Date post: | 10-Jun-2015 |
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Control Room of the Future
2Confidential Property of Schneider Electric
The Foxboro EvoTM
Process Automation System
Addressing the needs across your operation today and tomorrow.
3Confidential Property of Schneider Electric
Industry trends that impact you:
Plants are larger, more complex
• Increased monitoring load
• Lack of understanding
Increased levels of automation
• Operators become disengaged
• Role is reduced to dealing with upsets
Centralized Operations
• Loss of direct awareness
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What are some of your top priorities?
Avoid frequent plant upsets that affect production & safety
Reduce brain drain & chance of operator error
Keep production on target
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How can we help address these issues?
- Heighten operator alertness
- Improve operator response to unusual process behavior
- Provide a consistent operator experience
- Assist with knowledge capture and training
- Provide better context to operator
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I need to detect abnormal situations before alarms occur
5x increase
I need to improve success rate in handling abnormal situations
70% success rate
96%success rate
37% over base case
High Performance HMI:
10% detection rate
I need to reduce the time needed to complete abnormal
situation tasks
18.1 minutes
10.6 minutes
41% reduction
*Source: High Performance Handbook
What is the business impact?
Traditional HMI:
Unexpected events cost 3-8% capacity = $10bn a year
Challenge:
48%detection rate
77
Let’s talk about how…What’s new in Foxboro Evo
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Foxboro Evo Control HMIPutting the ‘human’ back in HMI
> Standard Situational Awareness Library - Support advanced object functionality without
adding graphical support blocks to a CP
- Leverages Human Factors expertise and critical design value to our standard toolset
- Removes the additional design effort from the project implementation cycle - minimizing risk and cost, while maximizing value
Kick the tires! See Live Demo in Trailer
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Foxboro Evo Control HMIStandard Situational Awareness Library provides:
Color reserved for alarms
Process lines muted
Devices & status indicators in grey
& white
Non-control essential items
removed from HMI
Analogue indicators
Triple coding of alarms
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Foxboro Evo Control HMISmarter symbols = easier management
> Symbol management has never been more powerful
- Same Symbol can be used for Horizontal and Vertical
orientation
- Flow, Temperature, Pressure, Level, etc
- Easier, faster object and pattern recognition
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Foxboro Evo Control HMIDesign easily to your preference
> Galaxy Style conventions- Graphic Properties can be tied to “Element Styles”- Each Styles can affect:
- Text- Fill- Line- Outline
- Example: Each Alarm Priority has an associated style. Changing the Alarm Style will affect all graphics tied to the alarm style.
Kick the tires! See Live Demo in Trailer
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Shifting the focus of what an HMI can offer:
Business Context
Technology& Specs
Vector-based graphics
256k color palette
How many “near miss” operational incidents do you
have?
Do you see a high degree of operational variability
between shifts?
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Our Complete Solution
Situational Awareness Delivery Model
Continual review cycles on siteRefined on simulator ì
Full prototypes and walkthroughs ìDedicated abnormal situation HMI ì
Operator-orientated HMI ìOptimisation process with stakeholders ì
Full control room review ìStyle Guide ì
Standard Situational Awareness
Tim
e &
C
ompl
exity
Product Solution Engineering Solution
Foxboro Evo Control HMISituational Awareness Engineering Solutions
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Prototypes(Visio)
Plant (P&IDs)Documentation
EngineeringOperations
ConceptualDesigns
Graphic design & implementation Before & After
FunctioningDisplays
Iterative review and refinement
Traditional Path
- Minimal User Involvement
Knowledge Capture
- Documentation Review
- Interviews
Collaborative Prototyping
- Engineers
- Operators
Implement & Evaluation- Final refinements
Workshop to
Implementation
Implement & Evaluation- Final refinements- Export review- Simulator-based
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Structured Methodology Delivery Process
Situational Awareness Structured Methodology
Services
Phase I :Products, Services and
Project Scope
Phase II :Design Development and Collaborative
Prototyping
Phase III :Multilevel Design Process Mapping, Project
Implementation and MOC
Service
Elements
Project Type and Product Choice HMI Workshop Multilevel Design Process Mapping
Project and Engineering Services Scope Human Factors Training Iterative Review and Refinement
