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Control of secondary units RE A4VS axial piston units 92 ...A4VS axial piston units RE 92 055/10.97...

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1 /26 DR DS1 n Control of secondary units with A4VS axial piston units RE 92 055/10.97 Replaces: 04.96 Size 40 to 1000 1) Nom. press. 315 bar Max. press. 400 bar Characteristics: High response rotary drive Reversing open or closed loop operation (four quadrant operation) Power feedback and storage Speed, position and torque control with excellent and responsive control characteristics Throttle-free coupling and energy transmission from as many independently working motor or generator driven machines as required, to a common supply line with quasi-constant operating pressure Low losses, especially with partial-load operation Compact closed loop electronics (digital or analogue) in Euro- card format 1) Size 1000 on request! Secondary unit Type A4VSO250DS1 Control and monitoring electronics VT 12000 with frequency/voltage converter VTS 0102 Functional description Secondary controlled hydrostatic machines connected to a power network with quasi-constant operating pressure mean high response, energy saving drives for speed, position and torque control with power feedback. No throttling is required for either power take up or feedback, the displacement of the machine adjusting itself to the relevant loading. This means that any number of units, operating as motors or pumps, may be connected in parallel. Four quadrant operation is even possible in open loop operation, the units used for speed and torque reversal being swivelled over the "Zero". This also reverses the direction of flow . If required an accumulator may be fitted between the primary and secondary units. This accumulator is used to cover rapid flow peaks and also to store energy returned by pump from the secondary unit to the hydraulic circuit, where this energy is not required by any other actuators. The pre-load pressure and loading condition of the accumulator, together with the pressure compensated primary unit and degree of loading on the secondary unit, determine the quasi-constant high pressure in the system. The specific characteristics of secondary control such as reducing the amount of equipment required in primary control, combined with the possibility of power feedback, the storage of braking energy and virtually load-independent speed and positioning accuracy, open up a wide range of applications. For further information see "Hydraulic Trainer Vol. 6" (RE 00 293). Secondary unit Accumulator Control electronics Primary unit Pressure controller Drive Output n act n comm RE 92 055/10.97
Transcript

RE 92 055/12.95

1/26

DR DS1n

nsoll

n ist

Control of secondary unitswith

A4VS axial piston units

RE92 055/10.97Replaces: 04.96

Size 40 to 1000 1) Nom. press. 315 bar Max. press. 400 bar

Characteristics:• High response rotary drive

• Reversing open or closed loop operation (four quadrantoperation)

• Power feedback and storage

• Speed, position and torque control with excellent andresponsive control characteristics

• Throttle-free coupling and energy transmission from as manyindependently working motor or generator driven machinesas required, to a common supply line with quasi-constantoperating pressure

• Low losses, especially with partial-load operation

• Compact closed loop electronics (digital or analogue) in Euro-card format

1) Size 1000 on request!

Secondary unit Type A4VSO250DS1 Control and monitoring electronics VT 12000 withfrequency/voltage converter VTS 0102

Functional descriptionSecondary controlled hydrostatic machines connected to apower network with quasi-constant operating pressure meanhigh response, energy saving drives for speed, position andtorque control with power feedback.

No throttling is required for either power take up or feedback, thedisplacement of the machine adjusting itself to the relevantloading. This means that any number of units, operating asmotors or pumps, may be connected in parallel. Four quadrant

operation is even possible in open loop operation, the units usedfor speed and torque reversal being swivelled over the "Zero".This also reverses the direction of flow .

If required an accumulator may be fitted between the primaryand secondary units.

This accumulator is used to cover rapid flow peaks and also tostore energy returned by pump from the secondary unit to thehydraulic circuit, where this energy is not required by any otheractuators. The pre-load pressure and loading condition of theaccumulator, together with the pressure compensated primaryunit and degree of loading on the secondary unit, determine thequasi-constant high pressure in the system.

The specific characteristics of secondary control such as reducingthe amount of equipment required in primary control, combinedwith the possibility of power feedback, the storage of brakingenergy and virtually load-independent speed and positioningaccuracy, open up a wide range of applications.

For further information see "Hydraulic Trainer Vol. 6"(RE 00 293).

Secondary unit

Accumulator

Controlelectronics

Primary unit

Pressurecontroller

Drive Outputnact

ncomm

RE 92 055/10.97

RE 92 055/12.95

2/26

Technical data: Axial piston unit A4VSO (open loop control)

0,5 0,6 0,7 0,8 0,9 1,0

1,5

1,4

1,3

1,2

1,1

1,0

0,9

3,0

2,52,01,81,61,41,21,0

0,8

n o m

ax

n

Inle

t pre

ssur

e p

abs

in b

ar

Technical data: Axial piston unit A4VSG (closed loop control)

Determination of inlet pressure pabs at suction port Swith an increase of speed

Note:As the high and low pressure sides do not change, a feedpump may be fitted to port S (see closed loop control).For operating pressure output see closed loop control

Operating pressure inletRecommended boost pressure p

Sp_________________15 bar

Aux. pump inlet pressureSuction pressure pS min (ν = 10 to 300 mm2/s)_________≥ 0,7 bar abs

Operating pressure outletPressure at port A or B

Nominal pressure pN1)___________________________315 bar

Peak pressure pmax

___________________________400 bar

Peak pressure of aux. pump pH max

Boost circuit __________________________30 barPilot circuit, with identical pressure circuit(pressure data to DIN 24 312)

Positioning pressure range

Maximum permissible positioning pressure 1) pmax = 315 bar

Minimum positioning pressure required pmin = operating pressure or 150 bar (see diagram)

Installation position

Optional. The pump housing must be filled on commissioningand remain full during operation.

Case drain pressure

Max. pressure of leakage fluid (housing pressure)

pmax ___________________________________ 4 bar abs.

Note: Shaft seals are of FPM to ISO 1629. All otherseals are Perbunan. The values in the table areguide values and under certain operatingconditions may have to be reduced.

1) from permissible data of servo valve and other system components

10000

4

3

2

1

1000

500,

750

250,

355

125,

180

71 40

2000 3000 4000

Speed n in min -1 →

Definition no max see table on page 3.

250150 315

315

250

200

150

(Size 40 - 125)

(Size 180 - 1000)

max. permissible

Recommended pilot pressurein relation to operating pressure

Operating pressure inletAbsolute pressure at suction port S -generator operation

pabs min

___________________________________ 0,8 bar

pabs max ___________________________________ 30 bar

Spe

ed

Cas

e dr

ain

fluid

pre

ssur

e p

abs

in b

ar

→P

ilot p

ress

ure

in b

ar

Operating pressure in bar

Size

Vg

Vg max

Flow →

RE 92 055/12.95

3/26

rechts

links

15°

15°

+ Fax – Fax

Fq

X/2 X/2

X

Technical data: Secondary units A4VSO/A4VSG

Size Size 40 71 125 180 250 355 500 750 1000

Displacement Vg max cm3 40 71 125 180 250 355 500 750 1000

Max. speed

Vg ≤ 1,0 V

g max, p

E ≥ 15 bar closed n max

r.p.m. 3700 3200 2600 2400 2000 2000 1800 1600 1600

Vg

≤ 0,8 Vg max

, pE

≥ 15 bar circuit n max

r.p.m. 4900 4100 3400 2900 2600 2200 2000 1800 1600

Vg

≤ 0,8 Vg max

, pE

≥ 1 bar open n o max per

r.p.m. 3200 2700 2200 2100 18001) 17001) 16001) 1450 1000

Vg

≤ 1,0 Vg max

, pE

≥ 1 bar circuit n o max

r.p.m. 2600 2200 1800 1800 15001) 15001) 13201) 1200 1000

Positioning flow (from 0 to Vg max

) VS max

cm3 5,9 10,5 18,8 18,8 35,9 35,9 63,8 105 128

Positioning time (from 0 to Vg max) tS s 0,030 0,040 0,050 0,050 0,060 0,060 0,080 0,090 0,1

