Product Certification

and

Inspection Services

Harman bin Alang Kasim

Product Certification and Inspection Department

16 NOVEMBER 2017

SACC, Shah Alam

CONFORMITY ASSESSMENT

Benefit to Manufacturers……

Improvement & consistency in Product Quality.

Improvement in production efficiency and reduction

of wastage.

CUSTOMER CONFIDENCE and broader markets penetration.

Listed in the “Senarai Bahan/Barangan BuatanTempatan” (Treasury Listing) for local made product FOC.

WHY Conformity Assessment….

2

Benefit to Consumers/ Purchasers…..

Confidence in the Product Integrity and

Safety.

REMOVE or REDUCE costly re-testing or re-

inspection.

Enhance confidence in procurement.

3

WHY Conformity Assessment….

4

WHY Conformity Assessment….

Benefit to the SocietyNationally

Protection of consumers.

Educate consumers on regulated products.

Promote preservation of environment.

5

WHY Conformity Assessment….

Benefit to the COUNTRYs trade

Internationally

Facilitation of international trade.

Mutual recognition and acceptance (bilateral / Multilateral).

PRODUCT

CERTIFICATION

Credentials

INSPECTION

Credentials

8

PRODUCT CERTIFICATION(ISO/IEC 17065)

Since 1970s

More than 1500 standards have

been used

More than 7500 certifications have

been granted to local and foreign

applicants

SIRIM Product Certification Marks

10

✓ Product Certification Scheme

✓ PV Module Certification Scheme,

MS IEC 61215 (Crystalline Si), MS IEC 61646 (thin-film)

✓ NGV Workshop Certification Scheme, MS 1096

✓ Ready-Mixed Concrete Certification Scheme, CIS 21

✓ Product Listing Scheme

✓ Modular Coordination Verification Scheme, MS 1064

✓ Eco-Labeling Scheme

✓ Hybrid Products Certification Scheme

Range of SIRIM Product Certification Scheme

PRODUCTS REGULATORY BODY

Consumer & Road Safety Products Road Transport Dept. (JPJ) and

Ministry of Domestic Trade, Co-

operatives and Consumerism

(KPDNKK)

34 Categories of Electrical

Equipment (Domestic)

Energy Commission (ST)

12 Categories of Fire Safety Products Fire & Rescue Services Dept.

(BOMBA)

14 Categories of Construction

MaterialConstruction Industry

Development Board (CIDB)

6 Categories of Water Reticulation

and Plumbing equipmentNational Water Service

Commission (SPAN)

Any apparatus with communication

ability operate within a specific

frequency band

Malaysian Communications and

Multimedia Commission (SKMM)

Regulated Products: Mandatory Compliance to Standards

7 Categories

of

Personal

Protective

Equipment

(PPE)

New Update : Mandatory Compliance to Standards

Department of

Occupational, Safety

and Health (DOSH)

Witness testing and

SIRIM Mark as

condition for PPE

approval

13

- Labelling –an additional Mark of

Certification

14

SIRIM Label

15

SIRIM Label

e-Labelling

• Incorporated with built-in display

• Supported by firmware or operating system (OS) which can be displayed, stored and retrieved from the product

• Cannot be erased.

Surface Labelling

• Engraved or embossed or printed or any method of marking.

• Shall be legible, durableand readily visible.

* The method to retrieve the certification mark shall be published in the documentation that accompanies the product.

* If printed or using adhesive sticker, the ink shall be permanent / indelible i.e. cannot be smeared or rubbed off.

Self Labelling Program (SLP)

1. MCMC Logo (from Guideline)

3. Unique ID – CID/HID (from e-ComM )

8 mm (minimum size) 8

mm

(m

inim

um

siz

e)

2. Word “MCMC” (from Guideline)

ABC CID-Common ID orHID-Certificate Holder ID

D Manufacturer : M-Local, F-Foreign

12 Year

345678 Running Number

* Certification Mark can be resized proportionally

* Example: CIDF15000001

Self Labelling Program (SLP)

e-Labelling

Surface Labelling

Self Labelling Program (SLP)

Eco-Labelling Scheme

19

CURRENT PRODUCT GROUP

Construction

& Industrial

House

hold

Office Electrical

> 60 nos

of

ECO

Criteria

Document

13 5 2 2

108Licenses

Granted79 12 4 3

NEW update

Degradable

Packaging

3

10

Eco-Labelling Scheme

http://www.sirim-qas.com.my/our-services/product-

certification/eco-labelling-scheme /

SIRIM Eco-Labelling Scheme

BENEFITS

❖ High-scoring point in MyHIJAU Directory

myhijau@greentechmalaysia.my

❖ Opportunity to supply to the Government Green

Procurement (GGP) which set a target of 20%

procurement of green product/services by 2020 and

100% in 2030.

