Controls—DDC
VAV-PRC008-EN C 3
Options
Controls By Others (All Unit Types)
Unit Heat Control Description Page #
DD00 Trane Actuator for Field-Installed DDC Controls C 8FM00 Factory Installation of Customer Supplied Actuators and DDC Controls C 9FM01 Trane Actuator w/ Factory Installation of Customer-Supplied DDC Controls C 9ENON No Controls or Actuator—Field-Installed DDC or Analog Controls —
Single-Duct Terminal Unit (VCCF, VCWF, and VCEF)
Unit Heat Control Description Page #
DD01 Cooling Only C 10DD02 Cooling With Remote Normally-Closed On/Off Hot Water Valve (Normally-Open Outputs) C 10
Cooling Only DD03 Cooling With Remote Proportional Hot Water Valve with Optional Spare On/Off Output C 10(VCCF) DD04 Cooling With Remote Staged On/Off Electric Heat C 10
DD05 Cooling With Remote Pulse-Width Modulation Electric Heat C 10DD07 Cooling With Remote Normally-Open On/Off Hot Water Valve (Normally-Closed Output) C 10
Hot Water DD02 Cooling With Normally-Closed On/Off Hot Water Valve (Normally-Open Outputs) C 11(VCWF) DD03 Cooling With Proportional Hot Water Valve with Optional Spare On/Off Output C 11
DD07 Cooling With Normally-Open On/Off Hot Water Valve (Normally-Closed Output) C 11Electric DD04 Cooling With Staged On/Off Electric Heat C 12(VCEF) DD05 Cooling WIth Pulse-Width Modulation Electric Heat C 12
Dual-Duct Terminal Unit (VDDF)
Unit Heat Control Description Page #
None DD00 Trane Actuator for Field-Installed DDC Controls C 8(VDDF) DD01 Cooling (No Remote Heat) and Heating Control C 13
DD08 Cooling (No Remote Heat) and Heating—Constant-Volume Control C 14
Fan-Powered Terminal Units with PSC Motor (VPCF, VPWF, VPEF, VSCF, VSWF, and VSEF)Low-Height Fan-Powered Terminal Units with PSC Motor (LPCF, LPWF, LPEF, LSCF, LSWF, and LSEF)
Unit Heat Control Description Page #
DD01 Cooling Only C 15DD02 Cooling With Remote Normally-Closed On/Off Hot Water Valve with Normally-Open Outputs C 16
Cooling Only DD03 Cooling With Remote Proportional Hot Water Valve C 16(VPCF, VSCF, DD04 Cooling With Remote Staged On/Off Electric Heat C 15LPCF, LSCF) DD05 Cooling With Remote Pulse-Width Modulation Electric Heat C 15
DD07 Cooling With Remote Normally-Open On/Off Hot Water Valve with Normally-Closed Outputs C 16Hot Water DD02 Cooling With Normally-Closed On/Off Hot Water Valve with Normally-Open Outputs C 16
(VPWF, VSWF DD03 Cooling With Proportional Hot Water Valve C 16LPWF, LSWF) DD07 Cooling With Normally-Open On/Off Hot Water Valve with Normally-Closed Outputs C 16
Electric DD04 Cooling With Staged On/Off Electric Heat C 15(VPEF, VSEF DD05 Cooling With Pulse-Width Modulation Electric Heat C 15LPEF, LSEF)
Fan-Powered Terminal Units with ECM (VPCF, VPWF, VPEF, VSCF, VSWF, and VSEF)
Unit Heat Control Description Page #
DD01 Cooling Only C 17DD02 Cooling With Remote Normally-Closed On/Off Hot Water Valve with Normally-Open Outputs C 17
Cooling Only DD03 Cooling With Remote Proportional Hot Water Valve C 17(VPCF, VSCF) DD04 Cooling With Remote Staged On/Off Electric Heat C 17
DD05 Cooling With Remote Pulse-Width Modulation Electric Heat C 17DD07 Cooling With Remote Normally-Open On/Off Hot Water Valve with Normally-Closed Outputs C 17
Hot Water DD02 Cooling With Normally-Closed On/Off Hot Water Valve with Normally-Open Outputs C 17(VPWF, VSWF) DD03 Cooling With Proportional Hot Water Valve C 17
DD07 Cooling With Normally-Open On/Off Hot Water Valve with Normally-Closed Outputs C 17Electric DD04 Cooling With Staged On/Off Electric Heat C 17
(VPEF, VSEF) DD05 Cooling With Pulse-Width Modulation Electric Heat C 17
C 4
Controls—DDC
VAV-PRC008-EN
GeneralLogic
Trane DDC–UCM operate in a pressure-dependent (PD)mode of operation.
• Cooling and heating control action ofair valve. In cooling control action, theDDC controller matches cooling airflowto cooling load. In heating controlaction, the DDC controller matches theheating airflow to control heating load.The DDC controller will automaticallychange over to cooling control action ifthe supply air temperature is below theroom temperature and willautomatically change over to heatingcontrol action if the supply airtemperature is 10°F or more above theroom temperature. If the supply airtemperature is between the roomtemperature and the roomtemperature plus 10°F, then the DDCcontroller will provide the activeminimum airflow. The DDC controllerfirst chooses the Tracer Summit-supplied supply air temperature valueto use for auto changeover. If this is notavailable, it uses the temperatureprovided by the optional auxiliarytemperature sensor. If this is also notavailable, it uses the heating/coolingmode assigned by Tracer Summit orthe DDC controller’s service tool(Everyware TM or Rover TM V4).
• Multiple reheat control optionsincluding staged electric, staged hot-water (normally on or normally off),proportional hot-water, and slowpulsed width modulation. Modulating
reheat options utilize a separate reheatproportional-plus-integral control loopfrom that controlling airflow into theroom. Staged reheat options utilize acontrol algorithm based on heatingsetpoint and room temperature.
• 24 VAC binary input that can beconfigured as a generic input or asoccupancy input. When the DDCcontroller is operation with TracerSummit, the status of the input isprovided to Tracer Summit for itsaction. In stand-alone operation andwhen configured for an occupancyinput, the input will control occupancystatus of the DDC controller.
• Auxiliary temperature analog inputthat can be configured for an auxiliarytemperature sensor or a 2-to-10 VDCCO2 sensor. When configured fortemperature, the value of the input isused as status-only by Tracer Summit ifTracer Summit is providing a supply airtemperature to the DDC controller.Otherwise, the input will be used fordetermining control action of the DDCcontroller. When configured for a CO2sensor, the value of the input is used asa status-only input by Tracer Summit.
• Dual-duct support with two DDCcontrollers. One DDC controllercontrols the cooling air valve and theother controller controls the heating airvalve. With constant-volumesequences, the discharge air volume isheld constant by controlling dischargeair volume with the heating UCM.
Control Logic—DDC controllers are today’s industrystandard. DDC controllers providesystem-level data used to optimizesystem performance. Variables such asoccupied/unoccupied status, minimumand maximum airflow setpoints,temperature and temperaturesetpoints, valve position, fan status (onor off, and mode of operation: series orparallel), reheat status (on or off), boxtype and air valve size, temperaturecorrection offsets, flow correctionvalues, ventilation fraction, etc. areavailable on a simple twisted-shieldedwire pair.
Trane DDC controllers provide Trane-designed, solid-state electronicsintended specifically for VAVtemperature control in space comfortapplications. DDC control capabilitiesinclude:
• Proportional plus integral control loopalgorithm for determining requiredairflow needed to control roomtemperature. Airflow is limited byactive minimum and maximumairflow setpoints.
• Pressure-independent (PI) operation,which automatically adjusts valveposition to maintain required airflow.In certain low-flow situations or incases where the flow measurementhas failed, the DDC controller will
Flow Sensor Signal vs. Airflow Delivery
Note: Flow sensor DP (in. wg) is measured at the flow ring to aid in system balancing and commissioning. See "Valve/Controller AirflowGuidelines" in each section for unit performance.
0.01
0.1
1
5
10 100 1,000 10,000Cfm
Flo
w S
enso
r D
P (
In. w
g)
4" 12"10"8"6"5" 14" 16"
Controls—DDC
VAV-PRC008-EN C 5
DDCReheatControl
DDC Remote HeatControl OptionsWhen heat is added to the primary airat the VAV unit before it enters thezone, the air is said to be reheated. Theoperating characteristics of the fourbasic types of VariTrane DDC terminalreheat are discussed.
Single-Duct: On/Off Hot WaterReheat—Three stages of on/off hotwater reheat are available. The watervalves used are 2-position and areeither fully-opened or fully-closed. Theheating minimum airflow setpoint isenabled during reheat.
Stage 1 energizes when the spacetemperature is at or below the heatingsetpoint. When the zone temperaturerises above the active heating setpointby 0.5°F (0.28°C), stage 1 is de-energized. Stage 2 energizes when thespace temperature is 1°F (0.56°C) ormore below the active heatingsetpoint, and is de-energized when thespace temperature is 0.5°F (0.28°C)below the active heating setpoint.Stage 3 energizes when the zonetemperature is 2°F (1.11°C) or morebelow the active heating setpoint, andde-energizes when the spacetemperature is 1.5°F (0.83°C) below theactive heating setpoint. When reheat isde-energized, the cooling minimumairflow setpoint is activated.
