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USAAEFA PROJECT NO. 81-01-5 IFUEL CONSERVATION EVALUATION OF US ARMY HELICOPTERS, PART 5, AH-1S FLIGHT TESTING .,_ LOREN L. TODD ROBERT A. WILLIAMS MAJ, IN CW4, AV PROJECT ENGINEER PROJECT OFFICER/PILOT RICHARD T. SAVAGE GARY T. DOWNS CPT, AR MAJ, AR PROJECT ENGINEER PROJECT PILOT U RICHARD L. VINCENT MICHAEL K. HERBST CPT, AR PROJECT ENGINEER PROJECT ENGINEER A -JANUARY 1983 A FINAL REPORT , F '" a LJ Approved for public release, distribution unlimited UNITED STATES ARMY AVIATION ENGINEERING FLIGHT ACTIVITY EDWARDS AIR FORCE BASE, CALIFORNIA 93523 S .2 hi
Transcript
Page 1: CONSERVATION EVALUATION - apps.dtic.mil

USAAEFA PROJECT NO. 81-01-5

IFUEL CONSERVATION EVALUATION OFUS ARMY HELICOPTERS,

PART 5, AH-1S FLIGHT TESTING

.,_ LOREN L. TODD ROBERT A. WILLIAMSMAJ, IN CW4, AV

PROJECT ENGINEER PROJECT OFFICER/PILOT

RICHARD T. SAVAGE GARY T. DOWNSCPT, AR MAJ, AR

PROJECT ENGINEER PROJECT PILOT

U RICHARD L. VINCENT MICHAEL K. HERBSTCPT, AR PROJECT ENGINEER

PROJECT ENGINEER

A -JANUARY 1983

A FINAL REPORT

, F

'"

a

LJ Approved for public release, distribution unlimited

UNITED STATES ARMY AVIATION ENGINEERING FLIGHT ACTIVITYEDWARDS AIR FORCE BASE, CALIFORNIA 93523

S .2

hi

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·•·

THIS DOCUMENT IS BEST QUALITY AVAILABLE. THE COPY

FURNISHED TO DTIC CONTAINED

A SIGNIFICANT NUMBER OF

PAGES WHICH DO NOT

REPRODUCE LEGIBLY.

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DISCLAIMER NOTICE

The findings of this report are not to be construed as an official Department ofthe Army position unless so designated by other authorized documents.

DISPOSITION INSTRUCTIONS

Destroy this report when it is no longer needed. Do not return it to the originator.

TRADE NAMES

The use of trade names in this report does not constitute an official endorsementor approval of the use of the commercial hardware and software.

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I 1lC I AAq T F T imSECURITY CLASSIFICATION OF THIS PAGE (BWen Date Entered)

READ INSTRUCTIONSREPORT DOCUMENTATION PAGE BEFORE COMPLETING FORM

I. REPORT NUMBER 2. GOVT ACCESSION NO. 3. RECIPIENT'S CATALOG NUMBER

USAAEFA PROJECT NO. 81-01-5 A 1_\ w ° -

4. TITLE (and Subtte) S. TYPE OF REPORT & PERIOD COVERED

FUEL CONSERVATION EVALUATION OF US ARMY FINALHELICOPTERS, PART 5, AH-IS FLIGHT TESTING 31 JUL 82 - 21 SEP 82

6. PERFORMING ORG. REPORT NUMBER

7. AUTHOR(e) 8. CONTRACT OR GRANT NUMBER(e)

LOREN L. TODD ROBERT A. WILLIAMSRICHARD T. SAVAGE GARY T. DOWNSRICHARD L. VINCENT MICHAEL K. HERBST

9. PERFORMING ORGANIZATION NAME AND ADDRESS 10. PROGRAM ELEMENT, PROJECT, TASKAREA & WORK UNIT NUMBERS

US ARMY AVN ENGINEERING FLIGHT ACTIVITYEDWARDS AIR FORCE BASE, CA 93523 IK-1-DT043-O1-1K-1K

11. CONTROLLING OFFICE NAME AND ADDRESS 12. REPORT DATE

US ARMY AVN RESEARCH & DEVELOPMENT COMMAND JANUARY 19834300 GOODFELLOW BOULEVARD 13. NUMBER OF PAGESST. LOUIS, MO 63120 76

14. MONITORING AGENCY NAME & ADDRESS(It different from Controlling Office) 15. SECURITY CLASS. (of this report)

UNCLASSIFIED

1Sa. DECLA SSI FICATION/DOWN GRADINGSCHEDULE

16. DISTRIBUTION STATEMENT (of this Repoet)

Approved for public release; distribution unlimited.