Internal moment of inertia kgm2 0,0049 0,0121 0,0300 0,055 0,0959 0,19 0,3325 0,66 1,20

Minimum total moment of inertia required 2) kgm2 0,05 0,12 0,30 0,55 0,96 1,90 3,33 6,66 12,0

Approx. weight (with RVE and tacho) A4VSO-DS1 kg 65 79 122 136 218 241 373 513 –

Approx. weight (with RVE and tacho) A4VSG-DS1 kg 67 83 126 140 225 248 381 523 530

Max. axial force at a case pressure of pmax

1 bar abs. ± Fax max

N 1000 1400 1900 2250 3000 3600 4000 5450 8000

Max. axial force at a case pressure of pmax

4 bar abs. + Fax max

N 620 810 1050 1400 1850 2100 2500 3150 4700

– Fax max N 1380 1950 2750 3050 4150 5050 5500 7800 11000

Max. radial force Fq max N 1200 1700 2500 3100 4000 4400 5000 6000 10000

Application offorce

1) High speed version (15 % higher speed) available on request2) For an overshoot-free speed closed loop control circuit.

For lower values please enquire (see also page 26)

Direction of flow

Swivel angle Direction of rotation 4) Pressure Mode of

range 3) right left in operation

right B ⇒ S/A – B motorright – S/A ⇒ B B pump

left – B ⇒ S/A B motorleft S/A ⇒ B – B pump

right B ⇒ A – A pumpright – A ⇒ B A motor

left – B ⇒ A A pumpleft A ⇒ B – A motor

3) compared with swivel angle indicator4) Viewed on shaft end

left

RE 92 055/05.94

right

RE 92 055/12.95

4/26

FluidMineral oil = no code

Axial piston unitIndustrial swashplate variable unit = A4VSp

N = 350 bar, p

max = 400 bar

Mode of operationSecondary unit for open circuits = O1)Secondary unit for closed circuits = G

Size= Displacement V

g max (cm3) 40 71 125 180 250 355 500 750 1000

Control deviceSpeed control, secondary unit, with built-on servo valve = DS1Speed control, secondary unit, without servo valve = DS1E

SeriesSizes 40, 71 = 1XSizes 125 to 1000 = 2X

Direction of rotationBi-directional = W

SealsPerbunan (shaft sealing ring in FPM) = PFPM seal to ISO 1629 = V

Shaft endParallel with key DIN 6886 = PSplined DIN 5480 = Z

Mounting flange 40 71 125 180 250 355 500 750 1000ISO 4 hole – – – = BISO 8 hole – – – – – – = H

Service line connections A4VSO A4VSGPressure port B SAE at side, 90° offsetSuction port S metric fixing screwsPressure port A SAE at side, same sidePressure port B metric fixing screws

Through drive 40 71 125 180 250 355 500 750 1000without auxiliary pump, without through drive = N00

with through drive to accept an axial piston unitFlange Spigot/shaft to acceptISO 125, 4 hole Splined shaft 32x2x14x9g A4VSO/G 40 = K31ISO 140, 4 hole Splined shaft 40x2x18x9g A4VSO/G 71 – = K33ISO 160, 4 hole Splined shaft 50x2x24x9g A4VSO/G 125 – – = K34ISO 160, 4 hole Splined shaft 50x2x24x9g A4VSO/G 180 – – – = K34ISO 224, 4 hole Splined shaft 60x2x28x9g A4VSO/G 250 – – – – = K35ISO 224, 4 hole Splined shaft 70x3x22x9g A4VSO/G 355 – – – – – = K77ISO 315, 8 hole Splined shaft 80x2x38x9g A4VSO/G 500 – – – – – – = K43ISO 400, 8 hole Splined shaft 90x3x28x9g A4VSO/G 750 – – – – – – – – = K76ISO 250, 8 hole Splined shaft 90x3x28x9g A4VSG 1000 – – – – – – – – = K78With built-on incremental encoder 1000 Imp/U = T03With built-on incremental encoder 2500 Imp/U = T04Increm. encoder with analogue output (standard nmax = 2600 min–1) = T05

Increm. encoder option, through drive fitted with cover = T10

Special tacho mount = T99Euro flange, through drive closed = T00ValveWithout valve block = 0Pilot operated check valve RVE, built-on (with A4VSG 1000 to be ordered separately) = 1

FiltrationWithout filter = NWith built-on filter sandwich plate = Z

= available; = in preparation; – = not available 1) not available for size 1000

Ordering code

A4VS / W –

(Sizes 40 to 1000)

= 13

= 10

(Sizes 40 to 750)

RE 92 055/05.94

RE 92 055/12.95

5/26

U B MB K2 K3 T R(L)

MA

M1

A

T

P T T1

M2

RKv

T B A P

A

A

Sp

X

SU

E

PStT2 B A

P

U S K1 K2 T R(L)

B1MB

M1

B

B T

XP T

T1M2

PSt PRKv

Sp

T B A P

SU

A

MS

T2 B A

1.1 Hydraulic positioning device (see technical data)

1.2 4 way servo valve (see RE 29 586)

Size Type

40, 71 4WS2EM10-4X/20B2ET315Z8DM125, 180 4WS2EM10-4X/30B2ET315Z8DM250, 355, 500 4WS2EM10-4X/45B2ET315Z8DM750, 1000 4WS2EM10-4X/60B2ET315Z8DM

1.3 Inductive positional transducer IW9-03-DT (see page 24)Alternative: integral piston positional transducer

2 Sandwich plate filter (Ordering code: Z)not required with proportional valve

Size Type

40, 71 DFBH/HC 60Z10D2.0/L24-V-125, 180, 250, 355, 500, 750, 1000 DFBH/HC 110Z10D2.0/L24-V-

3 Incremental encoder GEL 293 (Ordering code: T03 or T04 ) (see page 23)Alternative: AC tacho generator, with or without centrifugal switch

4 Electrically operated check valve RVE (Ordering code: 1) (see page 24)

5 Anti-cavitation valve, to be ordered separately (see page 24)

Associated electronics:

– Control and monitoring device VT 12000(see page 25 and RE 29 775)

– frequency/voltage converter and monitoring electronicsVTS0102(see page 25 and RE 29 761)

– Torque controller card MD1, VTS 0229 (see page 26and RE 29 797)

– Power limiting card LB1 (see page 26 and RE 29 796)

Component parts of a secondary unit

The DS1 speed controller is used to control the swivel angle anddisplacement of a secondary unit at quasi-constant operatingpressure so that the correct torque is made available to maintainthe required speed.In a quasi-constant pressure system the torque is proportionalto the swivel angle or displacement of the axial piston unit. Theswivel angle is fed back by means of an inductive positionaltransducer and the rotational speed by means of a tacho-generator.The unit is supplied complete with a servo valve and flushingplate. Please note the commissioning instructions in RE 07 700and RE 29 586. For less demanding applications the servo valvemay be replaced by a proportional valve.

