Control Systems and Instrumentation Section 5B - Remote Controls Table of Contents Dual Handle Electronic Remote Control............................ 5B-2 Locating and Drilling Mounting Area for DTS Single or Dual Handle ERC.................................................... 5B-2 Installing the Dual Handle Electronic Remote Control ................................................................................ 5B-2 Dual Handle ERC Template....................................... 5B-4 Dual Handle Yacht Control Electronic Remote Control..... 5B-4 Locating and Drilling Mounting Area for Dual Handle Electronic Remote Control...................................... 5B-4 Dual Handle Electronic Remote Control Cut‑Out Dimensions............................................................. 5B-5 Installing the Dual Handle Electronic Remote Control with DTS Trackpad.................................................. 5B-6 DTS SportFish Remote Control Installation and Operation ....................................................................................... 5B-7 SportFish Remote Control Installation........................ 5B-7 SportFish Remote Control Operation....................... 5B-13 SportFish Remote Control Template........................ 5B-14 SportFish DTS Trackpad and Installation Considerations...................................................... 5B-15 SportFish DTS Trackpad Installation........................ 5B-15 Remote Controls 90-8M0084792 JUNE 2014 Page 5B-1 5 B
Transcript
Control Systems and InstrumentationSection 5B - Remote Controls
Table of Contents
Dual Handle Electronic Remote Control............................ 5B-2Locating and Drilling Mounting Area for DTS Single or
Dual Handle ERC....................................................5B-2Installing the Dual Handle Electronic Remote Control
Installing the Dual Handle Electronic Remote Controlwith DTS Trackpad..................................................5B-6
DTS SportFish Remote Control Installation and Operation....................................................................................... 5B-7
SportFish Remote Control Installation........................ 5B-7SportFish Remote Control Operation....................... 5B-13SportFish Remote Control Template........................ 5B-14SportFish DTS Trackpad and Installation
Lubricants, Sealants, AdhesivesTube Ref No. Description Where Used Part No.
7 Loctite 271 Threadlocker M8 x 45 screw threads 92-809819
Dual Handle Electronic Remote ControlLocating and Drilling Mounting Area for DTS Single or Dual Handle ERC
1. Locate the area of the boat where the remote control is to be mounted. Allow sufficient clearance for remote control handlemovement and harnessing behind dash.IMPORTANT: A minimum of 6.35 cm (2.5 in.) of clearance between the remote control levers and the steering wheel isrequired in all positions (forward‑neutral‑reverse, and wide open throttle).
2. Mask the area to be cut with tape to reduce chipping and cracking.3. Place the template over the mounting area; cut and drill as instructed on the template.IMPORTANT: After cutting the mounting area, make sure that the opening is free of sharp edges.
Installing the Dual Handle Electronic Remote Control1. Ensure that the opening is free of sharp edges.2. Route the wiring for the ERC through the opening.3. The ERC and remote control harness connectors are color coded: yellow for port and blue for starboard. Match the colors
on the harness to the colors on the ERC. Connect the helm harness remote control connectors to the ERC.4. Insert the anchor clips of the two remote control harnesses into the ERC bracket holes to prevent disconnection.
IMPORTANT: Allow slack in the trim harness to flex and move during control handle movement.5. Secure the harnesses with a cable tie.
a - Anchor clips of ERC harnessb - Cable tie
6. When system link gauges are used on the vessel, cut the cable ties securing the system link connectors to the harness.7. Connect the CAN pad harness connector to the standard junction box.8. Place the remote control over the opening.
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9. Secure the remote control with four M6 × 40 screws, washers, and nuts.
ab
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10. Remove the four caps covering the detent and friction screws.11. Set the control handle friction adjustment screw to increase or decrease the overall effort needed to move the control
handle through its range of motion. Proper adjustment will help prevent unwanted handle motion in rough water. Turn thescrew clockwise to increase friction, or counterclockwise to decrease friction.
12. Set the handle detent tension adjustment screw to increase or decrease the overall effort needed to move the controlhandle out of its detent positions. Proper adjustment will help prevent the handles from moving out of their detents untildesired. Turn the screw clockwise for more resistance, or counterclockwise for less resistance.
a - Detent tension adjustmentb - Control handle friction adjustment
13. Install the four caps.14. Install the accent covers onto the ERC. Push the top‑center of the cover down and then push the sides down. The accent
covers will snap into place.
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15. Move each control handle through its range of motion to ensure unobstructed travel and smooth operation.IMPORTANT: The dual handle ERC must be configured with the CDS G3 tool before it can be used.NOTE: The dual handle ERC requires the installation of the helm‑mounted CAN pad for troll control. Refer to the instructionsheet included with the helm‑mounted DTS CAN pad.