Government Green Procurement

20 product

categories

for

GGP

(2014 – 2016)

Year 2016,

12 ministries

were selected to

implement the

government

green

procurement

The 20 Product Categories Product Groups The Applicable ECO-Criteria

1 Cleaning Services KETTHA / SIRIM - 003

2 Paper ECO 28

3 ICT nil

4 Paints ECO 19

5 Energy Saving Lamp ECO 24 (Electronic Ballasts)

ECO 25 (Flourecent Lamp)

ECO 27 (Luminaires & Light Source for Interior Lightings)

KETTHA/SIRIM 010 (Luminaires for Road Lighting)

6 Fibre Cement ECO 21

7 Air conditioner ECO 55

8 Building Facility Energy Management nil

9 Apparel ECO 34 (Apparel & Textile Product from Natural Fibres)

KETTHA/SIRIM 008 (Apparel and Textile from Man-Made

Fibres & Filaments)

10 Furniture KETTHA / SIRIM - 007 (Workstation)

ECO 42 (Mattress)

KETTHA / SIRIM - 012 (Wood & Wood Based Furniture)

11 Data Centre nil

12 Multipurpose Printer nil

13 Stationary ECO 30 (Ballpoint Pen)

14 Rubber Product ( Gloves etc ) ECO 14 (Recycled Rubber Products)

15 Automotive Workshop KETTHA / SIRIM 006

16 Plastic Product ECO 001 (Degradable Plastic Packaging Materials)

ECO 18 (Recycled Plastic Products)

ECO 54 (Plastic Piping System)

17 Water Efficient Product ECO 46 (Water Closet)

ECO 49 (Water Tap)

ECO 50 (Showerhead)

ECO 52 (Urinal)

ECO 51 (Household Washing Machine)

18 Rain Water Harvesting System ECO 39

19 Printing Services nil

20 Hotel Services nil

Government Green Procurement

Year 2017

10 product categories

added on

1. Heavy vehicles - Bus, trucks etc

2. Green organic fertilizer and pesticides (ECO 13)

3. Energy efficient, high efficiency pumps

4. Sustainable Event Management

5. Chiller (Finalising the ECO document)

6. Furniture - Plastic, Steel and Rattan based

7. Masonry Unit (ECO 23)

8. Coated Flat Steel Products (ECO 32)

9. Cooling system maintenance services

10. Printing Toner / Ink (ECO 26)

Year 2017

all ministries to

implement GGP

Global Eco-Labelling Network (GEN)

MALAYSIA

26

NAN0Verify Program

• A voluntary certification program for products with claims of

nano-elements in the range of 1 to 100 nm(nanometer)

• NANOVerified is the mark that will be awarded upon

successful completion of NANOVerify program

• The mark is applied on finish products or smallest packaging

unit to signify it has been verified and characterized to

contain nanomaterials.

27

NAN0Verify Program

• NANOVerify program is operated in collaboration

with Nano Verify Sdn. Bhd.

• The certificate is valid for 2 years and

surveillance audit will be conducted yearly to

maintain the certificate

• Benefits of NANOVerify program

- Helps genuine products in the market

- Increase public trust in nanotechnology

- Facilitate trade

- Certifies the presence of nanomaterials

based products

NAN0Verify Program

28

INSPECTION SERVICES

(ISO / IEC 17020)

1. Lloyd's Register Verification Limited, London.

2. Bureau Veritas International Register of

Shipping,Paris.

3. Plant Safety Limited, United Kingdom.

4. Royal & Sun Alliance Insurance plc, Manchester.

5. Zurich Risk Services, United Kingdom.6. Contract Inspection Services, OneBeacon America

Insurance Company, Boston, U.S.A.

7. HSB Of Connecticut, U.S.A.

8. Bataafse Internationale Petroleum Maatschappij NV.,

Holland.

9. HSB Inspection Quality Limited, United Kingdom.

10. International Business & Mercantile Reassurance

Company.

11. Intertek Testing Services (Japan) K.K.

12. Crown Agent for Oversea Governments and

Administration, London.

13. New Zealand Marine Department.

14. Technical Standards and Safety Authority, Ontario,

Canada.

15. All members of the Vereinigung der Technishen

Uberwachungs- Vereine e.V.

16. Groupement des APAVE, Paris, France.

17. Association des Industriels de Belgique (A.I.B),

Brussels, Belgium.