The control and monitoring electronics VT12000 to RE 29 775and the frequency/voltage converter and monitoring electronicsto RE 29 761 are not included. The system is electronicallyprotected against excessive speeds.

Speed controller DS1

Pilot operated check valve RVE (hydraulic isolator), mounted onthe high pressure port, is returned to the closed position in theevent of an emergency. The secondary unit is then separatedfrom the pressure line to effect braking with power feedback.

In order to prevent cavitation due to the motor running on (orbackwards) during an emergency stop, anti-cavitation valvesmust be used and mounted onto port B1. These valves, checkvalves without spring, must be mounted vertically and are to beordered separately.

1.1 3

1.3

24

5

Closed circuit

Circuit diagram A4VSG

A4VSGXXXDS1/XXW–XXX10T031Z

1.1

1.3

24

3

1.2

Open circuit

Circuit diagram A4VSO

A4VSOXXXDS1/XXW–XXX13T031Z 1.2

Flushing plate

Flushing plate

RE 92 055/04.96

RE 92 055/12.95

6/26

U S K1 K2 T R(L)

B1MB

M1

B

B T

XP T

T1M2

PSt PRKv

Sp

T B A P

SU

A

MS

T2 B A

Ø32 k6

4069,9

SA

E 1

1/2

"

M12

20

1843081,5

21780176

105,5157,515

339,5

399

9010

5856

22

1.5

18

135 91

M10

78

B1

W

M2

227

X

MB

528

T

B

R(L

)

T2

Y

U

144

25

3036

79

22L

R

M10Ø 125 h8

W32

x2x1

4x9g

DIN

548

0

L

R

S

35,7

23,8

49B

18,5

SA

E 3

/4"

50,8

M10

17

48

Sp

RK

v

5

260

10h9

K1

K2

150

7979

150

1585

T1

45°

45°

35

160

M1

Unit dimensions: A4VSO40DS1/1XW–..B13T031Z

Detail Y

Hig

h pr

essu

rese

ries

Detail X

deep

Connections:

B = Pressure port (high pressure series) SAE 3/4"B1 = Additional port M22x1,5S = Suction port (pmax = 30 bar) SAE 1 1/2"K1, K2 = Housing flushing port M22x1,5MB = Test port for operating pressure M14x1,5MS = Pilot oil return M18x1,5M1, M2= Test port for operating pressure 1/4"BSPSp, P = Positioning pressure port M22x1,5PSt = Positioning pressure port 1/2"BSPR(L) = Oil filling/air bleed port M22x1,5T = Oil drain M22x1,5T1 = Leakage/air bleed port 1/4"BSPT2 = Leakage/air bleed port 1/8"BSPU = Flushing port (bearings) M14x1,5RKv = External pilot oil return M22x1,5

Mid

-axi

alpi

ston

uni

t

Pipe threads “BSP” to ISO 228/1

Detail W

Obs

erve

flus

hing

regu

latio

ns to

RE

29

586

Rem

ove

flush

ing

plat

eaf

ter

flush

ing

Nam

epla

te

Flushing plate

Sta

ndar

d pr

essu

rese

ries

dee

p

RE 92 055/12.95

7/26

U B MB K2 K3 T R(L)

MA

M1

A

T

P T T1

M2

RKv

T B A P

A

A

Sp

X

SU

E

PStT2 B A

P

M10

Sp

M1

5 48

260

150

7979

160

45°

45°35

10h9

K 15150

85

205

M2

339,515

105,5157,5

W

MB

B

MA

8T

10 58

22

5290

227

330

561,

5 M10

135Ø32k6

18

78

50,8

20

M10

17 M10

17SA

E 3

/4"

SA

E 3

/4"

B A

823328,828,8

217 22230

U 144

X

T1

R(L

) 25

303622L

R

W32

x2x1

4x9g

DIN

548

079Ø125h8

Unit dimensions: A4VSG40DS1/1XW–..B10T031Z

Connections:

B = Pressure port (high pressure series) SAE 3/4"A = Pressure port (high pressure series) SAE 3/4"K2, K3 = Housing flushing port M22x1,5MA, MB = Test port for operating pressure M14x1,5M1, M2 = Test port for operating pressure 1/4"BSPSp, P = Positioning pressure port M22x1,5PSt = Positioning pressure port 1/2"BSPR(L) = Oil filling/air bleed port M22x1,5T = Oil drain M22x1,5T1 = Leakage/air bleed port 1/4"BSPT2 = Leakage/air bleed port 1/8"BSPU = Flushing port (bearings) M14x1,5RKv = External pilot oil return M22x1,5E = Pilot oil return (feed) M18x1,5

Mid

-axi

al

pist

on u

nit

Detail W

Detail X

Nam

epla

te

deep

deep

Hig

h pr

essu

rese

ries

Hig

h pr

essu

rese

ries

Pipe threads “BSP” to ISO 228/1

Obs

erve

flus

hing

regu

latio

ns to

RE

29

586

Rem

ove

flush

ing

plat

e af

ter

flush

ing

Flushing plate

RE 92 055/12.95

8/26

U S K1 K2 T R(L)

B1MB

M1

B

B T

XP T

T1M2

PSt PRKv

Sp

T B A P

SU

A

MS

T2 B A

Ø40 k6

5077,8

SA

E 2

"

M12

20

214,53495

21292,5176

115,5167,515

349,5

427

101

107068

28

1.5

18

152 106

M12

B1

W

M2

254

MS

X

MB

618

T

B

R(L

)

T2

Y

U

166

27

2745

92

28L

R

M12Ø 140 h8

W40

x2x1

8x9g

DIN

548

0

L

R

S

42,9

27,8

52B

25S

AE

1"

57,2

M12

17

48

Sp

RK

v

296

12h9

K1

K2

170

9393

170

1597

T1

45°

45°

43

180

83Unit dimensions: A4VSO71DS1/1XW–..B13T031Z

Detail W Detail Y

deep

Hig

h pr

essu

rese

ries

Connections:

B = Pressure port (high pressure series) SAE 1"B1 = Additional port M27x2S = Suction port (pmax = 30 bar) SAE 2"K1, K2 = Housing flushing port M27x2MB = Test port for operating pressure M14x1,5MS = Pilot oil return M18x1,5M1, M2 = Test port for operating pressure 1/4"BSPSp, P = Positioning pressure port M22x1,5PSt = Positioning pressure port 1/2"BSPR(L) = Oil filling/air bleed port M27x2T = Oil drain M27x2T1 = Leakage/air bleed port 1/4"BSPT2 = Leakage/air bleed port 1/8"BSPU = Flushing port (bearings) M14x1,5RKv = External pilot oil return M22x1,5

Nam

epla

te

Detail X

Pipe threads “BSP” to ISO 228/1

Obs

erve

flus

hing

regu

latio

ns to

RE

29

586

Rem

ove

flush

ing

plat

e af

ter

flush

ing

Sta

ndar

dpr

essu

re s

erie

s

deep

Flushing plate

RE 92 055/12.95

9/26

M12

Sp

48

296

170

9393

180

45°

45°43

K

15170

97

210,5

M1

349,515

115,5167,5

WM

B

B AM

A8

T10

70

28

6110

1

258,

5

681,

5 M12

152Ø40k6

18

83

57,2

25

M12

17SA

E 1

"