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a b
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Dual Handle ERC TemplateNOTE: Due to variances in the printing process image may not be to scale. Verify the accuracy of the template, using theremote control mounting bracket, before cutting the mounting holes.
a - 42.2 mm (1.66 in.)b - 63.5 mm (2.50 in.)c - 66.4 mm (2.614 in.)d - 37.1 mm (1.46 in.)e - 114.3 mm (4.50 in.)f - Front of boatg - 6.35 mm (0.250 in.) (4)
Dual Handle Yacht Control Electronic Remote ControlLocating and Drilling Mounting Area for Dual Handle Electronic Remote Control
The electronic remote control provides engine throttle and shift input to the control system, and houses the DTS trackpad.NOTE: Refer to the supplied kit instructions for templates and other mounting instructions.1. Locate the area of the boat where the remote control is to be mounted. Allow sufficient clearance for handle movement and
clearance for the wiring.IMPORTANT: A minimum of 6.35 cm (2.5 in.) of clearance between the remote control levers and the steering wheel isrequired in all positions (forward‑neutral‑reverse, and wide open throttle).
2. Select the correct template for mounting application.3. Place the template over the mounting area. Cut and drill as instructed on the template.
b
c
d
e
a a
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IMPORTANT: After cutting the mounting area, remove any sharp edges.
a - Template
Dual Handle Electronic Remote Control Cut‑Out DimensionsNOTE: In the next graphic the large arrow is pointing toward the bow of the vessel.
19.00 mm(0.750 in.)
55.88 mm(2.20 in.)
53.18 mm(2.094 in.)
9.50 mm(0.375 in.)
69.85 mm(2.750 in.)
89.00 mm(3.50 in.)
98.42 mm(3.875 in.)
19.00 mm(0.750 in.)
6.35 mm(0.250 in.)
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(x4)
Cut-out dimension reference (not a template)
NOTE: Due to variances in the printing process, this image may not be to scale and is for reference only. Use the templateprovided with the ERC for cutting or drilling the mounting holes.
a
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Installing the Dual Handle Electronic Remote Control with DTS Trackpad1. Ensure that the opening is free of sharp edges.2. Route the wiring for the ERC through the opening.
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3. Match the colors on the harness to the colors on the ERC to ensure proper orientation. Connect the lever connectors onthe harness to the levers on the ERC's.
a - For starboard engine harnessb - For port engine harnessc - DTS trackpad connectiond - Bracket with holes for bayonet ends
4. Insert the bayonet ends of the two lever harnesses into the bracket holes to prevent disconnection.5. Connect the digital throttle and shift (DTS) trackpad connector to the standard 6‑way junction box.6. Place the remote control over the opening.
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7. Securely fasten the remote control with four M6 × 40 screws, washers, and self‑locking nuts.8. Set the control handle friction adjustment screw to increase or decrease the overall effort needed to move the control
handle through its range of motion. Proper adjustment will help prevent unwanted handle motion in rough water. Turn thescrew clockwise to increase resistance, or counterclockwise to decrease resistance.
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9. Set the handle detent tension adjustment screw to increase or decrease the overall effort needed to move the controlhandle out of its detent positions. Proper adjustment will help prevent the handles from moving out of their detents untildesired. Turn the screw clockwise to increase resistance, or counterclockwise to decrease resistance.
a - Detent tension adjustment (marked "De")b - Control handle friction adjustment (marked
"Fr")
10. Install the side covers with attaching screws. Ensure that the ears on side covers are hooked under the main shell beforetightening the screws.
Starboard shown, port similara - Side cover (2)b - Attaching screws (M4 x 20) (4)
11. Move each control handle through its range of motion to ensure unobstructed travel and smooth operation.
DTS SportFish Remote Control Installation and OperationSportFish Remote Control Installation
The SportFish remote control is a unique design for use on center console sport fishing vessels. The controls are mounted onthe port and starboard side of the console.1. Select the area of the console where the SportFish remote control will be installed.
Typical consolea - Port‑side console mountb - Starboard‑side console mount
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a b
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b b28084
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2. Verify the control handle rotation area is clear of obstructions.
a - 22.90 cm (9 in.)b - Sportfish ERC handle
IMPORTANT: A minimum of 6.35 cm (2.5 in.) of clearance between the remote control levers and the steering wheel isrequired in all positions (forward‑neutral‑reverse, and wide open throttle).
Range of motion and mounting depth requirementsa - 90.89 mm (3.57 in.)b - 41 mm (1.62 in.)