17. DISTRIBUTION STATEMENT (of the abstract entered In Block 20, If different from Report)

IS. SUPPLEMENTARY NOTES

19. KEY WORDS (Continue on reverse side If noceeery and Identify by block number)

Advance Tip Mach NumberCompressibilityFuel Efficiency

2C. AuSIRACr (' mcet e am rve." hft i n cweary sad Identitf by block number)

The United States Army Aviation Engineering Flight Activity conducted levelflight performance tests of the AH-IS (Prod) helicopter to provide data todetermine the most fuel efficient operating conditions. Hot and cold weathertest sites were used to extend the range of the advancing tip Mach numberdata to supplement existing AH-IS performance data. Preliminary analysis ofnon-dimensional data identifies the effects of compressibilitA on performanceand shows a power penalty of as much as 6% at a high Nj/IV. The power

DD, •" 114 ,,1Q OF I NVSISOOLT

D J A 1473 LornOwOr NO S.SOLETE UNCLASSIFIED

SECUPITY CLASSIFICATION OF THIS PAGE (Whten Date Entered)

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UNLSSFE -

SECURITY CLASSIFICATION OF T14iS PAGZ(Vb'- Date 3nt&

-required characteristics determined by these tests can be combined with

engine performance to determine the most fuel efficient operating

conditions.

4

UNCLASSIFIED

S. SECURITY CLASSIFICATION OF THIS PAGE(Wh e

n Date ont*,ed)

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1

DEPARTMENT OF THE ARMYHQ. US ARMY AVIATION RESEARCH AND DEVELOPMENT COMMAND

DA- 4300 GOODFELLOW BOULEVARD, ST. LOUIS, MO 6312

DRD)AV-D

SUBJECT: Directorate for Development and Qualification Position on the Final

Report of USAAEFA Project No. 81-01-5, Fuel Conservation Evaluation7of US Army Helicopters, Part 5, AH-IS Flight Testing

SEE DISTRIBUTION

.I1. The purpose of this letter is to establish the Directorate for Developmeuc

and Qualification position on the subject report. The report documents part 5of a 5 part effort which involves performance flight testing of the AH-IS toobtain performance data and determine the most efficient operatingcharacteristics. Part 1 involved conducting a flight operation improvementanalysis. Part 2 was initiated to develop and evaluate flight manual datadesigned for optimizing fuel conservation. Parts 3, 4 and 5 entail flighttesting of the UH-1H, OH-58C, and AH-1S which is specifically oriented towardsobtaining performance data applicable to fuel conservation. The part 5

evaluation conducted by the US Army Aviation Engineering Flight Activity(USAAEFA) consisted of obtaining detailed comprehensive performance data for

the AH-IS in both hot and cold temperatures. Future major revisions to theAM-IS Operator's Manual will consider incorporation of changes in performance

data or optimum performance operating procedures resulting from thisevaluation.

2. This Directorate agrees with the report conclusions and recommendations.

FOR THE COMMANDER:

RONALD E. GORMONT

Acting Director of

Development and Qualification

r-4

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TABLE OF CONTENTS

Page

INTRODUCTION

Background ................................................Test Objective ............................................Description ...............................................Test Scope ................................................Test Methodology ......................................... 2

RESULTS AND DISCUSSION

General .................................................. 4Power Required ........................................... 4Rotor Speed .............................................. 5Configuration Variation .................................. 5Engine Characteristics ................................... 3Fuel Efficiency .......................................... 6

CONCLUSIONS .................................................. 7

RECOM'MENDATION ............................................... 8

APPENDIXES

A. References ............................................... 9B. Aircraft Description .................................... 10C. Test Techniques and Data Analysis Methods ................ 13D.* Instrumentation ......................................... 20E. Test Data ............................................... 24

DISTRIBUTION

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INTRODUCTION

BACKGROUND

1. The US Army is placing emphasis on achieving fuel conservationrelative to the operation of Army aircraft. The Deputy Chief ofStaff for Logistics (DCSLOG), Aviation Logistics Office/SpecialAssistant (DALO-AV) supports a program that will investigate waysto minimize fuel consumption. The Directorate for Developmentand Qualification of the US Army Aviation Research and DevelopmentCommand (AVRADCOM) and the US Army Aviation Engineering FlightActivity (USAAEFA) have jointly developed a fuel conservationprogram for helicopters which was briefed to Headquarters, US ArmyMateriel Development and Readiness Command (DARCOM) and DCSLOGon 28 January 1981. Both DCSLOG and DARCOM agreed to implementthe program. DSCLOG additionally agreed to provide necessaryOperation and Maintenance - Army (OMA) funding. AVRADCOM directedUSAAEFA to conduct the Cobra portion of the fuel conservationprogram on the AH-IS (Prod) (ref 1, app A).

TEST OBJECTIVE

2. The objective of this test program was to obtain flight testdata to determine the most fuel efficient operating characteris-tics of the AH-IS (Prod).