B A

37,527,8

212 23234

U

166

X

T1

R(L

)

27

2745L

R

W40

x2x1

8x9g

DIN

548

092Ø140h8

12h9

89,527,8

57,2

M12

17 SA

E 1

"

28

106

RK

v

358

U B MB K2 K3 T R(L)

MA

M1

A

T

P T T1

M2

RKv

T B A P

A

A

Sp

X

SU

E

PStT2 B A

P

Unit dimensions: A4VSG71DS1/1XW–..B10T031Z

Detail W

Connections:

B = Pressure port (high pressure series) SAE 1"A = Pressure port (high pressure series) SAE 1"K2, K3 = Housing flushing port M27x2MA, MB = Test port for operating pressure M14x1,5M1, M2 = Test port for operating pressure 1/4"BSPSp, P = Positioning pressure port M22x1,5PSt = Positioning pressure port 1/2"BSPR(L) = Oil filling/air bleed port M27x2T = Oil drain M27x2T1 = Leakage/air bleed port 1/4"BSPT2 = Leakage/air bleed port 1/8"BSPU = Flushing port (bearings) M14x1,5RKv = External pilot oil return M22x1,5E = Pilot oil return (feed) M22x1,5

Detail X

Hig

h pr

essu

rese

ries de

ep

Hig

h pr

essu

rese

ries

Nam

epla

te

Pipe threads “BSP” to ISO 228/1

Flushing plate

Obs

erve

flus

hing

regu

latio

ns to

RE

29

58R

emov

e flu

shin

g pl

ate

afte

r flu

shin

g

deep

RE 92 055/04.96

RE 92 055/12.95

10/26

U S K1 K2 T R(L)

B1MB

M1

B

B T

XP T

T1M2

PSt P RKv Sp

T B A P

SU

A

MS2

T2 B A

MS

Ø50 k6

6388,9

SA

E 2

1/2

"

M12

17

232,536114,5

112,5188,5

14419615

378

515

125

108280

36

1.5

22

185,5 120,5

M16

B1

W

M2

310

MS

X

M1,

MB

708

T

B

R(L

)

T2

Y

U

203

30

3354

112

36L

R

M16Ø 160 h8

W50

x2x2

4x9g

DIN

548

0

L

R

S

50,8

31,8

63B

30S

AE

1 1

/4"

66,7

M14

19

48

Sp

RK

v

272

14h9

K1

K2

200

111,

5

200

20114,5

T1

45°

45°

53,5

200

111,

5

177

95

Unit dimensions: A4VSO125DS1/2XW–..B13T031Z

Detail X

Nam

epla

te

Detail W

Detail Y

deep

Hig

h pr

essu

rese

ries

Connections:

B = Pressure port (high pressure series) SAE 1 1/4"B1 = Additional port M33x2S = Suction port (pmax = 30 bar) SAE 2 1/2"K1, K2 = Housing flushing port M33x2MB = Test port for operating pressure M14x1,5MS = Test port for suction pressure M14x1,5MS2 = Pilot oil return 1/2"BSPM1, M2 = Test port for operating pressure 1/4"BSPSp, P = Positioning pressure port M22x1,5PSt = Positioning pressure port 1/2"BSPR(L) = Oil filling/air bleed port M33x2T = Oil drain M33x2T1 = Leakage/air bleed port 1/4"BSPT2 = Leakage/air bleed port 1/4"BSPU = Flushing port (bearings) M14x1,5RKv = External pilot oil return M22x1,5

Pipe threads “BSP” to ISO 228/1

Obs

erve

flus

hing

regu

latio

ns to

RE

29

586

Rem

ove

flush

ing

plat

eaf

ter

flush

ing

Sta

ndar

dpr

essu

rese

ries

Flushing plate

deep

RE 92 055/10.97

RE 92 055/12.95

11/26

U B MB K2 K3 T R(L)

MA

M1

A

T

P T T1

M2

RKv

T B A P

A

A

Sp

X

SU

E

PStT2 B A

P

M16

Sp

48

354

200

200

45°

45°

53,5

K 20

200

246,5

37815

144196

W

B A

8 1082

36

70

125

315

801,

5 M16

185,5Ø50k6

22

66,7

32

M14

19

B

A

31,8

272 25036

U

203

XT1

R(L

)

30

54L

R

W50

x2x2

4x9g

DIN

548

0112Ø160h8

14h9

104,541,5

SA

E 1

1/4

"

36

120,5

M2

M1

RK

v

111,

511

1,5

114,5136

31,8

SA

E 1

1/4

"

M14

19

33

MA

MB

T

414

95

Unit dimensions: A4VSG125DS1/2XW–..B10T031Z

Nam

epla

te

Detail X

Detail W

Connections:

B = Pressure port (high pressure series) SAE 1 1/4"A = Pressure port (high pressure series) SAE 1 1/4"K2, K3 = Housing flushing port M33x2MA, MB = Test port for operating pressure M14x1,5M1, M2 = Test port for operating pressure 1/4"BSPSp, P = Positioning pressure port M22x1,5PSt = Positioning pressure port 1/2"BSPR(L) = Oil filling/air bleed port M33x2T = Oil drain M33x2T1 = Leakage/air bleed port 1/4"BSPT2 = Leakage/air bleed port 1/4"BSPU = Flushing port (bearings) M14x1,5RKv = External pilot oil return M22x1,5E = Pilot oil return (feed) M22x1,5

Hig

h pr

essu

rese

ries

Hig

h pr

essu

rese

ries

Pipe threads “BSP” to ISO 228/1

Obs

erve

flush

ing

regu

latio

nsto

RE

29

586

Rem

ove

flush

ing

plat

e af

ter

flush

ing

deep

deep

Flushing plate

RE 92 055/04.96

RE 92 055/12.95

12/26

U S K1 K2 T R(L)

B1MB

M1

B

B T

XP T

T1M2

PSt P RKv Sp

T B A P

SU

A

MS2

T2 B A

MS

Ø50 k6

75106,4

SA

E 3

"

M16

24

24036122

116188,5

14419615

378

523

125

108280

36

1.5

22

185,5 120,5

M16

B1

W

M2

318

MS

X

M1,

MB

708

T

B

R(L

)

T2

Y

U

203

30

3354

112

36L

R

M16Ø 160 h8

W50

x2x2

4x9g

DIN

548

0

L

R

S

61,9

31,8

63B

30S

AE

1 1

/4"

66,7

M14

19

48

Sp

RK

v

272

9535

4

14h9

K1

K2

200

111,

5

200

20114,5

T1

45°

45°

53,5

200

111,

5

Unit dimensions: A4VSO180DS1/2XW–..B13T031Z

Connections:

B = Pressure port (high pressure series) SAE 1 1/4"B1 = Additional port M33x2S = Suction port (pmax = 30 bar) SAE 3"K1, K2 = Housing flushing port M33x2MB = Test port for operating pressure M14x1,5MS = Test port for suction pressure M14x1,5MS2 = Pilot oil return 1/2"BSPM1, M2 = Test port for operating pressure 1/4"BSPSp, P = Positioning pressure port M22x1,5PSt = Positioning pressure port 1/2"BSPR(L) = Oil filling/air bleed port M33x2T = Oil drain M33x2T1, T2 = Leakage/air bleed port 1/4"BSPU = Flushing port (bearings) M14x1,5RKv = External pilot oil return M22x1,5