Single-Duct: Proportional HotWater Reheat—Proportional hotwater reheat uses 3-wire floating-point-actuator technology. The heatingminimum airflow setpoint is enabledduring reheat.
The water valve opens as spacetemperature drops below the heatingsetpoint. Water valve position isdependent on both the degree thatspace temperature is below the activeheating setpoint and the time that thespace temperature has been below theactive heating setpoint. If not alreadyclosed, the water valve fully closeswhen the zone temperature risesabove the active heating setpoint by0.5 °F (0.28 °C). An additional on/offremote heat output is available andenergized when the proportional valveis driven 100% open and de-energizedwhen the proportional valve reaches50% open. When reheat is de-energized, the cooling minimumairflow setpoint is activated.
Single-Duct: On/Off ElectricReheat—Three stages of stagedelectric reheat are available. Theheating minimum airflow setpoint isenabled during reheat.
Stage 1 is energized when the spacetemperature falls below the activeheating setpoint and minimum airflowrequirements are met. When the zone
temperature rises above the activeheating setpoint by 0.5°F (0.28°C),stage 1 is de-energized. Stage 2energizes when the space temperatureis 1°F (0.56°C) or more below the activeheating setpoint, and is de-energizedwhen the space temperature is 0.5°F(0.28°C) below the active heatingsetpoint. Stage 3 energizes when thezone temperature is 2°F (1.11°C) ormore below the active heatingsetpoint, and de-energizes when thespace temperature is 1.5°F (0.83°C)below the active heating setpoint.When reheat is de-energized, thecooling minimum airflow setpoint isactivated.
Single-Duct: Pulse-WidthModulation of Electric Heat—Electric heat is modulated byenergizing for a portion of a three-minute time period. The heatingminimum airflow setpoint is enabledduring reheat. This allows exact loadmatching for energy efficientoperation, and optimum zonetemperature control. One or twostages can be used.
The amount of reheat supplied isdependent on both the degree thatspace temperature is below the activeheating setpoint and the time that thespace temperature has been below theactive heating setpoint. If not alreadyoff, reheat de-energizes when the zonetemperature rises more than 0.5°F(0.28°C) above the heating setpoint.
The Stage 1 “on” time is proportionalto the amount of reheat required. Forexample, when 50% of stage 1capacity is required, reheat is on for 90seconds and off for 90 seconds. When75% of stage 1 capacity is required,reheat is on for 135 seconds and off for45 seconds. When 100% of stage 1capacity is required, reheat is oncontinuously.
Stage 2 uses the same “on” time logicas stage 1 listed above, except stage 1is always energized. For example,when 75% of unit capacity is required,stage 1 is energized continuously, andstage 2 is on for 90 seconds and off for90 seconds. When reheat is de-energized, the cooling minimumairflow setpoint is activated.
VCEF
C 6
Controls—DDC
VAV-PRC008-EN
DDCReheatControl
Fan-Powered Terminal Units:On/Off Hot Water Reheat—Twostages of on/off hot water reheat areavailable. The water valves used are2-position and are either fully-openedor fully-closed. The heating minimumairflow setpoint is enabled duringreheat.
On parallel-configured fan-poweredunits, the fan is energized when thespace temperature falls below theactive fan on/off point (active heatingsetpoint plus fan offset). The parallelfan is turned off when the spacetemperature rises above the active fanon/off point (active heating setpointplus fan offset) plus 0.5°F (0.28°C).
Series configured fan-poweredterminal units utilize continuous fanoperation during all occupied settingsand while unoccupied when minimumairflows are being enforced.
When the zone temperature falls belowthe active heating setpoint, the UCMmodulates the primary airflow to theminimum heating airflow setpoint.
Stage 1 energizes when the spacetemperature is below the activeheating setpoint, and is de-energizedwhen the space temperature is 0.5°F(0.28°C) above the active heatingsetpoint. Stage 2 energizes when thezone temperature is 1°F (0.56°C) ormore below the active heatingsetpoint, and de-energizes when thespace temperature is 0.5°F (0.28°C)below the active heating setpoint.When reheat is de-energized, thecooling minimum airflow setpoint isactivated.
Fan-Powered Terminal Units:Proportional Hot Water Reheat—Proportional hot water reheat uses3-wire floating-point-actuatortechnology. The heating minimumairflow setpoint is enabled duringreheat.
On parallel-configured fan-poweredunits, the fan is energized when thespace temperature falls below theactive fan on/off point (active heatingsetpoint plus fan offset). The parallelfan is turned off when the spacetemperature rises above the active fanon/off point (active heating setpointplus fan offset) plus 0.5°F (0.28°C).
Series-configured fan-poweredterminal units utilize continuous fanoperation during all occupied settingsand while unoccupied when minimumairflows are being enforced.
When the zone temperature falls belowthe active heating setpoint, the UCMmodulates the primary airflow to theminimum heating airflow setpoint.
The water valve opens as spacetemperature drops below the heatingsetpoint. The degree to which the hotwater valve opens is dependent onboth the degree that spacetemperature is below the activeheating setpoint and the time that thespace temperature has been below theactive heating setpoint. If not alreadyclosed, the water valve fully closeswhen the zone temperature risesabove the active heating setpoint by0.5 °F (0.28 °C). When reheat is de-energized, the cooling minimumairflow setpoint is activated.
Fan-powered Terminal Units:On/Off Electric Reheat—Two stagesof staged electric reheat are available.The heating minimum airflow setpointis enabled during reheat.
On parallel-configured fan-poweredunits, the fan is energized when thespace temperature falls below theactive fan on/off point (active heatingsetpoint plus fan offset). The parallelfan is turned off when the spacetemperature rises above the active fanon/off point (active heating setpointplus fan offset).
Series-configured fan-poweredterminal units utilize the continuous fanoperation during all occupied settingsand while unoccupied when minimumairflows are being enforced.
When the zone temperature falls belowthe active heating setpoint, the UCMmodulates the primary airflow to theminimum heating airflow setpoint.
Stage 1 energizes when the spacetemperature is below the activeheating setpoint, and is de-energizedwhen the space temperature rises0.5°F (0.28°C) above the active heatingsetpoint. Stage 2 energizes when thespace temperature is 1.0°F (0.56°C) ormore below the active heatingsetpoint, and is de-energized when thespace temperature is 0.5°F (0.28°C)below the active heating setpoint.When reheat is de-energized, thecooling minimum airflow setpoint isactivated.
Fan-powered Terminal Units:Pulse-Width Modulation ofElectric Heat—Electric heat ismodulated by energizing for a portionof a three-minute time period. Theheating minimum airflow setpoint isenabled during reheat. This allowsexact load matching for energyefficient operation, and optimum zonetemperature control. One or two stagescan be used.
On parallel-configured fan-poweredunits, the fan is energized when thespace temperature falls below theactive fan on/off point (active heatingsetpoint plus fan offset). The parallelfan is turned off when the spacetemperature rises above the active fanon/off point (active heating setpointplus fan offset) plus 0.5°F (0.28°C).
VPEF
VSEF
Controls—DDC
VAV-PRC008-EN C 7
DDCReheatControl
Series-configured fan-poweredterminal units utilize the continuous fanoperation during all occupied settingsand while unoccupied when minimumairflows are being enforced.
When the zone temperature falls belowthe active heating setpoint, the UCMmodulates the primary airflow to theminimum heating airflow setpoint.
The amount of reheat supplied isdependent on both the degree thatspace temperature is below the activeheating setpoint and the time that thespace temperature has been below the
Stage 2 uses the same “on” time logicas stage 1 listed above, except stage 1is always energized. For example,when 75% of unit capacity is required,stage 1 is energized continuously, andstage 2 is on for 90 seconds and off for90 seconds. When reheat is de-energized, the cooling minimumairflow setpoint is activated. Whenreheat is de-energized, the coolingminimum airflow setpoint it activated.
active heating setpoint. If not alreadyoff, reheat de-energizes when thespace temperature rises 0.5°F (0.28°C)above the active heating setpoint. TheStage 1 “on” time is proportional to theamount of reheat required. Forexample, when 50% of stage 1capacity is required, reheat is on for 90seconds and off for 90 seconds. When75% of stage 1 capacity is required,reheat is on for 135 seconds and offfor 45 seconds. When 100% of stage 1capacity is required, reheat is oncontinuously.
C 8
Controls—DDC
VAV-PRC008-EN
ControlDrawings
Heat Controls24-VAC Fan/Staged
2nd
1st
C
Fan
Load: 10 VA (MAGN)
Load: 12 VA (MERC)
Load: 6.5 VA
FAN RELAY
2
1
3
5
4
2
1
HEATER CONTROL BOX
3rd
2
3
4
5.
DamperActuator
Line Voltage
CW
COM
CCW
24 VAC, 50 VATransformer
Load: 4 VA
24-VAC toCustomerControls
By OthersDamper Controls
24-VACM
Load: 4 VA
ActuatorDamper24-VAC
Damper ControlsBy Others
COM
CW
CCW
M
Y
BL
NOTES:
1. Factory-installed
Field Wiring
Optional or installed by others
2.
Only available with fan-powered units.3.
4. Located in Heater Terminal box.
Only available with dual-duct units.5.
DD00—Available for all VariTrane Units(Trane actuator for field-installed DDC controls)A unit controller is not provided. The air damper actuator is provided with an integral screw terminal block. The fan contactor (fan-powered units), 24-VAC control power transformer (optional for single- and dual-ductunits), and factory-installed electric heater contactor wires are attached to the outside of the unit for field connection of controls. A second actuator is provided with an integral screw terminal for dual-duct units.
