DK-FB-3020 / V02 / 22.10.2014

FUNCTIONAL DESCRIPTION CONTAINER SERIES CHP

For Type Series 4000

2 DK-FB-3020 / V02 / 22.10.2014

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2014 MTU Onsite Energy GmbH

Original document was created in German.

This publication including all its parts is protected by copyright. Each instance of use requires the prior written consent of MTU Onsite Energy GmbH. This applies in particular to duplication, dissemination, editing, translation, microfilming, and storage and/or processing in electronic systems, including databases and online services.

Subject to technical alterations in the interest of further development.

Table of Contents

DK-FB-3020 / V02 / 22.10.2014 3

Table of Contents

Table of Contents ....................................................................................................................................................... 3

1 General Description ............................................................................................................................... 4

2 Container ................................................................................................................................................. 6

2.1 CHP container series 4000 ...................................................................................................................... 7

2.1.1 Container enclosure ................................................................................................................................. 7

2.2 Generator Output Field ............................................................................................................................ 8

2.3 Gas System .............................................................................................................................................. 9

2.4 Ventilation system .................................................................................................................................. 10

2.5 Cooling system for engine cooling water and mixture cooling ............................................................... 11

2.6 Heat extraction ....................................................................................................................................... 12

2.7 Exhaust System ..................................................................................................................................... 13

2.8 Lube Oil System ..................................................................................................................................... 14

3 Genset ................................................................................................................................................... 15

4 MMC / MIP ............................................................................................................................................. 16

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General Description

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1 General Description Pos: 4.1 /Grne Wiese/02- SA-C ontai ner- Aggregat-Hauptbaugruppen- 10F @ 23\mod_1362491531243_433021.docx @ 595455 @ @ 1

The container unit is made up of the following main groups:

Pos: 4.2 /Grne Wiese/02- SA-C ontai ner hll e-Stahlbauweise-10N-A @ 23\mod_1363170760930_433021.docx @ 596795 @ @ 1

Steel construction container enclosure Pos: 4.3 /Grne Wiese/02- SA- Aggregat Seri e 4000-10N-A @ 23\mod_1363171414675_433021.docx @ 596824 @ @ 1

MTU Series 4000 (gas engine with generator mounted onto base frame) Pos: 4.4 /Grne Wiese/02- SA-MMC (zur Steuerung, R egelung, Di agnose)-10N- A @ 23\mod_1363171599341_433021.docx @ 596853 @ @ 1

MMC (for system control, control, diagnosis) Pos: 4.5 /Grne Wiese/02- SA-MIP (MTU Interface Panel) zur M otorsteuer ung-10N-A @ 23\mod_1363171765507_433021.docx @ 596882 @ @ 1

MIP (MTU Interface Panel) for engine control, regulating, and diagnosis Pos: 4.6 /Grne Wiese/02- WO-Generatorleis tungsfeld- 10N- A @ 23\mod_1363171929381_433021.docx @ 596941 @ @ 1

Generator power control panel Pos: 4.7 /Grne Wiese/02- WO-Gassystem-10N-A @ 23\mod_1363172020110_433021.docx @ 596970 @ @ 1

Gas system (incl. controlled gas system) Pos: 4.8 /Grne Wiese/02- WO-Gasver dichter- 10N- A @ 24\mod_1367573651955_433021.docx @ 621015 @ @ 1

Gas compressor (optional) Pos: 4.9 /Grne Wiese/02- WO-Lftungssystem-10N-A @ 23\mod_1363172087742_433021.docx @ 596999 @ @ 1

Ventilation system Pos: 4.10 /Gr ne Wi ese/02-SA-Khlsystem fr M otokhl wasser-10N- A @ 23\mod_1363172267443_433021.docx @ 597028 @ @ 1

Cooling system for engine cooling water and mixture cooling Pos: 4.11 /Gr ne Wi ese/02-SA- Wr meauskoppl ung-10N-A @ 23\mod_1363175924840_433021.docx @ 597057 @ @ 1

Heat extraction HP circuit (optional) Pos: 4.12 /Gr ne Wi ese/02-SA- Wr meauskoppl ung_Abgas- 10N- A @ 24\mod_1367574273424_433021.docx @ 621075 @ @ 1

Exhaust gas heat extraction (optional) Pos: 4.13 /Gr ne Wi ese/02- WO- Abgassystem-10N-A @ 23\mod_1363176251434_433021.docx @ 597166 @ @ 1

Exhaust system Pos: 4.14 /Gr ne Wi ese/02- WO- Schmi erlsystem- 10N- A @ 23\mod_1363176773689_433021.docx @ 597465 @ @ 1

Lube oil system Pos: 5 /Grne Wiese/04-H I-Vorschrif t/N ormen/Inland-001 @ 23\mod_1362491871717_433021.docx @ 595509 @ @ 1

NOTICE

The delivery object of MTU Onsite Energy satisfies the requirement specified in the EC Machinery Directive and in the German directives and standards.