Detail X

Nam

epla

te

deep

Hig

h pr

essu

rese

ries

Detail W

Detail Y

Pipe threads “BSP” to ISO 228/1

Flushing plate

Obs

erve

flus

hing

regu

latio

ns to

RE

29

586

Rem

ove

flush

ing

plat

eaf

ter

flush

ing

Sta

ndar

dpr

essu

rese

ries

deep

RE 92 055/10.97

RE 92 055/12.95

13/26

U B MB K2 K3 T R(L)

MA

M1

A

T

P T T1

M2

RKv

T B A P

A

A

Sp

X

SU

E

PStT2 B A

P

M16

Sp

48

354

200

200

45°

45°

53,5

K 20

200

246,5

37815

144196

W

B A

8 1082

36

70

125

315

801,

5 M16

185,5Ø50k6

22

66,7

32

M14

19

B

A

31,8

272 26036

U

203

XT1

R(L

)

30

54L

R

W50

x2x2

4x9g

DIN

548

0112Ø160h8

14h9

104,541,5

SA

E 1

1/4

"

36

120,5

M2

M1

RK

v

111,

511

1,5

114,5136

31,8

SA

E 1

1/4

"

M14

19

33

MA

MB

T

438

95

Unit dimensions: A4VSG180DS1/2XW–..B10T031Z

Nam

epla

teH

igh

pres

sure

serie

s

Hig

h pr

essu

rese

ries

Detail W

Connections:

B = Pressure port (high pressure series) SAE 1 1/4"A = Pressure port (high pressure series) SAE 1 1/4"K2, K3 = Housing flushing port M33x2MA, MB = Test port for operating pressure M14x1,5M1, M2 = Test port for operating pressure 1/4"BSPSp, P = Positioning pressure port M22x1,5PSt = Positioning pressure port 1/2"BSPR(L) = Oil filling/air bleed port M33x2T = Oil drain M33x2T1 = Leakage/air bleed port 1/4"BSPT2 = Leakage/air bleed port 1/4"BSPU = Flushing port (bearings) M14x1,5RKv = External pilot oil return M22x1,5E = Pilot oil return (feed) M22x1,5

Detail XPipe threads “BSP” to ISO 228/1

Obs

erve

flus

hing

regu

latio

ns to

RE

29

586

Rem

ove

flush

ing

plat

e af

ter

flush

ing

deep

deep

Flushing plate

RE 92 055/12.95

14/26

U S K1 K2 T R(L)

B1MB

M1

B

B T

XP T

T1M2

PSt P RKv Sp

T B A P

SU

A

MS2

T2 B A

MS

40615 224 144

188,5

W

M2

68

MS

M1,

MB

X

380

830

90

100

3

42

M20

233 151Ø60m6

B

T15

010

105

SS

AE

3"

M16

2461

,9

75106,4

585

B1

272146

Y

T2

27440

R(L

)

U

M20

42

L

R

7044

248

144Ø224h8

W60

x2x2

8x9g

DIN

548

0

40

48

Sp

RK

v

79,4

M16

2336

,5

6840

BS

AE

1 1

/2"

K1

T1

64

K2

424

265

143,

514

3,5

24265

144,5

280

18h9 45

°45

°

112

Unit dimensions: A4VSO250DS1/2XW–..B13T031Z

Connections:

B = Pressure port (high pressure series) SAE 1 1/2"B1 = Additional port M42x2S = Suction port (pmax = 30 bar) SAE 3"K1, K2 = Housing flushing port M42x2MB = Test port for operating pressure M14x1,5MS = Test port for suction pressure M14x1,5MS2 = Pilot oil return 1/2"BSPM1, M2 = Test port for operating pressure 1/4"BSPSp, P = Positioning pressure port M22x1,5PSt = Positioning pressure port 1/2"BSPR(L) = Oil filling/air bleed port M42x2T = Oil drain M42x2T1, T2 = Leakage/air bleed port 1/4"BSPU = Flushing port (bearings) M14x1,5RKv = External pilot oil return M22x1,5

Detail W

Detail Y

Nam

epla

te

deep

Hig

h pr

essu

rese

ries

Pipe threads “BSP” to ISO 228/1

Obs

erve

flus

hing

regu

latio

ns to

RE

29

586

Rem

ove

flush

ing

plat

eaf

ter

flush

ing

Sta

ndar

d pr

essu

rese

ries

deep

Flushing plate

Detail X

RE 92 055/12.95

15/26

M20

Sp

48

424

265

45°

45°

64

K

24

265

255,5406

15 224

W

B A8

1010

5

42

9015

0

386

100

3 M20

233Ø60m6

30

79,4

38

M16

21

272 29040

248

X

T1

R(L

)

40

70L

R

144Ø224h8

18h9

50,5

SA

E 1

1/2

"

42

151

M2

M1

RK

v

143,

514

3,5

144,5

36,5

SA

E 1

1/2

"

M16

21

44

MA

MB

T

497,

5

280

AB79,4

36,5118,5

W60

x2x2

8x9g

DIN

548

0T

2

238

U

112

U B MB K2 K3 T R(L)

MA

M1

A

T

P T T1

M2

RKv

T B A P

A

A

Sp

X

SU

E

PStT2 B A

P

Unit dimensions: A4VSG250DS1/2XW–..B10T031Z

Detail X

Detail W

Nam

epla

te

Hig

h pr

essu

rese

ries

Connections:

B = Pressure port (high pressure series) SAE 1 1/2"A = Pressure port (high pressure series) SAE 1 1/2"K2, K3 = Housing flushing port M42x2MA, MB = Test port for operating pressure M14x1,5M1, M2 = Test port for operating pressure 1/4"BSPSp, P = Positioning pressure port M22x1,5PSt = Positioning pressure port 1/2"BSPR(L) = Oil filling/air bleed port M42x2T = Oil drain M42x2T1 = Leakage/air bleed port 1/4"BSPT2 = Leakage/air bleed port 1/4"BSPU = Flushing port (bearings) M14x1,5RKv = External pilot oil return M22x1,5E = Pilot oil return (feed) M22x1,5

Pipe threads “BSP” to ISO 228/1

Flushing plate

Hig

h pr

essu

rese

ries

Obs

erve

flus

hing

regu

latio

ns to

RE

29

586

Rem

ove

flush

ing

plat

e af

ter

flush

ing

deep

deep

RE 92 055/12.95

16/26

U S K1 K2 T R(L)

B1MB

M1

B

B T

XP T

T1M2

PSt P RKv Sp

T B A P

SU

A

MS2

T2 B A

MS

40615 224 144

188,5

W

M2

68

MS

M1,

MB

X

393

830

90

100

4,5

42

M20

233 151Ø70m6

B

T15

010

105

598

B1

272150

Y

T2

27840

R(L

)

U

M20

42

L

R

8244

248

144Ø224h8

W70

x3x2

2x9g

DIN

548

0

40

48

Sp

RK

v79,4

M16

2336

,5

6840

BS

AE

1 1

/2"

K1

T1

64

K2

424

265

143,

514

3,5

24265

144,5

280

18h9 45

°45

°53

SS

AE

4"