Located in Heater Terminal Box for electric heat on single-duct units.Located in Control Box for cooling only and hot water heat on single-duct units.Located in Control Box on all fan-powered units.
Controls—DDC
VAV-PRC008-EN C 9
ControlDrawings
1st stage - 24 VAC
2nd stage - 24 VAC
3rd stage - 24 VAC
Com
CCW
COM
CW
24 VAC
Y
BL
24 VAC, 50vaStandard – (Fan-powered)
Optional –
Transformer
Customer-furnishedController
ElectricReheat
Contactors
Hot WaterReheat
FanRelay
Actuator Customer-furnishedor Trane-supplied
Trane-supplied(Fan-powered only)
Trane-supplied
Available on all VariTrane UnitsFM00 – Customer-supplied actuator and DDC controller factory-installed.FM01 – Trane actuator and customer-supplied DDC controller factory-installed
Optional or installed by others
NOTES:
1. Factory-installed
Field Wiring
OptionalTrane-supplied
water valvefield-wired
to controller
AirflowSensor
LO HI Trane-supplied
All customer furnished controllers and actuators are installed and wired per control manufacturer's specifications. Metal control enclosure is standard.
2. NEMA-1 Enclosure provided.
C 10
Controls—DDC
VAV-PRC008-EN
VCCF—Single-Duct Terminal Units
YT
B1-
2B
LT
B1-
1
OptionalTransformer
50 VA
Auxillary Temperature Sensor
input can be reconfigured as a CO2 Sensor Input via the communications interface.
1/4" quick connect required for all field connections.
No additional wiring required for night setback override (On/Cancel).
supply is grounded, then ground leg must be connected to TB1-2.
If unit-installed transformer is not provided, polarity from unit to unit must bemaintained to prevent permanent damage to control board. If one leg of 24 VAC
transformer. The binary input can be reconfigured as an occupancy input via the
As shipped, the AUX input is configured as an Auxiliary Temperature Input. The AUX
The optional binary input connects between TB4-1 (BIP) and 24 VAC (Hot) from the
Zone sensor terminals 4 and 5 require shielded twisted pair wiring for zone sensor
S-terminal is not to be used with VariTrane.
equipped with communications jack. Zone sensor with LCD requires a sixth wire
communications interface.
4.
7.
8.
6.
5.
3.
2.
NOTES:
1.
Optional Field-Installed
24V
TB
3-2
TB
3-1GRN
TB
2-5
TB
2-6 YEL
TB
2-4
TB
2-3
TB
2-2
TB
2-1
Communications WiringShielded Twisted Pair
IN OU
T
IN
6.
TB3-5
OU
T
ZONE GND
+
J7J9J10
J11
+ -
SwitchAddress
TB
1-21
TB
4-1
TB
1-1
J8
CONTROL BOARDD.D.C.\U.C.M.
+- -
ACTBIP GND
J1
W-H
OT
W-H
OT
G-O
PE
N
R-C
LOS
E
ActuatorWiring
Damper
12 VA MAX
WATER VALVEON–OFF
24 VAC
12 VA MAX
VALVEWATERPROP.
24 VAC
24 VAC, 12 VAMAX/COIL
HEATER STAGECONTACTOR(S)
7.
TB
3-6
TB
3-3
TB
3-5
D.D.C.\U.C.M.Control Box
TB3-6
SET A/CO2 GND
BK (CLOSE)
TO J8TO J9
TO J10TO J9
R (OPEN)
TO J8
TO J10TO J9
TO J8W (HOT)
1ST STG.2ND STG.
HOT
PR
ES
S
S
1
J3
VOUT-G
BK+
TransducerPressure
R
4.
Zone SensorRemote MTD.
2 1
TB3-2 TB3-1
TB3-1
Control Circuit
(Without heat)
24 VAC 60HZNEC CLASS-2
Load= 12 VA
TB3-2
Zone SensorOptional Field-Installed
Zone Sensor
Remote MTD.w/ Comm. Jack
3. 4.
TB3-3
45 23 1
8.TB2-5
TB2-6
Optional or Alternate WiringField WiringFactory Wiring
with 24 V from a transformer.
Zone SensorOptional Field-Installed
Proportional Water ValveOptional Field-Installed
On-Off Water ValveOptional Field-Installed
Electric HeaterOptional Field-Installed
(Normal Operation: Cooling Only with Reheat Capabilities)DD01 – Cooling OnlyDD02 – Cooling with Remote Normally-Closed On/Off Hot Water Valve (Normally-Open Outputs)DD03 – Cooling with Remote Proportional Hot Water Valve with Optional Spare On/Off OutputDD04 – Cooling with Remote Staged On/Off Electric HeatDD05 – Cooling with Remote Pulse-Width Modulation Electric HeatDD07 – Cooling with Remote Normally-Open On/Off Hot Water Valve (Normally-Closed Outputs)
See "General Logic" and "DDC Reheat Control" sections for Sequence of Operation.
NOT CONNECTED
OPTIONAL FIELD INSTALLEDOCCUPANCY SENSOR
Y
(TB1-1) 24VAC
(TB1-1) 24VAC
(TB4-1) BIP
R (HOT)
GR (NC CONTACT)
BK (RETURN)
O (COMMON)
5.
OPTIONAL FIELD INSTALLEDCO2 SENSOR
(TB3-6) GND
(TB3-5) A/CO2
(TB1-1) 24V
CO2SENSOR GND
OUT
24V
6.
9.
9. Connect shielding from each communication cable together and insulate.
ControlDrawings
Controls—DDC
VAV-PRC008-EN C 11
-VOUT
PRESSURETRANSDUCER
(Without heat)
Control CircuitLoad= 12 VA
NEC CLASS-224 VAC 60HZ
J8J11
J10
J9 J7
AddressSwitch
TB
2-1
TB
2-2
+ -
TB
2-3
TB
2-4
+
R-C
LO
SE
Wiring
DamperActuator
G-O
PE
N
W-H
OT
TB
1-1
GND
D.D.C.\U.C.M.
J1
ACTBIP
TB
4-11
TB
1-2
GND
YEL
Control Board
TB
2-6
TB
2-5
+- -
GRN
TB
3-1
TB
3-2
ZONE
24V
J3
GND
PR
ES
S
TB
3-5
A/CO2
TB
3-3
SET
TB
3-6
1
+BK
R
G
S
7.
TB2-6
TB3-2
5
8.
14 3 2
TB3-1TB2-5
TB3-3TB3-2
Zone SensorOptional Field-Installed
w/ Communication JackZone Sensor
Remote MTD.
3. 4.
TB3-1
2 1
REMOTE MTD.ZONE SENSOR
4.
Control BoxD.D.C.\U.C.M.
1/4" quick connect required for all field connections.
Zone sensor terminals 4 & 5 require shielded twisted pair wiring for communications jack equipped zone sensor options.Zone sensor with LCD requires a sixth wire with 24 V from a transformer.
No additional wiring required for night setback override (ON/CANCEL).
The optional binary input connects between TB4-1 (BIP) and 24-VAC (HOT) from transformer. The binary input can bereconfigured as an occupancy input via the communications interface.
As shipped, the Aux. Input is configured as an Auxillary Temperature Input. The Aux. Input can be reonconfigured as aCO2 sensor input via the communications interface.
S Terminal not to be used with VariTrane.
If unit-installed transformer is not provided, polarity from unit to unit must be maintained to prevent permanent damageto control board. If one leg of 24-VAC supply is grounded, the ground leg must be connected to TB1-2.
Shielded Twisted PairCommunications Wiring
ININ OU
T
OU
T
NOTES:
5.
1.
2.
3.
4.
6.
8.
7.
TB3-5
6.
TB3-6
BK (CLOSE)TO J9
TO J8
TO J1024 VAC
Prop.WaterValve
12 VA Max.
W (HOT)
R (OPEN)
24 VACWater Valve
12 VA Max.
ON–OFF
W-H
OT
VCWF—Single-Duct Terminal Units(Normal Operation: Cooling with Hot Water Reheat)DD02 – Cooling with Normally-Closed On/Off Hot Water Valve (Normally-Open Outputs)DD03 – Cooling with Proportional Hot Water Valve with Optional Spare On/Off OutputDD07 – Cooling with Normally-Open On/Off Hot Water Valve (Normally-Closed Outputs)
See "General Logic" and "DDC Reheat Control" sections for Sequence of Operation.
TB
1-1
BL
TB
1-2
Y
TransformerOptional
50 VA
Optional or Alternate WiringField WiringFactory Wiring
Zone SensorOptional Field-Installed
AUX. TEMPERATURE SENSOR
Zone SensorOptional Field-Installed
Proportional Water ValveOptional Field-Installed
(TB1-2) GND
NOT CONNECTED
OPTIONAL FIELD INSTALLEDOCCUPANCY SENSOR
Y
(TB1-1) 24VAC
(TB1-1) 24VAC
(TB4-1) BIP
R (HOT)
BK (RETURN)
O (COMMON)
5.
OPTIONAL FIELD INSTALLEDCO2 SENSOR
(TB3-5) A/CO2
(TB1-1) 24V
CO2SENSOR
OUT
24V
6.