18. Associated Offices Technical Committee, Manchester

Great Britain.

19. Technischer Uberwachungs- Verein Wien, Wien,

Austria.

20. Schweizer Verein von Dampfkesselbesitzern, Zurich,

Switzerland.

21. SAQ Kontroll AB, Stockholm, Sweden.

22. The Royal Danish Boiler Inspection Department.

23. Japan Quality Assurance Organization, Tokyo.

24. Japan Boiler Association, Tokyo.

25. SIRIM QAS INTERNATIONAL SDN BHD

26. S.G.S Far East Ltd.

27. Vincotte International, Belgium.

28. Stiching Independent Inspectors Pool, Holland with the

condition that the end user of the steam boiler or unfired

pressure vessel is any Shell Group of Companies or

companies associated with Shell in Malaysia.

29. Nippon Kaiji Kyokai, Japan.

30. ABSG Consulting Inc.

31. Societe Generale de Surveillance.

32. Det Norske Veritas.

33. Germanischer Lloyds.

34. Koatsugase Hoan Kyokai (KHK), Japan.

35. Shanghai Boiler & Pressure Vessel Inspection Institute,

Shanghai, People Republic of China.

36. Moody International Ltd. (M.M.I), United Kingdom.

37. Registro Italiano Navale (RINA), Italy.

38. Velosi Certification Bureau Limited, United Kingdom.

39. TUV Industrie Service GmbH, TUV Rheinland Group,

Cologne.

40. TUV Suddeutschland Group, Munich.

3rd Party Inspecting Authorities

(DOSH - Factory and Machinery Act)

Independent Inspecting Authority for :-

❖ Designs verification of new steam boilers, unfired pressurevessels, pipelines, cranes, and other non-pressurised steelstructures.

❖ Inspection and test of new and in-service of steam boilers,unfired pressure vessels, pipelines, and other non-pressurisedsteel structures.

❖ Qualification of Welding Procedure Specification (WPS) andWelder Performance Qualification Test (WPQT) – ASME

❖ Inspection of Pressurized Hot Work Enclosure System.

❖ Non-Destructive and Destructive Assessment includingfailure analysis and asset integrity (Thermograph andUltrasonic).

❖ Risk Based Inspection (RBI)

❖ Design verification, inspection and test of used steam boilers,unfired pressure vessels and lifting equipment.

30

3rd Party Inspecting Authorities ( Factory and Machinery Act )

LPG AUTOCLAVES

AIR RECEIVER

3rd. Party Inspection Services for Unfired Pressure Vessel

Crawler crane Truck- Mounted crane

3rd. Party Inspection Services for Lifting Equipment

Overhead Travelling CraneContainer Crane

Inspection of vehicle with Green Diesel

Engine (DOE)

Inspection of imported Used Tyres

intended for retreaded industries (MITI)

33

General Inspection Services

Inspection of Pre-Fabricated Constructions

Component / Item as a condition for obtaining Perakuan Pematuhan Standard(PPS) from CIDB

SIRIM Personnel Certification : WELDERS

▪ To examine a welder's capability to produce weld of

acceptable quality against a well defined welding

procedure (WPS).

▪ ISO 9606-1(Steel),

▪ Fusion Welding (Plate/Pipe)

▪ The scheme is structured in accordance with

ISO/IEC 17024 (Knowledge & Performance

Assessment)

▪ Surveillance - Every 6 month

▪ Re-Certification – Every 3 Years

15

Pressurized Hot Work Enclosure (PHWE) offers a

practical engineering solution in managing and controlling

the risks associated for carrying out hot work and use of

other sources of ignition in classified hazardous areas

(explosive environment).

SIRIM Personnel Certification :

INSTALLER OF PRESSURIZED HOT WORK ENCLOSURE (PHWE)

36

Installer should have certain level of knowledge in ;

Hazardous Area Ex protection type

OHS requirements in hazardous area,

Ex equipment inspection and handling

PHWE installation and dismantling requirements

Assessment :-

KNOWLEDGE ASSESSMENT - Written Examination

PRACTICAL ASSESSMENT- Pre-Assembly, Assembly

(Thermography : Heat Leaks) and Dismantling

SIRIM Personnel Certification :

INSTALLER OF PRESSURIZED HOT WORK ENCLOSURE (PHWE)

37

INTERNATIONALPRESENCE /

RECOGNITION

• Hazardous areas are areas where flammable liquids, gases or

vapours or combustible dusts exist in sufficient quantities to

produce an explosion or fire.