DESCRIPTION

3. The test aircraft, a production AH-IS serial number(S/N) 76-22573 (photo 1, app B) is a tandem seat, two-place heli-copter with two-bladed main and tail rotors. The helicopter ispowered by a Lycoming T53-L-703 turboshaft engine thermodynami-cally rated at 1800 shaft horsepower (SHP) at sea-level, standard-day conditions but limited by the main transmission to 1290 SHPfor 30 minutes at airspeeds below 100 KIAS and 1134 SHP for con-tinuous operation at any airspeed within the flight envelope.Distinctive features of this helicopter include the narrowfuselage, a modified flat plate canopy, stub wings with fourstores stations, a model 212 tractor tail rotor and the K747improved main rotor blades (K747 IMRB). A more complete descrip-tion of the aircraft is presented in the operator's manual(ref 2, app A).

TEST SCOPE

4. Level flight performance tests of the Ali-IS (Prod) helicopterwere conducted in the vicinity of Edwards Air Force Base,California, El Centro, California, and St. Paul, Minnesota.

4 ' " " - ' ' - ' " . . . . .. . . ., , " '

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Project flying included 41 test flights which yielded 37.2 hoursof productive test time from the 77.8 total hours flown. Of thistotal, there were 18.1 hours of ferry flight. The test aircraftand the test instrumentation were maintained by USAAEFA.

5. Flight restrictions and operating limitations contained in

the operator's manual (ref 2, app A) and the airworthiness releaseissued by AVRADCOM (ref 3, app A) were observed. For this evalua-tion, maximum power-on main rotor speed was increased above thehandbook limit of 324 RPM to 329 RPM. All tests were conductedat a mid longitudinal center of gravity (cg) location, a slightlyright lateral cg, and with the engine bleed air OFF. Twenty-eightdata sets (level flight speed-power polars) were flown in theclean configuration. Eight additional data sets were flown withXM-159/C rocket pods installed (photo 1, app B). Four sets wereflown with the pods empty and the other four sets with the podsfully loaded.

6. The evaluation consisted of level flight performance testsusing referred rotor speed (NR//I) and thrust coefficient,CT, as the major variables to supplement the range of currentlyavailable data. General test conditions are shown in table 1.

TEST METHODOLOGY

7. Established engineering flight test techniques and datareduction procedures were used and are described in appendix C.Test methods are also briefly discussed in the Results andDiscussion section of this report. Test parameters were recordedfrom calibrated instrumentation by an onboard magnetic tapesystem installed and maintained by USAAEFA (photo 1, app D). Air-craft weight and balance measurements and fuel cell calibrationswere conducted by USAAEFA prior to the start of performancetesting. Airspeed and engine torquemeter calibrations utilizedare presented in figures 39 through 42, appendix E. Performancedata were not corrected for drag changes caused by addition of thenose boom system.

2

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°.

ITable 1. Level Flight Performance Test Conditions

Average Average Average Average

NR//8 Average Gross WT Density Alt Air Temperature App E-RPM CT x b ft -.C Fig. No.

293 50.54 7860 3080 26.0 3293 54.43 8400 3560 26.5 4293 58.98 8440 5840 24.5 5293 64.39 7840 10,180 17.0 6293 68.25 8500 9460 16.0 7

304 49.92 8240 4160 30.5 8303 54.66 8440 5720 27.0 9'.303 58.38 7960 9120 20.5 to303 62.51 8540 9060 21.0 11

.. 303 68.81 8060 12,88o 11.0 12

314 49.97 8860 3460 26.5 13314 53.82 9080 4900 24.0 14314 57.52 8880 7600 22.0 15313 62.04 8980 9260 20.0 16314 68.26 9180 11,400 17.5 17

324 50.03 8140 5060 -3.0 18324 53.94 9220 3420 -2.5 19324 58.13 8760 6940 -6.5 20324 62.44 9020 8100 -8.0 21325 67.70 9300 9920 -9.5 22

334 50.37 8780 4440 -4.0 23'-334 54.22 9220 5260 -5.5 24334 57.87 9160 7400 -8.0 25

334 62.01 8900 10,140 -10.0 26336 67.57 9360 11,460 -11.5 27

339 50.57 9080 4480 -6.5 28341 54.63 9360 5820 -9.0 29340 58.79 9340 8280 -9.0 30

3232 54.42 8960 7520 24.0 313232 58.39 8840 9820 19.5 323242 62.25 8380 12,940 13.0 333232 68.50 8960 13,640 12.5 34

3233 54.42 9430 5680 24.5 353233 58.51 9580 7500 22.5 363243 62.21 9520 9480 19.5 373233 68.41 9620 11,380 13.0 38

NOTES:

IClean configuration, zero sideslip, mid longitudinal cg, constant thrust coefficient and referredrotor speed method unless otherwise noted.2Flown with empty XM-159/C pods.3Flown with full XM-159/C pods.

b3

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RESULTS AND DISCUSSION

GENERAL

8. This evaluation of the A-IS (Prod) helicopter obtained levelflight performance data to determine power required and fuelflow as a function of airspeed from approximately 20 knots trueairspeed (KTAS) to the maximum level flight airspeed. Theconstant referred gross weight and rotor speed (W/6,NR//8) method was used to obtain data at zero sideslip and amid longitudinal cg location. Additional data were obtained byaddition of two XM-159/C pods mounted inboard in the empty andfully loaded configurations. The power required characteristicsdetermined by these tests can be combined with engine performancedata to determine the most fuel efficient operating conditions.