9.
9. Connect shielding from each communication cable together and insulate.
OPTIONAL FIELD INSTALLED
ControlDrawings
C 12
Controls—DDC
VAV-PRC008-EN
ControlDrawings
(Normal Operation: Cooling with Electric Reheat)DD04 – Cooling with Staged On/Off Electric HeatDD05 – Cooling with Pulse-Width Modulation Electric Heat
See "General Logic" and "DDC Reheat Control" sections for Sequence of Operation.
VCEF—Single-Duct Terminal Units
Shielded Twisted PairCommunications Wiring
Heater Stage
GND
PR
ES
SD.D.C.\U.C.M.Control Board
ACT
TB2-
6
TB2-
5
TB2-
1
TB2-
4
TB2-
3
TB2-
2
IN OU
T
IN OU
T
++ -
AddressSwitch
J10
J11
J7J9
- -+
J8
J1
TB3-
3
TB3-
2
TB3-
1
TB3-
6
TB3-
5
ZONE SETGND A/CO2
GND
GRNYEL
1
BIP
TB1-
2
TB4-
1
24V
TB1-
1
-
+
PressureTransducer
VOLT
7.
1
G
BK
J3R
Transformer
TB1-
2
TB1-
1
2ND
STG
.
1ST
STG
.
3RD
STG
.
HO
T
VR O
BR
2ND3RD 1ST
9.
BLY
W-H
OT
W-H
OT
G-O
PE
N
R-C
LOS
E
DamperActuatorWiring
OptionalContactor(s)
8.
S
1/4" quick connect required for all field connections.
Zone sensor terminals 4 and 5 require shielded twisted pair wiring for zone sensor equipped with communications jack. Zone sensor with LCD requires a sixth wire with 24 V from a transformer.
No additional wiring required for night setback override (On/Cancel).
The optional binary input connects between TB4-1 (BIP) and 24 VAC (Hot) from the transformer. The Binary input can be reconfigured as an occupancy input via the communications interface.
As shipped, the AUX input is configured as an Auxiliary Temperature Input. The AUX input can be reconfigured as a CO2 Sensor Input via the communications interface.
S-terminal is not to be used with VariTrane.
If unit-installed transformer is not provided, polarity from unit to unit must be maintained to prevent permanent damage to control board. If one leg of 24 VAC supply is grounded, the the ground leg must be connected to TB1-2.
Contactors are 24 VAC: 12 VA max./coil (mercury contactors) and 10 VA max./coil (magnetic coils).
Connect shielding from each communication cable together and insulate.
1.
2.
Optional or Alternate Wiring
Factory WiringField Wiring
NOTES:
TB3-1
Zone SensorRemote MTD.
TB3-1
TB3-2
1
4.
2
TB3-2
TB2-6
4.
2
3.
45 3
TB2-5TB3-3
1
6.
OPTIONAL FIELD INSTALLEDCO2 SENSOR
FIELD INSTALLEDAUX. TEMPERATURE SENSOR
6.
1.0–10.0VDC OUT
COM
TB3-6TB3-5 TB3-6 TB3-5
3.
24-VAC 60 HZNEC Class–2Control CircuitLoad = 12 VA(Without heat)
Optional Field-InstalledZone Sensor
Optional Field-InstalledZone Sensor
Zone Sensorw/ Comm. JackRemote MTD.
D.D.C.\U.C.M.Control Box
4.
5.
6.
7.
9.
8.
(TB1-2) GND
NOT CONNECTED
OPTIONAL FIELD INSTALLEDOCCUPANCY SENSOR
Y
(TB1-1) 24VAC
(TB1-1) 24VAC
(TB4-1) BIP
R (HOT)
GR (NC CONTACT)
BK (RETURN)
O (COMMON)
5.
10.
10.
Controls—DDC
VAV-PRC008-EN C 13
ControlDrawings
24VAC FROM TB4 ON
VOUT
PRESSURE
HEATING VALVE UCM
TRANSDUCER
COOLING VALVE
-
J11
J10
J9 J8J7
ADDRESSSWITCH
TB
2-1
TB
2-2
-+
TB
2-3
TB
2-4
+
WIRING
DAMPERACTUATOR
GND
24V
J1
ACT BIP
TB
4-1
1
TB
1-1
TB
1-2
GND
YEL
D.D.C.\U.C.M.CONTROL BOARD
TB
2-6
TB
2-5
+ -
GRNZONE
TB
3-2
TB
3-1
24VAC
Y
BL
J3
PR
ES
S
A/CO2SET
TB
3-5
TB
3-3
GND
1
TB
3-6
R
G
BK+
-
7.
S
D.D.C.\U.C.M.CONTROL BOX
SHIELDED TWISTED PAIRCOMMUNICATIONS WIRING
OU
T
OU
T
IN IN
HEATING VALVE UCMFROM TB3 ON
BL BK R
W-H
OT
G-O
PE
NR
-CL
OS
E
W-H
OT
DAMPERACTUATOR
WIRING
W-H
OT
W-H
OT
R-C
LO
SE
BK
-OP
EN
24VAC
VALVE UCM
TO TB1 ONCOOLING
CONTROL CIRCUITNEC CLASS-2
24VAC 50/60 HZHEATING VALVE
LOAD = 24VA
TB4 2 31
Y BL
BL
Y
54
COOLING VALVE UCM
ACT
D.D.C.\U.C.M.CONTROL BOARD
COMMUNICATIONS WIRING
TB
2-5
TB
2-6
TB
2-3
TB
2-2
TB
2-1
TB
2-4
SWITCHADDRESS
J11
J10
+
J8J9 J7
J1
-- + -+
SHIELDED TWISTED PAIR
IN OU
T
IN OU
T
VOUT
TRANSDUCERPRESSURE
TB
3-6
TB
3-3
TB
3-5
TB
3-2
TB
3-1
A/CO2
TB
4-1
1
BIP
TB
1-1
TB
1-2
24VGND
ZONE
FACTORY
REMOVEDAT
GRNYELGND SET
W4W2
J3
PR
ES
S
S
1W1
GND
+
G
BK
R
-
FROM TB3 ON
BL BK R
YT
B1
-2B
LT
B1
-1
OPTIONALTRANSFORMER
50VA
(Normal Operation: Cooling and Heating)DD01 – Cooling (No Remote Heat) and Heating Control
See "General Logic" and DDC Reheat Control" sections for Sequence of Operation.
VDDF – Dual-Duct Terminal Units
W/ COMM. JACK
OPTIONAL FIELD
REMOTE MTD.
ZONE SENSOR
TB3-2TB3-1 TB3-1
REMOTE MTD.ZONE SENSOR
OPTIONAL FIELDINSTALLED ZONE SENSORINSTALLED ZONE SENSOR
4.
3 25 4
TB3-2
12
4.3.
TB2-6TB2-5
TB3-3
1
6.
OPTIONAL FIELD I LEDAUX TEMP S
TB3-6TB3-5
FACTORY WIRING
occupancy input via the communications interface. Occupancy sensor
zone sensor equipped with communications jack. Zone sensor with LCD
S-terminal is not to be used with VariTrane.
Zone sensor terminals 4 and 5 require shielded twisted pair wiring for
The optional binary input connects between TB4-1 (BIP) and 24 VAC
As shipped, the AUX input is configured as an Auxiliary Temperature
(Hot) from the transformer. The binary input can be reconfigured as an
must be maintained to prevent permanent damage to control board. IfIf unit-installed transformer is not provided, polarity from unit to unit
one leg of 24 VAC supply is grounded, then ground leg must be
No additional wiring required for night setback override (On/Cancel).
1/4" quick connect required for all field connections.
Input. The AUX input can be reconfigured as a CO2 Sensor Input via
4.
8.
7.
5.
6.
2. 3.
1.NOTES:
FIELD WIRING
CONTROL BOXD.D.C.\U.C.M.
7.
8.
is connected to both UCM's.
the communications interface.
connected to TB1-2.
requires a sixth wire with 24 V from a transfomer.
(TB1-2) GND
NOT CONNECTED
OPTIONAL FIELD INSTALLEDOCCUPANCY SENSOR
Y
(TB1-1) 24VAC
(TB1-1) 24VAC
(TB4-1) BIP
R (HOT)
GR (NC CONTACT)
BK (RETURN)
O (COMMON)
5.
OPTIONAL FIELD INSTALLEDCO2 SENSOR
(TB3-6) GND
(TB3-5) A/CO2
(TB1-1) 24V
CO2SENSOR GND
OUT
6.
9.
9. Connect shielding from each communication cable together and insulate.
C 14
Controls—DDC
VAV-PRC008-EN
ControlDrawings
24VAC FROM TB4 ON
VOUT
PRESSURE
HEATING VALVE UCM
TRANSDUCER
COOLING VALVE
-
J11
J10
J9 J8J7
ADDRESSSWITCH
TB
2-1
TB
2-2
-+
TB
2-3
TB
2-4
+
WIRING
DAMPERACTUATOR
GND
24V
J1
ACT BIP
TB
4-1
1
TB
1-1
TB
1-2
GND
YEL
D.D.C.\U.C.M.CONTROL BOARD
TB
2-6
TB
2-5
+ -
GRNZONE
TB
3-2
TB
3-1
24VAC
Y
BL
J3
PR
ES
S
A/CO2SET
TB
3-5
TB
3-3
GND
1
TB
3-6
R
G
BK+
-
7.