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NOTICE

When using the unit supplied in a foreign country or special regions, MTU Onsite Energy is not responsible for adherence to the legal or other regulations / standards at the place of use.

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NOTICE

The images may not be identical to the actual design since some available customer options may be hidden or omitted on purpose. Furthermore, any tailor-made designs are not shown in these images.

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General Description

DK-FB-3020 / V02 / 22.10.2014 5

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NOTICE

Please refer to wire diagram or operating instructions.

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NOTICE

Please refer to wire diagram or operating instructions.

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INFORMATION

Compliance with the currently valid specifications for fluids and lubricants is mandatory!

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Container

6 DK-FB-3020 / V02 / 22.10.2014

Pos : 13 /D okumentation/ B-berschriften/1/ B-Contai ner @ 13\mod_1311834260823_433021.docx @ 460193 @ 1 @ 1

2 Container Pos: 14 /Gr ne Wi ese/02-TX-Container-abg eschlossene- Einheit_BR 400_BR 4000-10N @ 24\mod_1367574422526_433021.docx @ 621135 @ 1 @ 1

This container is a self-contained unit that comprises all the components necessary for the safe operation of the genset contained therein. The container unit has been pre-tested to the extent possible and is ready for operation following the installation of roof attachments and connection of onsite media (fuel gas, power, external supply for auxiliary drives, use of heat provided by the customer (if applicable)). The required tasks to be performed are limited to installing the roof attachments (if applicable) and connecting interfaces as described above, as well as those operating fluids available (cooling water, lubricants, etc.). Onsite commissioning tasks may vary depending on the design and scope of the system.

The container enclosure provides the necessary protection against the effects of weather. The container enclosure ensures that the noise created by the gas engine is kept to a defined minimum.

Containers are equipped with access and maintenance doors and removable structural elements, which enable components to be moved in and out of the container.

In order to protect the environment, the floor plates of the containers are designed as oil sumps and equipped with detection devices (holding capacity: 110% of the fluids inside the container). This is compliant with the WHG (German Federal Water Act).

The exact technical design of containers may vary, depending on the series and application. Pos: 15 /OX-Seitenumbruch @ 0\mod_1218433559331_0.docx @ 441052 @ @ 1

Container

DK-FB-3020 / V02 / 22.10.2014 7

Pos : 16 /D okumentation/ B-berschriften/1.1/ B-Baureihe BH KW Container 4000 @ 24\mod_1368434960545_433021.docx @ 627063 @ 2 @ 1

2.1 CHP container series 4000 Pos: 17 /D okumentation/ B-berschriften/1.1.1/ B-Containerhlle @ 24\mod_1367828757855_433021.docx @ 622596 @ 32 @ 1

2.1.1 Container enclosure

Pos: 18 /Gr ne Wi ese/02-TX-Containerhlle-und-Inneres_BR4000-10N @ 49\mod_1405589304534_433021.docx @ 831550 @ 3 @ 1

A modified version of the ISO 40ft Custom Container, manufactured for the specific application, serves as base structure.

Compared to a regular ISO Container, this container is wider and higher in dimension.

The container is typically divided into two rooms:

the machine room, which contains the genset, heat extraction system, and the auxiliary drive units, and a second, separate room for the switchgear.

The generator is placed on the support rails that are anchored into the floor. The machine room accommodates further components necessary for the operation of the genset, e.g., gas, lubrication oil, or cooling systems, and the generator power control panel.

The control system for the facility (MTU Module Control, MMC) and the electrical components for the auxiliary drive units are located in the second, separate room.

The heat exchangers required for cooling the engine and the mixture, as well as the exhaust gas silencer are arranged on the roof. Following transport, these roof attachments should be installed on the roof of the container.

Onsite connections for gas, power supply, and auxiliary drive units are located along the side wall.

