SMEC Co., Ltd.666, Gasul-ri, Daesan-myeon, Changwon-si Gyeongsangnam-do, Korea 641-921

Tel +82 55 250 4800 Fax +82 55 253 5355

http://www.esmec.com

Ⓔ SMEC 2013.08-NO.2

www.esmec.com

SAMSUNG

CNC TURNING CENTER

Machine ToolsPL1600 Series

▒ NC Unit Specifications / FANUC Series

Item Specification 0i-Mate TD 0i-TD

Controlled axis

Max. feed axes 3 AXIS 4 AXIS

Feed axes X/Z/(Cs) X/Z/(Cs)

Max. simultaneosly controlled axis 3 4

Least command increment 0.001mm / 0.0001" ◯ ◯

Operation functions

Pulse handle feed X1, X10, X100 ◯ ◯

Feedrate per minute G98 ◯ ◯

Feedrate per revolution G99 ◯ ◯

Interpolation functions

Linear interpolation G01 ◯ ◯

Circular interpolation G02, G03 ◯ ◯

Dwell G04 ◯ ◯

Polar cordinate interpolation G12.1, G13.1 ◯ ◯

Cylindrical interpolation G70.1 ◯ ◯

Variable lead thread cutting G34 ◯ ◯

Continuous threading ◯ ◯

Reference position return G28 ◯ ◯

Reference position return check G27 ◯ ◯

Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯ ◯

Feedrate override 0~150% 0~150%

Spindle functionSpindle orientation ◯ ◯

Rigid tapping ◯ ◯

Tool functions

Tool number command T4-Digt / T2-Digt T4-Digt T4-Digt

Tool nose radius compensation G40 ~ G42 ◯ ◯

Tool offset pairs ◯ ◯

Tool geometry/wear offset GEOMETRY & WEAR DATA ◯ ◯

Tool life management ◯ ◯

Tool path graphic display ◯ ◯

Automatic tool offset G36, G37 - ◯

Direct input of tool offset value measured B ◯ ◯

Program input

Absolute/incremental programming ◯ ◯

Multiple repetitive cycle G70 ~ G76 ◯ ◯

Canned cycles G90, G92, G94 ◯ ◯

Inch/metric conversion G20 / G21 ◯ ◯

Program restart ◯ ◯

Retraction for rigid tapping ◯ ◯

Max. programmable dimension ±99999.999mm/±9999.9999" ◯ ◯

M function M3 digit ◯ ◯

Custom macro ◯ ◯

Canned cycle for drilling ◯ ◯

Direct drawing dimension programming ◯ ◯

Programmable data input G10 ◯ ◯

Optional block skip ◯ ◯

Workpiece coordinate system G52 ~ G59 ◯ ◯

Number of registerable programs 400EA 400EA

Setting and display

Alarm & Operator history display ALARM & OPERATION DISPLAY ◯ ◯

Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯ ◯

Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯ ◯

Self-diagnosis function ◯ ◯

Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯ ◯

Display screen 8.4" color 8.4" color

Data input/outputMemory card input/output ◯ ◯

USB memory input/output ◯ ◯

Editing operation Part program storage size 512Kbyte(1280m) ◯ ◯

Manual guide i Manual Guide i × ◯

SAMSUNG MACHINE TOOLS 32

SAMSUNG'S Advanced Engineering and Machine Design

PL 1600 / 1600CPL 1600M / 1600CM

PL 1600/1600C/1600M/1600CM a compact, ultra precision Turning Center, combined with Samsung's advanced technological features.

■Highly Reliable and Rigid Structural Design ·�One�piece�Meehanite�casting�with�heavily�ribbed�torque�tube�design ·Rigid�bed�supports�for�powerful�cutting ·�Excellent�vibration�dampening�and�thermal�displacement�design

Description PL 1600 PL 1600M PL 1600C PL 1600CM

Max.�machining�length��� mm 307 291 270.5 261.6X/Z�axis�travel� mm 165/350X/Z�rapid�traverse�rate�� m/min 24/30Chuck�size� inch 6 8Spindle�Speed rpm 60 ~ 6,000 4,500Motor(30min/cont.)��� kW 11/7.5 15/11

· Cast iron structure for superior dampening characteristics and thermal displacement· Rigid 45 degree slant bed design for heavy-duty machining· Torque tube design to minimize bending and twisting· Hybrid slide way for long-term rigidity and heavy-duty machining

Variety of FunctionsPL 1600 SeriesSAMSUNG Machine ToolsCNC TURNING CENTER

SAMSUNG MACHINE TOOLS 54

High Accuracy, High Rigidity Spindle

▒ Spindle Power & Torque Diagram

■ Pin Tube Rib Design for Minimal Axis Heat Transfer �Radiator� fan-like� pin� tube� rib� design� dissipates� heat,�

maintaining�minimal�thermal�expansion.