S
D.D.C.\U.C.M.CONTROL BOX
SHIELDED TWISTED PAIRCOMMUNICATIONS WIRING
OU
T
OU
T
IN IN
ZONE SENSORFIELD INSTALLED
BL BK R
W-H
OT
G-O
PE
NR
-CLO
SE
W-H
OT
DAMPERACTUATOR
WIRING
W-H
OT
W-H
OT
R-C
LO
SE
BK
-OP
EN
24VAC
VALVE UCM
TO TB1 ONCOOLING
CONTROL CIRCUITNEC CLASS-2
24VAC 50/60 HZHEATING VALVE
LOAD = 24VA
TB4 2 31
Y BL
BL
Y
54
ACT
D.D.C.\U.C.M.CONTROL BOARD
COMMUNICATIONS WIRING
TB
2-5
TB
2-6
TB
2-3
TB
2-2
TB
2-1
TB
2-4
SWITCHADDRESS
J11
J10
+
J8J9 J7
J1
-- + -+
SHIELDED TWISTED PAIR
IN OU
T
IN OU
T
VOUT
TRANSDUCERPRESSURE
TB
3-6
TB
3-3
TB
3-5
TB
3-2
TB
3-1
A/CO2
TB
4-1
1
BIP
TB
1-1
TB
1-2
24VGND
ZONEGRNYEL
GND SET
J3
PR
ES
S
S
1
GND
+
G
BK
R
-
YT
B1
-2B
LT
B1
-1
OPTIONALTRANSFORMER
50VA
(Normal Operation: Cooling and Heating)DD08 – Cooling (no Remote Heat) and Heating - Constant Volume Control
See "General Logic" and "DDC Reheat Control" sections for Sequence of Operation.
VDDF – Dual-Duct Terminal Units
W/ COMM. JACK
OPTIONAL FIELD
REMOTE MTD.
ZONE SENSOR
TB3-2TB3-1 TB3-1
REMOTE MTD.ZONE SENSOR
OPTIONAL FIELDINSTALLED ZONE SENSORINSTALLED ZONE SENSOR
4.
3 25 4
TB3-2
12
4.3.
TB2-6TB2-5
TB3-3
1
6.
OPTIONAL FIELD I LEDAUX TEMP SE
TB3-6TB3-5
FACTORY WIRING
occupancy input via the communications interface. Occupancy sensor
zone sensor equipped with communications jack. Zone sensor with LCD
S-terminal is not to be used with VariTrane.
Zone sensor terminals 4 and 5 require shielded twisted pair wiring for
The optional binary input connects between TB4-1 (BIP) and 24 VAC
As shipped, the AUX input is configured as an Auxiliary Temperature
(Hot) from the transformer. The binary input can be reconfigured as an
must be maintained to prevent permanent damage to control board. IfIf unit-installed transformer is not provided, polarity from unit to unit
one leg of 24 VAC supply is grounded, then ground leg must be
No additional wiring required for night setback override (On/Cancel).
1/4" quick connect required for all field connections.
Input. The AUX input can be reconfigured as a CO2 Sensor Input via
4.
8.
7.
5.
6.
2.
3.
1.NOTES:
FIELD WIRING
CONTROL BOXD.D.C.\U.C.M.
7.
8.
is connected to both UCMs.
the communications interface.
connected to TB1-2.
9.
discharge of the unit and is used to control constant volume.The flow ring, normally used for sensing heating airflow, is placed at the9.
3. 4.
requires a sixth wire with 24 V from a transformer.
(TB1-2) GND
NOT CONNECTED
OPTIONAL FIELD INSTALLEDOCCUPANCY SENSOR
Y
(TB1-1) 24VAC
(TB1-1) 24VAC
(TB4-1) BIP
R (HOT)
GR (NC CONTACT)
BK (RETURN)
O (COMMON)
5.
OPTIONAL FIELD INSTALLEDCO2 SENSOR
(TB3-6) GND
(TB3-5) A/CO2
(TB1-1) 24V
CO2SENSOR GND
OUT
24V
6.
10. Connect shielding from each communication cable together and insulate.
10.
Controls—DDC
VAV-PRC008-EN C 15
ControlDrawings
For Use With VariTrane Fan-Powered Terminals
TRANSFORMERSTANDARD
PROVIDED
Y
TB
1-1
TB
1-2
BL
50VA
12
TB
1-1
TB
1-2
TB
4-1
FAN CONTROLBOX WIRING
ACTUATORDAMPER
WIRING
WH
-HO
T
G-O
PE
N
WH
-HO
T
R-C
LOS
EBR
R-FAN
24 VAC
Y
BL
TB2-5TB2-6
5
TB3-1TB3-2
TB3-3
24 3 1
W/ COMM. JACK
OPTIONAL FIELDINSTALLED ZONE SENSOR
TB3-2
3.
REMOTE MTD.
4.
ZONE SENSOR
TB3-1
OPTIONAL OR ALTERNATE WIRING
CONTROL BOARDD.D.C.\U.C.M.
-
J9
ADDRESSSWITCH
J10
J11
+
TB
2-2
TB
2-1
J7 J8
ACT
J1
TB
2-5
-+
TB
2-3
TB
2-4
-+
TB
2-6 YEL
WI ING
SHIELDED
COMMUNICATIONSTWISTED PAIR
IN IN OU
T
OU
T
NOTES:
1.FIELD WIRINGFACTORY WIRING
3.
2.
4.
6.
5.
7.
D.D.C.\U.C.M.CONTROL BOX
TRANSDUCERPRESSURE
A/CO2
GND
1
BIP 24V
ZONE
GRN
TB
3-1
SET
TB
3-5
TB
3-3
GND
TB
3-2
PR
ES
S
VOUT
J3
BK
R +
1
7.
TB
3-6
GND
G -
INSTALLED ZONE SENSOROPTIONAL FIELD
4.
REMOTE MTD.ZONE SENSOR
OPTIONAL FIELD INSTALLED
BK (CLOSE)
R (OPEN)
OPTIONAL FIELD INSTALLED ELECTRIC HEATER
1ST STG.
2ND STG.
TO J8
TO J9
TO J10
TO J8
TO J10
TO J9
HEATER STAGECONTACTOR(S)24VAC, 12VA
MAX/COILHOT
12VA MAX
W (HOT)
VALVE
PROP.WATER
24VAC
TB3-5
6.
TB3-6
OPTI NAL FIELD INSTUX TEMP SENSO
PROPORTIONAL WATER VALVE
OPTIONAL FIELD INSTALLEDON-OFF WATER VALVE
TO J8
TO J9ON - OFF
12VA MAX
WATER VALVE24 VAC
S
1/4" quick connect required for all field connections
Zone sensor terminals 4 and 5 require shielded twisted pair wiring for communications jack equipped zone sensoroption. Zone sensor with LCD requires a sixth wire with 24 V from a transformer.
No additional wiring required for night setback override (on/cancel).
The optional binary input connects between TB4-1 (BIP and 24 VAC (hot) from transformer. the binary input can bereconfigured as an occupancy input via the communications interface.
As shipped, the aux input is configured as an aux temp input. The aux input can be reconfiguredas a CO2 sensor input via the communications interface.
S terminal not to be used with VariTrane.
(TB1-2) GND
NOT CONNECTED
OPTIONAL FIELD INSTALLEDOCCUPANCY SENSOR
Y
(TB1-1) 24VAC
(TB1-1) 24VAC
(TB4-1) BIP
R (HOT)
GR (NC CONTACT)
BK (RETURN)
O (COMMON)
5.
OPTIONAL FIELD INSTALLEDCO2 SENSOR
(TB3-5) A/CO2
(TB1-1) 24V
CO2SENSOR
OUT
24V
6.
8. Connect shielding from each communication cable together and insulate.
8.
(Normal Operation: Cooling with Electric Reheat Capability)DD01 – Cooling OnlyDD04 – Cooling With Staged On/Off Electric HeatDD05 – Cooling With Pulse-Width Modulation Electric Heat
See "General Logic" and "DDC Reheat Control" sections for Sequence of Operation.
C 16
Controls—DDC
VAV-PRC008-EN
ControlDrawings
(Normal Operation: Cooling with Hot Water Reheat)DD02 – Cooling with Normally-Closed On/Off Hot Water Valve (Normally-Open Outputs)DD03 – Cooling with Proportional Hot Water ValveDD07 – Cooling with Normally-Open On/Off Hot Water Valve (Normally-Closed Outputs)
See "General Logic" and "DDC Reheat Control" sections for Sequence of Operation.
TB1-
2
TB1-
1
Y BL
For Use With VariTrane Fan-Powered Terminals
STANDARDTRANSFORMER
PROVIDED50VA
ON – OFFWATER VALVE
24 VAC12VA MAX
ZONE SENSORW/ COMM. JACKREMOTE MTD.
ZONE SENSORREMOTE MTD.
OPTIONAL FIELDINSTALLED ZONE SENSOR
OPTIONAL FIELDINSTALLED ZONE SENSOR
OPTIONAL FIELD INSTALLEDPROPORTIONAL WATER VALVE
OPTIONAL FIELD INSTALLEDAUX TEMP SENSOR
DDC\UCM
CONTROL BOX
SHIELDED TWISTED PAIRCOMMUNICATIONS WIRING
7.
6.
5.
4.