Onsite connections for using the heat (optional) of the engine cooling water can be found on the roof of the container. Pos: 19 /D okumentation/Beschr eibung/TB/TB- 1xxx/C ontainer/TX- Allgemei n-026 @ 43\mod_1377247690746_0.docx @ 776325 @ @ 1

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Container

8 DK-FB-3020 / V02 / 22.10.2014

Pos : 21 /D okumentation/ B-berschriften/1.1/ B-Gener atorl eistungsfel d @ 13\mod_1311839996119_433021.docx @ 460557 @ 2 @ 1

2.2 Generator Output Field Pos: 22 /Gr ne Wi ese/02-SA-Gener atorleistungs fel d-montier t-in-Seitenwand_BR 4000-10N @ 24\mod_1367830089784_433021.docx @ 622634 @ 2 @ 1

The low-voltage generator power control panel is completely wired and mounted onto the side wall of the container. Pos: 23.1 /Gr ne Wi ese/02-SA-Bestehend-aus-Hauptkomponenten- 10F @ 23\mod_1363184942826_433021.docx @ 598773 @ @ 1

It comprises the following main components Pos: 23.2 /Gr ne Wi ese/02- WO-Gener atorleistungsschalter-10N-A @ 23\mod_1363185062715_433021.docx @ 598802 @ @ 1

Generator circuit breaker Pos: 23.3 /Gr ne Wi ese/02- WO- Kundenanschlusssys tem- 10N- A @ 23\mod_1363185147167_433021.docx @ 598831 @ @ 1

Connections provided by the customer Pos: 23.4 /Gr ne Wi ese/02- WO- Versorgung-Hilfsantriebe- 10N- A_BR400 @ 24\mod_1367575145579_433021.docx @ 621255 @ @ 1

Separate supply system for auxiliary drive units (optional) Pos: 23.5 /Gr ne Wi ese/02-SA-Kl emmen-Schnitts tell en- Kundenkommuni kation-10N-A @ 23\mod_1363185277742_433021.docx @ 598889 @ @ 1

Terminals and interfaces for customer communication Pos: 24 /Gr ne Wi ese/02-TX-Generatorleis tungsfeld_BR 400- 10N @ 49\mod_1405589789874_433021.docx @ 831580 @ @ 1

The generator power control panel is the interface to the customer's network.

This module is also used when disconnecting the system from the main power supply.

A separate feed point is used for providing the external feed (optional) required for island mode for the most important auxiliary drive units, which are required for safe operation.

The aforementioned components can be accessed and operated from the outside.

The place of installation is along the side wall of the container. Pos: 25 /D okumentation/Beschr eibung/TB/TB- 1xxx/TX-Gener atorleistungs fel d-001 @ 49\mod_1405596635380_0.docx @ 832008 @ @ 1

Pos : 26 /OX-Seitenumbruch @ 0\mod_1218433559331_0.docx @ 441052 @ @ 1

Container

DK-FB-3020 / V02 / 22.10.2014 9

Pos : 27 /D okumentation/ B-berschriften/1.1/ B-Gassystem @ 0\mod_1218610328403_433021.docx @ 433036 @ 2 @ 1

2.3 Gas System Pos: 28 /Gr ne Wi ese/02-SA-Gassystem- Komplett betriebsfertige Gasreg elstrecke- 10N @ 23\mod_1363253128702_433021.docx @ 599071 @ 2 @ 1

Fully assembly ready gas control system Pos: 29.1 /Gr ne Wi ese/02-SA-Bestehend-aus-Komponenten- 10F @ 23\mod_1363253767216_433021.docx @ 599100 @ @ 1

It comprises the following components: Pos: 29.2 /Gr ne Wi ese/02- WO-Gasfilter-10N-A @ 23\mod_1363253996727_433021.docx @ 599129 @ @ 1

Gas filter Pos: 29.3 /Gr ne Wi ese/02- WO-Zwei Mag netventil- 10N- A @ 23\mod_1363254035960_433021.docx @ 599158 @ @ 1

Two solenoid valves (or a double solenoid valve) Pos: 29.4 /Gr ne Wi ese/02- WO-Niederdr uckregler- 10N- A @ 23\mod_1363254134473_433021.docx @ 599187 @ @ 1

Low pressure regulator Pos: 29.5 /Gr ne Wi ese/02- WO- Ventildichtheitskontroll e-10N-A @ 23\mod_1363254357702_433021.docx @ 599216 @ @ 1