• Examples

❖ Oil refineries, rigs, processing plants and pipelines

❖ Refuelling activity or petrol stations

❖ Chemical processing plants

❖ Printing industries, paper and textiles

❖ Surface coating industries

❖ Underground coalmines

❖ Sewerage treatment plants

❖ Grain handling and storage

❖ Woodworking areas

❖ Sugar refineries

❖ Metal surface grinding, especially aluminium dusts and

particles

38

IECEx Certification

39

IECEx Certification : IECEx SERVICE FACILITIES

➢ IECEx 03-2 Selection of equipment for Ex

installation

➢ IECEx 03-3 Installation and initial inspection

➢ IECEx 03-4 Maintenance and inspection

➢ IECEx 03-5 Repair and overhaul of Ex

equipment (e.g motor, junction box)

2

IECEx Certification : IECEx SERVICE FACILITIES

• Scheme that provides the global Ex industries with a

single system for the assessment and qualification of

persons meeting the competency prerequisites needed

to properly implement the safety requirements based on

International Standards IEC 60079 series covering

explosive atmospheres.

• Provides the international Ex industries with a

qualification system that is transportable across borders

• To date, 254 personnel local and foreigner have been

certified as competence.

41

IECEx Certification : Personnel Competence (CoPC)

Unit of Competence prerequisite trade /profession general competence in

Unit Ex 000 – Basic knowledge and awareness to

enter a site which includes a classified hazardous areaNone Nil

Unit Ex 001 – Apply basic principles of protection in

explosive atmospheresNone Plant or machinery operation or installations,

maintenance or service functions

Unit Ex 002 – Perform classification of hazardous

areasNone Gathering and analysing technical data and using this

data for risk assessment

Unit Ex 003 – Install explosion-protected equipment

and wiring systemsEx 001 Installation of electrical, electronic, instrumentation and/

or data communication equipment and wiring systems

Unit Ex 004 – Maintain equipment in explosive

atmospheresEx 001 Maintenance of industrial electrical, electronic,

instrumentation and/or data communication equipment

and wiring systems

Unit Ex 005 – Overhaul and repair of explosion-

protected equipmentNone Competence in overhaul and repair of industrial

electrical/electronic equipment

Unit Ex 006 – Test electrical installations in or

associated with explosive atmospheresEx 001 Conducting testing of general electrical, electronic,

instrumentation and/or data communication installations

Unit Ex 007 – Perform visual and close inspection of

electrical installations in or associated with explosive

atmospheres

Ex 001 General electrical installation inspection are an

alternative to the specific units listed in Column 2

Unit Ex 008 – Perform detailed inspection of electrical

installations in or associated with explosive

atmospheres

Ex 001 General electrical installation inspection are an

alternative to the specific units listed in Column 2

Unit Ex 009 – Design electrical installations in or

associated with explosive atmospheresEx 001 Designing electrical systems and installations

Unit Ex 010 – Perform audit inspection of electrical

installations in or associated with explosive

atmospheres

Ex 002,

Ex 008 &

Ex 009

General electrical installation inspection are an

alternative to the specific units listed in Column 2

New Update : CoPC Unit of Competence

Reassessment - 5 years

Application to

IECEx CB

Scope

Qualifications

Job details

Experience

ASSESSMENT

Knowledge

Performance

Website

Registration

Note: For further detail information please refer to www.iecex.com/

Passing Mark of knowledge assessment reduce from 80 % to 75% once new OD is published

IECEx Certification : Personnel Competence (CoPC)

44

IECEx Certification : Personnel Competence (CoPC)

45

INTERNATIONAL PARTNERS

CSA

International,

Canada

VDE Testing And

Certification Institute

(Fed. Rep.of Germany)

SEMKO AB

(Sweden)

SGS FIMKO LTD

(Finland)

National Standard Authority of Ireland (NSAI)

LCIE (France)

ASTA Certification

Services (UK)

Japan Electrical Safety &

Environment Technology

Laboratories.Japan Quality Assurance

Organization (JQA)

Korea Testing

Laboratory

(KTL)

SAI Global

Assurance

Services

China

Current Foreign Business Partners

46

The Thailand Environmental Institute (TEI)

New Update –

Germany’s Blue Angel,

a Partner

New Update :

Opening branch office in Bahrain

• SIRIM QAS International has officially opened a branch office in Manama, Bahrain.

• Obtaining status as a Notified Body for Gulf Cooperation Council (GCC) G Marking.

• Enabling Conformity Assessment services for local producer of Low Voltage Appliances exporting to GCC market.

www.sirim-qas.com.my