3
Applications / Notifications (for the Domestic Use in Japan)
By Establishment of this Equipment, you need to submit applications / noti�cations to the Prefecture. We support by creating the forms.・High Pressure Gas Production Noti�cation ・High Pressure Gas Production Facilities Change Noti�cation・Class 2 Storage Place Establishment Noti�cation ・Class 2 Storage Place Position Change Noti�cation
This Equipment is developed by AIST (National Institute of Advanced Industrial Science and Technology) and Meidensha.
Contact InformationEngineering Business Unit, Pure Ozone Generator Business Development Division
TEL. (03)3490-4279 FAX. (03)3490-7855
Specifications in this catalog are subject to change without notice.The seller shall not be liable for incidental damages, consequentialdamages including loss of profit and special damages.
ThinkPark Tower, 2-1-1, Osaki, Shinagawa-ku, Tokyo, 141-6029 Japan
www.meidensha.com
Continuous supply of high purity ozone gas
Applications by �eld
OH
OH OH OH
OH radicals
Pure Ozone(O3) Ethylene(C2H4)
OH radicals
Substrate / film
OH OHOH OH
OH OHOH OH
OHOH
*OER:Ozone-Ethylene Radicalgeneration technologyOverview
Through our intensive R&D activity,we have succeeded in generating OH radicals and transporting them e�ciently on any processed substrate, by mixing highly concentrated ozone and ethylene, and precisely controlling each partial pressure.
Our Pure Ozone Generator(POG) condenses ozone to 100% purity, which is stored as liquid using cryogenic freezers. The pure ozone can be delivered as a continuous supply of process gas during CVD, ALD, MBE or industrial materials fabrication where nitrogen or other constituents can create defects.
Deposition using Ozone-Ethylene Radicals(OER*)
Always keep the system safe by operating under the condition of high purity and low pressure.
Safety and Quality
Safety Features • Explosion-proof Design • Temperature/pressure control with the fail-safe system by power supply. • Has an emergency purge mechanism to dilute ozone in the process gas line and discharge residual ozone within the apparatus in times of power outage.
• Can be switched o� manually by an EMO(emergency o�) switch in the event of any anomaly.• Even in the unlikely event of an explosion, the structure is designed to prevent any mechanical damage to external
equipment by having the liquefaction chamber housed within a vacuum-insulated stainless-steel container.• The liquid ozone cooling unit has su�cient heat capacity for the amount of accumulated liquid ozone so as to reduce
the risk of rapid vaporization by energy from outside such as vibration, which otherwise is a risk factor for explosive decomposition of ozone.
Certi�cations and Quality Assurance• The Pure Ozone Generator has been certi�ed according to SEMI-S2, UL, NFPA and CE standards.• A third-party tracer gas test has been performed to ensure safety from gas leaks.
0
0.2
0.4
0.6
0.8
1
1.2
0 10 20 30 40 50 60 70 80 90 100
Ozone concentration dependence in OER
Ozone concentration (%)
OH
radi
cal g
ener
atio
n effi
cienc
y
Nor
mal
ozo
nize
r
Pure
ozo
ne
Ozonizer
100%Liquid Ozone
Pure Ozone Gas continuous supply
Vacuumop
cl
cl
cl
cl
cl
Fee
d
Sta
ndby
Cha
rge
cl op opop
Chiller Chiller ChillerOxygen
tank
O₂
Field Use Applied technology Expected effect
Environmental Protection
Water treatment・Pure ozone treatment
Sterilization, deodorization
Recycling Carbon fiber decomposition
Medicine New drug manufacturing(Biotech) ・Pure ozone treatment Organic synthesis
Film
Organic film
・OER process(low temperature)・OER-CVD process(low temperature)・OER-ALD process(low temperature)
Low-temperature thin film deposition ,barrier layer
Organic EL Removal, adhesion, thin film deposition
Food packaging/medical devices Sterilization, barrier layer
Solar cells Barrier layer
Component Manufacture
Electrodes・OER process Oxide film, surface modification
Carbon nanotube
SemiconductorMask manufacturing process
・Pure ozone treatment・OER process
Carbon contamination removal
Pre-process Oxide film, Carbon contamination removal
Advanced technology
MEMS ・OER process(low temperature) Cleaning and seasoning
Molecular beam epitaxy (MBE) ・Pure ozone treatment Pure oxide source
Printed electronics・OER process(low temperature)・OER-CVD process(low temperature)・OER-ALD process(low temperature)
Surface modification, adhesion, low-temperature thin film deposition
1 2
Formation of high quality metal oxide thin �lms can be formed by using pure ozone (high purity ozone) gas as oxygen source.Superiority of using pure ozone (high purity ozone) as oxygen source has been beginning to introduced in the international market.
Example■ Growth of high quality metal oxide thin �lms
◆ Results
No heating needed and no physical damage introduced by generated OH radicals.High throughput process thanks to no vacuum standby time.High uniformity in the substrate due to proprietary shower head structure and gas �ow sequence.
◆ Results
High-speed ashing at low temperatureHighly ion implanted photoresist can be removed without popping.