3�sets�of�precision�angular�contact�ball�bearings

are�located�in�the�front�of�the�spindle,�and�a�double

row�of�cylindrical�roller�bearing�is�located�in�the�rear�to

ensure�high�speed�cutting�capabilities�with�precision.

■ SPINDLE & HEADSTOCKPL 1600/1600C PL 1600M/1600CM

20

10

5

4

3

2

PO

WE

R [

kW

]

1 30 50 100 300 500 1000 5000 10000

SPINDLE SPEED[rpm]

34056000

11kW1135

7.5kW

(5.8kW)

(4kW)

1513

Torq

ue=9

2.6

N.m(1

5min

, S3

25%

)

Torq

ue=6

3.1

N.m(6

0min

, S3

40%

)

Torq

ue=4

7.3

N.m(C

ont.)

10

20

30

543

2

PO

WE

R [

kW

]

1 30 50 100 300 500 1000 5000 10000

SPINDLE SPEED[rpm]

15kW

(7.9kW)

(6.6kW)

866 2021 450011kW

1155

Torq

ue=16

5.5

N.m(1

5min,

S3

25%

)

Torq

ue=12

1.3

N.m(6

0min,

S3

40%

)

Torq

ue=91

.0 N

.m(C

ont.)

PL 1600/1600M PL 1600C/1600CM

▒ Machine Structure

Indexing�time����

0.2 sec.Number�of�tool�positions

12 stationsBMT Milling Turret (M Type)PL�1600M/1600CM�are�equipped�with�standard�12-station�

BMT� turret� capable� of� accepting� rotary� tools� at� any�

station,�providing�flexible�machining�thru�various�machining�

operations�in�just�one�set-up.�Each�BMT�holder�is�securely�

tightened�by�4�screws,�allowing�the�turret�to�perform�heavy-

duty�cutting,�milling�and�drilling�operations.�Turret� indexing�

is� non-stop,� bi-directional�with� a� fast� 0.2� second� next�

station�index�time.

PL 1600M/1600CM (High Speed Servo Turret)

Milling Motor Torque Diagram

PL 1600C (High Speed Servo Turret)

PL 1600 (High Speed Servo Turret)

3.7kw

2.2kw CONTINUOUS

(30 min.)

1000 2000 3000 4000 5000

1500

Torq

ue [N

.m]

Spindle speed [rpm]

15

20

10

25

14.3 N.m

23.5 N.m

High Speed, Heavy Duty Hyd. Index Turret

�Driven�by�a�high�torque�hydraulic�index�motor,�the

10� or� 12-station� heavy-duty� turret� can� accept� tools� on�

both� left� and� right� side� of� each� station.� Turret� indexing�

(repeatability�±�0.005)is� non-stop,� bi-directional�with� a� fast�

0.2�second�next�station�index�time.�A�large�diameter�(Ø130)

Curvic� coupling�with� 3,300kgf� clamping� force� enables�

precision�as�well�as�heavy-duty�cutting.

Indexing�time����

0.2 sec.Number�of�tool�positions

12 stations

Indexing�time����

0.2 sec.Number�of�tool�positions

10 stations

The Spindle and Headstock are machined and ground in a temperature controlled environment and assembled in a clean room.

Ø53 mm Ø61 mm Ø53 mm Ø61 mm

SAMSUNG MACHINE TOOLS 76

Variety of FunctionsPL 1600 SeriesSAMSUNG Machine ToolsCNC TURNING CENTER

▒ Machine Structure

Linear Slide Way Frame (Z-axis)Sustained�by� high-rigidity� Linear�Guide� to� realize� high-

speed�and�precision�machining.

Rigid 45 degree Slant Bed 45�degree� slant� torque� tube�design�bed� and�wide�

guide� slide� way� ensure� long� term� rigidity� and�

machining�accuracy.

Featuring superior workability and chip-discharging capability, the bed is designed in a single tube structure boasting strong durability even in heavy-duty cutting.

