated Offices Technical Committee, Manchester
Great Britain.
19. Technischer Uberwachungs- Verein Wien, Wien,
Austria.
20. Schweizer Verein von Dampfkesselbesitzern, Zurich,
Switzerland.
21. SAQ Kontroll AB, Stockholm, Sweden.
22. The Royal Danish Boiler Inspection Department.
23. Japan Quality Assurance Organization, Tokyo.
24. Japan Boiler Association, Tokyo.
25. SIRIM QAS INTERNATIONAL SDN BHD
26. S.G.S Far East Ltd.
27. Vincotte International, Belgium.
28. Stiching Independent Inspectors Pool, Holland with the
condition that the end user of the steam boiler or unfired
pressure vessel is any Shell Group of Companies or
companies associated with Shell in Malaysia.
29. Nippon Kaiji Kyokai, Japan.
30. ABSG Consulting Inc.
31. Societe Generale de Surveillance.
32. Det Norske Veritas.
33. Germanischer Lloyds.
34. Koatsugase Hoan Kyokai (KHK), Japan.
35. Shanghai Boiler & Pressure Vessel Inspection Institute,
Shanghai, People Republic of China.
36. Moody International Ltd. (M.M.I), United Kingdom.
37. Registro Italiano Navale (RINA), Italy.
38. Velosi Certification Bureau Limited, United Kingdom.
39. TUV Industrie Service GmbH, TUV Rheinland Group,
Cologne.
40. TUV Suddeutschland Group, Munich.
3rd Party Inspecting Authorities
(DOSH - Factory and Machinery Act)
Independent Inspecting Authority for :-
❖ Designs verification of new steam boilers, unfired pressurevessels, pipelines, cranes, and other non-pressurised steelstructures.
❖ Inspection and test of new and in-service of steam boilers,unfired pressure vessels, pipelines, cranes and other non-pressurised steel structures.
❖ Qualification of Welding Procedure Specification (WPS) andWelder Performance Qualification Test (WPQT) – ASME
❖ Inspection of Pressurized Hot Work Enclosure System.
❖ Non-Destructive and Destructive Assessment includingfailure analysis and asset integrity (Thermograph andUltrasonic).
❖ Risk Based Inspection (RBI)
❖ Design verification, inspection and test of used steam boilers,unfired pressure vessels and lifting equipment.
56
3rd Party Inspecting Authorities ( Factory and Machinery Act )
LPG TANK AUTOCLAVES
AIR RECEIVER
3rd. Party Inspection Services for Unfired Pressure Vessel
AIR COMPRESSOR
Crawler crane Truck- Mounted crane
3rd. Party Inspection Services for Lifting Equipment
Overhead Travelling CraneContainer Crane
Inspection of vehicle with Green Diesel
Engine (DOE)
Inspection of imported Used Tyres
intended for retreaded industries (MITI)
60
General Inspection Services
Inspection of Pre-Fabricated Constructions
Component / Item as a condition for obtaining Perakuan Pematuhan Standard(PPS) from CIDB
▪ To examine a welder's capability to produce weld
of acceptable quality against a well defined Welding
Procedure Specification (WPS).
▪ ISO 9606-1(Steel),
▪ Fusion Welding (Plate/Pipe)
▪ The scheme is structured in accordance with
ISO/IEC 17024 (Two Stage Assessment: Knowledge
& Performance)
▪ Surveillance - Every 6 month
▪ Re-Certification – Every 3 Years
SIRIM Personnel Certification :
WELDERS
15
Pressurized Hot Work Enclosure (PHWE) offers a
practical engineering solution in managing and controlling
the risks associated for carrying out hot work and use of
other sources of ignition in classified hazardous areas
(explosive environment).
SIRIM Personnel Certification :
INSTALLER OF PRESSURIZED HOT WORK ENCLOSURE
(PHWE)
63
Installer should have certain level of knowledge in ;
Hazardous Area Ex protection type
OHS requirements in hazardous area,
Ex equipment inspection and handling
PHWE installation and dismantling requirements
Two Stage Assessment :
KNOWLEDGE ASSESSMENT - Written Examination
PRACTICAL ASSESSMENT- Pre-Assembly, Assembly
(Thermography : Heat Leaks) and Dismantling
SIRIM Personnel Certification :
INSTALLER OF PRESSURIZED HOT WORK ENCLOSURE
(PHWE)
64
INTERNATIONALPRESENCE /
RECOGNITION
• Hazardous areas are areas where flammable liquids, gases or
vapours or combustible dusts exist in sufficient quantities to
produce an explosion or fire.