Valve tightness check Pos: 29.6 /Gr ne Wi ese/02- WO- Edelstahlschl auchl eitung-10N-A @ 23\mod_1363254575352_433021.docx @ 599245 @ @ 1

Flexible stainless steel hose assembly

Pos: 29.7 /Gr ne Wi ese/02- WO- Absperreinrichtung-10N-A @ 23\mod_1363254654881_433021.docx @ 599274 @ @ 1

Shut-off devices Pos: 29.8 /Gr ne Wi ese/02- WO- Externes M agnetventil_BR400-10N-A @ 49\mod_1405590235988_433021.docx @ 831640 @ @ 1

SSV (safety shut-off valve) (included ) to be installed into gas line outside of the container.

(only for natural gas applications) Pos: 29.9 /Gr ne Wi ese/02- WO-Gasverdichter-10N-A @ 24\mod_1367573651955_433021.docx @ 621015 @ @ 1

Gas compressor (optional) Pos: 30 /Gr ne Wi ese/02-TX-Gassystem-Sicherheitsventil-Schnit tstelle-Kunde-10N @ 23\mod_1363255363331_433021.docx @ 599360 @ @ 1

A welded DIN-compliant flange in the container wall is used to provide an interface to the customer. Pos: 31 /D okumentation/Beschr eibung/TB/TB- 1xxx/C ontainer/TX- Gassystem-010 @ 43\mod_1377515113235_0.docx @ 776566 @ @ 1

Pos : 32 /Gr ne Wi ese/04-HI- Siehe- Bedienungsanl eitung-Hers tell erdokumente-006 @ 23\mod_1363330661425_433021.docx @ 599679 @ @ 1

NOTICE

Please refer to operating instructions and manufacturer's documentation.

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Container

10 DK-FB-3020 / V02 / 22.10.2014

Pos : 34 /D okumentation/ B-berschriften/1.1/ B-Lftungssys tem @ 24\mod_1367827973643_433021.docx @ 622446 @ 2 @ 1

2.4 Ventilation system Pos: 35.1 /Gr ne Wi ese/02-SA-Lftungssys tem-C ontai ner-integrierte-10F @ 23\mod_1363331973827_433021.docx @ 599741 @ @ 1

A ventilation system is integrated into the container and ensures the following features.

Pos: 35.2 /Gr ne Wi ese/02-SA-Sicherstell en der Mi ndestl uftmenge-10N-A @ 49\mod_1405590630278_433021.docx @ 831730 @ @ 1

It ensures the proper amount of compressed air is supplied to the machine base (cp. safety concept). Pos: 35.3 /Gr ne Wi ese/02-SA-Fr der ung der Verbr ennungsl uft des M otors-10N-A @ 23\mod_1363333564916_433021.docx @ 599799 @ @ 1

Transporting the engine's combustion air. Pos: 35.4 /Gr ne Wi ese/02-SA-Fr der ung-der-Khl-Luft-fr-das-Aggregat- 10N-A @ 23\mod_1363333752571_433021.docx @ 599828 @ @ 1

Transporting the cooling air for the generator and other components installed in the system. Pos: 36 /Gr ne Wi ese/02-TX-Lftungssystem-Fr der ung-der-Luftmengen-10N @ 23\mod_1363335890775_433021.docx @ 599885 @ @ 1

One or several fans are used to carry the necessary amount the air.

The operating mode of the fans as well as their activation may be indifferent, depending on the series of the container. Pos: 37 /Gr ne Wi ese/03-TK-Lftungssystem-Powercontai ner-CHP-Container-10N @ 23\mod_1363338543211_433021.docx @ 599915 @ @ 1

Powercontainer Exhaust air fan

CHP Container Supply air fan

Pos : 38.1 /Gr ne Wi ese/02-SA-Der-Zuluft-und- Abl ufttrakt-10F @ 23\mod_1363342770302_433021.docx @ 599944 @ @ 1

The supply as well as the exhaust air ducts:

Pos: 38.2 /Gr ne Wi ese/02-SA-Bestehend-aus-Komponenten- 10F @ 23\mod_1363253767216_433021.docx @ 599100 @ @ 1

It comprises the following components: Pos: 38.3 /Gr ne Wi ese/02- WO- Schalldmmkulissen-10N-A @ 23\mod_1363342907923_433021.docx @ 599973 @ @ 1