All� axes� ballscrews� are� pre-tensioned,� heat�

treated,� and� fixed� by� double� anchors� on�

both� ends,� providing� ultimate� rigidity� and�

minimal�thermal�growth.

▒ Machine Structure

Easy chip disposal45�degree� slant� bed� to� achieve� easy� chip�disposal�

and�tool�inspection�as�well�as�tool�change

User friendly centralized control panel1.��Solid�BEZEL�for�maintaining�the�original�form�of�control�panel

2.��High-reliability� of� Fuji� products(Cycle� Start,� Feed�Hold,�

Power�On/Off,�key�S/W)

3.��Preventing�to�erase�the�name�of�the�buttons�with�transparent�

cap�(cap�changable)

4.�High-intensity�LED�lamp

5.�Manual�turret�control�and�tool�No�display

6.�Serve�control�panel�for�additional�options

7.�Swivel�control�panel�for�user�friendly

Electric Cabinet Made with Highly Reliable Components-�Magnet�switch,�Circuit�breaker,�Key�S/W(FUJI)

-�Relay(WEIDMULLER사,�OMRON)�

45°

Highly reliable Lubrication unitHighly� reliable� LUBE�unit� discharges� the� right�

amount� of� lubrication� oil� to� each� guide�way�

automatically.

·MAKER�:�Lube ·Capacity�:�1.8ℓ

Hexahedral Slide Way Frame (X-axis)Wide� integral�way� is�machined� from�casting,� induction�

hardened�and�precision�ground�to�ensure�long-term�rigidity,�

machining�accuracy�and�heavy-duty�machining.

Hexahedral Slide Way Frame

Compact design for easy automation

PL 1600 SeriesCross-Section of the Bed

Pre-tensioned and Double Anchored Ballscrews

Compact design for easy automation

1,5641,5642,000

1,71

6

2,000

SAMSUNG MACHINE TOOLS 98

Variety of FunctionsPL 1600 SeriesSAMSUNG Machine ToolsCNC TURNING CENTER

SAMSUNG MACHINE TOOLS 98

▒ High Precision

■Surface Roughness

●Model : PL 1600(Material : SM 45C, O.D Cutting)

10㎛

■Roundness

▒ Processing Speed

Spindle�speed����

868 rpmCutting�speed����

120 m/min (393 fpm)Depth�of�cut����

6 mm <Spindle Load 50%>Feedrate����0.3 mm/rev (0.08 ipr)

Heavy-duty cutting (O.D) <20mm×20mm qualified tool>

■Turning Performance (material:SM45C) PL 1600

6�mm

Cutting condition

ToolDiamond�tool�<nose�radius�0.020�inch>

Material AL150<Aluminum>

Cutting speed 230�m/min

Feedrate 0.05�mm/rev

Depth of cut 0.1�mm

Outer diameter 200�mm

Filter 1-50

2.1㎛�R��y12㎛

10㎛

-10㎛

-12㎛3.98mm

Peak�To�Valley=2.311㎛

▒ Tooling System

0.35㎛(actual�result)