3.
2.
1.
PRESSURETRANSDUCER
VOUT
+
_
7.
4.
12
TB3–5 TB3–6
TB3–2 TB3–1
TB3–2TB3–1
TB3–5TB3–6
TB3–3
R–FAN
BR
Y
24 VAC
24VGNDBIPACT
J1
J3
GNDZONE A/CO2 GND
ADDRESSSWITCH D.D.C. \ U.C.M.
CONTROL BOARD
GRNYEL
––– +++
PROP.WATERVALVE24VAC
12VA MAX
TO J8
TO J9
TO J10
W (HOT)
BK (CLOSE)
R (OPEN)
4.3.
125 4 3
DAMPERACTUATOR
WIRING
FAN CONTROLBOX WIRING
NOTES:
Factory WiringField WiringOptional or Alternate Wiring
1.4" quick connect required for all field connections.
Zone sensor terminals 4 & 5 require shielded twisted pair wiring for communications jack equipped zone sensor options.Zone sensor with LCD requires a sixth wire with 24 V from a transformer.
No additional wiring required for night setback override (ON/CANCEL).
The optional binary input connects between TB–1 (BIP) AND 24 VAC (HOT) from transformer. The binary input can bereconfigured as an occupancy input via the communications interface.
As shipped, the Aux Input is configured as an Auxillary Temporary Input. The Aux. Input can be reconfigured as a CO2 sensor input via the communications interface.
S Terminal not to be used with VariTrane.
Connect shielding from each communication cable together and insulate.
J11
J10
J9 J7 J8
J11
J11
J11
TB2–
1
TB1–
1
TB1–
2
TB4–
1
J11
1
1
TB2–
2
TB2–
3
TB2–
5
TB2–
6
TB2–
4
TB3–
1
TB3–
2
TB3–
3
TB3–
5
TB3–
6
SET
R
BK
G
W–H
OT
W–H
OT
G–O
PE
N
R–C
LOS
E
PR
ES
S
OPTIONAL FIELD INSTALLEDCO2 SENSOR
(TB3-5) A/CO2
(TB1-1) 24V
CO2SENSOR
24V
6.
(TB1-2) GND
NOT CONNECTED
OPTIONAL FIELD INSTALLEDOCCUPANCY SENSOR
Y
(TB1-1) 24VAC
(TB1-1) 24VAC
(TB4-1) BIP
R (HOT)
GR (NC CONTACT)
BK (RETURN)
O (COMMON)
5.
8.
8.
ININ OU
T
OU
T
S
Controls—DDC
VAV-PRC008-EN C 17
ControlDrawings
FAN CONTROLBOX WIRING
BL
A/CO2
OPTI
TB3-6
+++
ADDRESSSWITCH
J10
J11
DAMPER
WIRINGACTUATOR
Y
D.D.C.\U.C.M.CONTROL BOARD
R
W-H
OT
G-O
PE
N
W-H
OT
J8J7J9
ACT
J1
R-C
LO
SE
Y
BIP
TB
4-11
TB
1-2
TB
1-1
24VGND
INT
B2
-2
TB
2-1
IN
YEL
- -
TB
2-4
TB
2-3
OU
T
OU
T
-
TB
2-5
TB
2-6
ZONE
TB
3-1GRN
SETGND
TB
3-3
TB
3-2
TB3-5
6.
REMOTE MTD.
TB3-1
INSTALLED ZONE SENSOR
24V
BL
MOTOR24V
RELAY
VOUT
YBL
2
BL
CO
OL
1
J3
R
1
BKG -
R +
NEUT.
RED
4
Y
8.
RED
ECMBOARD3
TB3-2TB2-5TB2-6BK
3.
W/ COMM. JACKZONE SENSOR
REMOTE MTD.
OPTIONAL FIELD
TB3-3
45 3 2 1
4.
ZONE SENSOR
TB3-2
2
TB3-1
1
INSTALLED ZONE SENSOR
CONTROL BOXD.D.C.\U.C.M.
PRESSURETRANSDUCER
GND
TB
3-6
TB
3-5 7.S
OPTIONAL FIELD
4.
MOTORECMTO
W BK G R
O
2ND STG.
1ST STG.TO J10
TO J9
TO J8 MAX/COIL24VAC, 12VA
CONTACTOR(S)HEATER STAGE
HOT
ELECTRIC HEATEROPTIONAL FIELD INSTALLED
ON-OFF WATER VALVEOPTIONAL FIELD INSTALLED
R (OPEN)
BK (CLOSE)
OPTIONAL FIELD INSTALLEDPROPORTIONAL WATER VALVE
TO J9
TO J8
TO J10
TO J9
TO J8
12VA MAX24VACVALVEWATERPROP.W (HOT)
24 VACWATER VALVE
12VA MAX
ON - OFF
(Normal Operation: Cooling with Reheat Capability)DD01 – Cooling OnlyDD02 – Cooling with Normally-Closed On/Off Hot Water Vavle (Normally-Open Outputs)DD03 – Cooling with Proportional Hot Water ValveDD04 – Cooling with Staged On/Off Electric HeatDD05 – Cooling with Pulse-Width Modulation Electric HeatDD07 – Cooling with Normally-Closed On/Off Hot Water Valve (Normally-Closed Outputs)
For Use With ECM VariTrane Fan-Powered Terminals
TB
1-2
Y
TB
1-1
BL
50VAPROVIDED
STANDARDTRANSFORMER
OPTIONAL OR ALTERNATE WIRING
NOTES:
1.FIELD WIRINGFACTORY WIRING
3.
2.
4.
6.
5.
7.
1/4" quick connect required for all field connections
Zone sensor terminals 4 and 5 require shielded twisted pair wiring for communications jack equipped zone sensoroption. Zone sensor with LCD requires a sixth wire with 24 V from a transformer.
No additional wiring required for night setback override (on/cancel).
The optional binary input connects between TB4-1 (BIP and 24 VAC (hot) from transformer. the binary input can bereconfigured as an occupancy input via the communications interface.
As shipped, the aux input is configured as an aux temp input. The aux input can be reconfiguredas a CO2 sensor input via the communications interface.
S terminal not to be used with VariTrane.
Fan cfm can be adjusted from its min. cfm to its max. cfm via the ECM control board dialswitches. The switches set the percentage flow.
8.
(TB1-2) GND
NOT CONNECTED
OPTIONAL FIELD INSTALLEDOCCUPANCY SENSOR
Y
(TB1-1) 24VAC
(TB1-1) 24VAC
(TB4-1) BIP
R (HOT)
BK (RETURN)
O (COMMON)
5.
OPTIONAL FIELD INSTALLEDCO2 SENSOR
(TB3-6) GND
(TB3-5) A/CO2
(TB1-1) 24V
CO2SENSOR
OUT
6.
Connect shielding from each communication cable together and insulate.9.
9.
SHIELDEDTWISTED PAIR
COMMUNICATIONSWIRING
C 18
Controls—DDC
VAV-PRC008-EN
Direct Digital Controller—Unit Control Module
The Trane direct digital controller UnitControl Module (DDC-UCM) is amicroprocessor-based terminal unitwith non-volatile memory whichprovides accurate airflow and roomtemperature control of Trane VAV airterminal units. The UCM can operate ina pressure-independent or a pressure-dependent mode and uses aproportional plus integral controlalgorithm. The controller monitors zonetemperature setpoints, zonetemperature and its rate of change andvalve airflow (via flow ring differentialpressure). The controller also acceptsan auxiliary duct temperature sensorinput or a suupply air temperaturevalue from Tracer Summit. Stagedelectric heat, pulse width modulatedelectric heat, proportional hot waterheat or on/off hot water heat controlare provided when required. Thecontrol board operates using24-VAC power. The Trane DDC-UCM isa member of the Trane IntegratedComfort™ systems (ICS) family ofproducts. When used with a TraneTracer Summit™ building managementcontroller or other Trane controllers,zone grouping and unit diagnosticinformation can be obtained. Also partof ICS is the factory-commissioning ofparameters specified by the engineer(see "Factory-Installed vs. Factory-Commissioned" in the Features andBenefits section for more details).
SPECIFICATIONS
Supply voltage:24 VAC, 50/60 Hz
Maximum VA load:No heat or fan:12 VA (Board, Transducer, Zone Sensor,and Actuator)
Note: If using field-installed heat,24 VAC transformer should be sizedfor additional load.
Output ratings:Actuator Output: 24 VAC at 12 VA1st Stage Reheat: 24 VAC at 12 VA2nd Stage Reheat: 24 VAC at 12 VA3rd Stage Reheat: 24 VAC at 12 VA
Binary input:24 VAC
Auxiliary input:Can be configured for an optional 2–10VDC CO2 sensor, or auxiliarytemperature sensor.
Operating environment:32 to 140°F, (0 to 60°C)5% to 95% RH, Non-condensing
Storage environment:-40 to 180°F (-40 to 82.2°C),5% to 95%RH, Non-Condensing
Accessories
Physical dimensions:Width: 5.5" (139.7 mm)Length: 2.8" (69.85 mm)Height: 1.8" (44.45 mm)
Connections:1/4" (6.35 mm) Stab Connections
Communications:RS-485; Stranded wire, twisted pair,shielded, copper conductor only,18–20 awg
Fan control:Series fan: On unless unoccupied
and min. flow has beenreleased.