Stakeholder Identification Initial Knowledge Capture Activities Implementation and Evaluation
Resource Management Style Guide Definition MOC Documentation and Training
Goal Oriented Analysis and Initial Prototyping
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Option 1 - Foxboro Evo Control HMI only
- Fully Modernized HMI Solution
- Significant CP load reduction due
to graphical calculations
occurring in the HMI
- Advanced SAL Objects delivered
right out of the box
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Option 2 - Hybrid Implementation FoxView & Control HMI
- Low Risk, High Value Upgrade
Option
- Lessened Operations impact,
easier training
- Powerful Product Integration
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Option 3 - Delivered FoxView SA Solution
- Low Risk, High Value Upgrade
Option
- Lessened Operations impact, easier
training
- Powerful Product Integration
- FoxView Library available only with
SE Delivery Solution
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Continual review cycles on site
Refined on simulator ìFull prototypes and walkthroughs ì
Dedicated abnormal situation HMI ìOperator-orientated HMI ì
Optimization process with stakeholders ìFull control room review ì
Style Guide ì
More than “just gray graphics”
Optional Elements:
Standard Situational Awareness
Tim
e &
Com
plex
ity
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Phase II: Design, development & collaborative prototyping
Situational Awareness Structured Methodology
Services
Phase I :Products, Services and
Project Scope
Phase II :Design Development and Collaborative Prototyping
Phase III :Multilevel Design Process Mapping, Project
Implementation and MOC
Service
Elements
Project Type and Product Choice HMI Workshop Multilevel Design Process Mapping
Project and Engineering Services Scope Human Factors Training Iterative Review and Refinement
Stakeholder Identification Initial Knowledge Capture Activities Implementation and Evaluation
Resource Management Style Guide Definition MOC Documentation and Training
Goal Oriented Analysis and Initial Prototyping
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Customized HMI Workshops – Why?
Assembling the right team is important.
- Explain and demo the latest HMI theories
- Maximize impact by highlighting our solutions to common implementation problems
- Train operators, engineers and others stakeholders and maximize buy-in to the
process – improving their experience, and impact on the final result
- Lead the development Style Guide that meets each client’s unique needs
- Use our industry & product know-how to create the highest value solution
- Layout the next steps for most efficient project execution
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Customized HMI Workshops – How?
Workshop Activities and Deliverables:- Human Factors Training and Education
- Initial Knowledge Capture Activities
- Operator Interviews - Database Export
- Documentation Review – Historian
- Operator Action Journal – SMC Log
- Style Guide Definition
- Goal Oriented Analysis and Initial Prototyping
- Level I/II Prototype sketches
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Phase III: Multilevel Design Process Mapping, Project Implementation and MOC
Situational Awareness Structured Methodology
Services
Phase I :Products, Services and
Project Scope
Phase II :Design Development and Collaborative
Prototyping
Phase III :Multilevel Design Process
Mapping, Project Implementation and MOC
Service
Elements
Project Type and Product Choice HMI Workshop Multilevel Design Process Mapping
Project and Engineering Services Scope Human Factors Training Iterative Review and Refinement
Stakeholder Identification Initial Knowledge Capture Activities Implementation and Evaluation
Resource Management Style Guide Definition MOC Documentation and Training
Goal Oriented Analysis and Initial Prototyping
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HMI Design Process – Mapping
Area Facility Sections Components
Goals
High LevelProcess
Functions
SpecificProcess
Functions
Equipment
Level 1
Level 2
Level 3
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- Provides organized views of plant operation and
performance at multiple levels – operator can “drill
down” to desired amount of detail
- Customized overview graphics connect the
operator to the overall process goals
- Reveal the relationships between high-level goals
and detailed process operational states
HMI Design Process – Mapping
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Prototypes(Visio)
Plant (P&IDs)Documentation
EngineeringOperations
ConceptualDesigns
Implementation and Review
FunctioningDisplays
Iterative review and refinement
Knowledge Capture
- Documentation Review
- Interviews
Collaborative Prototyping
- Engineers
- Operators
Implement & Evaluation- Final refinements
Workshop to
Implementation
Implement & Evaluation- Final refinements- Export review- Simulator-based
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