POWER REQUIRED

9. The power required for level flight data were analyzed using

nondimensional power, thrust, and advance ratio (Cp, CT, andp), as described in appendix C. The matrix flown, shown intable 1, consisted of 35 sets of speed-power data that covereda range of CT x 10 from 50 to 68, and NR//r from 294 to 342 RPM.The baseline data in this evaluation were flown at a targetNR//- of 294 RPM at Edwards AFB. Increased N/Vr (324 RPMthrough 342 RPM) were flown at cold temperatures in St. Paul,Minnesota, where the maximum permitted power-on main rotor speedwas raised for test purposes from the handbook limit of 324 RPMto 329 RPM. The lower limit of 294 RPM remained unchanged.

10. A nondimensional summary of the results is shown infigures 1 and 2, appendix E, and dimensional data for the individ-ual tests (clean configuration) are presented in figures 3 through30. Table 1 provides a cross-reference of test conditions withfigure number.

11. For all values of 1j, the fairings of Cp versus CT infigures 1 and 2, appendix E, do not vary with referred rotor

'0speeds between NR/v'O-= 294 through 314 RPM. However, forincreasing values of p, a divergent trend from this baseline

appears for the highest NR/I§ flown (342 RPM) starting at= 0.22. As p increases above 0.22, the fairings for

NR/ f = 342 eventually form a separate family of curves withhigher values of Cp than those of the baseline. This sameseparate family of curves for NR/*8= 342 also begin to

t appear at p = 0.12 and is more pronounced for decreasingvalues of vi. Similar trends emerge for other referred rotorspeeds with increasing p: NR/Ir= 334 separates from the

4

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baseline at p = 0.24 and 324 at 1 = 0.26. As 4 increases,

the divergent trends generally appear at lower CTs for thehigher values of NR//V and produce larger Cp increases athigher values of CT. From w = .14 to p = .20 the curves areidentical for all values of N //M Power required is affectedby compressibility above NR/A = 314 RPM in amounts which varywith CT and V. The difference attributed to compressibilityeffects between baseline and high NR/,6 amounted to 1.0% atCT x 04 = 50 and varied to as much as 6.0% at CT x 4 = 58.

ROTOR SPEED

12. The nondimensional summary shows a Cp penalty for

NR/6/- above 314 RPM as a function of CT and p. Thedimensional data must be used to determine whether performancefor varying gross weights, altitudes, temperature, and airspeedscan be maximized by reducing rotor speeds to operate at

lower NR/, . It should be noted that there is the possibilitythat decreasing NR/-r- beyond some condition will incur a

Cp penalty due to the increase of CT and P.

CONFIGURATION VARIATION

13. Eight sets of data were flown to compare performance of the

clean configuration with two XM-159/C pods installed inboardempty and fully loaded with dummy rockets (ten pound warheads).The data indicate an increase in drag of 3.3 square feet for the

empty pods and 5.5 square feet for the pods fully loaded. Figures31 through 38 show the data acquired in these configurations forvarious values of CT. This data compares favorably with data

taken in USAAEFA Project No. 66-06 (ref 4, app A).

ENGINE CHARACTERISTICS

14. Fuel flow characteristics of the Lycoming T53-L-703 engine

were derived from Lycoming Engine Model Specification computerprogram, US Army Model T53-L-703, Model Spec 104.43, datedI May 1974 (ref 5, app A) using installation losses described in

para 11, appendix D. Representative engine characteristics areshown in figures 40 through 42, appendix E. The consistency ofthese data indicate that engine power, based on the enginetorquemeter system, did not change throughout the program. The

engine, S/N LE12158Z was calibrated at Corpus Christi Army Depoton 30 June 1981.

5

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-a

FUEL EFFICIENCY

15. Specific range (nautical air miles per pounds of fuel) was'. calculated for an installed specification engine for each of the

level flight performance tests and is shown in figures 3 through38. The fuel flow data for the cold weather tests were unreliableand therefore not presented. Specification values agree closelywith the measured data.

16. Maximum endurance occurs at minimum fuel flow rate, and bestrange at maximum nautical miles per pound fuel (specific range).Fuel efficiency for level cruise flight can be maximized at anytemperature by flying at the right combination of airspeed,altitude and rotor speed. These conditions can be determined byexamining the dimensional performance calculatd by combining theengine characteristics with the power required from the summaryin figures 1 and 2, appendix E. Aircraft performance and enginespecification data from this report should be combined withexisting data and presented in the operator's handbook in aformat suitable for use by the aviator.