Parallel fan: On when zonetemperature is less thanheating setpoint plus fanoffset. Off when zonetemperature is more thanheating setpoint plus fanoffset plus 0.5°F (0.28°C).
Heat staging:Staged electric or hot waterproportional or pulse-widthmodulation
Controls—DDC
VAV-PRC008-EN C 19
The DDC zone sensor is used inconjunction with the Trane direct digitalcontroller to sense the spacetemperature and to allow for useradjustment of the zone setpoint.Models with external zone setpointadjustments, plug-in communicationsjack and occupied mode overridepushbuttons are available.
SPECIFICATIONS
Thermistor resistance rating:10,000 Ohms at 77°F (25°C)
Setpoint resistance rating:Setpoint potentiometer is calibrated toproduce 500 Ohms at a setting of 70°F(21.11°C)
Electrical connections:Terminal Block – Pressure ConnectionsCommunications Jack – WE-616
Physical dimensions:Width: 2.75" (69.85 mm)Length: 4.5" (114.3 mm)Height: 1.0" (25.4 mm)
DDC Zone Sensor
Accessories
Wireless Receiver/Wireless Zone Sensor
The wireless zone sensor systemeliminates the wiring problemsassociated with VAV temperaturesensors. It provides the flexibility tomove zone sensors after the occupantshave revised the space floor planlayout. The zone sensor houses thespace temperature sensor, localsetpoint adjustment thumbwheel,OCCUPIED/UNOCCUPIED button,battery life, signal strength indicators,and spread spectrum transmitter. Thespread spectrum receiver/translatorcan be field or factory installed andfunctions as a communicationtranslator between spread spectrumradio communications and the VAVcommunications link. For furtherinformation, refer to the wireless zonesensor product catalog at http://www.trane.com/commercial/equipment/PDF/42/BASPRC023_032306.pdf.
SPECIFICATIONS
Power requirements:Receiver:24 V nominal AC/DC ± 10% < 1VA
Zone Sensor:(2) AA lithium batteries
Sensor Operating environments:32 to 122°F, (0 to 50°C)5 to 95%RH, Non-condensing
Receiver Operating environments:-40 to 158°F, (-40 to 70°C)5 to 95%RH, Non-condensing
Storage environment—sensor/receiver:-40 to 185°F, (-40 to 85°C)5 to 95%RH, Non-condensing
Mounting:Receiver:Suitable for mounting above or belowceiling grid. Requires 24 V power.Factory installed receiver comesmounted to the VAV unit with powerprovided by associated unit controllertransformer. Field installed optionprovided with associated wireharnessfor similar power and communicationconnection.
Sensor:Mounts to a 2x4 handi-box or directlyto the wall by attaching the backplateand then snapping the sensor bodyinto place.
Dimensions:Receiver/TranslatorEnclosure: PlasticHeight: 4.75" (120.6 mm)Width: 2.90" (73.5 mm)Depth: 1.08" (27.5 mm)
Sensor/TransmitterEnclosure: PlasticHeight: 4.78" (121.4 mm)Width: 2.90" (73.5 mm)Depth: 1.08" (27.5 mm)
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Controls—DDC
VAV-PRC008-EN
Accessories
DDC Zone Sensor with LCD
The DDC zone sensor with LCD has thelook and functionality of the standardTrane DDC zone sensor but has a LCDdisplay. The sensor includes setpointadjustment, the display of the ambienttemperature, a communication jack,and occupied mode overridepushbuttons. Also, it can be configuredin the field for either a Fahrenheit orCelsius display, a continuous display ofthe setpoint and the offset of displayedtemperatures.
SPECIFICATIONS
Thermistor resistance rating:10,000 Ohms at 77oF (25oC)
Setpoint resistance rating:Setpoint potentiometer is calibrated toproduce 500 Ohms at a setting of 70oF(21.11oC)
Temperature range:Displays 40 to 99oF (5 to 35oC)With Setpoints 50 to 90oF (10 to 32oC)
Electrical connections:Terminal Block – Pressure ConnectionsCommunication Jack – WE – 6164 VA maximum power input.
Physical dimensions:Width: 2.8" (71.12 mm)Length: 4.5" (114.3 mm)Height: 1.1" (27.94 mm)
The wall- and duct-mounted carbon dioxide (CO2) sensors are designed for use withTrane DDC/UCM control systems. Installation is made simple by attachment directlyto the DDC/ UCM controller. This allows the existing communication link to be usedto send CO2 data to the higher-level Trane control system.
Wall-mounted sensors can monitor individual zones, and the duct-mounted sensoris ideal for monitoring return air of a given unit. Long-term stability and reliabilityare assured with advanced silicon based Non-Dispersive Infrared(NDIR) technology.
When connected to a building automation system with the appropriate ventilationequipment, the Trane CO2 sensors measure and record carbon dioxide in parts-per-million (ppm) in occupied building spaces. These carbon dioxide measurements aretypically used to identify under-ventilated building zones and to override outdoorairflow beyond design ventilation rates if the CO2 exceeds acceptable levels.
Duct CO2 SensorCO
2 Wall Sensor
SPECIFICATIONS
Measuring Range0–2000 parts per million (ppm)
Accuracy at 77°F (25°C)< ± (40 ppm CO2 + 3% of reading)(Wall only)
< ± (30 ppm CO2 + 3% of reading)
Recommended calibration interval5 years
Response time1 minute (0–63%)
Operating Temperature59 to 95°F (15 to 35°C) (Wall only)
23 to 113°F (-5 to 45°C)
Storage Temperature-4 to 158°F (-20 to 70°C)
Humidity Range0–85% relative humidity (RH)
Output Signal (jumper selectable)4-20 mA, 0–20 mA,0–10 VDC
Resolution of analog outputs10 ppm CO2
Power SupplyNominal 24 VAC
Power Consumption<5 VA
Housing MaterialABS plastic
Dimensions4 1/4" x 3 1/8" x 1 7/16" (Wall only)(108 mm x 80 mm x 36 mm) (Wall only)
3 1/8" x 3 1/8" x 7 ¾"(80 mm x 80 mm x 200 mm)
Controls—DDC
VAV-PRC008-EN C 21
Accessories
The auxiliary temperature sensor is usedin conjunction with the Trane DDCcontroller to sense duct temperature.When the DDC controller is used witha Building Automation System, thesensor temperature is reported as statusonly. When the DDC controller is used ina stand-alone configuration, the sensordetermines the control action of the UCMin a heat/cool changeover system.
SPECIFICATIONSSensing Element:Thermistor 10,000 Ohms @ 77°F (25°C)Operating environment:-4 to 221°F (-20 to 105°C), 5%-95%RHNon-CondensingWiring Connection:8 ft 18 awgSleeving for wire leads is acyrlic #5 awggrade C rated @ 155 CProbe Dimensions:3.4" long x 5/16" diameter(86 mm x 7.9 mm diameter)Mounting:In any position on duct.Mount the sensor to the duct using#10 x ¾" (19.05 mm) sheet metal screws.
Auxiliary Temperature SensorZone Occupancy Sensor
The zone occupancy sensor is ideal forspaces with intermittent occupancy. Itis connected to the Trane DDC UCMand allows the zone to shift tounoccupied setpoints for energysavings when movement is notdetected in the space.
The zone occupancy sensor has amulti-cell, multi-tier lens with amaximum field of view of 360°. Themaximum coverage area of the sensoris 1200 square feet with a maximumradius of 22 feet from the sensor whenmounted at 8 feet above the floor.
Sensor ships with 30-minute timedelay pre-set from the factory. Timedelay and sensitivity can be field-adjusted.
SPECIFICATIONS
Power Supply24 VAC or 24 VDC, ± 10%
Maximum VA Load0.88 VA @ 24 VAC,0.72 VA @ 24 VDC
Isolated Relay Rating1 A @ 24 VAC or 24 VDC
Operating Temperature32 to 131°F (0 to 55°C)
Storage Temperature-22 to 176°F (-30 to 80°C)
Humidity Range0 to 95% non-condensing
Effective Coverage Area1200 sq ft
Effective Coverage Radius22 feet
Housing MaterialABS Plastic
Dimensions3.3" dia. x 2.2" deep (85 mm x 56 mm).Protrudes 0.36" (9 mm) from ceilingwhen installed.
Control Relay
The control relay is an output deviceused to provide on/off control ofelectrical loads. The SPST relay alsowill isolate the electrical load from thedirect digital controller.
SPECIFICATIONS
Coil rating:24 VAC, 50/60 Hz, pull in at 85%,4 VA inrush, 3 VA sealed, Class Binsulation
Contact rating:120 VAC, 12 FLA , 60 LRA, 18AResistive Pilot Duty – 125 VA/3A
277 VAC, 7 FLA, 42 LRA, 18A ResistivePilot Duty – 277 VA/3A
347 VAC, 25 FLA, 50 LRA, 30A Resistive
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Controls—DDC
VAV-PRC008-EN
Accessories
Two-Position Water Valve
Two-position hot water valves are usedwith Trane DDC/UCM controls andanalog electronic controls. Valveactuation is by a hysteresissynchronous motor.
All valves are field-installed andconvertible from three-way to two-wayby means of an included cap.
