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MicPol® Lubrication technology Marine & SubSea Applications Contracting Information IGCS Tel – 888-885-4427 Fax – 469-208-9388 [email protected]
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MicPol® TECHNOLOGY
MicPol® Lubrication technology
Marine & SubSeaApplications
Contracting Information IGCS Tel – 888-885-4427Fax – [email protected]
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WE MAKE HIGH PERFORMANCE LUBRICANTSThat enable anyone to save costInterflon manufacture lubricants with exceptionally good performance for industrial and food-stuff plant equipment maintenance purposes. Our products reduce maintenance cost and power consumption whilst promoting component reliability and factory output
Interflon partner Operational Excellence
Lubricating by rolling particlesUnlike conventional petrochemical lubricants, Interflon products are fortified with high performance additives and MicPol® particles. These particles form an ultra thin lubrication film that provides for a very smooth lubrication film with long lasting friction reduction
A step above the restThat's how our clients reduce their overall maintenance costs with as much as 20%, 30%, sometimes even 50% or more whilst resolving their most awkward issues at the same time.
Extended periods of maintenance free serviceIn this way, Interflon lubricants reduce friction and wear much better than conventional lubricants, in particular, in adverse conditions of extreme loads, high and low temperatures, strong contamination and in high water wash areas
Once Experienced. Never forgotten.Interflon customers experience considerably lower lubrication labour cost and lubricant consumption rates. They prolong the service life of their critical components, reduce power consumption and improve equipment utilization rates and reliability at the same time.
Result: Cost saving Corrosion protection Reduction labor hours Clean lubrication points
Application ; Lubrication Manuel
All grease dissolves in time.
The degree of dissolving depend on.
• Operating hours• Amount of flushing water• Pressure on the grease• Quality of the grease
• Lubrication during day time• Lubrication is inspection• Always follow the lubrication frequency
according to the manual on board
• Work safe and clean• Use the right tools• Make a report of damage ore wear• Clean the lubrication points before and
after lubrication
Why
When
How
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Advantages: Excellent lubrication due to MicPol® Technology Exceptional resistance to (salt) water Suitable for high loads Very strong adhesion Long equipment life and low consumption
Most used Interflon Products.
Interflon Grease LS2 / LS1-2
Application: Page
Bearing lubrication Winches 7Bearing in reels 9Wire rope lubrication 10Bearings hatch cover crane 12Door hinges and hatches 15Drain plugs 19Sprocket drive 20Cranes 22Ball Bearings jet shaft 23
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Most used Interflon Products.Interflon Grease OGInterflon Grease OG (aerosol)Application: PageWire rope 8 Spindles 11Toggles 14Rubbers lock hatch covers 17Hose coupling and rubbers 18Sprocket bearing 21
Advantages: Long service intervals Protects against water and dirt Suitable for high loads Very strong adhesion Excellent penetrating (aerosol) Transparent lubrication
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Interflon Lube EPInterflon Lube EP + (aerosol) Application: PageWire rope 8Hatch cover crane 12Hatch Crane rail 13Rubbers doors and hatches 16Sockets and locks 24
Advantages: Excellent protection against corrosion and wear at very high pressure Strong resistance to water washout Resists dust and other contamination Transparent, clean non drip lubrication
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Approvals
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Result: Longer service interval Les wear Les use off grease Safety on deck (No grease pollution )
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Application; Bearing lubrication Winches
Problem• Short service lifetime of grease• Failing bearings / high costs
Environment• All weather conditions• Salt Water
Previous product• Various common products
Solution• Interflon Grease LS 2
Attention points• Clean grease nipples before lubricate• Clean grease point after lubrication• Do not paint the grease nipples• Report technical problems
Result: Les wear prevents corrosion Extent life time
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Application; lubrication wire rope with oil
Problem• Corrosion• Extreme internal corrosion • Broken wire rope• Coiling problems
Environment• All weather conditions• Salt Water / Sand
Previous product• Various common products / none
Solution• Interflon Oil Lube EP• Interflon Grease OG
Attention points• Check wire rope on wear• Check wire rope on internal broken wires • Report suspect situations
Result: 2 bearings at NOK 109 = NOK 218
1 hour of work at NOK 500 = NOK 500,00Fine grease LS 1/2 50 ml x 1 = NOK 32.50Total annual cost NOK 750.50Annual cost savings: NOK 9,398.50 (+/- € 1,187.35)
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Application; Ball bearings in reels on MUSTAD line
ProblemThe bearings in the line reels in particular need to be replaced fairly frequently. 3 line reels with 2 bearings each, 6 bearings in total, type SKF 6005 -2R SH Average defect rate of 2-3 bearings a month.