3. Verify the inside of the center console is clear of wiring and obstruction.4. Place the template over the mounting area. Cut and drill as instructed on the template.
a. If the console is constructed of fiberglass, apply masking tape to the area to prevent chipping and cracking.b. If the console is vinyl covered, remove the vinyl with a razor blade to prevent the vinyl from tearing.c. Drill the three 3.96 mm (0.156 in.) screw holes first.d. Drill the two 44.45 mm (1.75 in.) holes second.e. Remove the 107.95 mm (4.25 in.) diameter material last.
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f. Ensure the opening is free of sharp edges.
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Template representation
Remote Control Installation with Panel Thickness Less Than 1.9 cm (0.75 in.)1. Connect the lever harness to the control module.2. Insert the bayonet end into the bracket hole. This will prevent the connector from pulling out.
a - Lever harnessb - Bracket
3. Insert the control into the opening and secure to the console with three #12 x 1.25 inch stainless steel screws included withthe remote control.
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b
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Remote Control Installation with Panel Thickness Greater Than 1.9 cm (0.75 in.)IMPORTANT: A panel thickness greater than 1.9 cm (0.75 in.) must have the remote control installed from behind the panel.This is a necessary procedure because of limited clearance between the control module and the material removed as shownwith the SportFish remote control template. The remote control mounting plate must be removed to insert the module assemblythrough the panel opening. Do not enlarge the panel cutout to accommodate the remote control installation from the front.1. Remove the four M6 x 14 screws securing the SportFish mounting plate onto the mounting spacer. Remove the mounting
plate.
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2. Connect the lever harness to the control module.3. Insert the bayonet end into the bracket hole. This will prevent the connector from pulling out.
a - Lever harnessb - Bracket
4. Insert the control module through the panel opening from the rear of the panel.5. Install the mounting plate onto the mounting spacer. Ensure the holes for the tension and detent adjustment screws are
properly aligned.
a
b
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6. Secure the mounting plate onto the mounting spacer with four screws. Tighten the screws to the specified torque.
a - Screw (M6 x 14) (4)b - Detent tension adjustment screwc - Control handle tension adjustment screw
Description Nm lb‑in. lb‑ft
Screws (M6 x 14 mm) 5.6 50 –
7. Secure the remote control to the console with three stainless steel screws included with the remote control.
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Adjusting the Control Handle Friction and Detent1. Install the handle onto the remote control. Do not secure the handle.2. Move the handle back and forth. Adjust the detent screw and the friction screw to the desired amount of tension.
a. Control handle tension adjustment – The control handle tension adjustment screw requires periodicmaintenance. This screw can be adjusted to increase or decrease the overall effort to move the control handle. Thiswill help prevent the handle from unwanted motion in rough water. Turn screw towards "+" to increase tension ortowards "–" to decrease tension.
b. Detent tension adjustment screw – The detent tension adjustment screw requires periodic maintenance. Thisscrew can be adjusted to increase or decrease the effort to move the control handle into or out of detent position.Turn screw towards "+" to increase tension or towards "–" to decrease tension.
a - Detent tension adjustment screwb - Control handle tension adjustment screw
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b c
a b
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Control Handle Final Installation1. Remove the handle and install the bezel. Secure the bezel with three screws. Tighten the screws to the specified torque.
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Description Nm lb‑in. lb‑ft
Screws (M5 x 10 mm) (3) 3.4 30 –
2. Install the handle and secure with a washer and M8 x 45 screw. Tighten the screw to the specified torque.
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Description Nm lb‑in. lb‑ft
Screw (M8 x 45 mm) 28.2 – 20.8
IMPORTANT: If the screw securing the handle must be removed, apply Loctite 271 Threadlocker to the M8 x 45 mm screwthreads before tightening the screw to the specified torque.
Tube Ref No. Description Where Used Part No.
7 Loctite 271 Threadlocker M8 x 45 screw threads 92-809819
3. Install the emblem cover onto the handle.
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SportFish Remote Control Operation1. Operation of shift and throttle is controlled by the movement of the control handle. Push the control handle forward from
neutral to the first detent for forward gear. Continue pushing forward to increase speed. Pull the control handle back fromneutral to the first detent for reverse gear. Continue pulling back to increase speed.
a - Neutral
2. The SportFish remote control requires the installation of the helm‑mounted CAN pad for throttle only, synchronization,station transfer, troll control, single lever mode, and docking mode operations when applicable. Refer to the operationsmanual included with the helm‑mounted CAN pad.
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SportFish Remote Control TemplateIMPORTANT: Due to printing variables, the image size may have changed from the actual size. Check the graphic for accuracyprior to using the template.