66

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"6°

b6

a

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CONCLUSIONS

17. The power required characteristicb determined by these datatests can be combined with engine performance to determine themost fuel efficient operating conditions. Specific conclusionswere:

a. Power required is effected by compressibility aboveNR//'O= 314 RPM in amounts which vary with CT and ui (para 11).

b. Empty XM-159/C pods increase the flat plate area of theAH-S (Prod) by 3.3 square feet; fully loaded pods increase theflat plate area by 5.5 square feet (para 13).

- .

K'.7

K

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I

RECOMMENDATION

18. Aircraft performance and engine specification data from thisreport should be combined with existing data and presented inthe operator's handbook in a format suitable for use by theaviator (para 16).

8

4..

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.7

APPENDIX A. REFERENCES

1. Letter, AVRADCOM, DRDAV-DI, 30 June 1981, subject: Fuel

Conservation Evaluation of US Army Helicopters, Part 5, AH-IS

Flight Testing.

2. Technical Manual, TM 55-1520-2 36-10, Operator's Manual,

Ar'my Model AH-1S (Prod) Helicopter, change 3, 14 April 1982.

3. Letter, AVRADCOM, DRDAV-D, 7 August 1981, subject: Airworthi-

ness Release for AH-IS (Prod) SIN 76-22573, Fuel Conservation

Evaluation, Revision 2, 9 August 1982.

4. Final Report, USAAEFA, Project No. 66-06, Engineering FlightTest AH-IG Helicopter (Hueycobra) April 1970.

5. Engine Specification, Lycoming Divison, No. T53-L-703,

Turboshaft Engine, Model No. 104.43, 1 May 1974.

6. Engineering Design Handbook, Army Material Command AMC

Pamphlet 706-204, Helicopter Performance Testing, 1 August 1974.

I.

L

9L

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APPENDIX B. AIRCRAFT DESCRIPTION

GENERAL

* -1. The test helicopter, S/N 76-22573, was an AH-1S (Prod)(photo 1) with no modifications other than test instrumentation.

" The external configuration was slightly modified by the installa-tion of a pitot-static boom incorporating angle-of-attack, angle-of-sideslip vanes and a total air temperature probe. The boomwas iriunted below the telescope sighting unit at fuselage station(FS) 45. It extended forward of the nose 89 inches. The airtemperature probe was mounted aft of the boom mounts at FS 57.

POWER PLANT

2. The T53-L-703 turboshaft engine is installed in the AR-IShelicopter. This engine employs a two-stage, axial-flow freepower turbine; a two-stage, axial flow turbine driving a five-stage axial and one-stage centrifugal compresso ; variable inletguide vanes; and an external annular combustor. A 3.2105:1reduction gear located in the air inlet housing reduces powerturbine speed to a nominal output shaft speed of 6604.3 RPM at100 percent N2. A T7 interstage turbine temperature sensorharness measures interstage turbine temperatures and displaysthis information in the cockpit as TGT on the cockpit instruments.

Principal Dimensions

3. The principal dimensions and general data concerning theAH-IS (Prod) helicopter (photo 1) are as follows:

Overall Dimensions

Length, rotor turning 53 ft, 1 in.

Width, rotor turning 44 ftHeight, tail rotor vertical 13 ft, 9 in.

Main Rotor K747 IMRB

Diameter' 44 ftDisc area 1520.53 ft2

Solidity 0.0625Number of blades 2Planform Trapezoidal chord 30.0"

tapering to 10.0" at tip.Blade twist -0.556 deg/ftMain rotor speed 324 RPM (100%)

* 'Blade tie-down fixture is not included in the diameter.

10

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Tail Rotor

Diameter 8 ft, 6 in.Disc area 56.75 ft2

Solidity 0.1436Number of blades 2Blade chord, constant 11.5 in.Blade twist 0.0 deg/ftAirfoil NACA 0018 at the blade

root changing linearlyto a special camberedsection at 8.27 percent

of the tipTail rotor speed 1655.1 RPM (100%)

Fuselage

Length, rotor removed 44 ft, 7 in.Height:

To tip of tail fin 10 ft, 8 in.Ground to top of mast 12 ft, 3 in.Ground to top of transmissionfairing 10 ft, 2 in.

Width:Fuselge only 3 ftWing span 10 ft, 9 in.Skid gear tread 7 ft

Elevator:Span 6 ft, 11 in.Airfoil Inverted Clark Y

Vertical Fin:Area 18.5 ft2

Airfoil Special camberedHeight 5 ft, 6 in.