M16

2461

,9

75106,4

112

Unit dimensions: A4VSO355DS1/2XW–..B13T031Z

Detail W

Hig

h pr

essu

rese

ries

deep

Detail Y

Connections:

B = Pressure port (high pressure series) SAE 1 1/2"B1 = Additional port M42x2S = Suction port (pmax = 30 bar) SAE 4"K1, K2 = Housing flushing port M42x2MB = Test port for operating pressure M14x1,5MS = Test port for suction pressure M14x1,5MS2 = Pilot oil return 1/2"BSPM1, M2 = Test port for operating pressure 1/4"BSPSp, P = Positioning pressure port M22x1,5PSt = Positioning pressure port 1/2"BSPR(L) = Oil filling/air bleed port M42x2T = Oil drain M42x2T1, T2 = Leakage/air bleed port 1/4"BSPU = Flushing port (bearings) M18x1,5RKv = External pilot oil return M22x1,5

Pipe threads “BSP” to ISO 228/1

Nam

epla

te

Obs

erve

flus

hing

regu

latio

ns to

RE

29

586

Rem

ove

flush

ing

plat

eaf

ter

flush

ing

Sta

ndar

d pr

essu

rese

ries

deep

Flushing plate

RE 92 055/04.96

Detail X

RE 92 055/12.95

17/26

M20

Sp

48

484 26

5

45°

45°

74,5

K

24

265

255,5406

224

W

B A8

1010

5

42

9015

0

393

100

4,5 M20

233Ø70m6

30

79,4

38

M16

21

272 31040

248

X

T1

R(L

)

40

13L

R

144Ø224h8

20h9

50,5

SA

E 1

1/2

" 42

151

M2

M1

RK

v

143,

514

3,5

144,5

36,5

SA

E 1

1/2

"

M16

21

44

MA

MB

T

527

280

AB79,4

118,5

W70

x3x2

2x9g

DIN

548

0T

2U

15

53

36,5

53

82

112

Unit dimensions: A4VSG355DS1/2XW–..B10T031Z

Detail W

deep

deep

Hig

h pr

essu

rese

ries

Hig

h pr

essu

rese

ries

Detail X

Connections:B = Pressure port (high pressure series) SAE 1 1/2"A = Pressure port (high pressure series) SAE 1 1/2"K2, K3 = Housing flushing port M42x2MA, MB = Test port for operating pressure M14x1,5M1, M2 = Test port for operating pressure 1/4"BSPSp, P = Positioning pressure port M22x1,5PSt = Positioning pressure port 1/2"BSPR(L) = Oil filling/air bleed port M42x2T = Oil drain M42x2T1 = Leakage/air bleed port 1/4"BSPT2 = Leakage/air bleed port 1/4"BSPU = Flushing port (bearings) M18x1,5RKv = External pilot oil return M22x1,5E = Pilot oil return (feed) M22x1,5

Pipe threads “BSP” to ISO 228/1

Nam

epla

te

Obs

erve

flus

hing

regu

latio

ns to

RE

29

586

Rem

ove

flush

ing

plat

eaf

ter

flush

ing

Flushing plate

U B MB K2 K3 T R(L)

MA

M1

A

T

P T T1

M2

RKv

T B A P

A

A

Sp

X

SU

E

PStT2 B A

P

RE 92 055/04.96

RE 92 055/12.95

18/26

PRKv

MA2

T AB P

SU

S K1 K2 T R(L)

B1

MB

M1

B

BT

PSt

M2

T1

A

P TX

MP

U MS R4 R2R3 R5 R7R6

MB2AB

T2

MS2

B 945044

,4

96,8

M20

23 SA

E 2

"

92,1

125152,4

SM16

23

SA

E 5

"

510

159

190

Ø 360

Ø 405

22h9

R5

R6

R7

R2

R3

R4

22°3

0'

45°

K2

85

8 x 45 °

(= 360

°)

180

155

80M

B1

16+

5

180

130

47

45°

Ø 80m6

42

125

3 M20

280392

MP

104

122,

5

M2

T

B

Ø 230+5

Ø 315h8

303

50

B1

14

U13

30°

10°

42R

M20

90

R10

Ø 225

189

W80

x3x2

5x9g

DIN

548

030

279

50

139,

5

48

MA

R (

L)

441

736 T

2

L

K1

281

110

110

T1

159

190

24 161190190

M1

X

MB

2

Y

161

MS

Unit dimensions: A4VSO500DS1/2XW–..H13T031Z

Connections:B = Pressure port (high press. series) SAE 2"B1 = Additional port M48x2S = Suction port (pmax = 30 bar) SAE 5"K1, K2 = Housing flushing port M48x2MB = Test port for operating pressure M18x1,5MS = Test port for suction pressure M18x1,5MS2 = Pilot oil return M27x2M1, M2 = Test port for operating pressure 1/4"BSPP = Positioning pressure port M27x2PSt = Positioning pressure port 3/4"BSPR(L) = Oil filling/air bleed port M48x2T = Oil drain M48x2T1, T2 = Leakage/air bleed port 1/4"BSPU = Flushing port (bearings) M18x1,5RKv = External pilot oil return M27x2MA2, MB2, MP = Test port for positioning press. M14x1,5R2 to R7 = Air bleed adjustment M14x1,5

Detail Y Detail Xde

ep deep

Hig

h pr

essu

re s

erie

s

Nam

epla

te

for

liftin

g ey

e M

16-D

IN58

0

Sta

ndar

d pr

essu

rese

ries

Flushing plate

Obs

erve

flus

hing

reg

ulat

ions

to R

E 2

9 58

6

Rem

ove

flush

ing

plat

eaf

ter

flush

ing

Pipe threads “BSP” to ISO 228/1

RE 92 055/04.96

RE 92 055/12.95

19/26

RKvMP

T B A P

SU

B K2 T R(L)

MA1

M1

A

T

M2

T1

A

P TX

MA2

U MB1 R4 R2R3 R5 R7R6K3

A

E

T2MB2B A

PPSt

Unit dimensions: A4VSG500DS1/2XW–..H10T031Z

Detail X

Connections:B = Pressure port (high pressure series) SAE 2"A = Pressure port (high pressure series) SAE 2"K2, K3 = Housing flushing port M48x2MA1, MB1 = Test port for operating pressure M18x1,5M1, M2 = Test port for operating pressure 1/4"BSPP = Positioning pressure port M27x2PSt = Positioning pressure port 3/4"BSPR(L) = Oil filling/air bleed port M48x2T = Oil drain M48x2T1, T2 = Leakage/air bleed port 1/4"BSPU = Flushing port (bearings) M18x1,5RKv = External pilot oil return M27x2E = Pilot oil return (feed) M27x2MA2, MB2, MP = Test port for positioning press. M14x1,5R2 to R7 = Air bleed adjustment M14x1,5

for

liftin

g ey

e M

16-D

IN58

0

Nam

epla

t

deep

deep

Hig

h pr

essu

rese

ries

Hig

h pr

essu

rese

ries

SA

E 2

"

Pipe threads “BSP” to ISO 228/1

Obs

erve

flus

hing

regu

latio

ns to

RE

29

586

Rem

ove

flush

ing

plat

eaf

ter

flush

ing

Flushing plate

RE 92 055/04.96

10°

M20

22°3

85

K 161

281

355

MP

B A

45°

16+

5

8013

0

435

125

M20

392

Ø80m6

96,8

50

31550

279

X

T1

50

R10

189Ø315h8

22h9

60

M2M

1

R5

159

190

44,5

SA

E 2

"