Environment• All weather conditions• Salt Water / Sand
Previous product• Statoil Uniway LIX 625
Solution• Interflon Lube TF (aerosol)• Interflon Grease LS1/2
The grease is holding very well and was replaced once or twice over the last year.
Result: Les wear prevents corrosion Extent life time
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Application; lubrication wire rope with grease
Problem• Corrosion• Extreme internal corrosion • Broken wire rope• Coiling problems
Environment• All weather conditions• Salt Water / Sand
Previous product• Various common products / none
Solution• Interflon Grease LS 2
Attention points• Check wire rope on wear• Check wire rope on internal broken wires • Report suspect situations
Result: Les wear No corrosion No malfunction off spindle Easy operating
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Application; Spindles
Problem• Corrosion• Hardening of fat because of sun exposure• Blocked spindles
Environment• All weather conditions• Salt Water / Sand
Previous product• Various common products
Solution• Interflon Grease OG (aerosol)
Attention points• Clean before lubricate• Lubricate thin layers• Wait using spindle until propellant gas is
evaporated (+/- 15 minutes)
Result: Les wear No corrosion Extent life time
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Application; Hatch cover crane
Bearing LubricationWire Rope Lubrication
Problem• Short service lifetime of grease• Bearing failure • Internal wire rope corrosion
Environment• All weather conditions• Salt Water / Sand
Previous product• Various common products
Solution• Interflon Grease LS 2 (Bearings)• Interflon Lube EP (Wire Ropes / chains)• Interflon Grease OG (Wire Ropes)
Attention points• Clean before and after lubrication• Lubricate thin layers (Interflon Grease OG)
Result:
No corrosion No Pollution off rusty water
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Application; Hatch cover crane
Hatch Crane rail
Problem• Corrosion• Pollution rusty water
Environment• All weather conditions• Salt Water / Sand
Previous product• None
Solution• Interflon Lube EP
Attention points• Clean before lubrication• Lubricate thin layers
Result:
No corrosion No Pollution off rusty water
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Application; Toggles
Problem• Corrosion• Hardly to turn
Environment• All weather conditions• Salt Water / Sand
Previous product• Various common products
Solution• Interflon Grease OG
Attention points• Clean before lubrication• Lubricate thin layers
Result:
Easy open and close doors and hatches No Pollution off rusty water
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Application; Door hinges and hatches
Problem• Difficult to open and close
Environment• All weather conditions• Salt Water / Sand
Previous product• Various common products
Solution• Interflon Grease LS 2
Attention points• Clean grease point before and after lubrication
Result:
Extended lifetime from rubbers Easy open and close doors and hatches
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Application; Rubbers doors and hatches
ProblemRubbers getting dry
Environment• All weather conditions• Salt Water / Sand
Previous product• None
Solution• Interflon Lube EP
Attention points• Clean before lubrication• Lubricate all hinges with Interflon Lube EP
Result:
Extended lifetime from rubbers No Squeaking noise
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Application; Rubbers lock hatch covers
Problem• Rubbers getting dry• Squeaking noise
Environment• All weather conditions• Salt Water / Sand
Previous product• None
Solution• Interflon Grease OG
Attention points• Clean before lubricate
Result:
Extended lifetime from rubbers Easy connect and disconnect hose koppling No leakage
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Application; Hose coupling and rubbers
Problem• Rubbers getting dry• Difficult to connect and disconnect• leakage
Environment• All weather conditions• Salt Water / Sand
Previous product• None
Solution• Interflon Grease OG
Attention points• Clean before lubricate
Result:
No corrosion Easy dismounting
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Application; Drain plugs
Problem• Corrosion • Difficult to dismount
Environment• All weather conditions• Salt Water / Sand
Previous product• Various common products
Solution• Interflon Grease LS 2
Attention points• Clean before lubricate• Remove rust before lubricate
Result: Excellent wear protection No corrosion Clean environment
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Problem• Corrosion • Wear• pollution by black lubrication
Environment• All weather conditions• Salt Water / Sand
Previous product• Various common products
Solution• Interflon Grease LS 2
Attention points• Clean before lubricateLubricated with Interflon
Grease LS 2
Application; Sprocket drive
Result: Excellent wear protection Clean environment Reduction maintenance hours
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Problem• Wear• pollution by black lubrication
Environment• All weather conditions• Salt Water / Sand
Previous product• Various common products
Solution• Interflon Grease OG
Attention points• Clean nipples before lubricate
Application; Sprocket bearing
Result: Grease consumption has decreased Maintenance has become easy Corrosion is a thing of the past.