Wing:

Span 10 ft, 9 in.Incidence 17.0 degAirfoil (root) NACA 0030Airfoil (tip) NACA 0024Airfoil Inverted Clark Y

-II

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Lncli

rl

z

4j44

cc

41

E-4

12

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APPENDIX C. TEST TECHNIQUES ANDDATA ANALYSIS METHODS

General

1. Conventional level flight performance test techniques wereused to conduct this evaluation (ref 6, app A). Speed-power datawere obtained in increasing increments of airspeed from 20 KIASuntil reaching an operating limitation (either VNE, transmissiontorque, TGT, or gas producer speed). Specific points would berepeated as judged appropriate by using an onboard plot of ind-icated torque versus airspeed for each point taken. All testswere conducted under nonturbulent atmospheric conditions topreclude uncontrolled disturbances influencing the results.Data were recorded on magnetic tape once a stable condition wasachieved, and each point used was held for 60 seconds.

Weight and Balance

2. Prior to testing, the aircraft gross weight and center-of-gravity location were determined with calibrated scales(electrical load cells placed under the aircraft jack points).The aircraft was weighed in the configurations flown withinstrumentation installed. The empty gross weight including fulloil and trapped fuel was determined to be 6647 pounds with

a longitudinal center-of-gravity (cg) at FS 201.6 inches andlateral cg at 0.1 inches right.

3. A manometer-type external sight gauge was calibrated and used

to determine fuel volume. Fuel specific gravity was measured witha hydrometer. The fuel loading for each test flight was determinedboth prior to engine start and following engine shutdown. Fuelused in flight was recorded by a totalizer and verified with thepre- and post flight sight gauge reading. Fuel cg based on fuelvolume contained in the fuel cell (259 gallon capacity) had beenpreviously determined, and this measurement was used as a basisto calculate aircraft cg for each test point. Aircraft grossweight and cg were also controlled by ballast installed at variouslocations in the aircraft. All tests were flown at a mid longi-tudinal cg location.

Level Flight Performance and Specific Range

4. The helicopter level flight performance data were generalizedby the following nondimensional coefficients:

a. Coefficient of power (Cp):

SHP (550) SHPC = 0.02958 p(pT-)3 ()

p A(SIR)3

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b. Coefficient of thrust (CT):

w W. cT = 0.00012 p(RPMT pA(SIR) 2

(2)

c. Advance ratio (p):

1.6878 VT VTS ffi = 0.7326 (3)

SIR RPM

d. Advancing blade tip Mach number (Mtip):

1.6878 VT + O~iR) I.6878VT + 2.3038 (RPM)Mtip = - (4)

a a

Where:

SHP = Engine output shaft horsepower550 = Conversion factor (ft-lb/sec/shp)p = Air density (slug/ft )

Po Standard day sea level density (0.0023769 slugs/ft 3)

6 = Ambient pressure ratio (test point to sea level standard)A = Main rotor disc area (ft2) - 1520.53SI = Main rotor angular velocity (radian/sec) 2_ x RPM

60

R = Main rotor radius (ft) = 22.0W = Gross weight (lb)6 = Temperature ratio = (T + 273.15)/288.15T = Ambient air temperature (°C)1.6878 = Conversion factor (ft/sec/knot)VT - True airspeed (knot)a - Speed of sound (ft/sec) - 1116.45 /8

5. Each speed power was flown at a predetermined constant Or bymaintaining a constant referred gross weight (W/6) and referredrotor speed (NR//O). A constant W/6 was maintained by increasingaltitude to decrease ambient pressure ratio (6) as aircraftgross gross weight decreased due to fuel burnoff. Rotor speedwas also varied to maintain a constant NR//" as the ambient airtemperature varied.

6. Standard iterative carpet and cross-plotting techniques wereapplied to each set of data to provide smooth fairings in non-dimensional format and develop consistent families of curvescontinuous with each dimension (Cp, CT, and V). Sets of data for

1

'" 14

4-

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each configuration and NR//W were independently processedin this way, followed by comparison with each other to identifytrends with referred rotor speed. Final adjustments to the fair-ings were made using combined data to arrive at a family ofnondimensional curves (fig. I and 2, app E) that summarize theentire matrix of test results and include effects of each param-eter varied.

V 7. Test-day (measured) level flight power was corrected to

presentation flight conditions for each speed-power data point byassuming the test-day dimensionless parameters Cp , Cr , and"" t t

.t are identical to Cp , CT , and us respectively.• 5

From equation 1, the following relationship can be derived:

(Ps)SHPs = SHPt (5)

~Pt

Where:

Subscript t = test day (measured for each data point)Subscript s s presentation day for each set of speed powerdata point

8. Test specific range was calculated using level flightperformance data and the measured fuel flow.

VTSR - (6)

Wi

Where:

SR - Specific range (nautical air miles per pound of fuel)VT = True airspeed (knot)Wf - Fuel flow (lb/hr)

Shaft Horsepower Required

9. The engine output shaft torque was determined from the engine;.j manufacturer's torque system using a calibration obtained at

Corpus Christi Army Depot on 30 June 1981 (para 14). The outputshp was determined from the engine output shaft torque androtational speed by equation (7).