M20

24

90

MA

1

MB

1

Ø360

AB97

154

W80

x3x2

5x9g

DIN

548

0

42

R6

R7

24

159

190

190

Ø405

110

110

510

48

190

R4

R3

R2

45°

8x45° (=

360°

)

R(L

)

T

3

4718

015

5

42

280

M20

24

MB

2

3014

0

R

R

Ø225Ø230+5

U

4814

6

1413

30°

MA

2

L

571,

5

597

104

122,

5

RE 92 055/12.95

20/26

PRKv

MA2

T AB P

SU

S K1 K2 T R(L)

B1

MB

M1

B

BT

PSt

M2

T1

A

P TX

MP

U MS R4 R2R3 R5 R7R6

MB2AB

T2

MS2

125152,4

92,1

SS

AE

5"

M16

;

44,4

M20

; 96,8 SA

E 2

"

9450

B

25h9

K1 203,5

T1

R7

R6

R5

K2

R4

R3

R2

582

110

110

95 Ø 450

Ø 490

182

232

182 23

2

8 x 45° (= 36

0°)

22°3

0'

45°17822

232232

200

M2

MS

768

X47

316

189T

M1

MB

116

+5

180

130

47

45°

Ø 90m6

50

125

4,5 M24

317427

MP

R (

L)

114

132,

5

Ø 263+5

Ø 400h8

185 32750

MB

2

MA

B1

1514

658

14

Y

T2

U13 30°

10°

50

L

R

M24

105

R10

Ø 225

234

W90

x3x2

8x9g

DIN

548

0

155

32

301

50

Unit dimensions: A4VSO750DS1/2XW–..H13T031Z

Connections:B = Pressure port (high press. series) SAE 2"B1 = Additional port M48x2S = Suction port (pmax = 30 bar) SAE 5"K1, K2 = Housing flushing port M48x2MB = Test port for operating pressure M18x1,5MS = Test port for suction pressure M18x1,5MS2 = Pilot oil return M27x2M1, M2 = Test port for operating pressure 1/4"BSPP = Positioning pressure port M27x2PSt = Positioning pressure port 3/4"BSPR(L) = Oil filling/air bleed port M48x2T = Oil drain M48x2T1, T2 = Leakage/air bleed port 1/4"BSPU = Flushing port (bearings) M18x1,5RKv = External pilot oil return M27x2MA2, MB2, MP = Test port for positioning press. M14x1,5R2 to R7 = Air bleed adjustment M14x1,5

Sta

ndar

d pr

essu

rese

ries

24 d

eep

23 d

eep

for

liftin

g ey

e M

16-D

IN58

0

Nam

epla

te

Detail X Detail Y

Hig

h pr

essu

rese

ries

Pipe threads “BSP” to ISO 228/1

Obs

erve

flus

hing

regu

latio

ns to

RE

29

586

Rem

ove

flush

ing

plat

eaf

ter

flush

ing

Flushing plate

RE 92 055/04.96

RE 92 055/12.95

21/26

RKvMP

T B A P

SU

B K2 T R(L)

MA1

M1

A

T

M2

T1

A

P TX

MA2

U MB1 R4 R2R3 R5 R7R6K3

A

T2MB2B A

PPSt

304

16189

MA

116

+5

180

130

47

45°

Ø 90m6

50

125

4,5 M24

317427

MP

R (

L)

114

132,

5

MB

2

MB

1

A

355180

T

B

25h9

M1

319

R7

R6

R5

K

R4

R3

R2

582

110

110

95Ø 45

0

Ø 490 182

232

182 23

2

8 x 45° (=36

0°)

22°3

0'

45°17822

232232

M2

96,8

50 96,8

44,515460

44,5

M20

SA

E 2

"

SA

E 2

"

Ø 263+5

Ø 400h8

37550

RK

v

1514

658

14

X

T1

U13 30°

10°

50

L

R

M24

105

R10

Ø 225

234

W90

x3x2

8x9g

DIN

548

0

32

301

50

467

50

155

119

MA

2

629

622

Unit dimensions: A4VSG750DS1/2XW–..H10T031Z

24 d

eep

Detail X

Hig

h pr

essu

rese

ries

for

liftin

g ey

e M

16-D

IN58

0

Connections:B = Pressure port (high press. series) SAE 2"A = Pressure port (high press. series) SAE 2"K2, K3 = Housing flushing port M48x2MA1, MB1 = Test port for operating pressure M18x1,5M1, M2 = Test port for operating pressure 1/4"BSPP = Positioning pressure port M27x2PSt = Positioning pressure port 3/4"BSPR(L) = Oil filling/air bleed port M48x2T = Oil drain M48x2T1, T2 = Leakage/air bleed port 1/4"BSPU = Flushing port (bearings) M18x1,5RKv = External pilot oil return M27x2MA2, MB2, MP = Test port for positioning press. M14x1,5R2 to R7 = Air bleed adjustment M14x1,5

Flushing plate

Obs

erve

flus

hing

regu

latio

ns to

RE

29

586

Rem

ove

flush

ing

plat

e af

ter

flush

ing

Nam

epla

te

Pipe threads “BSP” to ISO 228/1

RE 92 055/04.96

Hig

h pr

essu

rese

ries

RE 92 055/12.95

22/26

Unit dimensions: A4VSG1000... on request!

RE 92 055/04.96RE 92 055/10.97

RE 92 055/12.95

23/26

1st track

1st track

2nd track

2nd track

G

FE D

J

I

C

BAH

T

US = 5 V ± 5 %T

track 2

track 2

Technical data: Incremental encoder GEL 293 (Item 3); Ordering code T03 or T04

Resolution: – Ordering code T03 1000 increments/revolutions

– Ordering code T04 2500 increments/revolutions

Insulation IP 65

Power consumption: RL = ∞; UB = 5 V ≤ 1,0 W

Operating temperature range to DIN 32 876 – 20 to + 80 °C

Signal evaluation by means of FUW1 (see page 25)

Optional extras: – integral analogue output (T05); ... ± 20 mA at n = 2600 r.p.m. (standard)

– separate centrifugal switch (T99 necessary)

The incremental encoder may be of any size. When using an optional extra or when evaluating by means of the FUW1 the nominalspeed must be given.

Signal pattern TFeed voltage US = 5 V ± 5 %; Signal voltage USi = 5 V

Cabling (10-pin plug) Maximum cable lengthsbetween encoder and interface electronics.Earth cable shield on one side to receiver. The given data arestandard values and depend on the cable type LiYCY 6 (10) x 0,25 mm2.

US = 5 V (T)

f kHz 5 10 20 50 100 200

Lmax (Ia ≤ 100 mA)m > 200 > 200 > 200 > 200 145 72

Turn clockwise when facing the axis

Right-handed rotation

Referenceearth

3

70 57,5 57,5

51,5

15

Ø 16

If required both the speed counter and the DC tacho generator TDP 0,7 / 8-3 (30 V / 1000 r.p.m.) may be fitted with a centrifugalswitch. In this case please consult our department VT6 in Lohr (fax no. 18 - 12 93).

track 2

track 2

RE 92 055/12.95

24/26

Technical data: Inductive positional transducer IW9-03-DT (Item 1.3)

Anti-cavitation valve (RE 20 375)

Size Type

40 S 10 A 0.0

71 S 15 A 0.0

125 S 20 A 0.0

180 S 20 A 0.0

250 S 25 A 0.0

355 S 25 A 0.0

500 S 30 A 0.0

750 S 30 A 0.0

Note: For A4VSO units these anti-cavitation valves are piped to port B. This is not necessary with the A4VSG for which integralanti-cavitation valves are available.