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Application; Lubrication of on-board cranes
ProblemThe on-board crane use to be lubricated with a tar brush. The crane was soiled as a result of excessive grease. Rust would form at places where the soiling had become permanently stuck or exposed to seawater.
Environment• All weather conditions• Salt Water
Previous product• LS2 BP
Solution• Interflon Grease LS1
First degrease and clean the mast with Fin Degreaser EM 30+ and a filling knife. Remove any remains with Metal Clean. Once the mast is clean and dry, apply some grease to specific areas. This can be done using a tar brush with hairs cut back to about 2.5 cm. Then roll out the grease in a thin layer with a paint roller
Result: The bearings last up to 5 years Seawater does not penetrate into the bearing Cost saving
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Application; Ball bearings of the countershaft and the jet shaft
ProblemExcessive grease damages the bearings and too little grease makes the bearing run dry.
Environment• All weather conditions• Salt Water
Previous product• Various common products / none
Solution• Interflon Grease LS2 and Simalube
Attention pointsPreviously, the bearings had to be changed with each overhaul. Now they are filled and lubricated with SimaLube. After overhaul, they are set for one year. This produces a slight overpressure so that seawater does not penetrate into the bearing
Result:
No copper oxidation Good electrical contact Easy moving locks
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Application; Sockets and locks
Problem• Copper oxidation• Bad contact
Environment• All weather conditions• Salt Water / Sand
Previous product• Various common products / none
Solution• Interflon Lube EP (aerosol)
Attention points• Minimal lubrication
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Application; ODIM ABAS Approval • Interflon Grease LS1-2
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Application; Kongsberg Approval Interflon products.
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Application; Approval – Recommendation Schat Harding
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Application; Approval – Recommendation Schat Harding
FIN LUBE TF / FIN GREASE MP 2/3 AND FIN GREASE OG
Umoe Schat-Harding AS are today using 'Fin Lube TF / Fin Grease MP 2/3 and Fin Grease OG" on our products which are winches, davits, hooks and boats. These are lubricants which is suitable for our products.
We have tested these lubricants both in fresh water and in seawater. Lubricated both the bearing and the shafts, it has been laying in fresh water with movement in the water. That test shown that each and all were usefulness, but the MP 2/3 and the OG type were best.
When we were testing them in seawater we hang the bearing and the shaft in such a way that they were under the water in high water and in air when low water. The test was done in a fortnight time, and the test show us that the Fine Lube TF do not hold as long as we wanted, but useful with small quantity of seawater.
The type MP 2/3" is a very good grease type which can bear the most, but it has also some exceptions regarding too much seawater over a long time. The salts get in and the grease loose some of the lubricating quality and will crackle craze after some time.
The winner of the test is without doubt the OG Grease". It has the same consistence after the test, but also in this grease we do find some small quantity of salt. But the lubricating quality were good.The conclusion is that we can recommend the products which are mentioned as good products and they will in the near future stand in our product catalogues.
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MicPol® TECHNOLOGY
MicPol® Lubrication technology
Marine & SubSeaApplications
Contracting Information IGCS Tel – 888-885-4427Fax – [email protected]