2w x Np x QSHP = (7)

33,000

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Where

Np= Engine output shaft rotational speed (rpm)Q - Engine output shaft torque (ft-lb)33,000 - Conversion factor (ft-lb/mln/shp)

Changes in Equivalent Flat Plate Area

10. Changes in the equivalent flat plate area due to change inaircraft configuration were calculated from the followingequation.

2ACp AA Fe = (8)

113

Where:

AFe = Change in equivalent flat plate area (ft2)ACp = Differential power coefficient (based on engine power)A = Main rotor disc area (ft2) = 1520.53

= Advance ratio

No power corrections were made to the data to account for noseboom drag.

Specification Fuel FlOe and Shaft Horsepower

11. Specification fuel flow and shaft horsepower were obtainedfrom Lycoming Engine Model Specification computer program, US ArmyModel T53-L-703, Model Spec 104.43, dated 1 May 1974 (ref 4,

app A). The installation losses used are described in reference 4,appendix A (USAAEFA Project No. 66-06). Engine accessory shplosses were assumed to be a constant 4 shp with customer bleedair losses computed at 0.9%. All computations were made for ableed air OFF condition.

Indicated Airspeed and Pesta-et Altitude

12. Airspeed and pressure altitude were measured from sensorsmounted on a flight test boom installed on the nose of the air-craft. The output signals were recorded on magnetic tape, andthe following expressions were used to calculate the parameters:

16

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Ia. Instrument corrected airspeed (Vic):

( r qcic 2/7 1/2Vic = ao 5 + 1) -i (9)

b. Instrument corrected pressure altitude (HPic):

[lPaic 1HPic = ) 1/5.255863 (6.8755856 x 10-6) (10)

Where:

Vic = Indicated airspeed corrected for instrument error (kt)ao = Speed of sound at standard day, sea level = 661.479 ktqci- = Indicated differential pressure corrected for instru-

ment error (in. Hg)Pao = Atmospheric pressure at standard day, sea level =

29.92125 in. HgHPic = Indicated pressure altitude corrected for instrument

error (ft)Paic = Indicated pressure altitude corrected for instrument

error (in. Hg)Pa = Atmospheric pressure at corrected altitude (in. Hg)

Airspeed Calibration

13. The boom pitot-static system was calibrated using the trailingbomb method to determine the airspeed position error. This cali-bration is shown in figure 1, appendix D. Calibrated airspeed(Vcal) was obtained by correcting indicated airspeed (Vi) usinginstrument (AVic) and position ( AVpc) error corrections.

Vcal = Vi + AVic + AVpc (11)

14. True airspeed (Vt) was calculated from the calibrated airspeedand density ratio.

Vcal

Where: (k)

a Density ratio Po

17

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Corrected Pressure Altitude and Altitude Position Error

15. HPic was corrected for altimeter position error by using

AV c . The assumption was made that a pressure position error

, (App) was produced entirely at the static source. Since both

airspeed and altitude systems utilize the same static source, the

following relationships were used:

V 2 ] 3.5qc = .2( I Pao (13)

Pp qc - qcic (14)

Pa = Paic - APp (15)

pa a /5.255863

Hp=[1.0 (Pa) # (6.8755856 x 10- 6) (16)

Where :

qc = Differential pressure corrected for position and instru-ment error (in. Hg)

qcic = Indicated differential pressure corrected for instru-

ment error (in. Hg)

Vcal = Calibrated airspeed (knots)

ao = Speed of sound at standard day sea level = 661.479 knots

Pao = Atmospheric pressure at standard day, sea level29.92125 in. Hg

APp = Pressure position error (in. Hg)Pa = Atmospheric pressure at corrected altitude (in. Hg)

Paic - Indicated pressure altitude corrected for instrument

error (in. Hg)Hp = Corrected pressure altitude (ft)

Static Temperature

* 16. Static temperature was obtained by correcting the measured

total temperature for temperature rise due to compressibility.

The assumption was made that the temperature probe recovery

factor is equal to I.

[The following expressions were used:

TTic -OATic + 273.15 (17)

18

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TTicTa = (18)(qc 1)2/7

OAT = Ta - 273.15 (19)

Where:

OATic = Indicated ambient temperature corrected for instrumenterror (C*)

TTic = Indicated temperature corrected for instrument error(KO)

Ta = Static temperature (K0 )

Pa = Atmospheric pressure at corrected altitude (in. Hg)qc = Differential pressure corrected for position and

instrument error (in. Hg)OAT = Static temperature (CO)

19

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APPENDIX D. INSTRUMENTATION

1. The test instrumentation system was designed, calibrated,installed, and maintained by USAAEFA (photo 1). Digital andanalog data were obtained from calibrated instrumentation andwere recorded on magnetic tape and/or displayed in the cockpit.The digital instrumentation system consisted of various trans-ducers, signal conditioning units, a ten-bit pulse coded mod-ulation (PCM) encoder, and the Ampex AR 700 tape recorder. The

digital data were telemetered to a ground station for in-flightmonitoring. Time correlation was accomplished with a pilot/engineer event switch and on-board recorded and displayed Inter-Range Instrumentation Group (IRIG) B time. Various specializedtest indicators displayed data to the pilot and engineer continu-ously during the flight. A boom with the following sensors wasmounted on the nose of the aircraft: swiveling pitot-statichead, sideslip vane, angle-of-attack vane, and total-temperaturesensor (photo 1, app B). Boom airspeed system calibration isshown in figure iC. The ship's airspeed calibration is shown infigure 39.