◆ ResultsHydrophilic termination into whole surface of the �berMore than 1 month duration of the terminationNo thermal and physical damages con�rmed
◆ Results
Low pressure & highly-reactive source makes in-situ real-time (24/7) cleaning possible.(A feat which low concentration O3 never achieved.)Just removing C contamination without growing oxidation layer and keeping re�ectivity of mirrors.No mask and mirror damage thanks to NOx free O3. Even low-pressure supply in ultra-high vacuum (UHV), highly concentrated ozone works as a su�cient oxidizer to ash carbon contamination.
◆ Results
Before processing After processing
Waterdroplet
Waterpenetration
OER process (Room temperature~150℃)
OER-ALD process(Room temperature ~150℃) Al2O3 film deposition on PEN film
(Film thickness: 40 nm)
OER-CVD process(Room temperature ~150℃)
OER process(Room temperature ~150℃)
Before processing After processing
◆ The example of the oxygen source for MBE(Molecular Beam Epitaxy)
■ Film deposition at low temperature◆ The example of high-barrier �lm
■ Film deposition on semiconductor substrate◆ The example of SiO2 �lm deposition on swallow trench (Aspect ratio 1:15)
■ Cleaning/Removal(Ashing)◆ The example of resist ashing of semiconductor production process (high ion implantation)
■ In-situ cleaning◆ The example of In-situ cleaning process after EUV lithography
■ Surface modi�cation◆ The example of the surface hydrophilization of carbon �ber
Provided by Kawasaki Laboratory The University of Tokyo
SiO2 �lm can be deposited on sidewall and trench-bottom ◆ Result
OH radicals
EthylenePure Ozone
OH OH OH
OH OH OH
OH OH
H2O CO2 CO2
Ashing
Resist
Substrate / Film
H2O H2O
μm
μm
①
②
50 μm
200 nm
200 nm
③TMA(Al(CH3)3)
3 4
Device con�guration(Continuous supply type) Dimensions (Except for projection part) [Unit:mm]
Specification
■ Batch type
■ Continuous supply type
※
※
※
EERS
TOFF
DIPP
TR
EON
EERS
TOFF
DIPP
TR
EON
17001950
900 900
FRONT SIDE
Weight: 545 kg (Weight of the compressor for cooling is included.)
Note:•The refrigerator compressor is built-in.•The maintenance space is required.
Note:•The maintenance space for each unit is required.
2250
2000
600 750 900
1590
580 750
FRONT
FRONT
SIDE
SIDE
Weight: 230 kg Refrigerator compressor
(Complementary equipment)
Weight: 490 kg Weight: 470 kg
Type Batch type(Standard) Continuous supply type Continuous supply type(Auto flushing function*5 available)
Unit configurations
Rating
Accumulation
part
Number of Ozone Chambers 1 2 3 Maximum Ozone accumulation
volume*¹ [cc]
8000/unit
8000/chamber
16000/unit
16000/chamber
32000/unit
16000/chamber
32000/unit
16000/chamber
Liquid Ozone Concentration [%] ≓100 ≓100 ≓100 ≓100
Supply
part
Continuous Supply Rate [sccm] × × 100*8 100
Maximum Supply Rate[sccm] 100 300 300 300
Ozone Gas Concentration [%] More than 90 More than 90 More than 90 More than 90
Maximum supply time[min]*2 80 50 100 160
International Quality &
Safety StandardsSEMI-S2, UL, NFPA, CE
Conforms to
standard
Conforms to
standardConforms to standard Certified
Safety & Usage
Features
Negative Pressure Control*3 ○ ○ ○ ○Emergency Purge Mechanism*⁴ ○ ○ ○ ○Manual Flushing*⁶ ○ ○ ○ ○Auto Flushing*⁷ × × × ○
*1 : Volume calculated in standard state conditions: (0℃ , 1 atm)
*2 : Time calculated at maximum supply rate.*3 : Generation of ozone gas permitted only when the enclosure pressure is negative to atmospheric pressure.*4 : Stored liquid ozone is purged from the system when abnormalities are detected.
*5 : Automatically remove the impurities accumulated in the ozone chamber while still in operation.*6 : Flushing operation of ozone chamber will be carried out only when device is stopped.*7 : Device automatically flushes itself out while still in operation.*8 : Device must be stopped for flushing every 5 days.
5 6
3
Applications / Notifications (for the Domestic Use in Japan)
By Establishment of this Equipment, you need to submit applications / noti�cations to the Prefecture. We support by creating the forms.・High Pressure Gas Production Noti�cation ・High Pressure Gas Production Facilities Change Noti�cation・Class 2 Storage Place Establishment Noti�cation ・Class 2 Storage Place Position Change Noti�cation
This Equipment is developed by AIST (National Institute of Advanced Industrial Science and Technology) and Meidensha.
Contact InformationEngineering Business Unit, Pure Ozone Generator Business Development Division
TEL. (03)3490-4279 FAX. (03)3490-7855
Specifications in this catalog are subject to change without notice.The seller shall not be liable for incidental damages, consequentialdamages including loss of profit and special damages.
ThinkPark Tower, 2-1-1, Osaki, Shinagawa-ku, Tokyo, 141-6029 Japan
www.meidensha.com
Continuous supply of high purity ozone gas
MB64-3059E As of Dec., 20192019-12ME(3.4L)0.5L