Data – Swivel angle transducer

Electrical measuring system half bridge differential

Control stroke ± 4 mm

Tolerance on linearity ≤ 1,5 %

Frequency f 5 kHz

Coil resistance – between ports 1 and 2 32 Ω

(at 20 °C) – between port 2 and 46 Ω

– between port 1 and 32 Ω

Electrical connections Plug connections to DIN 43 650 - BFZ-Pg9

Insulation of plug connections to DIN 40 050 IP 65

Technical data: Anti-cavitation valve (Item 5), to be ordered separately

Technical data: Electrically operated check valve RVE A4VS (Item 4); Ordering code 1

Electrical data (see directional poppet valve M–3SEW6, RE 22 057)

DC voltage V 24

Power required W 27

Duty cycle continuous

Insulation to DIN 40 050 IP 65

Hydraulic data (see logic elements Type LC.., RE 81 010)

Size Logic element (integral) in housing max. flow m Qmax

in L/min at pressure drop of 5 bar

40 LC25B40E-6X/ AG 55 27 400

71 LC25B40E-6X/ AG 55 26 400

125 LC32B40E-6X/ AG 55 24 600

180 LC32B40E-6X/ AG 55 24 600

250 LC32B40E-6X/ AG 55 25 600

355 LC32B40E-6X/ AG 55 25 600

500 LC40B40E-6X/ AG 55 29 1000

750 LC50B40E-6X/ AG 55 79 1600

1000 LC50B40E-6X/ AG 55 79 1600

RE 92 055/05.94

RE 92 055/12.95

25/26

Further details in clear text

0040 = for axial piston unit A4VS.DS1, size 400071 = for axial piston unit A4VS.DS1, size 710125 = for axial piston unit A4VS.DS1, size 1250180 = for axial piston unit A4VS.DS1, size 1800250 = for axial piston unit A4VS.DS1, size 2500355 = for axial piston unit A4VS.DS1, size 3550500 = for axial piston unit A4VS.DS1, size 5000750 = for axial piston unit A4VS.DS1, size 7501000 = for axial piston unit A4VS.DS1, size 1000

The control and monitoring electronics VT 12000 S 2X (RE 29 775) are used to control the speed of secondary units.

Technical data: Control and monitoring electronics VT 12000 S 2X, to be ordered separately

Characteristics:– Time ramp

– PID speed controller

– PD swivel angle controller

– Output stage for servo valve

– Voltage stabiliser

– Monitoring the secondary unit by means of signal outputssuch as:

• Swivel angles ≤ 5 %• Speed ≤ 2 %• Swivel angle difference ≥ 5 %• Speed difference ≥ 5 %• Speed ≥ 110 % (max.)• Rotary acceleration “too high”• Signal outputs “ready for operation”• Electrical monitoring of positional transducer• Voltage symmetry ± 15 V

32-pin edge connector, DIN 41 612, Type D = S

Series 20 to 29 = 2X(20 to 29, externally interchangeable)

VT 12000 S 2X *

Technical data: Frequency/voltage converter and monitoring electronics FUW 1 VTS 0102, RE 29 761

These additional electronics are used in conjunction with speedcontroller VT 12000 and a digital speed measuring device(incremental encoder) for the speed control of secondary unitswhere very accurate speed control is required.

The card comprises:

• A frequency/voltage converter;

Input signals:

– two input trains with 90° offset pulses

– voltage level 5 V to 15 V

– sensing ratio 1:1

– maximum frequency approx. 150 kHz

Output signal:

– analogue voltage ± 10 V, proportional to frequency

– TTL signal for directional indication

Pre-selectable evaluation ratio with a multiplication factor of1, 2 or 4

VTS 0102 S 1X FUW 1 – – – *64-pin plug to DIN 41 612Type C (for building into Euro-cardmagazine)

Series 10 to 19 = 1X(10 to 19: externally interchangeable)Evaluation factor 1, 2 or 4

Further details in clear text

0 = without cable break monitor1 = with cable break monitor

flimit in kHz

fnom in kHz

• Cable break monitor for incremental encoder

• Internal monitoring signals linked via opto-couplers to 3 external signals

• Interlock and inverted interlock output signals via both TTLand opto-decoupled outputs

RE 92 055/05.94

RE 92 055/12.95

26/26The specified data are for product description purposes only and must not be interpretedas warranted characteristics in a legal sense. All rights reserved – Subject to revision

Mannesmann Rexroth LimitedCromwell Road, St. Neots,Huntingdon, Cambs. PE19 2ESTel: (01480) 476041Fax: (01480) 219052

Mannesmann Rexroth GmbHD-97813 Lohr am MainJahnstraße 3-5 • D-97816 Lohr am MainTelefon 0 93 52 / 18-0 • Telefax 0 93 52 / 18-10 40Telex 6 89 418 - 0

Further details in clear text

Technical data: Torque controller card MD 1, RE 29 797

The MD 1 torque controller card is used in conjunction with theVT 12000 amplifier for secondary control drives (see RE 29 775).It makes possible the mainentance of a pre-set torque in open orclosed loop operation as well as calculation of the torque for thesecondary unit and its output as an analogue voltage.

Characteristics:

– Analogue pre-setting of the command value by way ofdifferential inputs for voltages of 0 to ± 10 V or currents of 0 to± 20 mA or 4 to 20 mA.

– Analogue signal output for calculated torque

– PID torque regulator, optionally as disturbance variableregulator

– Analogue pressure compensation for correcting performancecurves taking into account actual pressure value

– Loss compensation through internal pressure compensationor by means of an externally pre-set correction value

– Internal speed limiting when used with VT 12000

– May be connected to a PLC via opto-decoupled and short-circuit protected inputs and outputs

– DIL switch for implementing various types of circuit

Torque controller card MD 1

Series 10 to 19 = 1X(10 to 19: externally interchangeable)

*

Further details in clear textPower limiting card LB 1

Series 10 to 19 = 1X(10 to 19: externally interchangeable)

*

Technical data: Power limiting card LB 1, RE 29 796

The LB 1 power limiting card may be used to limit power, speedor, dependent on pressure, the swivel angle of a variabledisplacement pump in closed loop secondary, pressure orprimary control circuits.A primary power unit may be controlled and/or the actual powerdisplayed dependent on various system parameters by meansof a 10 V/20 mA second function group (function block).The card may also be universally used as a multiplier or divider.

Characteristics:

– 4 differential inputs optionally for: • ± 0 to 10 V• ± 0 to 20 mA• 4 to 20 mA

– 2 opto-decoupled switching inputs, logic switches whichmay be inverted

– Internal reference voltage sources

– Matching circuit (voltage divider)

– Limiting of swivel angle by means of limiting diodes

– Matching of power limit by means of various input signals

– Power may be limited in all 4 quadrants of operation

– Message “Power limiting active” output

VT 0229 –1X

VT 0215 –1X


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