Mounting dimension reference (not a template)a - 3.96 mm (0.156 in.)b - 53.69 mm (2.114 in.)c - 31 mm (1.22 in.)d - 62 mm (2.441 in.)e - 47.62 mm (1.875 in.)f - 107.95 mm (4.25 in.)g - 44.45 mm (1.75 in.)
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SportFish DTS Trackpad and Installation ConsiderationsThe trackpad for the SportFish ERC handles is a separate DTS trackpad and bezel that is helm mounted.
SYNC
1 LEVER
NEUTRAL
TROLL
THROTTLE ONLY
DOCK
TRANSFER
+-
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Typical DTS trackpad
The trackpad controls the following SC 2.5 DTS features:
1 Lever Allows both engines to be controlled with one lever.
Sync Defaults on, turns sync off
There are two different ways to mount the digital throttle and shift (DTS) trackpad assembly to the helm:• with the nut supplied with the kit• with four screws (not supplied with the kit)NOTE: For helms with a thickness less than 5 mm (0.197 in.) you must mount the trackpad with four screws.Ensure that there is adequate mounting area for the DTS trackpad.
Mounting dimension reference (not a template)a - Center holeb - Bezel cover locating hole
SportFish DTS Trackpad InstallationSportFish DTS functions are controlled through the SportFish DTS trackpad. The trackpad is comprised of multiple buttons thatcontrol features such as: Skyhook, Auto Heading, Waypoint, Troll, Transfer, Dock, Throttle only, 1 Lever, and Sync.Install the SportFish DTS trackpad appropriately for your application.
60 mm(2.36 in.)
60 mm(2.36 in.)
30 mm(1.18 in.)
30 mm(1.18 in.)
20 mm(0.78 in.)
31 mm(1.22 in.)
70 mm(2.76 in.)
46 mm(1.81 in.)
41 mm(1.61 in.)
4 x 5.2 mm(0.2 in.)
71 mm(2.8 in.)
3.5 mm(0.14 in.)
a
b
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Installation with Supplied NutNOTE: You can secure the SportFish DTS trackpad assembly to the helm in two ways: with the nut supplied with the kit or withfour screws (not supplied). For helms with a thickness less than 5 mm (0.197 in.), secure the trackpad with four screws. Reviewthe installation instructions to determine which mounting is best suited for your application.1. Use the dimensions provided to identify a suitable location for the SportFish DTS trackpad. Ensure the area behind the
selected location is clear of obstructions and wires.2. Using the dimension provided, mark and drill the 54 mm (2.125 in.) center mounting hole.3. Install the gasket onto the trackpad assembly.4. Insert the assembly into the helm cutout.5. Ensure the trackpad is correctly oriented. Thread the supplied nut onto the assembly and tighten the nut securely.6. Install the bezel cover onto the trackpad. The bezel cover will snap into place.7. Connect the SportFish DTS trackpad connector to the standard junction box.
Mounting dimension reference (not a template)a - 54 mm (2.125 in.) center hole when using supplied
nutb - 63.5 mm (2.5 in.) center hole when using screws (4)c - 5.2 mm (0.2 in.) mounting hole (4)d - Bezel cover locating hole
Installation with Four Mounting Screws1. Use the provided dimensions to identify a suitable location for the SportFish DTS trackpad assembly. Ensure that the area
behind the selected location is clear of obstructions and wires.2. Mark the center location of the 63.5 mm (2.5 in.) hole onto the helm with a marker or awl. Mark the center location of the
four mounting screws onto the helm with a marker or awl.NOTE: The four mounting screws are not included with this kit. Use an appropriate size drill bit for the mounting hardwareused.
3. Drill the 63.5 mm (2.5 in.) hole with a hole saw.IMPORTANT: Do not drill mounting holes for use with screws larger in diameter than 5 mm (0.197 in.).
4. Drill the four mounting screw holes with an appropriate size drill bit for the mounting hardware used.5. Install the gasket onto the trackpad assembly.6. Insert the assembly into the helm cutout.
IMPORTANT: Do not use screws larger in diameter than 5 mm (0.197 in.).7. Ensure the trackpad is correctly orientated. Align the screw holes and secure the assembly to the helm with four screws.
Do not overtighten the screws.
60 mm(2.36 in.)
60 mm(2.36 in.)
30 mm(1.18 in.)
30 mm(1.18 in.)
20 mm(0.78 in.)
31 mm(1.22 in.)
70 mm(2.76 in.)
46 mm(1.81 in.)
41 mm(1.61 in.)
4 x 5.2 mm(0.2 in.)
71 mm(2.8 in.)
3.5 mm(0.14 in.) c
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8. Install the bezel cover onto the assembly. The bezel cover snaps into position.
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DTS trackpad
9. Connect the SportFish DTS trackpad connector to the standard junction box.