• Examples
❖ Oil refineries, rigs, processing plants and pipelines
❖ Refuelling activity or petrol stations
❖ Chemical processing plants
❖ Printing industries, paper and textiles
❖ Surface coating industries
❖ Underground coalmines
❖ Sewerage treatment plants
❖ Grain handling and storage
❖ Woodworking areas
❖ Sugar refineries
❖ Metal surface grinding, especially aluminium dusts and
particles
65
IECEx Certification
66
IECEx Certification : IECEx SERVICE FACILITIES
➢ IECEx 03-2 Selection of equipment for Ex
installation
➢ IECEx 03-3 Installation and initial inspection
➢ IECEx 03-4 Maintenance and inspection
➢ IECEx 03-5 Repair and overhaul of Ex
equipment (e.g motor, junction box)
2
IECEx Certification : IECEx SERVICE FACILITIES
• Scheme that provides the global Ex industries with a
single system for the assessment and qualification of
persons meeting the competency prerequisites needed
to properly implement the safety requirements based on
International Standards IEC 60079 series covering
explosive atmospheres.
• Provides the international Ex industries with a
qualification system that is transportable across borders
• To date, more than 300 personnel local and foreigner
have been certified as competence by SIRIM QAS out of
2200 personnel by other 14 exCBs,
68
IECEx Certification : Personnel Competence (CoPC)
Unit of Competence prerequisite trade /profession general competence in
Unit Ex 000 – Basic knowledge and awareness to enter a site
which includes a classified hazardous areaNone Nil
Unit Ex 001 – Apply basic principles of protection in explosive
atmospheresNone Plant or machinery operation or installations, maintenance
or service functions
Unit Ex 002 – Perform classification of hazardous areas None Gathering and analysing technical data and using this data
for risk assessment
Unit Ex 003 – Install explosion-protected equipment and
wiring systemsEx 001 Installation of electrical, electronic, instrumentation and/ or
data communication equipment and wiring systems
Unit Ex 004 – Maintain equipment in explosive atmospheres Ex 001 Maintenance of industrial electrical, electronic,
instrumentation and/or data communication equipment and
wiring systems
Unit Ex 005 – Overhaul and repair of explosion-protected
equipmentNone Competence in overhaul and repair of industrial
electrical/electronic equipment
Unit Ex 006 – Test electrical installations in or associated with
explosive atmospheresEx 001 Conducting testing of general electrical, electronic,
instrumentation and/or data communication installations
Unit Ex 007 – Perform visual and close inspection of electrical
installations in or associated with explosive atmospheresEx 001 General electrical installation inspection are an alternative to
the specific units listed in Column 2
Unit Ex 008 – Perform detailed inspection of electrical
installations in or associated with explosive atmospheresEx 001 General electrical installation inspection are an alternative to
the specific units listed in Column 2
Unit Ex 009 – Design electrical installations in or associated
with explosive atmospheresEx 001 Designing electrical systems and installations
Unit Ex 010 – Perform audit inspection of electrical
installations in or associated with explosive atmospheresEx 002,
Ex 008 &
Ex 009
General electrical installation inspection are an alternative to
the specific units listed in Column 2
New Update : CoPC Unit of Competence
Reassessment - 5 years
Application to
IECEx CB
Scope
Qualifications
Job details
Experience
ASSESSMENT
Knowledge
Performance
Website
Registration
Note: For further detail information please refer to www.iecex.com/
IECEx Certification : Personnel Competence (CoPC)
71
IECEx Certification : Personnel Competence (CoPC)
New Update :
Status as Notified Body for GCC
• Has been recognized as Notified Body for Gulf Cooperation Council (GCC) Standard Organization on Sept 2018.
• Enabling Conformity Assessment services (G Marking) for local producer of Low Voltage Appliances exporting to GCC market.
73
INTERNATIONAL PARTNERS
✓
✓
✓
ESTABLISHED BILATERAL MUTUAL RECOGNITION TO FACILITATE
TWO WAYS TRADE THROUGH MOU, SPECIFIC AGREEMENTS, ETC.
MANDATED TO PERFORM AUDIT/INSPECTION FOR MORE THAN
10 FOREIGN CERTIFICATION BODIES SUCH AS CSA, VDE,
DEKRA, JQA, JET, ASTA, SABS, SEMKO, FIMKO, NSAI, LCIE,
NEMKO, TUV Product Services, SAI, CQC, KTL, SASO, KTC &
TEI.
PROVIDE OTHER THIRD PARTY INSPECTION/AUDITINGRELATED TO QUALITY and ECO-LABEL.
✓
CONDUCTED MORE THAN 500 AUDIT/INSPECTIONS ON BEHALF
OF THESE FOREIGN BODIES ANNUALLY.
Business Partners
74
CSA
International,
Canada
VDE Testing And
Certification Institute
(Fed. Rep.of Germany)
SEMKO AB
(Sweden)
SGS FIMKO LTD
(Finland)
National Standard Authority of Ireland (NSAI)
LCIE (France)
ASTA Certification
Services (UK)Japan Electrical Safety &
Environment Technology
Laboratories.Japan Quality Assurance
Organization (JQA)
Korea Testing
Laboratory
(KTL)
SAI Global
Assurance
Services
China
Current Foreign Business Partners
75
The Thailand Environmental Institute (TEI)
Blue Angle (Germany)
www.sirim-qas.com.my email: [email protected] tel: 603-55446400
email: [email protected] tel: 603-55445636
