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Consep en 0912_edit

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SOLIDS-LIQUID SEPARATION CONSEP ® Concrete Reclaimers PATENTED IN VARIOUS COUNTRIES
Transcript
Page 1: Consep en 0912_edit

SOLI

DS-L

IQUI

D SE

PARA

TION

CONSEP®

Concrete Reclaimers

PATENTED IN VARIOUS COUNTRIES

Page 2: Consep en 0912_edit

The CONSEP® 5000 is used for the recovery of residual concrete and wash water from truck

mixers/concrete pumps returning to the plant.

The CONSEP® 5000 is the answer to the latest environmental standards concrete manufactu-

rers need to comply with today, in particular regarding:

• Environmentalimpact

• Pollutionprevention

• Recirculationofwastewater

• Recyclingofseparatedaggregates

• Maximumrecyclingcapacity(ofnormaldilutedconcrete)upto20m3/h

• Separationofsolidfinesupto0.15mm

Designed for application in concrete plants, CONSEP®5000excelsthroughitsefficiency,re-

liability and innovative features.

SO

LID

S-L

IQU

ID S

EPA

RAT

ION

CO

NSE

Conc

rete

Rec

laim

ers INNOVATIVE, COST-SAVING RECLAIMING DURING WASHING OF

TRUCK MIXERS, CONCRETE PUMPS OR COMPULSORY MIXERS

Re-use in production cycle

Liquid Phase

Recovery of wash water containing cementandfineparticles<0.15mm

Aggregates

Recovery and perfect washing of aggregates(sandandgravel)having

particlesize>0.15mm

Page 3: Consep en 0912_edit

3 solutions for maximum reclaiming efficiency

CONSEP®

5000 SDischarging of 1 vehicleCapacity: 5 vehicles per hour with 1m3 returning concrete each

CONSEP®

5000 LDischarging of 2 vehiclesCapacity: 10 vehicles per hour with 1m3 returning concrete each

CONSEP®

5000 TDischarging of 4 vehiclesCapacity: 20 vehicles per hour with 1m3 returning concrete each

Page 4: Consep en 0912_edit

Benefits

•PATENTED innovative modular SINT® engineering polymer components

•Energy savings thanks to reduced running time

•Low consumption of wash water

•Low maintenance, easy and quick

•Non-stick SINT® engineering polymer components resistant to abrasion

•Total feed control on discharging vehicles

Features&Benefits

Screw with non-stick wear-resistant coating

Bottom bearing assembly

Trough with non-stick wear-resistant liner

Galvanised fabricated parts

Page 5: Consep en 0912_edit

Benefits

•Perfect aggregate washing

•Highefficiencyinsolids-liquid separa-tion thanks to large water volume in the version with screw feeder

•Different configurations satisfy various needs: CONSEP® 5000 with or without screw feeder

•High resistance to corrosion of all fabri-cated parts

Feed control batcher

Aggregate filter

Visual inspection and easy access

Control panel

STANDARD EQUIPMENTACCESSORY

Page 6: Consep en 0912_edit

Analysis of Economic Convenience CONSEP®5000-ModelS

PLANT PURCHASE COSTS

CONSEP®5000-ModelL

CONSEP®5000-ModelT

- Discharge and washing of 8 vehicles per day

- Discharge and washing of 16 vehicles per day

- Discharge and washing of 24 vehicles per day

Index (WAM® = 100)

Impact of running costs and waiting vehicles

Page 7: Consep en 0912_edit

Analysis of Economic Convenience

PLANT RUNNING COSTS CUMULATIVE COSTS IN 5 YEARS

COMPARISON BETWEEN WAM® MODELS

Running Costs WAM® Screw Inclined Drum

Energy for running empty 100% 300% 100%

Wash water 100% 137% 167%Spares per year 100% 500% 0%

Maintenancelabour 100% 300% 200%

Running Costs WAM® Screw Inclined Drum

Energy for running empty 100% 100% 100%

Wash water 100% 118% 167%Vehicle downtime NO NO YESSpares per year 100% 250% 100%

Maintenancelabour 100% 400% 400%

Index (WAM® = 100)

Index (WAM® = 100)

WAM® mod S = 100

Page 8: Consep en 0912_edit

Application06

3001

600

Se

ptem

ber 2

012

R

ights

rese

rved t

o mod

ify te

chnic

al sp

ecifi

catio

ns.

www.wamgroup.com


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