Sound dampeners Pos: 38.4 /Gr ne Wi ese/02-SA- Wetterschutz- Klei ntiergitter-10N-A @ 23\mod_1363342983453_433021.docx @ 600002 @ @ 1

Weather protection and screens to keep out small animals Pos: 38.5 /Gr ne Wi ese/02- WO- Luftfilter_BR400-10N-A @ 24\mod_1367583993450_433021.docx @ 621595 @ @ 1

Air filter (optional) Pos: 38.6 /Gr ne Wi ese/02- WO-Jalousi eklappen_BR 400-10N-A @ 24\mod_1367584082971_433021.docx @ 621655 @ @ 1

Motor-driven louvers Pos: 39 /D okumentation/Beschr eibung/TB/TB- 1xxx/TX-Lftungssys tem- 001 @ 49\mod_1405596843693_0.docx @ 832038 @ @ 1

Pos : 40 /OX-Seitenumbruch @ 0\mod_1218433559331_0.docx @ 441052 @ @ 1

Container

DK-FB-3020 / V02 / 22.10.2014 11

Pos : 41 /D okumentation/ B-berschriften/1.1/ B-Khlsystem fr M otor khl wasser und Gemischkhl ung @ 24\mod_1367828080451_433021.docx @ 622476 @ 2 @ 1

2.5 Cooling system for engine cooling water and mixture cooling Pos: 42 /Gr ne Wi ese/02-SA-Khlsystem-Abfuhr- anfall ender- Abwr me-Gasmotor-10N @ 23\mod_1363350276004_433021.docx @ 600245 @ 2 @ 1

For removal, the waste heat of the gas engine complete cooling systems are mounted. Pos: 43.1 /Gr ne Wi ese/02-SA-Das Khlsystem-zwei-getrennte- Kreise-10F @ 23\mod_1363350589228_433021.docx @ 600274 @ @ 1

The cooling system consists of two separate circuits: Pos: 43.2 /Gr ne Wi ese/02-SA-Gemischkhl kreis_BR4000- 10N- A @ 24\mod_1367830560703_433021.docx @ 622694 @ @ 1

Mixture cooling circuit (LT)

Heat generated by stage 2 of the mixture cooler is drawn off. Pos: 43.3 /Gr ne Wi ese/02-SA-Motor khl wasser kreis_BR4000-10N-A @ 24\mod_1367830644683_433021.docx @ 622724 @ @ 1

Engine cooling water circuit (HT)

Heat generated by the engine (engine block, oil cooler, etc.) and stage 1 of the mixture cooler is drawn off.

Pos: 44 /Gr ne Wi ese/02-TX-Khlsys tem-Frderung-der-Khl medi en_BR 400_BR4000-10N @ 24\mod_1367585843181_433021.docx @ 621865 @ @ 1

The cooling systems must be operated with a mixture of water and antifreeze/corrosion protection agent in accordance with the fluids and lubricants specifications of MTU Onsite Energy. Mechanically or electrically operated mixing valves are used to control the temperature required in the cooling systems. Radiators with electric blowers are fitted on the container roof and ensure the heat exchange to the surroundings. The technical design of these components may vary. Pos: 45 /D okumentation/Beschr eibung/TB/TB- 1xxx/C ontainer/TX- Khlsys tem Motor-009 @ 43\mod_1377520303242_0.docx @ 776807 @ @ 1

Pos : 46 /OX-Seitenumbruch @ 0\mod_1218433559331_0.docx @ 441052 @ @ 1

Container

12 DK-FB-3020 / V02 / 22.10.2014

Pos : 47 /D okumentation/ B-berschriften/1.1/ B- Wr meauskoppl ung @ 24\mod_1367828231319_433021.docx @ 622506 @ 2 @ 1

2.6 Heat extraction Pos: 48 /Gr ne Wi ese/02-TX-Wr meauskopplung-des HT-Kr eises_BR4000- 10N @ 24\mod_1367831219013_433021.docx @ 622814 @ 2 @ 1

The heat extraction (optional) of the HT circuits and the exhaust gas heat exchange (if applicable) are realized by using an additionally fitted plate heat exchanger. To this end, the heat generated by the running gas engine (HT circuit) is absorbed by the cooling water and transferred to the secondary circuit via the plate heat exchanger. An exhaust gas heat exchanger (if applicable) is also integrated into the hydraulic system of the secondary circuit. A further plate heat exchanger enables the customer to use the thermal energy for subsequent applications (heat circuit, process heat, etc.). The plate heat exchanger provides for hydraulic separation between the systems.