SPECIFICATIONS
Valve designBody: BrassCover: AluminumCase: Stainless SteelStem: Brass, Hard
Chrome Plate“O” Ring Seals: VitonOperating Paddle: Buna N
Valve body ratings:UL 873 Listed File E27743
Plenum Rated CSA C22.2 No. 139Certified, File LR85083, Class 3221 01
Temperature limits:200°F (93.33°C) Fluid104°F (40°C) Ambient
Maximum Operating Pressure:300 psi (2069 kPa)
Electrical rating:Motor Voltage – 24 VAC, 50/60 Hz
Power Consumption – 7.0 VA of 24 VAC
Valve offerings:All valves are spring returned.1.17 Cv – ½" (12.7 mm) O.D. NPT3.0 Cv – ¾" (19.1 mm) O.D. NPT6.4 Cv – 1" (25.4 mm) O.D. NPT
Cv offered (Close-off Pressure):1.17 30 psi (207 kPa)3.0 14.5 psi (100 kPa)6.4 9 psi (62 kPa)
Proportional Water Valve
The proportional water valve is used toprovide accurate control of a hot waterheating coil to help maintain a zonetemperature setpoint. The valve plugis an equal percentage design andcomes available in four different flowcapacities for proper controllability. Thevalves are field-adjustable for use as atwo- or three-way configuration. Thevalves ship in a two-way configurationwith a cap over the bottom port.Conversion to three-way operation isaccomplished by removing the plugfrom the "B" port. The valve actuatorcontains a three-wire synchronousmotor. The direct digital controller usesa time-based signal to drive the motorto its proper position. When power isremoved from the valve, it remains inits last controlled position.
SPECIFICATIONS
Valve design:Equal percentage plug designed forwater or water with up to 50% glycolor ethylene
Valve body ratings:ANSI B16.15, Class 250 pressure/temperature
ANSI B16.104, Class IV control valve shutoff leakage standard
ISA S75.11 flow characteristic standard
Temperature limits:34–203°F (1–95°C) Fluid32–150°F (0–66°C) Ambient
Maximum operating pressure:345 psi at 281°F (2379 kPa at 138°C)
Maximum actuator close-off pressure:55 psi (379 kPa)
Electrical rating:Motor Voltage – 24 VAC, 50/60 Hz
Power Consumption – 6.0 VA at 24 VAC
Valve offerings:All valves are proportional Tri-stateControl with ½" (12.7 mm) O.D. NPTconnections with the exception of7.3 Cv, which is ¾" (19.1 mm).
Cv offered:0.72.23.86.6
Controls—DDC
VAV-PRC008-EN C 23
Accessories
The transformer converts primarypower supply voltages to the voltagerequired by the direct digital controllerand analog. The transformer alsoserves to isolate the controller fromother controllers which may beconnected to the same power source.
SPECIFICATIONS
Primary voltage:120 VAC208 VAC240 VAC277 VAC347 VAC480 VAC575 VAC
Secondary voltage:24 VAC
Power rating:50 VA
Physical dimensions:For all voltages:
The transformers will be no largerthan the following dimensions:Width: 2.63" (66.7 mm)Length: 2.50" (63.5 mm)Height: 2.30" (58.4 mm)
TransformersDifferential PressureTransducer
The differential pressure transducer isused in conjunction with the Tranedirect digital controller and analogelectronic controller. The pressuretransducer measures the differencebetween the high-pressure and low-pressure ports of the Trane flow ring.The transducer is self-adjusting tochanges in environmental temperatureand humidity.
SPECIFICATIONS
Input pressure range:0.0 to 5.0 in. wg(Maximum input pressure 5 psig )
Operating environment:32 to 140° F, (0 to 60°C)5% to 95% RH, Non-Condensing
Storage environment:-40 to 180° F, (-40 to 82.2°C)5% to 95%RH, Non-condensing
Electrical connections:Vin = 5.0 VDC nominal(4.75 to 5.25 VDC acceptable)Current Draw = 5 mA maximumNull Voltage = 0.250 VDC ± 0.06 VDCSpan = 3.75 VDC ± 0.08 VDCNote:Null and Span are ratiometric with Vin
Physical dimensions:Width: 2.5" (63.5 mm)Length: 3.0" (76.2 mm)Height: 1.5" (38.1 mm)
Pressure connections:1/8" (3.175 mm) barbed tubingconnections
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Controls—DDC
VAV-PRC008-EN
Trane Actuator – 90 Second Drive Time
This actuator is used with DDC controlsand retrofit kits. It is available with a 3-wire floating-point control device. It is adirect-coupled over the shaft(minimum shaft length of 2.1"),enabling it to be mounted directly tothe damper shaft without the need forconnecting linkage. The actuator has anexternal manual gear release to allowmanual positioning of the damperwhen the actuator is not powered. Theactuatoris Underwriters Laboratories Standard873 and Canadian StandardsAssociation Class 3221 02 certified asmeeting correct safety requirementsand recognized industry standards.
SPECIFICATIONS
Actuator design:3-wire, 24-AC floating-point control.Non-spring return.
Actuator housing:Housing type-NEMA 1
Rotation range:90° clockwise or counterclockwise
Electrical rating:Power Supply –24 VAC (20 to 30 VAC)at 50/60 Hz
Power Consumption – 1.8 VAmaximum, Class 2
Electrical connection:No. 6-32 screw terminals (For DD00and FM01 control options and retrofitkits).
6-pin female connector harness forTrane UCM (for Trane DDC controlsexcept retrofit kits)
Manual override:External clutch release lever
Shaft requirement:½" round
2.1" length
Humidity:5% to 95% RH, Non-Condensing
Temperature rating:Ambient operating: 32 to 125°F(0 to 52°C)
Shipping and storage: -20 to 130°F(-29 to 66°C)
Torque:Running: 35 in.-lb (4 N-m)
Breakaway: 35 in.-lb (4 N-m) minimum
Stall: 60 in.-lb (4.5 N-m) minimum
Accessories
Trane Spring Return Actuator
This actuator is used with DDC controlsand is a floating-point control device. It isdirect-coupled over the shaft (minimumshaft length of 2.1"), enabling it to bemounted directly to the damper shaftwithout the need for connecting linkage.The actuator is UnderwritersLaboratories Standard 60730 andCanadian Standards Association C22.2No. 24-93 certified as meeting correctsafety requirements and recognizedindustry standards.SPECIFICATIONS
Actuator design:24-VAC, floating-point control. SpringreturnActuator housing:Housing Type-NEMA IP54Rotation range:Adjustable from 0° to 90° at 5° intervals,clockwise or counterclockwiseElectrical rating:Power Supply – 24 VAC (19.2 to 28.8 VAC)at 50/60 HzPower Consumption – 4VA holding, 5VArunning maximum, Class 2Electrical connection:6-pin female connector for Trane UCM(for Trane DDC controls)Manual override:Manual override key providedShaft requirement:¼" to ¾" round2.1" lengthHumidity:95% RH, Non-CondensingTemperature rating:Ambient operating: 32 to 130°F(0 to 54°C)Shipping and storage: -40 to 158°F(-40 to 70°C)Torque:62 in.-lbs (7N-m)
Controls—DDC
VAV-PRC008-EN C 25
Retrofit Kit Actuator
Accessories
This actuator is available with the DDCRetrofit Kit and is a 3-terminal, floating-point control device. It is direct-coupledover the damper shaft so there is noneed for connecting linkage. Theactuator has an external manual gearrelease to allow manual positioning ofthe damper when the actuator is notpowered. A three-foot plenum-ratedcable with bare ends will be sentseparately. The actuator is listed underUnderwriters Laboratories Standard873, CSA 22.2 No. 24 certified, and CEmanufactured per Quality StandardSO9001.
SPECIFICATIONS
Actuator design:on-off/floating-point
Actuator housing:Housing Type-NEMA type 1
Housing Material Rating- UL 94-5V
Direction of rotation:Reverse wires terminals 2 and 3
Angle of rotation:Max 95º, adjustable with mechanicalstops
Electrical rating:Power Supply – 24 VAC ± 20% 50/60 Hz24 VDC ± 10%
Power Consumption – 2 W
Transformer Sizing – 3 VA (Class 2power source)
Manual override:External push button
Humidity:5% to 95% RH, Non-Condensing
Ambient temperature:-22 to 122°F (-30C to 50°C)
Storage environment:-40 to 176°F (-40 to 80°C)
Torque:Min 35 in.-lb (4Nm), Independentof load
Running time:95 sec. for 0 to 35 in-lb
Noise rating:Less than 35 dB (A)
Weight: 1.2 lbs (0.55 kg)
VariTrane DDC Retrofit Kit
The retrofit kit provides the systemadvantages of VariTrane DDC controlsto building owners for existingsystems. The kit can be applied whenconverting from pneumatic or analogcontrolled systems to a DDC controlledsystem. The kit may be used onexisting single-duct units with hotwater and electric reheat (three stages),dual-duct units, and all fan-poweredunits (both series and parallel) with hotwater and electric reheat (two stages).
A VariTrane DDC-UCM, an electronicdifferential pressure transducer, and asix-pin connector with wiring for anactuator, make up the assembly of theretrofit kit. All are housed inside ametal enclosure. For maximumflexibility, the kit is available with oneof two actuators or without an actuator.If a kit is ordered without an actuator,ensure the actuator used has 24VACthree-wire floating control. Otheraccessories are available with theretrofit kit which include zone sensors,flow bars (used with units without aflow sensor), power transformers,control relays, and E/P solenoid valves.