2. Calibrated cockpit monitored parameters and special equipment

are listed below.

Pilot Station

Airspeed (boom)Airspeed (ship's system)Altitude (boom)Altitude (ship's system)Rate of climb (ship's system)Rotor speed (sensitive)Engine torqueMeasured gas temperature (TGT)Gas generated speed (N1 )

Fower turbine speed (N2 )Angle of sideslip

Outside air temperature (ship's system)

Event switch

Copilot/Engineer Station

Airspeed (boom)Altitude (boom)

Engine torque* Event switch

Fuel used (totalizer)Gas ge.erated speed (ship's system)Instrumentation controls and displays

20

Page 28: CONSERVATION EVALUATION - apps.dtic.mil

-, '-- .- .- --

Measured gas temperatureRecord CounterRotor speedTime of dayTotal air temperature (boom)

3. Parameters recorded on magnetic tape were as follows:

PCM Parameters

Airspeed (boom)Airspeed (ship's system)Altitade (boom)Altitude (ship's system)Angle of attackAngle of sideslipControl position

LongitudinalLateralDirectionalCollective

Engine speed (N2 )Fuel usedGas generator speed

LPilot/engineer event

Rotor speedTime of dayFuel flow

T4TLQ

21

C-

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Page 31: CONSERVATION EVALUATION - apps.dtic.mil

APPENDIX E. TEST DATAINDEX

Figure Figure No.

Nondimensional Level Flight Performance 1-2

Level Flight Performance (Clean Configuration) 3-30Level Flight Performance (Empty XM 159/C Pods) 31-34

Level Flight Performance (Full XM 159/C Pods) 35-38Ship's Airspeed Calibration 39Referred Engine Characteristics 40-42

IL224

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REFER#ED -ENGINE CHARACTERtIC&A--- 7 --L .----

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(FT:) (oc)

04180 25. 0 :EttNTR0, CA-

NOTE:' 1. CURVE DERIVED FROMt ENGINE CALIBRATION,: 30. JUN 81:

qw

2007

o 666

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DISTRIBUTION

Deputy Chief of Staff for Logistics (DALO-SMM, DALO-AV) 2

Deputy Chief of Staff Operations (DAMO-RQ) 1

Deputy Chief of Staff for Personnel (DAPE-HRS) 1

Deputy Chief of Staff for Research Development and

Acquisition (DAMA-PPM-T, DAMA-RA, DAMA-WSA) 3

Comptroller of the Army (DACA-ZA) 1

US Army Materiel Development and Readiness Command

(DRCDE-SA, DRCQA-E, DRCDE-I, DRCDE-P) 4

US Army Training and Doctrine Command (ATTG-U, ATCD-T,

ATCD-ET, ATCD-B) 4

US Army Aviation Research and Development Command

(DRDAV-DI, DRDAV-EE, DRDAV-EG) 10

US Army Test and Evaluation Command (DRSTE-CT-A,

DRSTE-TO-O) 2

US Army Troop Support and Aviation Materiel Readiness

Command (DRSTS-Q) 1

US Army Logistics Evaluation Agency (DALO-LEI) I

US Army Materiel Systems Analysis Agency (DRXSY-R, DRXSY-MP) 2

US Army Operational Test and Evaluation Agency (CSTE-POD) 1

.MUS Army Armor Center (ATZK-CD-TE) 1

US Army Aviation Center (ATZQ-D-T, ATZQ-TSM-A,

ATZO-TSM-S, ATZQ-TSM-U) 4

US Army Combined Arms Center (ATZLCA-DM) 1

US Army Safety Center (IGAR-TA, IGAR-Library) 2

'6°

a-

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I

US Army Research and Technology Laboratories

(DAVDL-AS, DAVDL-POM (Library)) 2

US Army Research and Technology Laboratories/Applied

Technology Laboratory (DAVDL-ATL-D, DAVDL-Library) 2

US Army Research and Technology Laboratories/Aeromechanics

Laboratory (DAVDL AL-D) 1

US Army Research and Technology Laboratories/Proplusion

Laboratory (DAVDL-PL-D) 1

Defense Technical Information Center (DDR) 12

US Military Academy (MADN-F) I

MTMC-TEA (MTT-TRC) I

ASD/AFXT I

4

4


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