( ) : Standard Set Numbers

PL 1600

PL 1600C

10ST TURRET

12ST TURRET

PL 1600MPL 1600CM

Tool�Presetter Tailstock

Parts�CatcherChip�Conveyor

Auto�Door

▒ Optional Accessories

Automatic�Lubricator

▒ Standard Accessories

Variety of FunctionsPL 1600 SeriesSAMSUNG Machine ToolsCNC TURNING CENTER

SAMSUNG MACHINE TOOLS 1110

▒ Major Specifications

▒ Optional Accessories

•HARD JAWS 1 SET

•CHIP CONVEYOR

•PARTS CATCHER

•AUTO DOOR

•AIR BLOW UNIT

•PROGRAMMABLE TAILSTOCK

•TOOL PRESETTER

▒ Machine Dimensions

▒ Turret Head InterferenceUnit�:�mm

•Front�view •Side�chip�disposal�size •Rear�chip�disposal�size•Side�view

▒ Work RangeUnit�:�mm

DESCRIPTION PL 1600 PL 1600M PL 1600C PL 1600CM

CAPACITY

Swing�over�the�bed mm Ø530 Ø530 Ø530 Ø530

Swing�over�the�cross�slide mm Ø290 Ø290 Ø290 Ø290

Max.�machining�diameter�� mm Ø290 Ø250 Ø290 Ø250

Max.�machining�length��� mm 307 291 270.5 261.6

MAIN SPINDLE

Chuck�size� inch 6 6 8 8

Spindle�Speed rpm 60~6,000 60~6,000 4,500 4,500

Spindle�nose� ASA A2-5 A2-5 A2-6 A2-6

Bore�diameter mm Ø53 Ø53 Ø61 Ø61

Draw�tube�I.D.� mm Ø46 Ø46 Ø52 Ø52

Motor(30min/cont.)��� kW 11/7.5 11/7.5 15/11 15/11

TRAVEL

X/Z�axis�travel� mm 165/350 165/350 165/350 165/350

X/Z�rapid�traverse�rate�� m/min 24/30 24/30 24/30 24/30

X/Z�feed�motor� kW - 3.7/2.2 - 3.7/2.2

TURRET

Number�of�tool�positions st. 12�(UE-S80) 12�(BMT45) 12�(UE-S80) 12�(BMT45)

Indexing�time���� sec 0.2 0.15 0.2 0.15

Shank�size�for�square�tool mm □20×20 □20×20 □25×25 □20×20

Shank�diameter�for�boring�bar mm Ø32 Ø32 Ø40 Ø32

TAILSTOCK

Tailstock�travel mm 350 350 350 350

Tailstock�quill�travel��� mm 80 80 80 80

Tailstock�spindle�taper MT MT4 MT4 MT4 MT4

Tailstock�quill�diameter� mm Ø65 Ø65 Ø65 Ø65

ELECTRIC POWER SUPPLY��� kVA/V 22�/�220 22�/�220 22�/�220 22�/�220

REQUIRED FLOOR SPACE (L×W) mm 1,870×1,593 2,155×1,593 1,870×1,593 2,155×1,593

MACHINE WEIGHT kg 2,850 3,100 2,940 3,190

CONTROLLER Fanuc�0i-Mate�TD,�0i-TD

▒ Standard Accessories

•COOLANT SYSTEM

•BUILT-IN WORK LIGHT

•SPLASH GUARD

•HAND TOOLS

•TOOL HOLDER

•3JAW HYDRAULIC CHUCK

•Figures in inches are converted from metric measurements.

•SOFT JAWS 3 SETS

•LEVELING BLOCK

2,0001,870130

600500

955 1,340 1,079 38 45 1,890 40

1,520 1,184 652,769 129

335

1,614

1,069

516

1,202

540

817

1,614

700

594

53

817

700

540

50

3,4122,295

730

1,7161,112

353

251

88

245

266

20

86

45

58

86

50

165195

360274 (X-Axis Travel)165ST

30 20145

∅290

(Max

.Tur

ning

Dia.)

∅379.4

∅169.8

∅32

∅530

(Max

.Swing

Ove

r Bed

)

∅39

0∅44

7.5

∅169.8

∅358

PL 1600 PL 1600M/CM

274

25

266

360

65

92

925562

165

195(X-Axis Travel)

165ST

35 20145

∅290

(Max

.Tur

ning

Dia.)

∅530

(Max

.Swing

Ove

r Bed

)

∅450

∅40

∅201

∅41

8.5

∅39

0

∅201

∅452.2

90

74

380274

5056

150215

(X-Axis Travel)165ST

65 40

266

20

34

125

∅250

(Max

.Tur

ning

Dia.)

∅530

(Max

.Swing

Ove

r Bed

)

∅49

8.1

∅224.4

∅190.

5

∅51

2.3

∅190.5

∅190.5 ∅430

∅32

∅16

∅16

∅190.5

∅175.1

PL 1600C

350 Z-axis Stroke

165 X

-axi

s S

troke

80[62] 5[7] 70[75]

20[25]

165[1

60]

175[1

80]

50[5

5]

176[181]55[50] 61[66]

ZRN POINT

30[3

5]

125

20

20

340

90[104.5]

3[10]

350 Tailstock Stroke

499[495] 115

80 Quill Stroke

Ø169(6

”)[Ø

210(8

”)]

350 Z-axis Stroke

165 X

-axi

s S

troke

ZRN POINT

105

340

150

75

20

90[104.5]

40

20

3[10] 37.5[26.5] 56.5

190

8565

34

Ø169(6

”)[Ø

210(6

”)]

499[495] 115

350 Tailstock Stroke 80 Quill Stroke

106.5167

52

Unit�:�mm

PL 1600/1600C PL 1600M/1600CM

PL 1600/1600M/1600C/1600CM