Onsite connections for using the heat (optional) of the engine cooling water can be found on the roof of the container.

The exact design of the heating system/cooling system may vary, depending on the application and/or selected options. Pos: 49 /OX-Seitenumbruch @ 0\mod_1218433559331_0.docx @ 441052 @ @ 1

Container

DK-FB-3020 / V02 / 22.10.2014 13

Pos : 50 /D okumentation/ B-berschriften/1.1/ B-Abgassystem @ 1\mod_1228214522069_433021.docx @ 433412 @ 2 @ 1

2.7 Exhaust System Pos: 51 /Gr ne Wi ese/02-SA-Abgassystem-10N @ 23\mod_1363856381431_433021.docx @ 600740 @ 2 @ 1

In the container is equipped with a complete exhaust gas system. Pos: 52.1 /Gr ne Wi ese/02-SA-Bestehend-aus-Komponenten- 10F @ 23\mod_1363253767216_433021.docx @ 599100 @ @ 1

It comprises the following components: Pos: 52.2 /Gr ne Wi ese/02- WO- Kompensatoren-10N-A @ 23\mod_1363856736207_433021.docx @ 600769 @ @ 1

Expansion joints Pos: 52.3 /Gr ne Wi ese/02- WO- Abgasleitung-10N- A @ 23\mod_1363856792376_433021.docx @ 600798 @ @ 1

Exhaust gas line Pos: 52.4 /Gr ne Wi ese/02- WO- Abgasschall dmpfer-10N-A @ 23\mod_1363856843170_433021.docx @ 600827 @ @ 1

Exhaust gas silencers Pos: 52.5 /Gr ne Wi ese/02- WO-Oxi dati onskatal ysator-10N-A @ 23\mod_1363856907418_433021.docx @ 600856 @ @ 1

Oxidation catalytic converter (optional) Pos: 52.6 /Gr ne Wi ese/02- WO- Abgaswr metauscher-10N-A @ 23\mod_1363857001260_433021.docx @ 600885 @ @ 1

Exhaust gas heat exchanger (optional) Pos: 52.7 /Gr ne Wi ese/02- WO- Abgaswr metauscher_BR400-10N-A @ 24\mod_1367586340403_433021.docx @ 621985 @ @ 1

Bypass for exhaust gas heat exchanger (optional) Pos: 53.1 /Gr ne Wi ese/02-SA-Abgasanlage- Eigenschaften-10F @ 23\mod_1363857162227_433021.docx @ 600942 @ @ 1

In the following features are provided with the installed exhaust gas system: Pos: 53.2 /Gr ne Wi ese/02-SA-Abgassystem-Reduzier ung-des Abgasger usches-10N-A @ 23\mod_1363857281348_433021.docx @ 600971 @ @ 1

Reducing/damping exhaust gas noises to predefined residual values. Pos: 53.3 /Gr ne Wi ese/02-SA-Abgassystem-Ei nhaltung-der Emissionen- 10N- A @ 23\mod_1363857461904_433021.docx @ 601000 @ @ 1

Compliance with the necessary emission rules (when utilizing the option of oxidation catalytic converter)

Pos: 53.4 /Gr ne Wi ese/02-SA-Abgassystem-Abfhr ung-Verbr ennungsabg ase_BR400-10N-A @ 24\mod_1367586491261_433021.docx @ 622075 @ @ 1

Use of thermal energy generated by combustion waste gases (optional) Pos: 53.5 /Gr ne Wi ese/02-SA-Abgassystem-Abfhr ung-Verbr ennungsabg ase- 10N-A @ 23\mod_1363857668550_433021.docx @ 601029 @ @ 1

Safe removal the combustion gases Pos: 54 /Gr ne Wi ese/02-TX-Abgassys tem-M ontag eort- des- Abg assys tems_BR4000- 10N @ 49\mod_1405594162650_433021.docx @ 831760 @ @ 1

The exact technical design and/or installation location of the exhaust gas system may vary depending on system requirements and scope of the system. The components of the exhaust gas system are thermally insulated. The insulation usually comprises rock wool combined with sheet metal, which reduces the surface temperature to a defined minimum. Utilization of the exhaust gas (optional) is achieved with the aid of an exhaust gas heat exchanger. The exhaust gas system is installed on the roof of the container. Pos: 55 /D okumentation/Beschr eibung/TB/TB- 1xxx/TX-Abgassystem-001 @ 49\mod_1405597018281_0.docx @ 832068 @ @ 1

