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Manufacturing

Controlled Assessment Task

(Revised Version)

Unit 2: Manufacturing Production [GMA21]

SEPTEMBER 2009 – FOR SUBMISSION JUNE 2011

General Certificate of Secondary Education2011

INSTRUCTIONS FOR THE CONTROLLED ASSESSMENT TASK

• You have a total of 25 hours to complete the task.

• You must choose one of the tasks provided and are expected to manufacture the product from the drawings supplied within the allocated timeframe.

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Unit 2: Manufacturing Production (30%)

Instructions for teachers and students

This unit is compulsory for all students. Students have 25 hours to complete the task. It carries a weighting of 30%. The task aims to help develop an understanding of the process of designing a product and producing it. Techniques to produce a production plan should be taught along with techniques used to select appropriate materials and components and processes to produce products.

Students are not expected to have occupational competencies at this level or to be working to commercially accepted standards.

The unit introduces candidates to:

• seven aspects of designing and producing a product; • using product specifi cations; • reading and interpreting engineering drawings and diagrams; • selecting suitable materials, parts and components for a product; • creating a production plan, using processes, tools and equipment, including Computer Aided Manufacture (CAM), required to make an engineered product; • manufacturing a product; • checking the quality of their work to ensure it conforms to the standards required; and • applying health and safety procedures.

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Unit 2: Manufacturing Production

Candidates entering this component in the summer 2011 series must choose one of the following tasks and are expected to manufacture the product from the drawings supplied within the allocated timeframe:

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Task 1

Toy Car

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Toy

Car

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Task 2

Rocking Horse

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Rocke

r

Item

Numb

erPa

rt No /

Name

Descr

iption

QTY.

1.Ro

cker

Profile

as to

Draw

ing2.

All dim

ensio

ns in m

m.Ma

terial:

Woo

dCC

EA.

700

R30

R 35

R1228

350

R210

240

R 210

350

210

215

280

77.5

1

15

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Item

No.

Part N

umbe

r / Na

meDe

scripti

onQT

C.6.

Tail

Blank:

160 x

80 x 1

7mm

1.Ma

terial:

Woo

dAll

dimen

sions

in mm.

CCEA

.

R 50

150

75

Ø10

35

35

100

R5

6

Tail

15

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Hand

le

Item

No.

Part N

umbe

r / Na

meDe

scripti

onQT

Y.9.

Hand

le / Do

wel

Blank

150 x

221.

All dim

ensio

ns in m

m.Wo

odCC

EA.

125

3

9

Ø24

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