Pos : 56 /OX-Seitenumbruch @ 0\mod_1218433559331_0.docx @ 441052 @ @ 1

Container

14 DK-FB-3020 / V02 / 22.10.2014

Pos : 57 /D okumentation/ B-berschriften/1.1/ B-Schmi erlsys tem @ 1\mod_1227627155664_433021.docx @ 433390 @ 2 @ 1

2.8 Lube Oil System Pos: 58 /Gr ne Wi ese/02-SA-Schmi erlsys tem-M otor-10N @ 23\mod_1363859611689_433021.docx @ 601173 @ 2 @ 1

Completely installed lubricating oil system for the necessary supply of lubricants for the installed engines. Pos: 59.1 /Gr ne Wi ese/02-SA-Bestehend-aus-Komponenten- 10F @ 23\mod_1363253767216_433021.docx @ 599100 @ @ 1

It comprises the following components: Pos: 59.2 /Gr ne Wi ese/02-SA-Schmi erlsys tem-l pumpe-Vorschmi erung-10N-A @ 23\mod_1363860604747_433021.docx @ 601202 @ @ 1

Oil pump (mounted to the base frame of the generator) for pre-lubrication/emptying the oil sump Pos: 59.3 /Gr ne Wi ese/02-SA-Frischl pumpe_BR4000- 10N- A @ 24\mod_1367831730351_433021.docx @ 622874 @ @ 1

Fresh oil pump for oil ejection operation Pos: 59.4 /Gr ne Wi ese/02-SA-Schmi erlsys tem-M agnetventil e-Absperrung-10N-A @ 23\mod_1363860768210_433021.docx @ 601231 @ @ 1

Solenoid valves/shut-off devices Pos: 59.5 /Gr ne Wi ese/02-SA-Schmi erlsys tem-Frisch und Altl_BR400-10N-A @ 24\mod_1367587109288_433021.docx @ 622165 @ @ 1

Fresh oil and used oil replacement tanks with required monitoring system Pos: 59.6 /Gr ne Wi ese/02-SA-Schmi erlsys tem- Steuerung-lsystem-MMC-10N-A @ 23\mod_1363860980327_433021.docx @ 601289 @ @ 1

Control of the oil system via the MMC (included) Pos: 59.7 /Gr ne Wi ese/02-SA-Schmi erlsys tem- Vol umen_BR 4000-10N-A @ 49\mod_1405594643137_433021.docx @ 831880 @ @ 1

Volume: 2 x 1300 l Pos: 59.8 /Gr ne Wi ese/02-SA-Schmi erlsys tem- Schl auchanschl uss- 10N- A @ 23\mod_1363861232715_433021.docx @ 601347 @ @ 1

Hose connections fulfilling/emptying Pos: 60 /Gr ne Wi ese/02-TX-Schmier lsystem-labspritzung _BR 400-10N @ 24\mod_1367587509640_433021.docx @ 622255 @ @ 1

The oil service life is extended through the use of oil ejection. The lubrication oil volume in the oil sump is thereby virtually maximized. To this end, a small quantity of the circulating lubrication oil is regularly removed from the oil sump, and "ejected" into the reservoir. Concurrently, the oil sump is replenished with a quantity of fresh lubrication oil equal to that of the "ejected" oil. In this way, the circulating oil is being continuously refreshed/exchanged. The maximized overall volume allows for longer intervals between oil changes.

Pos: 61 /Gr ne Wi ese/02-TX-Schmier lsystem-opti onal_BR 400-10N @ 24\mod_1367587674580_433021.docx @ 622285 @ @ 1

Various models of lubrication oil systems are available as an option.

"Oil drum" lubrication oil system

As described above; however, without a tank system

Gravity-fed system

Simple filler system without auxiliary power

Pos: 62 /D okumentation/Sicher heit /SH- Sicherheitshinweise/SH-Hinweis /SH-H- 399 @ 43\mod_1375771652470_433021.docx @ 775385 @ @ 1

NOTICE

Shared fuels see fuel requirements / technical specification unit S

H-H

-399

Pos : 63 /D okumentation/Sicher heit /SH- Sicherheitshinweise/SH-Hinweis /SH-H- 424 @ 49\mod_1405594358704_433021.docx @ 831820 @ @ 1

NOTE

It is necessary to install fixed points for the customer lines directly downstream from the connection flanges.

SH

-H-4

03

Pos : 64 /OX-Seitenumbruch @ 0\mod_1218433559331_0.docx @ 441052 @ @ 1

Genset

DK-FB-3020 / V02 / 22.10.2014 15

Pos : 65 /D okumentation/ B-berschriften/1/ B-Aggregat @ 24\mod_1367828483444_433021.docx @ 622536 @ 1 @ 1

3 Genset Pos: 66 /Gr ne Wi ese/02-TX-Aggregat-Ver brennungsmotor_BR400-10N @ 24\mod_1367587812508_433021.docx @ 622315 @ 1 @ 1

Fuel energy is converted into mechanical power and heat in the internal combustion engine. The generator, which converts the mechanical power into electrical energy, is connected to the engine by means of a flexible coupling. The generator is mounted on two slide rails, so that it can be moved when the coupling element needs to be replaced. The engine and the generator are connected to the base frame via flexible, vibration-dampening elements. The engine control system (MTU Interface Panel, MIP) is also installed on the base frame. Pos: 67 /D okumentation/Beschr eibung/TB/TB- 1xxx/C ontainer/TX- Aggregat-010 @ 43\mod_1377508298162_0.docx @ 776416 @ @ 1

Pos : 68 /Gr ne Wi ese/04-HI- Siehe-Funktionsbeschr eibung-Aggregat-008 @ 23\mod_1363862256466_433021.docx @ 601545 @ 1 @ 1

NOTICE

See function description of the genset

SH

-H-1

50

Pos : 69 /Gr ne Wi ese/04-HI- Siehe- Bedienungsanl eitung-Aggregat-009 @ 23\mod_1363862352150_433021.docx @ 601574 @ @ 1

NOTICE

See operating instruction of the genset

SH

-H-1

50

Pos : 70 /OX-Seitenumbruch @ 0\mod_1218433559331_0.docx @ 441052 @ @ 1

MMC / MIP

16 DK-FB-3020 / V02 / 22.10.2014

Pos : 71 /D okumentation/ B-berschriften/1/ B-MMC / MIP @ 24\mod_1367828577777_433021.docx @ 622566 @ 1 @ 1

4 MMC / MIP Pos: 72 /Gr ne Wi ese/02-TX-MMC-MIP-Steuer ung _BR 400- 10N @ 24\mod_1367587905087_433021.docx @ 622345 @ 1 @ 1

All regulators, controllers and monitoring systems, as well as communication options to and from outside, are implemented by means of hardware and software inside the control cabinet. The cabinet is installed in the separate switchgear room. The controller/facility is operated from inside the switchgear room. Pos: 73 /D okumentation/Beschr eibung/TB/TB- 1xxx/C ontainer/TX- Steuerung-008 @ 49\mod_1405586453324_0.docx @ 831520 @ @ 1

Pos : 74 /Gr ne Wi ese/04-HI- Steuerung-Regel ung-Modul-Aggregat-010 @ 23\mod_1363862980407_433021.docx @ 601719 @ 1 @ 1

NOTICE

For precise and detailed information concerning the control and regulation of the module / genset, see the MMC operating manual / function description.

SH

-H-1

50

=== Ende der Liste fr Textmar ke Inhalt ===

DK-FB-3020 / V02 / 22.10.2014 17

18 DK-FB-3020 / V02 / 22.10.2014

MTU Onsite Energy GmbH Postfach 10 21 30 86011 Augsburg Dasinger Str. 11 86165 Augsburg Tel.: +49 (0)821 / 7480-0 Fax: +49 (0)821 / 7480-2119 Internet: http://www.mtu-online.com

Europe / Middle East / Africa / Latin America Asia / Australia / Pacific USA / Canada / Mexico

MTU Friedrichshafen GmbH 88040 Friedrichshafen Germany Phone +49 7541 90 7001 Fax +49 7541 90 7081 regionalcenter1@mtu-online.com www.mtu-online.com

MTU Asia Pte. Ltd. 1, Benoi Place Singapore 629923, Republic of Singapore Phone +65 6861 5922 Fax +65 6861 3615 regionalcenter2@mtu-online.com www.mtu-online.com

MTU Detroit Diesel, Inc. 13400 Outer Drive West Detroit, Michigan 48239, USA Phone +1 313 592 7000 Fax +1 313 592 7788 regionalcenter3@mtu-online.com www.mtu-online.com